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Special Declaration
Personnel Safety
1. This product must be installed and commissioned by professional engineers of the manufacturer or its
authorized agent. Failure to observe this could result in product malfunction or personnel safety risk.
2. Take the time to read this product manual and the safety precaution thoroughly before installing and
commissioning this product. Failure to observe this could result in product malfunction or personnel safety risk.
3. This product cannot be used as power supply of life support equipment.
4. Never dispose of the internal or external battery of this product in a fire, as it may explode and jeopardize
personnel safety when exposed to flame.
Product Safety
1. If this product will be stored or remain de-energized for a long period, it must be placed in a dry and clean
environment within specified temperature range.
2. This product should be used in an appropriate operating environment. For details, refer to the section on the
environmental requirement in this manual.
3. It is prohibited to use this product in places:
z where the temperature and relative humidity are outside the specifications
z subject to vibrations or shocks
z where conductive dusts, corrosive gases, salts, or flammable gases are present
z near heat sources or strong electromagnetic interferences
Disclaimer
Emerson disclaims any and all responsibility or liability for the defection or malfunction caused by:
z application range or operating environment outside the specifications
z unauthorized modification, improper installation or operation
z force majeure
z other actions not in compliance with the instructions in this manual
Safety Precaution
This manual covers the installation and use of Emerson NXr UPS.
Please carefully read this manual before installation.
The NXr UPS must be commissioned and maintained by the engineers designated by the manufacturer or its
agent. Failure to observe this could result in personnel safety risk, equipment malfunction and invalidation of
warranty.
This is a UPS of Category C2. In a residential environment, this product may cause radio frequency interference,
in which case, the user may be required to take additional measures.
Conformity and standards
This product complies with CE 2006/95/EC (low voltage safety) and 2004/108/EC (EMC), EMC standards of Australia and
New Zealand (C-Tick), and the following UPS product standards:
* IEC/EN62040-1 General and safety requirements for UPS
* IEC/EN62040-2 EMC requirements Category C2
* IEC/EN62040-3 Performance requirements and test methods
For more details, refer to Chapter 11 Specifications.
Continued compliance requires installation in accordance with these instructions and the use of manufacturer approved
accessories only.
Warning
This is a product for commercial and industrial application in environment of pollution level 2, installation restrictions or
additional measures may be needed to prevent disturbances. The product can meet the requirement of Categary C2, and
may be used in residential, commercial and light industrial environment.
This warning mark represents all the indications for human safety.
Model
30kVA
Liebert NXr 30
40kVA
Liebert NXr 40
60kVA
Liebert NXr 60
90kVA
Liebert NXr 90
100kVA
120kVA
150kVA
160kVA
200kVA
Contents
Chapter 1 Overview ............................................................................................................................................................ 1
1.1 Features................................................................................................................................................................ 1
1.2 Design Concept .................................................................................................................................................... 1
1.2.1 System Design .......................................................................................................................................... 1
1.2.2 Bypass....................................................................................................................................................... 2
1.2.3 System Control Principle ........................................................................................................................... 2
1.3 Parallel System ..................................................................................................................................................... 3
1.3.1 Parallel System Features........................................................................................................................... 3
1.3.2 Parallel System Requirements .................................................................................................................. 3
1.4 Operation Mode .................................................................................................................................................... 4
1.5 Battery Management............................................................................................................................................. 5
1.5.1 Normal Function ........................................................................................................................................ 5
1.5.2 Advanced Function .................................................................................................................................... 6
1.5.3 Battery Temperature Compensation.......................................................................................................... 6
1.6 Battery Protection ................................................................................................................................................. 6
Chapter 2 Mechanical Installation ....................................................................................................................................... 7
2.1 Precautions ........................................................................................................................................................... 7
2.2 Initial Check .......................................................................................................................................................... 7
2.3 Environmental Requirement ................................................................................................................................. 7
2.3.1 UPS Location Selection ............................................................................................................................. 7
2.3.2 Battery Location Selection ......................................................................................................................... 8
2.3.3 Storage ...................................................................................................................................................... 8
2.4 Mechanical Requirement ...................................................................................................................................... 9
2.4.1 Moving Cabinet.......................................................................................................................................... 9
2.4.2 Clearances ................................................................................................................................................ 9
2.4.3 Cable Access Mode................................................................................................................................... 9
2.4.4 Front Access.............................................................................................................................................. 9
2.4.5 Final Positioning And Fixing ...................................................................................................................... 9
2.5 Installation Drawings........................................................................................................................................... 10
Chapter 3 Electrical Installation......................................................................................................................................... 13
3.1 Wiring Of Power Cable ....................................................................................................................................... 13
3.1.1 System Configuration .............................................................................................................................. 13
3.1.2 Rated Steady State AC And DC Currents ............................................................................................... 13
3.1.3 Distance Between The UPS Connection Point And The Floor ................................................................ 14
3.1.4 Notes ....................................................................................................................................................... 14
3.1.5 Power Cable Connecting Terminal .......................................................................................................... 15
3.1.6 Protection Ground ................................................................................................................................... 15
Chapter 1 Overview
Chapter 1 Overview
This chapter briefly introduces the features, design concept, parallel system, operation mode, battery management
and battery protection of NXr UPS Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~
90kVA@208V UPS (UPS for short).
1.1 Features
The UPS is connected between a critical load (e.g. a computer) and mains power to provide high quality power for
the loads. The UPS has the following advantages:
zIncrease power quality
The UPS protects its output against the input power change through the internal voltage and frequency controller.
zImprove noise rejection
Due to the application of AC-DC-AC conversion mode, the noise in the input power is effectively filtered, and the load
gets clean power supply.
zProvide mains failure protection
If the input power fails, the UPS will work in battery mode, and the power supply to the loads will not be interrupted.
Input
Maintenance switch
Maintenance bypass
Static switch
Bypass input
Rectifier
Mains input
Inverter
UPS output
Charger
Battery
Figure 1-1
If UPS maintenance or repair is necessary, the load can be transferred without power interruption to the maintenance
bypass.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V
User Manual
Chapter 1 Overview
1.2.2 Bypass
The circuit block labeled Static switch in Figure 1-1 contains an electronically controlled switching circuit that enables
the load to be connected to either the inverter output or to the bypass power source through the static bypass line.
During normal system operation, the load is connected to the inverter; but in the event of a UPS overload or inverter
fault, the load is automatically transferred to the static bypass line.
During normal operating conditions, the inverter output and bypass supply must be fully synchronized so as to
achieve a clean (no-break) load transfer between the inverter output and static bypass line. The synchronization
between the inverter output and static bypass is achieved through the inverter control electronics, which make the
inverter frequency track that of the static bypass supply, provided that the bypass remains within an acceptable
frequency window.
A manually-controlled maintenance bypass supply is incorporated into the UPS design. It enables the critical load to
be powered from the maintenance bypass supply while the UPS is shut down for routine maintenance and repair.
Note
When the UPS is operating in bypass mode or on maintenance bypass, the connected equipment is not protected from power
failures, surges, or sags.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V
User Manual
Chapter 1 Overview
Overload
If the inverter is overloaded or the inverter current remains outside the specifications (refer to Table 11-6) longer than
the specified time, the load will automatically transfer to the bypass without power interruption. If both the overload
and the current are reduced to a level within the specified range, then the load will be transferred back to the inverter.
In case of output short circuit, the load will be transferred to the bypass, and the inverter will shut down. Five minutes
later, the inverter will start up automatically. If the short circuit is removed at this point, the load will be transferred
back to the inverter. The transfer is determined first of all by the features of the protective device of the system.
In the above two situations, the UPS operator control and display panel will display alarm messages.
(Parallel System) The control logic system constantly monitors load requirements and controls the power supplied
by each UPS module. In the event that an overload condition is sustained for greater than a preset time, the load will
transfer to the bypass, when the number of active modules is unable to satisfy load requirements. The load returns to
the inverter if the power is reduced to a value that can be sustained by the number of active modules in the system.
Maintenance bypass
The UPS has a second bypass circuit, i.e. maintenance bypass, which provides a safe working environment for the
engineers to provide regular maintenance or repair to the UPS system and at the same time provide unregulated
mains supply to the loads. The maintenance bypass can be manually selected through the maintenance bypass
switch, and it can be disconnected by turning the switch to OFF.
Warning
If the UPS system is composed of two or more parallel UPS modules, and the load capacity exceeds the single module capacity,
do not use the internal maintenance switch.
User Manual
Chapter 1 Overview
Note
Optional isolation transformers are available for applications where sources do not share the same neutral reference or where
the neutral is not available.
Inverter
Mains input
UPS output
Battery
Figure 1-2
Charger
Schematic diagram of normal mode
Battery mode
As shown in Figure 1-3, the operation mode in which the battery provides backup power supply to the loads through
the rectifier and inverter is called battery mode. Upon mains failure, the system will automatically transfer to the
battery mode with no load power interruption. When the mains is recovered, the system will automatically transfer
back to the normal mode without any manual intervention, and the power to the load will not be interrupted.
Rectifier
Inverter
UPS output
Battery
Figure 1-3
Note: Battery cold start function is available for switching the UPS on from Battery (charged) mode directly during
mains failure. Therefore, the battery power supply can be used independently to improve the availability of the UPS.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V
User Manual
Chapter 1 Overview
UPS output
Figure 1-4
UPS output
Figure 1-5
User Manual
Chapter 1 Overview
2. Constant voltage boost charge
The maximum boost charge voltage should not exceed 2.4V/cell.
3. Float charge
The float charge voltage should be between 2.2V/cell and 2.3V/cell.
4. Float charge temperature compensation (optional)
This function must be used together with the battery temperature detection device. The Emerson battery temperature
sensor is a standard option for your selection.
