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1300 SERIES
A range of injection resins
Description
CONCRESIVE INJECTION RESINS are two component
crack injection fluids for sealing cracks, filling cavities and
voids in concrete and stopping water ingress. They can be
injected into cracks of varying sizes including cracks too fine
to be filled with traditional materials.
Typical applications
Repair and sealing of various types of concrete cracks
including static, limited movement cracks (live) and where
there is water ingress or leakage. The injection resins can
be used to fill and bond static dormant and dynamic cracks
in:
Columns
Bridge decks
Floors
Piers
Abutments
Tunnels
Basements
Beams
Underpasses
Advantages
Low viscosity
Will penetrate deeply into cracks and cavities.
For horizontal cracks with widths of 1mm and greater,
CONCRESIVE 1320 can be simply poured in.
Excellent adhesion
Chemical resistance
CONCRESIVE INJECTION RESINS have excellent
resistance to most aqueous substances and liquids. These
include:
Sea water
Brackish water
Effluent and raw sewage
Acids of low concentration
Alkalis
Oils (mineral and organic)
CONCRESIVE 1335
2 part liquid polyurethane
1.05
6 hrs
35C
No contact with water or humidity
n/a
Will cure in contact with water
-20C to +80C
n/a
n/a
n/a
n/a
n/a
n/a
n/a
Impermeable
n/a
n/a
n/a
Application methods
Method 1
Areas where cracks occur but which are not substantially
affecting the integrity of the concrete or structure i.e. sealing
to prevent further deterioration through the ingress of
harmful substances.
Method 2
Where cracks have developed and require absolute
restoration of structural integrity i.e. pressure sealing to
ensure total bond between interfaces or where injection of
CONCRESIVE 1335 is required to stop the ingress of water.
It is strongly recommended that the services of an
injection specialist are used for this method.
Vertical application
Pre-drill holes into the crack to a minimum depth of 1525mm. The centres of these drilled holes should be set
apart approximately 1 -1.5 times the depth of the crack.
(approx. 150-300mm)
Note:
If cracks are very fine, drilling should be avoided as the dust
produced may block the fissures and interfere with the
injection process.
Attach nipples with flange attachments over these centres
and bond with either CONCRESIVE 1418 or CONCRESIVE
2200.
If concrete members are cracked on both sides those
nipples set in the rear should be sited midway relative to
those at the front (in instances where the thickness of the
member and width of the crack will possibly inhibit the
penetration of grout, Method 2 should be considered). Once
all nipples have been bonded the cracks are then sealed at
the surface with either CONCRESIVE 1418 (which will cure
sufficiently in 2-3 hours) or CONCRESIVE 2200 (which
should be allowed to cure overnight). It is obviously
imperative that cracks be sealed on both sides.
5.
6.
Horizontal application
For simple applications such as horizontal slabs, wider
cracks can be filled simply by pouring in CONCRESIVE
1315 or 1320. It may be necessary to make a small surface
reservoir with mastic or a similar product by applying around
the crack perimeter. This will avoid spillage and wastage of
CONCRESIVE 1315 or 1320.
Method 2
Using a percussion drill with a 10mm bit, drill access holes
on either sides of the crack at 45 angles to the centre of the
plane of the crack. The drill is to pass through the centre of
the crack plane at a depth of half the slab thickness (A-B) =
CD. Holes are drilled at regular intervals on both sides of
the crack. (See Figure 3).
Using an angle grinder, cut a groove 3-5mm deep over the
crack. Clean the groove and fill with CONCRESIVE 2200.
Build the CONCRESIVE 2200 2-3mm thick over the crack,
extending 15-20mm either side of the crack.
Figure 3 : Concrete section illustrating angles of entry
and depths of drilling
Injection
Thoroughly blend and mix the 2 components (Part A & B)
ensuring a uniform colour is achieved. Pour the mixed
material into the INJECTION GUN and insert into the lowest
point. Inject material until it seeps out of the nipple above.
Blank the first nipple and continue the injection process in
the nipple above.
Repeat the process until the whole length of the crack has
been injected. Ensure that injection is effected at a steady
rate. Allow to cure overnight and remove nipples. Repair
any blemishes with either CONCRESIVE 1418 or
CONCRESIVE 2200.
Injection gun
Plastic tube
Crack
Degussa-ME sealing compound CONCRESIVE 2200 or
CONCRESIVE 1418
Specification clause
All cracks and voids, where indicated shall be injected with
CONCRESIVE INJECTION RESINS (specify) as
manufactured by Degussa Dubai, or similar approved. The
appropriate material shall be mixed and placed in
accordance with the manufacturer's recommendations.
Storage
3.
2.
Safety precautions
Note
Watchpoint
1.
Estimation
Packaging
* Properties listed are only for guidance and are not a guarantee of
performance.
CONCRESIVE INJECTION RESINS are all packed in pre weighed 1 Iitre units. Larger packs are available upon
request.
www.degussa-cc.ae
e-mail: marketingcc.mideast@degussa.com
Certificate No.
963680
As all Degussa technical datasheets are updated on a regular basis it is the user's responsibility to obtain the most recent issue.
Certificate No.
945787
Certificate No.
772556