5. EOD protection
When the battery voltage drops to the EOD voltage, the battery converter shuts down automatically and the battery is
isolated to avoid further battery discharge. The EOD voltage is settable from 1.6V/cell to 1.75V/cell (VRLA).
6. Battery low pre-warning time
The battery low pre-warning time is adjustable between 3min and 60min. The default setting is 5min.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V
User Manual
2.1 Precautions
This chapter describes the environmental and mechanical requirements and mechanical considerations that must be
taken into account when planning the positioning and cabling of the UPS equipment.
Because each site has its particular characteristics, this chapter does not provide the detailed installation steps, it
only acts as a guide for the general procedures and practices that should be observed by the installing engineer, so
that they can properly handle the specific situation of the site.
Warning: professional installation required
1. Do not apply electrical power to the UPS without permission of the service engineer.
2. The UPS should be installed by a qualified engineer in accordance with the information contained in this manual. All the
equipment not referred to in this manual is shipped with details of its own mechanical and electrical installation information.
User Manual
2.3.3 Storage
Should the UPS not be installed immediately, it must be stored with the original packaging in a room for protection
against excessive humidity and heat sources (see Table 11-2). The battery needs to be stored in a dry and cool place
with good ventilation. The most suitable storage temperature ranges from 20C to 25C.
Warning
During battery storage, periodically charge the battery according to the battery manufacturer instructions. In the charge process,
temporarily connect the UPS to the mains and activate the battery by recharging the battery.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V
User Manual
Note
Take special care when moving the battery cabinet fitted with batteries, in which case, the moving distance shall be minimized.
2.4.2 Clearances
As the UPS has no ventilation grills at either side, no clearances are required for either side.
To enable routine tightening of the power terminals within the UPS and the removing of the power modules, it is
recommended that clearance around the front of the equipment should be sufficient to enable free passage of
personnel with the door fully open. Meanwhile, maintain in the rear of the cabinet a clearance at least 350mm to
permit adequate circulation of UPS exhaust air, and advisably more than 500mm to facilitate maintenance.
Note: The minimum rear clearance for air circulation purposes may be relaxed when less than six power modules are
installed in the UPS cabinet. A pre-requisite is that the room layout must prevent the exhaust air flow from being
further diminished by other obstructions or from being recirculated back into the UPS.
Table 2-1
Voltage system
400V
208V
Clearances
Module number
Distance (mm)
30kVA
15kVA
150
40 & 60kVA
30kVA
190
90 & 100kVA
45kVA
230
120kVA
60kVA
270
75kVA
310
200kVA
90kVA
350
User Manual
10
75
1390
600
Side view
1400
678
800
100
145
Front view
475
Top view
(door open)
Figure 2-1
Bottom view
30kVA (NXr 30) ~ 160kVA@400V/30kVA ~ 75kVA@208V UPS installation dimensions (unit: mm)
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V
User Manual
Side view
445
Front view
81
1400
600
1400
Anchor hole
Bottom view
15
Top view
645
35
A amplified view
Figure 2-2
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V
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11
1600
1598
600
600
80
586
586
Front
view
Side
view
645
803
800
100 145
476
1400
1400
Anchor hole
Top
view
445
Bottom view
15
12
35
A amplified view
Figure 2-3
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V
User Manual
13
Input mains
UPS rating
(kVA)
current
12
with full
battery recharge
Battery
discharge
current at
EOD (thirty-six
12V batteries)
380V
400V
415V
380V
400V
415V
200
330
320
302
303
290
278
530
160
280
270
255
240
231
222
440
150
280
270
255
225
215
205
440
120
224
216
204
180
172
164
352
100
168
162
153
150
144
139
264
90
168
162
153
135
129
123
264
60
112
108
102
90
86
82
176
40
75
70
68
60
57
55
118
30 (NXr 30)
56
54
51
45
43
41
88
30 (NXr 30-B)
56
54
51
45
43
41
88
Main input,
output, bypass
input cables
Bolt
Torque
(N.m)
M8
15
M6
4.8
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V
Battery cables
Bolt
Torque
(N.m)
M8
15
User Manual
14
current
12
with full
battery recharge
380V
400V
415V
400V
415V
Battery
discharge
current at
EOD (thirty-six
12V batteries)
Main input,
output, bypass
input cables
Bolt
Torque
(N.m)
Battery cables
Torque
(N.m)
Bolt
Note:
1. Input mains current for common rectifier and bypass AC input.
2. Non-linear loads (switch mode power supplies) affect the design of the output and bypass neutral cables. The current
circulating in the neutral cable may exceed the nominal phase current. A typical value is 1.7 times the rated current.
3. The battery discharge current should change with the the battery voltage
Table 3-2
UPS rating
(kVA@208V)
208V
220V
208V
220V
90
306
288
250
238
399
75
255
240
208
198
332
60
204
192
166
158
266
45
153
144
125
118
200
30
102
96
83
78.7
133
15
51
48
41.7
39.4
66.5
Main input,
output, bypass
input cables
Battery cables
Bolt
Torque
(N.m)
Bolt
Torque
(N.m)
M8
15
M8
15
Note:
1. Input mains current for common rectifier and bypass AC input.
2. Non-linear loads (switch mode power supplies) affect the design of the output and bypass neutral cables. The current
circulating in the neutral cable may exceed the nominal phase current. A typical value is 1.7 times the rated current.
3. The battery discharge current should change with the the battery voltage
3.1.3 Distance Between The UPS Connection Point And The Floor
See Table 3-3 for details.
Table 3-3
200kVA@400V
90kVA@208V
780
284
284
685
284
284
UPS AC output
530
369
251
Battery power
375
369
320
1104
1104
1304
3.1.4 Notes
The following points are for general guidance only. If there are relevant local regulations, the local regulations shall
prevail.
1. Protective earth cable: Follow the most direct route possible to connect the earth cable to the cabinet. The earth
cable shall be sized in accordance with the AC supply fault rating, cable lengths and type of protection. Typical CSA is
70mm2 (150kVA) according to AS/IEC60950-1 Table 2D.
2. When sizing the battery cables, a maximum volt drop of 4Vdc is permissible at the current ratings given in
Table 3-1. The load equipment is generally connected to a distribution board containing individually protected busbars
rather than connected directly to the UPS output. The output cables from paralleled units to the parallel distribution
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V
User Manual
15
bus should be of the same length to optimise the sharing of current. Do not form coils, so as to minimize the
formation of electromagnetic interference.
3. For terminal location, refer to Figure 3-2 ~ Figure 3-5.
Warning
Failure to follow adequate earthing procedures may result in electromagnetic interference or in hazards involving electric shock
and fire.
2. Earth leakage
The residual earth current introduced by the RFI suppression filter inside the UPS is greater than 3.5mA and less
than 2500mA. It is recommended that the sensitivity of all differential devices be verified upstream of the input
distribution panel.
3. UPS output
The UPS output distribution shall be configured with a protective device. The protective device shall be different from
the input distribution protection switch and able to provide overload protection (refer to Table 11-6).
User Manual
Warning
1. Before cable connection, ensure that you are aware of the location and state of the breaker that connect the UPS input to the
mains distribution panel. Check that this breaker is off, and post any necessary warning sign to prevent inadvertent operation of
the breaker.
2. The power cables should be routed through cable tunnel or metallic cable trough to avoid being damaged under mechanical
stress and reduce electromagnetic interference to the environment.
Once the equipment has been finally positioned and secured, refer to Figure 3-1 to connect the power cables as
described in the following procedures:
To user safety earth
PE
oA
oB
UPS
oC
UPS output
oN
mA
Power cable
mB
mC
Main input
mN
Bypass module
bA
bB
bC
Bypass input
mN
Input
EXT J9
External EPO
J10
ENV
BIG
2
BFP_O
3
BFP_S
12V
BFP_C 4
EXT_Q3
J5
IN_S
BPS
EXT_OUT
GND
1 2 3 4
+
N
Battery input
1 EPO_NC
2 12V
3 12V
4 EPO_NO
J6
Output
+12V
BAT_OUT
GND
BAT J7
1
2
3
4
1
2
3
4
DRV
FB
OL
GND
16
J8
2 3 4
Figure 3-1
Connection steps
Warning
Before cables connection, make sure that all external and internal power switches of the UPS are off, and post necessary warning
signs to prevent inadvertent operation of the switches. Meanwhile, measure the voltages between the UPS terminals and the
voltages between the terminals and the earth.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V
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NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V
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17
18
bA
bB
bC
mA
mB
mC
mN
oA
oB
oC
oN
Note:
1. Main input: mA, mB, mC, mN
2. Bypass input: bA, bB, bC, mN
3. UPS output: oA, oB, oC, oN
4. Battery input: +, -, N
5. Earth: PE
Figure 3-2
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V
User Manual
PE
Side view
Figure 3-3
mA
mB
mC
mN
mN
+
PE
oA
bA
bB
bC
oB
oC
oN
Note:
1. Main input: mA, mB, mC, mN
2. Bypass input: bA, bB, bC, mN
3. UPS output: oA, oB, oC, oN
4. Battery input: +, -, N
5. Earth: PE
Figure 3-4
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V
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19
20
mN
mA
mB
mC
oN
oA
oB
bA
bB
bC
oC
PE
Note:
1. Main input: mA, mB, mC, mN
2. Bypass input: bA, bB, bC, mN
3. UPS output: oA, oB, oC, oN
4. Battery input: + , - , N
5. Earth: PE
Figure 3-5
2. Connect the protective earth cable and all other necessary earth cables to the earth terminals (PE).
Note
The earth cables and neutral line connection must be in accordance with local and national codes of practice.
3. Identify and make power connections for the input cables according to one of the following two procedures,
depending on the type of installation.
Common input connections
1) In common bypass and rectifier input configuration, for 30kVA ~ 160kVA@400V/15kVA ~ 75kVA@208V UPS,
connect the AC input cables to the main input terminals (mA-mB-mC-mN); for 200kVA@400V/90kVA@208V UPS,
connect the AC input cables to the bypass input terminals (bA-bB-bC-mN). Refer to Table 3-1 for the torque. Ensure
correct phase rotation.
Split bypass connections
2) If a split bypass configuration is used, connect the main input cables to the main input terminals (mA-mB-mC-mN),
and connect the bypass input cables to the bypass input terminals (bA-bB-bC-mN). Refer to Table 3-1 for the torque.
Ensure correct phase rotation.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V
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21
Warning
For split bypass operation, ensure that the linking busbars between the bypass input and maiin input are removed. The main
input and bypass input must be referenced to the same neutral point.
5. For frequency converter applications ensure the bypass links are removed.
6. Replace the protective cover.
J5
J6
J9
J10 J7 GND
Figure 3-6
RS485
RS232
Intellislot 1
Intellislot 3
Intellislot 2
The UPS accepts external signalling from voltage-free (dry) contacts connected to push-in input dry contact terminal.
Subject to prior software programming, the signalling is accepted by the UPS when relevant terminals and the +12V
terminals are shorted. All control cables must be double-insulated. To reduce the risk of electromagnetic interference,
all cables connected to the dry contact ports (J5 ~ J10) must be shield cables, and the shield must be connected to
the GND terminal shown in Figure 3-6. The control cables must be of a typical 0.5mm2 to 1.5mm2 CSA for maximum
runs between 20m and 30m respectively.
User Manual
22
J8
Figure 3-7
Table 3-4
Position
BAT-IN
+12V
BAT-OUT
GND
ENV
BtG
+12V
J7
Description
J7.1
ENV*/GEN
J7.2
BtG/GEN
J74
+12V
+12V power
J8.1
BAT_IN
J8.2
+12V
+12V power
J8.3
BAT_OUT
J8.4
GND
Power ground
12V
Figure 3-8
Table 3-5
Position
J6.1
BCB port
Name
DRV
DRV
FB
GND
OL
J6
Description
BCB driver signal
J6.2
FB
J6.3
GND
Power ground
J6.4
OL
BCB on line input (normally open): This pin becomes active when the BCB port is connected
The connection between the BCB port and BCB is shown in Figure 3-9.
GND
FB
DRV
OL
J6
AUx-N.O.
AUx-N.O.
BCB
Figure 3-9
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V
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23
Figure 3-10
EXT-Q3
IN-S
EXT-OUT
GND
J9
Table 3-6 Description of maintenance switch and output switch state port
Position
Name
Description
External maintenance switch state. Connection J9.1 to J9.4. The external breaker auxiliary
requirement is as follows: When the isolator is in the open position, the external bypass
auxiliary contact is closed
J9.1
EXT_Q3
J9.2
IN_S
J9.3
EXT_OUT
External output switch state. Connection J9.3 to J9.4. The external breaker auxiliary
requirement is as follows: When the isolator is in the open position, the UPS external output
auxiliary contact is open
J9.4
GND
Power ground
Figure 3-11
Table 3-7
BFP-O
BFP-S
BFP-C
J5
Position
Name
J5.2
BFP_O
Bypass backfeed protection relay (normally open), closed when bypass SCR is shorted
Description
J5.3
BFP_S
J5.4
BFP_C
Bypass backfeed protection relay (normally closed), open when bypass SCR is shorted
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V
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24
Figure 3-12
Table 3-8
EPO-NC
+12V
+12V
EPO-NO
J10
Position
Name
J10.1
EPO_NC
J10.2
+12V
J10.3
+12V
J10.4
EPO_NO
Description
EPO activated when J10.1 and J10.2 are open
EPO activated when J10.3 and J10.4 are open
EPO is triggered when pins 3 and 4 of J10 are shorted or pins 2 and 1 of J10 are opened.
If an external EPO facility is required, pins 1 and 2 or 3 and 4 of J10 are reserved for this function. The external EPO
facility is also connected to the normally open or normally closed remote stop switch between these two terminals
using shielded cable. If this function is not used, pins 3 and 4 of J10 must be opened or pins 1 and 2 of J10 must be
shorted.
Note
1. The UPS EPO action disables the UPS a.c. output by shuting down the rectifiers, inverters and static bypass.
2. The UPS EPO action does not disconnect any input power supply. To disconnect all power from the UPS, open the upstream
input breaker(s) and the battery breaker when EPO is activated.
3. Pins 1 and 2 of J10 are supplied factory-shorted.
4. If the UPS EPO function is not used, pins 1 and 2 of J10 must remain shorted and pins 3 and 4 of J10 must remain open .
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4.1 Introduction
The operator control and display panel is located on the front door of the UPS. It is the access point for operator
control and monitoring of all measured parameters, UPS and battery status and alarms. The operator control and
display panel is divided into three functional areas: mimic power flow chart, LCD display with menu keys, control keys,
as shown in Figure 4-1. The components on the operator control and display panel are described in Table 4-1.
Mimic power flow chart
6
3
1
Control keys
STATUS
Lieber
1
NXr
kV
NX -3X3
5t
A
0
( V)
(V () A)
(Hz)
(A )
(Hz ) ( V)
(V )
20 151 3
- -kVA
08
00 1
1 211:3 :3
: :
6 1270 6
A(AB)
B(BC)
C(CA)
B220
( BC )
C( CA )
220
20.5
20.5
20.5
220
220
220
50.1
50.1
50.1
20
.5
20
.5
20. 5
380
380
50380
.1
50
.1
50. 1
0.99
0.99
0.99
380
380
380
EPO
A( 220
AB )
0.99
0 .99
0 .99
INVERTER ON
INVERTER OFF
01 - 12
01 - 22
?
F1
F2
Figure 4-1
Table 4-1
Part No.
1
F3
F4
F5
FAULT CLEAR
SILENCE ON / OFF
Function
Key
Function
Rectifier indicator
EPO
EPO switch
Battery indicator
INVERTER ON
Bypass indicator
INVERTER OFF
Inverter indicator
FAULT CLEAR
Output indicator
SILENCE ON/OFF
Status indicator
F1 ~ F5
Buzzer
4.1.1 Indicators
The indicators mounted on the mimic power flow chart represent the various power paths and current UPS
operational status. The indicators are described in Table 4-2.
Table 4-2
Indicator
State
Solid green
Rectifier
indicator
Indicator description
Description
Flashing green
Solid red
Rectifier fault
Off
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Battery indicator
Bypass indicator
Inverter indicator
Output indicator
Status indicator
State
Description
Solid green
Load on battery
Flashing green
Solid red
Off
Solid green
Load on bypass
Solid red
Off
Bypass normal
Solid green
Load on inverter
Flashing green
Solid red
Inverter fault
Off
Solid green
Solid red
Off
UP output off
Solid green
Normal operation
Solid yellow
Solid red
Alarm sound
Meaning
A short beep
Continuous beep
The UPS has a serious fault, for example, fuse or hardware fault
Silkscreen
Description
EPO switch
EPO
Cut off the load power, shut down the rectifier, inverter, static bypass and
battery
INVERTER ON
Inverter shutdown
switch
INVERTER OFF
FAULT CLEAR
SILENCE ON/OFF
When an alarm is active, pressing this button silences the audible alarm.
Pressing this button again enables the buzzer again
Key
Function 1
Function 2
Table 4-5
F1
F2
F3
F4
F5
Left
Right
Enter
Up
Down
ESC
HOME
Escape
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Providing 320 240 dot matrix graphic display, the user-friendly and menu-driven LCD allows you to easily browse
through the input, output, load and battery parameters of the UPS, learn current UPS status and alarm information,
perform functional setting and control operation. The LCD also stores up to 1024 historical records that can retrieve
for reference and diagnosis.
F1
F3
F2
Figure 4-2
F4
F5
Start screen
L 1-N/L2
220.6
16:21: 17
L2-N/L3
220 .0
L3-N/L1
220.0
0.0
0.0
0.0
Frequency (HZ)
50.1
50 .1
50.1
381.5
0
381.0
0
Data window
381.5
0
OutPut
Menu window
Keypad window
F1
F2
F3
F4
Figure 4-3
F5
Primary screen
The functions of the menu keys F1 ~ F5 for the current screen are shown by self-explanatory icons in the keypad
window as appropriate. From any menu on the primary screen, pressing the F1 key returns to the OutPut menu.
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1#
F1
Liebert NXr
F2
Figure 4-4
150kVA 16:21:17
F3
F4
F5
Default screen
Item
Explanation
UPS name
Current time (format: 24 hours, hour, minute, second)
Unit 1
Liebert NXr
12:30:36
1#
/
: disabled;
: enabled
Menu
Mains
TX Input
Bypass
Item
L-N voltage (V)
L-N current (A)
Frequency (Hz)
L-L voltage (V)
Power factor
L-N voltage (V)
L-L voltage (V)
L-N voltage (V)
Frequency (Hz)
L-L voltage (V)
Explanation
Phase voltage
Phase current
Input frequency
Line voltage
Power factor
Phase voltage
Line voltage
Phase voltage
Bypass frequency
Line voltage
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V
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OutPut
OutPut
TX Output
Load
System
Battery
Item
L-N voltage (V)
L-N current (A)
Frequency (Hz)
L-L voltage (V)
Power factor
L-N voltage (V)
L-L voltage (V)
Sout (kVA)
Pout (kW)
Qout (kVAR)
Load level (%)
Crest factor
Sout (kVA)
Pout (kW)
Qout (kVAR)
Single unit, no parallel
system data
Battery voltage (V)
Battery current (A)
Battery temperature (C)
Battery remain time (min)
Battery capacity (%)
Battery boost charging
Battery float charging
Battery is not connected
Event
(active alarm)
Records
(alarm history)
Language
(language option)
Display contrast
Date format set
Date & time
Comm1 baud rate
Comm2 baud rate
Comm3 baud rate
Communication address
Communication mode
Settings
Callback times
Phone No.1
Phone No.2
Phone No.3
Command password
Protocol
29
Explanation
Phase voltage
Pahse current
Output frequency
Line voltage
Power factor
Phase voltage
Line voltage
Sout: apparent power
Pout: active power
Qout: reactive power
Load (expressed in percentage of the UPS rating load )
Output current crest factor
Sout: apparent power
Pout: active power
Qout: reactive power
Displayed in this data window when the UPS is configured as a single unit
Battery bus voltage
Battery bus current
Battery temperature
Remaining battery backup time
Percentage of battery life when compared to a new battery
Battery is boost charging
Battery is float charging
Battery is not connected
Displays the active alarms. For the list of the alarms that may be displayed on
the LCD on the UPS operator control and display panel, refer to Table 5-9
Displays the alarm history. For the list of the alarms that may be displayed on
the LCD on the UPS operator control and display panel, refer to Table 5-9
Provides 12 optional LCD languages
Adjusts the LCD contrast
Three formats selectable: MM/DD/YYYY, DD/MM/YYYY, YYYY/MM/DD
Sets the date and time
Set the RS232 communication baud rate of the RS232 port and Intellislot 1
port
Set the RS232 communication baud rate of Intellislot 3 port
Set the RS485 communication baud rate of Intellislot 1 ~ 3 ports
Applicable to RS485 communication
Sets the communcation mode
When the communication mode of Intellislot 1 port is modem, this parameter
sets the numberof callback attempts for each new alarm
Sets the first priority telephone number to be dialled upon alarm when the
communication mode of Intellislot 1 port is modem
Sets the second priority telephone number to be dialled upon alarm when the
communication mode of Intellislot 1 port is modem
Sets the third priority telephone number to be dialled upon alarm when the
communication mode of Intellislot 1 port is modem
The user can modify the command password
Optional system protocols: Velocity, YDN23. If relay card, Modbus card, SIC
card or UF-RS485 card is used, select YDN23; if IS-WEB-L card, IS-485EXI
card or IS-Relay card is used, select Velocity
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Item
Command
(initiate, stop
battery, system
test or freshening
charge
Version
Explanation
This test performs a partial discharge of the battery to obtain a rough estimate
of the battery capacity. Load must be between 20% and 80%
This test performs a full discharge of the battery to obtain a precise measure of
the battery capacity. Load must be between 20% and 80%
This is a self-test of the UPS. When the user activates this function, a window
appears about five seconds later to show the test result
Manually stops a battery maintenance test, battery capacity test or system test
Manually initiates a battery freshening charge
Manually stops a battery freshening charge
Keypad window
The functions of the menu keys F1 ~ F5 for the current screen are shown by self-explanatory icons in the keypad
window as appropriate.
Prompt
Meaning
The inverter and bypass supplies are not synchronized and any load transfer
between the inverters and bypass will cause a brief load interruption
The total load must be less than the capacity of one UPS to allow a parallel
system to perform an interrupted transfer from bypass to inverter
The bypass is abnormal, turning off the inverters will cause the load to be
dis-energised
Turning off this inverter will lead to the overload of the remaining inverter(s) in a
parallel system
The number of inverters already turned on is insufficient to carry the exisitng
load. The user is required to turn on more inverters
If you select battery maintenance test, the battery will discharge until the UPS
shuts down. This prompt appears to require your confirmation. Cancelling the
test ends the test and transfers the UPS to Normal mode
No action required
Check the active alarm messages
Required for battery or UPS test (default: 123456)
Battery self-test condition is not met. Please check whether the battery is in
boost charge state and the load is more than 20%
This prompt appears when you select the Freshening charge command while
the battery freshening charge condition (such as no battery, charger failure) is
not met
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Alarm
Comm. fail
Bypass Abnormal
Inverter Asynchronous
Inverter fault
Fan fault
Bypass STS Fail
Output Fuse Fail
Control power 1 fail
31
Alarm list
Explanation
The communication of the internal monitor with the rectifier, inverter or bypass failed
The communication between the inverter of each UPS in the parallel system failed.
1.Check if any UPSs are offline. If yes, power on these UPSs and check if the alarm disappears.
2. Press the FAULT CLEAR button
The battery temperature is over limit. Check the battery temperature and ventilation
The ambient temperature is over limit. Check the ventilation of the UPS room
Battery test failed. The battery needs replacement
Before the EOD, battery low pre-warning will occur. After this pre-warning, the battery will have the
capacity for three minutes discharging with full load. The time is user-settable from three minutes to
60 minutes. Please shut down the load in time
Inverters turned off due to battery EOD. Check the mains failure and try to recover it
The mains voltage is outside specifications and results in rectifier shutdown. Check the rectifier input
phase voltage
Mains voltage is under limit with derated load. Check the rectifier input line voltage
The mains frequency is outside specifications and results in rectifier shutdown. Check the rectifier
input voltage and frequency
The voltage of the battery charger is too high
The UPS is operating but the control power is abnormal or not available
The AC input phase rotation is reversed
Internal fault of a power module is detected and results in rectifier shutdown and battery discharging
The temperature of the heatsink is too high to keep the rectifier running. The UPS can recover from
this fault automatically. Check the environment and ventilation
The rectifier can not start owing to low DC bus voltage. Seek assistance from the local customer
service center of Emerson
This alarm is triggered by an inverter software routine when the amplitude or frequency of bypass
voltage is outside specifications. The amplitude threshold is fixed for 10% rating. This alarm
automatically resets once the bypass voltage goes normal.
1. First verify that the bypass voltage and frequency displayed on the LCD are within the selected
ranges. Note that here the rated voltage and frequency are specified by Output voltage level and
Output frequency level respectively.
2. If the displayed voltage is believed to be abnormal, then verify the bypass voltage and frequency
presented to the UPS. Check the external supply if it is found faulty
This alarm is triggered by an inverter software routine when the amplitude or frequency of bypass
voltage exceeds the limit. The amplitude threshold is fixed for 10% rating. This alarm automatically
resets once the bypass voltage returns to normal.
1. First check if there are some relevant alarms such as Bypass phase reverse and Mains neutral
lost. If they appear, solve them first.
2. Then verify that the bypass voltage and frequency displayed on the LCD are within the bypass
limits. Note that here the rated voltage and frequency are specified by Output voltage level and
Output frequency level respectively.
3. If the displayed voltage is believed to be abnormal, then measure the bypass voltage and
frequency presented to the UPS. If the bypass voltage and frequency are abnormal, check the
external bypass supply.
4. If the mains is likely to trigger this alarm frequently, the bypass limits can be changed to a wider
tolerance through the service configuration software
This alarm is triggered by an inverter software routine when the inverter and bypass waveforms are
misaligned by more than six degrees in phase. The amplitude threshold is fixed for 10% rating. This
alarm resets automatically once the condition is no longer true.
1. First check if the alarm Bypass unable to trace or Bypass abnormal occurs. If so, solve it first.
2. Verify the waveform of the bypass voltage
Inverter output voltage outside specifications. Load transfers to bypass. The faulty power module will
shut down and open output relay, and the remaining power modules will remain online
At least one of the cooling fans failed
At least one of the STSs at the bypass side is open or shorted. This fault is locked until power-off
At least one of the inverter output fuses is blown. The inverter shuts down, and the load transfers to
bypass if the remaining power modules are insufficient to support the load
The UPS is operating but the redundant control power is abnormal or not available
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Byp. Abnormal
Shutdown
Inverter Over Current
Bypass Phase Reversed
Transfer Time-out
Load Sharing Fault
DC Bus Abnormal
System Transfer
Explanation
This alarm appears when the load arises above 105% of the nominal rating. The alarm automatically
resets once the overload condition is removed.
1. Find out if this alarm is true by checking which phase has overload through the load (%) displayed
on the LCD.
2. If this alarm is true, measure the actual output current to confirm if the displayed value is correct.
3. If yes, disconnect the non-critical load.
In a parallel system, this alarm will be triggered if the load is severely unbalanced
This alarm appears when the total load rises above 105% of the nominal rating of the parallel
system.The alarm automatically resets once the overload condition is removed.
1. Find out if this alarm is true by checking which phase of which unit has overload through the load
(%) displayed on the LCD.
2. If this alarm is true, measure the actual output current to confirm if the displayed value is correct.
3. If yes, disconnect the non-critical load.
This alarm will be triggered if the load is severely unbalanced
The UPS overload status continues and the overload times out.
Note that:
1. The highest loaded phase will indicate overload time-out first.
2. When the timer is active, then the alarm Unit Over load should also be active as the load is above
the nominal rating.
3. When the time has expired, the load transfers to static bypass. The inverter shuts down and will
restart after 10 seconds.
4. If the load decreases to lower than 95%, after five minutes, the system will transfer back to the
inverter.Check the load (%) displayed on the LCD to confirm if this alarm is true. If the LCD tells that
overload happens, then check the actual load and confirm if the UPS has overload before the alarm
happens
Both the bypass and inverter voltages are abnormal, and the output is off
The inverter has overcurrent fault
The phase rotation of the bypass voltage is reverwed. Normally, phase B lags 120 degrees behind
phase A, and phase C lags 120 degrees behind phase B.
Check that the phase rotation of the UPS bypass supply is correct
A transfer to bypass occurred due to a large step load. The UPS can recover automatically. Turn on
the load equipment in stages to reduce the load impact on the inverter
The load remains on bypass power owing to excessive number of transfers that occurred within the
last hour. The UPS can recover automatically and will transfer the load back to inverter power within
an hour
The UPSs in a parallel system are not sharing the load current correctly
The DC bus voltage is abnormal and results in inverter shutdown. The load transfers to bypass
All UPSs in the parallel system transfer to bypass at the same time when one of them needs to
transfer to bypass. This message appears on the LCD of the UPS with passive transfer to bypass
The rectifier, inverter and battery converter shut down because the DC bus voltage is too high.
Check if the rectifier has any fault. If no, check if an overload has occurred. Restart the inverter after
the fault is cleared
The bypass current is above 135% of the rated current. The UPS alarms but has no action
The LBS setting is active. The UPS is acting as an LBS master or slave in a dual bus configuration
The neutral line of the AC input mains is not detected
The battery ground fault option has detected a battery ground fault. Contact the local customer
service center of Emerson to inspect the battery installation
INVERTER ON button activated on the operator control and display panel to turn on the inverter
INVERTER OFF button activated on the operator control and display panel to turn off the inverter
The local or remote EPO has been activated
A prompt for the user to decide whether to press the Enter key to acknowledge an interrupted load
transfer to bypass
A prompt for the user to decide whether to press the ESC key to avoid an interrupted load transfer to
bypass
A prompt for the user to decide whether to press the Enter key to shut down a UPS in the parallel
system
A prompt for the user to decide whether to press the Enter key to shut down the parallel system
FAULT CLEAR button pressed
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33
Explanation
SILENCE ON/OFF button pressed
The inverter failed to turn on when the INVERTER ON button is pressed. This may be the result of an
invalid operation (maintenance bypass on) or DC bus or rectifiers not ready
FAULT CLEAR or SILENCE ON/OFF button pressed
The UPS is in bypass mode
The UPS is in normal mode
The UPS is in battery mode
UPS shutdown with no output power
BCB status (open)
BCB status (closed)
Battery status (float charge mode)
Battery status (boost charge mode)
Battery status (discharge mode)
The battery is under automatic periodic battery maintenance test (20% capacity discharge)
The user initiated a battery capacity test (100% capacity discharge)
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The user can conduct relative operation only after the authorized engineer carries out the first power on and test.
1. The components that can only be accessed by opening the protective cover with tools cannot be operated by the user. Only
qualified service personnel are authorized to remove such covers.
2. The AC input and output terminals of UPS have dangerous voltage at any time. If the cabinet is equipped with an EMC filter,
the filter may have dangerous voltage.
1. For the control keys and LCD related to all the operating steps, refer to Chapter 4 Operator Control And Display
Panel.
2. During operation, the buzzer alarm may occur at any time. Press FAULT CLEAR key to silence the audible alarm.
3. When UPS uses traditional lead-acid battery, the system provides boost charge optional function. If the lead-acid
battery is used, when the mains returns after an extended mains failure, the charging voltage of the battery will be
higher than the normal charging voltage, this is normal, and the charging voltage of the battery will return to normal
value after a few hours charging.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V
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Maintenance switch
Figure 5-1
Maintenance switch
Figure 5-2
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36
Maintenance switch
Figure 5-3
1. These procedures result in mains voltage being applied to the UPS output terminals.
2. If any load equipment is connected to the UPS output terminals, check with the user that it is safe to apply power. If the load is
not ready to receive power, ensure that it is safely isolated from the UPS output terminals.
3. Do not start the UPS until the installation is completed and the system has been commissioned by authorized personnel.
Use the following procedures to turn on the UPS from a fully powered down condition. In a parallel system, perform
each step of the procedures in every UPS module before proceeding to the next step.
1. Close the input switch of the UPS to feed the mains power to the UPS, and close the external BCB. In split bypass
configuration, it is required to close both input switches.
At this point, the LCD starts up. The rectifier indicator flashes in green color during rectifier startup. About 30s after
the rectifier enters normal operation, the rectifier indicator goes solid green. After system initialization, the bypass
STS is closed. The UPS indicator states are as listed in Table 5-1.
Table 5-1
Indicator
Rectifier indicator
Battery indicator
Bypass indicator
Inverter indicator
Output indicator
Status indicator
State
Green
Off
Green
Off
Green
Amber
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Indicator
Rectifier indicator
Battery indicator
Bypass indicator
Inverter indicator
Output indicator
Status indicator
State
Green
Off
Off
Green
Green
Green
Battery
start button
Figure 5-4
Note
After step 2, if any of the following conditions occurs, open the BCB or confirm that the BCB has tripped automatically and is
open. The system can be started up one minute later.
z EPO action
z Fault in system commissioning
3. Press and hold the INVERTER ON button on the operator control and display panel for 2s, and the UPS begins to
operate in battery mode.
In bypass mode, the load is directly fed by the mains power instead of the pure AC power from the inverter.
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Before making this operation, read the information on the LCD to make sure that the bypass supply is normal and that the
inverter is synchronous with the bypass sypply, so as not to risk a short interruption in power to the load.
1. Press and hold the INVERTER OFF button on the operator control and display panel for 2s.
At this point, the inverter indicator turns off, the bypass indicator turns on, and the status indicator changes to amber,
accompanied by an audible alarm. The load transfers to the bypass, and the inverter shuts down.
Note
Pressing the SILENCE ON/OFF button cancels the audible alarm but leaves the alarm message displayed until the alarm
condition is rectified.
2. For a single UPS, open the UPS door and rotate the maintenance switch from the OFF position to the ON position;
for a parallel system, close the external maintenance switch.
At this point, the load power supply is provided by the manual maintenance bypass.
Warning
1. If you need to maintain a faulty module, wait for 10 minutes to let the internal DC bus capacitor fully discharge before removing
the faulty maintenance for maintenance.
2. When the UPS in operating in maintenance mode, the neutral line is still energized. Therefore, only qualified personnel shall
maintain the UPS.
Caution
When the UPS is in maintenance mode, the load is not protected against abnormal mains supply.
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The battery test procedures are password controlled and menu driven. The test is immediately terminated in the
event of a battery or a mains failure and the total load power is supported from the remaining source without
interruptions.
Test procedure
1. Select the Command menu on the LCD screen on the operator control and display panel of the UPS.
Use the right or left arrow key to navigate to the Command menu.
2. Select the desired test (the Battery maintenance test or Battery capacity test option).
Use the Shift key (F1), up and down arrow keys (F2, F3) to highlight the desired test. Press the Enter key (F4).
When prompted, enter each password digit with up arrow (F2) and use right arrow (F3) to access next field. Press the
Enter key (F4) when all digits have been entered.
3. Wait until the test completes.
This test updates the battery information, including the battery autonomy time (battery discharge duration during AC
input failure) and the battery aging coefficient (battery capacity percentage when compared to a new battery).
4. Stop the test.
If required, the test may be stopped before completion by selecting Stop testing on the Command menu.
The following procedures will cut off the load power, making the load completely power off.
The battery terminals still have hazardous voltage after the UPS is completely shut down.
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5.6.2 Procedures For Completely Powering Down UPS While Maintaining Power To Load
The following procedures are applicable for completely powering down the UPS and still keeping the power supply to
the load. Refer to the procedures in 5.3.4 Transfer From Normal Mode To Maintenance Mode.
In a parallel system, the EPO only isolates the UPS whose EPO has been activated.
1. The rectifier will start and the bypass will begin to power the load. The rectifier indicator flashes while the rectifier is starting up.
When the rectifier enters normal operation (about 30s later), the rectifier indicator turns green.
2. The rectifier will be turned on automatically when the overtemprature fault disappears five minutes after the disappearance of
overtemprature signals.
After the EPO switch is pressed, if the mains input is cut off, the UPS will shut down completely. When the mains
input returns, the UPS will start up on bypass. There will be power at the output terminals of the UPS.
Warning
1. If the maintenance switch is in the ON position and the mains input is present, there will be power at the otuput terminals of the
UPS.
2. If you need to maintain a faulty module, wait for 10 minutes to let the internal DC bus capacitor fully discharge before removing
the faulty module for maintenance.
User Manual
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Chapter 6 Battery
Chapter 6 Battery
This chapter introduces the relevant information of the battery, including the brief introduction, battery safety, battery
power cables, battery maintenance and recycling, reference current and connection of external BCB.
It shall be possible to disconnect the battery from the UPS when undertaking maintenance or service procedures. The BCB can
be switched manually on or off.
6.2 Safety
Take special care when working with the batteries associated with the UPS. When all the cells are connected together,
the battery string voltage can be up to 576Vdc and is potentially lethal. Please follow the precautions for high voltage
operation. Only qualified personnel are allowed to install and maintain the battery. To ensure the safety, the external
batteries shall be installed inside a key-lockable cabinet or in a purpose-designed, dedicated battery room, so that
they are segregated from all but qualified maintenance personnel.
During battery maintenance, pay attention to the following items:
z Place the maintenance switch in the ON position
z The battery cell number setting in the background software must be consistent with the actual battery cell
number
Note
Full safety instructions concerning the use and maintenance of UPS batteries are provided in the appropriate battery
manufacturers manuals. The battery safety inforamtion contained in this section relates to key considerations that must be taken
into account during the installation design process and might affect the design outcome depending on localised conditions.
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Chapter 6 Battery
43
1. No user-serviceable parts are located behind covers that require a tool for their removal. Only qualified service personnel are
authorized to remove such covers.
2. Before operating the copper bars connected with the external battery, please disenergize the copper bars.
3. Observe the following safety precautions when working on the batteries:
1) The battery shall be firmly and reliably connected. After the connection is completed, all connections between the terminals
and the batteries shall be calibrated. The requirements on torque specified in the instructions or user manual provided by the
battery manufacturer shall be satisfied. All connections between the terminals and the batteries shall be inspected and tightened
at least once a year. Failure to observe this may cause fire!
2) Inspect the battery appearance before accepting and using the battery. If there exist any package damage, dirty battery
terminal, terminal erosion, rust, or enclosure crack, deformation or electrolyte leakage, replace it with new product. Otherwise,
battery capacity reduction, electrolyte leakage or fire may be caused.
3) The battery is very heavy. Please use proper method to move and hoist the battery, so as to prevent any damage to human
being or the battery terminals. Severe damage to the battery may cause fire.
4) The battery terminals shall not be subject to any force, such as the pulling force or twisting force of the cable. Otherwise, the
internal connection of the battery may be damaged, and severe damage may cause fire.
5) The battery shall be installed and stored in a clean, cool and dry environment. Do not install the battery in a sealed battery
chamber or a sealed room. The battery room ventilation shall at least meet the requirement of EN50272-2001. Otherwise, battery
bulging, fire or even personal injury may be caused.
6) The battery shall be kept away from heat sources like transformers, or fire sources. Do not burn the battery or the battery in
fire, otherwise, electrolyte leakage, battery bulge, fire or explosion may be caused.
7) Do not directly connect any conductor between the positive and negative terminals of the battery. Remove finger rings,
watches, necklaces, bracelets and other metal objects before operating the battery, and ensure that the tools (for example,
wrench) are wrapped with insulating material. Otherwise, battery burning, explosion, human death or injury may be caused.
8) Do not disassemble, modify or damage the battery. Otherwise, battery short circuit, electrolyte leakage or even personal may
be caused.
9) Clean the battery enclosure with wringed wet cloth. To avoid any static or arcing, do not use dry cloth or duster to clean the
battery. Do not use the organic solvent, such as thinner, gasoline, volatile oil, to clean the battery. Otherwise, the battery
enclosure may be cracked. In worst case, fire may be caused.
10) The battery contains diluted sulfuric acid. In normal use, the diluted sulfuric acid is absorbed to the baffle plate and polar
plate of the battery. However, if the battery is damaged, the acid may leak from the battery. Therefore, use personal protective
equipment, such as, goggles, rubber gloves and apron, when operating the battery. Otherwise, if the diluted sulfuric acid enters
the eyes, blindness may be caused; if it contacts the skin, the skin may be burnt.
11) The battery may have short circuit, electrolyte dry-up or positive-pole plate erosion at the end of its life. If it is still used in this
state, the battery thermorunaway, bulging or electrolyte leakage may occur. Please replace the battery before it enters this state.
12) Before connecting or disconnecting the battery connection cables, please cut off the charging power.
13) Check if the battery has been unexpectedly earthed. If yes, remove the earth power. Contact with any part of the earthed
battery may cause electric shock.
User Manual
44
Chapter 6 Battery
5. Measure the battery voltage, and calibrate the battery voltage after UPS startup.
Middle layer
Bottom layer
BCB-
BCB+
BCB N
Figure 6-1
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V
User Manual
46.7
Battery
Battery
384
Red Red
Black Black
Battery Battery
Blue Blue
Battery
Battery Battery
46.7
Battery
Battery Battery
Battery Battery
46.7
Battery
compartment
Battery
46.7
40
Battery
45
126.5
Chapter 6 Battery
Separator
Battery
5.7
Battery
Battery
Battery
171.5
5.0
Figure 6-2
384
5.7
Red Red
Battery
Black Black
Battery
688
Battery
compartment
Battery Battery
Battery Battery
5.7
Battery
5.7
Blue Blue
Separator
Battery
Figure 6-3
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V
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46
Chapter 6 Battery
Reference table for selection of BCB rated current and connection cable CSA of 400V system (recommended)
Item
30-cell
battery
32-cell
battery
34-cell
battery
36-cell
battery
38-cell
battery
40-cell
battery
Table 6-2
22-cell
battery
24-cell
battery
30
40
60
150, 160
200
105
140
210
315
420
525
630
A
mm2
150
35
175
50
250
70
350
120
450
150
550
185
700
240
100
133
200
300
400
500
590
A
mm2
150
35
150
50
250
70
350
120
450
150
550
185
630
240
94
125
186
282
376
470
556
A
mm2
100
35
150
50
200
70
300
95
400
120
500
185
630
200
88
118
176
264
352
440
525
A
mm2
100
25
125
35
200
50
320
95
400
120
500
150
550
200
84
112
168
252
336
420
498
A
mm2
100
25
125
35
200
50
260
95
350
120
450
150
550
200
80
106
160
240
320
400
473
A
mm2
100
16
125
25
200
35
250
70
320
95
400
120
500
180
Reference table for selection of BCB rated current and connection cable CSA of 208V system (recommended)
Item
20-cell
battery
Unit
Unit
15
30
75
90
62
124
186
248
310
372
A
mm2
80
16
150
35
225
50
300
70
350
95
400
120
56.8
113.6
170
226.8
283
340
A
mm2
60
16
150
35
225
50
250
70
300
95
350
120
52
104
156
208
260
312
A
mm2
60
16
125
35
160
50
225
70
300
95
350
120
If the external battery is configured to have separate wiring of positive terminal and negative terminal (that is, four
wires will be led out from the battery side), for the UPS, due to the limitation of the rated current, it is recommended to
use a 4P DC MCCB (DC rated voltage of the breaker meeting 1-pole 250Vdc, 2-pole 500Vdc, 3-pole 750Vdc, rated
breaking capacity limit being 35kA) or two 2P DC MCCBs (DC rated voltage of single breaker meeting 1-pole 250Vdc,
2-pole 500Vdc, rated breaking capacity limit being 35kA). Connections between the battery, BCB and UPS are shown
in Figure 6-4.
If the external battery is configured to use CT wiring (that is, three wires will be led out from the battery side), it is
recommended to use a 4P DC MCCB, with DC rated voltage of the breaker meeting 1-pole 250Vdc, 2-pole 500Vdc,
3-pole 750Vdc, and rated breaking capacity limit being 35kA. If the battery cell number ranges from 30 to 34, for
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V
User Manual
Chapter 6 Battery
47
cost-saving purpose, refer to Figure 6-5 for the connections between the battery, BCB and UPS. If the battery cell
number ranges from 36 to 40, refer to Figure 6-6 for the connections between the battery, BCB and UPS.
+
N
N
N
Figure 6-4
UPS
UPS
Figure 6-5
Connections between battery, BCB and UPS (3 wires at battery side, battery consisting of 30 to 34 cells, and 20-24 cells)
UPS
Figure 6-6
Connections between battery, BCB and UPS (3 wire at battery side, battery consisting of 36 to 40 cells)
If you select the BCB box (containing a BCB and a BCB control board) made by Emerson, you need to modify the
BCB box and connect the BCB box with the battery and UPS according to Figure 6-7.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V
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48
Chapter 6 Battery
Temp sensor
NC
+
12V
N
OUT
TPM2 GND
W3
BCB
UPS
Battery
+
N
-
OUT-P
OUT-N
AUX1
AUX2
220Vdc
Auxiliary
contactor
Bypass module
J6
X100
UV
X103
X104
X105
X106
J8
UHW241C2
X101
X108
X102
W2
W3
+12V
BAT-T
GND2
+12V
BAT-T
GND
USE
GND1
AUX
DRV
OL
GND
FB
DRV
Figure 6-7
The batteris should be of the same capacity and type. Using different types of battery may cause fire!
Note
1. Check every screw of the battery terminals for loose connection within one or two months after putting the battery into service,
and periodically afterwards. If there is any loose screw, tighten it immediately.
2. Check that all safety devices are present and that their functions are normal. Check that the battery management parameters
are set correctly.
3. Measure and record the air temperature inside the battery room.
4. Check the battery terminals for damage and heating. Check the battery enclosure and terminal covers for damage.
User Manual
49
7.1 General
The parallel system can comprise of up to four UPS modules of the same power rating and connected in parallel
without the need for a centralized mains static bypass. Instead the bypass static switches of each UPS share the load
when the system transfers to the mains bypass supply.
From a power viewpoint, each module is internally identical to the single module configuration. A parallel system
requires inter-module control signals to manage the load sharing, synchronizing and bypass switching. The control
signals are connected through the parallel cables, which are multi-way ribbon cables connected between the units of
the system to form a ring.
When two or more modules are to be connected in parallel, it is recommended that inductor should be inserted in the
static bypass line. This can be installed internal to the UPS as an option.
To achieve coordinated operation of the modules in the parallel system, it is required to configure each module separately using
Emerson setting software. This must be done by Emerson service personnel.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V
User Manual
Rectifier
L1,L2,L3,N
Bypass
input
L1,L2,
L3,N
Rectifier
Rectifier
STS
STS
STS
Inverter
Inverter
Inverter
L1,L2,L3,N
UPS1 output
Qout UPS1
UPS2 output
Qout UPS2
Figure 7-1
L1,L2,L3,N
L1,L2,L3
Charger
Mains input
L1,L2,L3,N
Qin
Ext
Byp
Qin UPS3
Charger
Supplied by others
Qin UPS2
Qin UPS1
Charger
50
UPS3 output
Qout UPS3
Output distribution
Qout BYP
Note
For parallel system installations, an external bypass rated for the total system load must be installed and the UPS internal
maintenance bypass must be locked off to prevent operation.
For parallel systems with 3 or 4 UPSs with redundancy and parallel systems with 2 or more UPSs without redundancy,
it is recommended to install bypass load sharing inductors to optimize current sharing during static bypass operation.
The length and specification of power cables including the bypass input cables and UPS output cables should be the same. This
facilitates load sharing in bypass mode.
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51
Input distribution
UPS3
UPS2
UPS1
J9
J9
1
J9
1
Q2 Ext
Q1 Ext
Q UPS
Q2 Ext
Q Byp
Distribution panel
To load
Figure 7-2
You must use the shortest parallel control cables to suit the application and must not coil excess. Meanwhile, separate the parallel
control cables from the power cables to prevent electrical inteferences.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V
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52
UPS 2
UPS 3
J2
J2
J2
J2
J3
J3
J3
J3
Figure 7-3
UPS 4
J2
J3
J4
Figure 7-4
1. The remote EPO switch must provide dry contact signal, which is normally open or closed.
2. The open circuit voltage provided is 5Vdc, <20mA.
3. The external EPO device can be composed of another control system which can disconnect the UPS mains supply or the
bypass input.
4. Pins 1 and 2 of the normally closed EPO-J10 port on the bypass module have been linked in factory.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V
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53
UPS1
J10:3
J10:4
Bypass module
UPS2
J10:3
J10:4
Bypass module
J10:3
J10:4
UPS1
Figure 7-5
Bypass module
If UPS input uses RCD, differential switch is only used in the systems bypass mains supply. At the moment of electrical
connection, current may not be immediately separated, which may result in the tripping of RCCB respectively.
Only one step is needed for once, and only after finishing this operation step of each UPS module, the next step can
be carried on.
1. These procedures result in mains voltage being applied to the UPS output terminals.
2. If any load equipment is connected to the UPS output terminals, check with the user that it is safe to apply power. If the load is
not ready to receive power, disconnect the downstream load switch, and stick a warning label on the connection point of the load.
For the detailed operation procedures, see 5.2.1 Procedures For Startup Into Normal Mode.
If the UPS system is composed of more than 2 parallel UPS modules, and the load capacity exceeds the single module capacity,
do not use the internal maintenance switch.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V
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54
The following procedures will switch off all power to the load.
The UPS battery and connecting terminals remain energized at hazardous voltage levels at all times.
Important
These procedures shall only be carried out by service personnel of Emerson or under their guidance.
The following procedures apply when one UPS module must be isolated from the parallel system for repair due to
serious fault:
1. Pressing the EPO button stops the operation of rectifier, inverter, static switch and battery, but this action will not
affect other UPSs in parallel system to power the load normally.
2. If the UPS has internal battery, use the special tool to open the battery compartment, then pull the three terminals
'BAT+', 'BAT-' and 'BAT N'. If the UPS has external battery, disconnect the corresponding switch of the external
battery.
3. Disconnect the mains input and bypass input, and disconnect the output. At the moment, all the internal power
supply is closed and the LCD does not display any more.
Warning
1. Post a label at the AC input distribution (generally far away from the UPS) to alert that the UPS maintenance is being operated.
2. Wait 10 minutes for the internal DC bus capacitance discharing. Then the UPS is completely shut down.
These procedures shall only be carried out by service personnel of Emerson or under their guidance.
The following procedures are used to reintegrate a UPS module that has been previously isolated from the parallel
system:
1. If the UPS is connected with a battery, just close the battery external distribution switch or three terminals 'BAT+',
'BAT-' and 'BAT N'. Then close the mains input.
At the moment, the system is power on, and the startup screen pops up. Refer to Refer to 4.2.1 Start Screen.
2. Close the bypass input.
At this moment, confirm that the LCD shows the bypass input supply is normal; if not, check whether the switch Q2 is
closed. Then the rectifier starts up and the alarm indicator turns solid red. About 30s later, the alarm indicator (red) is
flashing (if the UPS has internal or external battery not connected) or off (if the UPS has internal or external battery
connected).
3. Close the output switch Q5, and press the INVERTER ON key for 2s.
The inverter starts up, and the inverter indicator (green) is flashing. After the inverter runs normally, the inverter
indicator turns solid green, and the inverter supplies power to the UPS.
At this point, the UPS will join the operation of the parallel system, and supply power to the load.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V
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55
The UPS is in normal mode, and the UPS indicator states are as listed in Table 7-1.
Table 7-1
Indicator
Rectifier indicator
Battery indicator
Bypass indicator
Inverter indicator
Output indicator
Status indicator
State
Green
Off
Off
Green
Green
Green
The following procedures will cut off the load power, making the load completely power off.
The battery terminals still have hazardous voltage after the UPS complete shutdown.
For the detailed operation procedures, see 5.6.1 Procedures For Completely Powering Down The UPS.
7.3.6 Procedures For Complete UPS Shutdown While Maintaining Power To Load
Complete UPS shutdown and load power-off should follow this procedure. All power switches, isolating switches and
breakers are disconnected, and then UPS no longer supplies power to the load.
Caution
The following procedures will cut off the load power, making the load completely power off.
The battery terminals still have hazardous voltage after the UPS complete shutdown.
For the detailed operation procedures, see 5.6.2 Procedures For Completely Powering Down The UPS Whilst
Maintaining The Power Supply To The Load.
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56
UPS1
UPS4
Bypass
Main input
Main input
Parallel
control
cable
LBS
UPS1
UPS4
Main input
Parallel
control
cable
STS
To load
Figure 7-6
The dual bus system uses the LBS to keep the output of the two independent UPS systems (or parallel systems) in
synchronization. One system is designated as the master, the other is designated as the slave. The operation modes
of the parallel system comprise master and/or slave operation in normal or bypass mode.
Place the UPS modules side by side and interconnect the UPS modules according to the following instructions.
You must use the shortest LBS cable to suit the application and must not coil excess. Meanwhile, separate the LBS cable from
the power cables to prevent electrical inteferences.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V
User Manual
UPS 2
Bypass module
UPS 3
Bypass module
UPS 4
Bypass module
Bypass module
J2
J2
J2
J2
J3
J3
J3
J3
J4
J4
J4
J4
LBS cable
LBS cable
Figure 7-7
UPS 1
UPS 2
Bypass module
Bypass module
J2
J2
J3
J3
J4
J4
LBS cable
Figure 7-8
Connection of typical dual bus system of two single UPSs without redundancy LBS cable
UPS 2
UPS 1
Bypass module
Bypass module
J2
J2
J3
J3
LBS
J4
LBS
Figure 7-9
cab
le
cab
le
J4
Connection of typical dual bus system of two single UPSs with redundancy LBS cable
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V
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57
58
Chapter 8 Options
Chapter 8 Options
This chapter provides the UPS option list, and introduces the functions, installation and configuration of each option.
Option list
No.
1
Option
Bypass load sharing inductor
Model
UF-NRBYPCK-30
Part No.
02354315
UF-NRBYPCK-100
02354040
UF-NRBYPCK-160
02354042
4
5
6
UF-NRBYPCK-200
UF-SENSOR
02354314
02350174
21120752
Relay card
UF-DRY410
02354309
SIC card
UF-SNMP810
02351817
UF-RS485 card
UF-RS485
02351786
10
Modbus card
UFMOD41Z1
02354066
11
IS-WEB-L card
12
IS-485EXI card
13
IS-Relay card
14
Seismic anchor
15
16
02355403
5m cable (04118683)
10m cable (04118684)
15m cable (04118685)
5m cable (04118683)
10m cable (04118684)
15m cable (04118685)
Remark
Applicable to NXr 30-B UPS
Applicable to 30kVA (NXr 30) ~
100kVA UPS
Applicable to 120kVA ~ 160kVA
UPS
Applicable to 200kVA UPS
3 air filters
Installed in Intellislot 1 or 3 port,
advisably in Intellislot 3 port
Installed in Intellislot 1, 2 or 3 port,
advisably in Intellislot 2 port
Installed in Intellislot 1 or 3 port,
advisably in Intellislot 3 port
Installed in Intellislot 1 or 3 port,
advisably in Intellislot 3 port
Installed in Intellislot 2 or 3 port,
advisably in Intellislot 2 port
Installed in Intellislot 2 or 3 port,
advisably in Intellislot 2 port
Installed in Intellislot 1, 2 or 3 port
Applicable to 30kVA (NXr 30) ~
160kVA UPS only. The seismic
anchor classification when bolted
into a suitable concrete slab,
exceeds the requriements of Level
2, Table 2 IEC60068.3.3 and
complies with UBC 1994, Seismic
Zone 4 for strong to very strong
earthquakes
Two cables should be selected to
achieve redundancy
Two cables should be selected to
achieve redundancy
8.2 Option
8.2.1 Bypass Load Sharing Inductor
Install the bypass load sharing inductors for the parallel system comprised of two or more UPS modules, to ensure
the bypass output load sharing for the parallel system. The bypass load sharing inductor is used to compensate the
impedance differentia between SCR and cable.
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V
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Chapter 8 Options
59
Each UPS cabinet has three bypass load sharing inductors, with no extra clearance occupied. The load sharing rate
is generally 10% of the system rated current with the difference of external cable configuration. Try to make the cable
length be the same from bypass to each UPS and from UPS module output to parallel system connection point.
Preparation
1. Prepare the installation tools, including an electric screwdriver, a screw driver, a torque sleeve and a red marker.
2. Check that all installation materials, types and cables are present and complete, and that auxiliary materials (such
as fastener, heat shrinkable tube and wire saddle) are present and in good condition.
Procedures
Warning
NXr 30-B
1. Disconnect all input power of the UPS, such as battery and load.
2. Wait five minutes for the inside of the UPS to fully discharge.
3. Remove the left panel of the UPS cabinet, reserve the removed screws.
4. Place the three inductors (A, B, C from left to right) in the installation position and fix them with twelve M4 12
screws, as shown in Figure 8-1.
LA-1
Inductors
LA-2 LB-1
U-F
LB-2 LC-1
LC-2
V-F
W-F
Amplified inductors
Figure 8-1
Installation of inductors
NXr Single Module And Parallel System 30kVA ~ 200kVA@400V And 15kVA ~ 90kVA@208V
User Manual
Chapter 8 Options
5. See Figure 8-2 to make cable connection.
U-F
V-F
W203
W202
W-F
W201
60
W54
W55
W53
Figure 8-2
Cable connection
1) Remove the cables labeled W53, W54 and W55 respectively from output EMI board (M8 board, see Figure 1).
2) Connect the cables labeled W53, W54 and W55 respectively to the terminals (LA-2, LB-2 and LC-2, see Figure 1)
of the inductors with three M6 16 screws and three 1-type hex M6 nuts.
3) Connect one end of the cables labeled W201, W202 and W203 respectively to the terminals (LA-1, LB-1 and LC-1,
see Figure 1) of the inductors with three M6 16 screws and three M6 1-type hex nuts.
4) Connect the other end of the cables labeled W201, W202 and W203 respectively to the terminals (U-F, V-F, W-F)
on the output EMI board (M8 board).
6. Restore the left panel of the UPS cabinet.
The installation and connection are complete.
NXr 30kVA ~ 160k
1. Disconnect all input power of the UPS, such as battery and load.
2. Wait five minutes to make the inside of the UPS fully discharge.
3. Remove the front door of the UPS cabinet, left panel and back panel, reserve the removed screws.
4. Remove cables (W51, W52 and W53) from terminals (bA, bB and bC), see Figure 8-3. Note that the cables will not
be used again.
bC
Figure 8-3
bB
bA
Removal of cables
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Chapter 8 Options
61
5. Use hexagon sems screw M8 20 (12 pcs) to install the three inductors (A, B and C) to the base plate of the UPS
cabinet shown in Figure 8-4.
Inductor
C
Installation hole
Figure 8-4
Installation of inductors
6. Use hexagon sems screw M8 20 (6 pcs), plain washer 8 (6 pcs) and hexagon nut M8 (6 pcs) to connect cables
(W51B, W52B and W53B), see Figure 8-5. Then connect cables (W51A, W52A and W53A) to the rear terminals of
the bypass module, see Figure 8-6.
bC bB bA
W51B
W53B
LA-1
W52B
LA-2
LC-1
LC-2
LB-1
W53A
Figure 8-5
LB-2
W52A
W51A
W55 oB
W55 oB
12
13
14
13
12
DLZ3
W53A
Z3-1
W51A
Z3-9
W53A
Z3-1
W51A
Z3-9
W52A
W52A
Figure 8-6
Z3-5
Z3-5
After finishing the above procedures, you should check that cables are connected correctly.
The installation and connection of the bypass current-sharing inductor assembly for NXr 30kVA ~ 160kVA UPS is now
complete.
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Chapter 8 Options
NXr 200kVA UPS
1. Disconnect all input power of the UPS, such as battery and load.
2. Wait five minutes to make the inside of the UPS fully discharge.
3. Remove the front door of the UPS cabinet, left panel and back panel, reserve the removed screws.
4. Remove cables (W51, W52 and W53) from terminals (bA, bB and bC), see Figure 8-7. Note that the cables will not
be used again.
Bypass module
Rear terminals
oC copper bar
oA copper bar
oB copper bar
Figure 8-7
5. Place the three inductors (A, B, C) in the installation position and fix them onto the base plate of the UPS cabinet
with twelve M8 20 screws, as shown in Figure 8-8.
The base plate reserves 12 installation holes (see Figure 8-8), four installation holes for each inductor.
LC-2 terminal
LB-1 terminal
LB-2 terminal
LA-1 terminal
LA-2 terminal
LC-1 terminal
Figure 8-8
Inductors
Installation of inductors
6. Use the cables labeled W61B, W62B and W63B to respectively connect the copper bars (oA, oB, oC, see
Figure 8-7) and the terminals (LA-1, LB-1 and LC-1, see Figure 8-8) of the inductors with three M8 25 screws and
three M8 nuts. See Figure 8-9 for cable connection.
7. Use the cables labeled W61A, W62A and W63A to respectively connect the rear terminals of the bypass module
and the terminals (LA-2, LB-2 and LC-2, see Figure 8-8) of the inductors with three M8 25 screws and three M8
nuts. See Figure 8-9 for cable connection.
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W61A
W62A
W63A
Figure 8-9
W62A
W63B
W63A
W61A
W61B
W61B
W62B
Cable connection
8. Restore the front door, left panel and back panel of the UPS cabinet.
The installation and connection are complete.
Maintenance
1. Keep the connections tight.
Tighten all connections in installation and at least annually thereafter.
2. Keep the inductors clean.
Maintain the inductors free of dust and moisture.
3. Keep good records.
Troubleshooting is easier if you have historical background.
1. Connect the cables strictly following the instructions. Failure to observe this may cause damage to the UPS and the battery.
2. Shut down the UPS when installing the battery temperature sensor. During installation, do not touch the battery terminals,
bared copper bars and components.
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Chapter 8 Options
No need to shut down the UPS during SIC card installation, because the SIC card is hot pluggable.
Warning
Some electron components in SIC card are sensitive to static, therefore, do not touch the electron components or circuit in SIC
card by hand or other conductive materials, so as to protect the SIC card against static shock. When removing or installing the
SIC card, hold the card side edge to operate it.
The SIC card should be installed in the Intellislot port (see Figure 3-6) in the UPS. See Table 8-1 for installation
positions of optional cards.
Method for installation:
1. Remove the cover of Intellislot port. Note to reserve the removed screws and take care of the cover for future use.
2. Insert the SIC card (along two sides of the Intellislot port) into the port position recommended in Table 8-1, and
then fasten the screws.
For more information of the SIC card, refer to Site Interface Web/SNMP Agent Card User Manual in accessory.
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Chapter 8 Options
DIP switch
DB25 connector
Figure 8-10
The DIP switch is used to configure the UPS turn-on and turn-off signal input function of the relay card. The DB25
connector provides dry contact signal input and output. The pins of the DB25 connector are described in Table 8-2.
Table 8-2
Pin No.
Pin name
Description
Pin 1
Pin 14
Pin 2
Pin 15
Pin 3
Pin 16
Pin 4
Pin 17
Electrical
parameter:
30Vdc/1.8A,
resistive load
Pin 5
Pin 18
Pin 6
Pin 19
Pin 7
Pin 24
Reserved
Pin 12
Pin 25
Pin 9
Pin 21
Pin 13
Others
NC
Cable options
Emerson provides three cable options to connect the DB25 connector of the relay card, to suit the users different
requirements on the functions of the connector.
Figure 8-11 ~ Figure 8-13 show the appearance and wiring principle of each cable.
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66
Chapter 8 Options
Figure 8-11
K0_NO
K0_COM
K0_NC
K1_NO
K1_COM
K1_NC
K2_NO
K2_COM
K2_NC
K3_NO
K3_COM
K3_NC
Pin
Figure 8-12
Figure 8-13
1
14
2
15
3
16
4
17
5
18
6
19
7
20
8
21
9
22
10
23
11
24
12
25
13
560 ohm/1W
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Installation procedures
Note
Some electronic components on the relay card are sensitive to static electricity. To prevent static electricity from damaging the
relay card, do not touch its electronic components or circuits, also avoid their contact with live objects. Please hold the side edges
of the relay card when moving or installing it.
Figure 8-14
Bits 1 through 7 are designed for use in factory, the user is not allowed to change their default settings. Bit 8 is used
to configure the UPS turn-on and turn-off signal input function of the relay card, its setting method is described in
Table 8-3.
Table 8-3
Bit 8
ON
OFF
Function
UPS turn-on and turn-off signal input function enabled
UPS turn-on and turn-off signal input function disabled
1. The relay card should be installed in Intellislot 1 or 3 port (advisably in Intellislot 3 port).
2. The relay card is hot-pluggable, you can install it without shutting down the UPS.
1) Remove the Intellislot port cover on the bypass module, reserve the screws.
2) Align the relay card with the Intellislot port, insert the relay card into the port along the grooves on both sides of the
port.
3) Fix the relay card through the fixing holes on the relay card panel with the screws obtained in step 1.
3. Connect the cable.
You can select an optional cable according to your needs, or make the cable according to Table 8-2 and Figure 8-11
~ Figure 8-13. Connect the cable end with a DB25 male connector to the DB25 connector of the relay card, and the
other end to the user equipment.
Warning
1. The DB25 connector must connect to SELV circuit. Failure to observe this could cause damage to the relay card and even lead
to safety accidents.
2. The external equipment must meet the electrical parameter requirement in Table 7-2, failure to observe this could cause
damage to the dry contact output terminal.
Troubleshooting
See Table 8-4 for the troubleshooting of the relay card.
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Chapter 8 Options
Table 8-4
No.
1
2
Troubleshooting
Problems
The dry contact output signal does not change with the
UPS status
The UPS does not respond to the UPS turn-on dry contact
input signal
Action to take
Verify that the relay card is properly inserted into the
Intellislot port
Verify that bit 8 of the DIP switch of the relay card is
placed in the ON position
RJ45 port 2
RJ45 port 1
Installation hole (2 pcs)
Figure 8-15
The goldfinger is used for insertion into the Intellislot port of the UPS. It provides RS232 input signal. The RJ45 port 1
and RJ45 port 2 are in parallel connection. They provide RS485 output signal.
Installation
Note
1. The UF-RS485 card is hot-pluggable, so you can install it without shutting down the UPS.
2. Some electronic components on the UF-RS485 card are quite sensitive to static electricity. To prevent static electricity from
damaging the card, do not touch its electronic components or circuits with hands or other live objects. Please hold the side edges
of the UF-RS485 card when moving or installing it.
1. The RJ45 ports of the UF-RS485 card must connect to SELV circuit. Failure to observe this could cause damage to the card
and even result in safety accidents.
2. The connecting cable of the UF-RS485 card and the external equipment must be a double-end shielded cable.
Troubleshooting
Fault: The UF-RS485 output signal does not change with the UPS status.
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Action to take: Ensure that the UF-RS485 card is properly inserted into the Intellislot port and the cable is properly
connected.
Preparation
1. Prepare the installation tools, including a cross head screwdriver, a torque spanner and an adjustable spanner.
2. Check that all installation materials are present and complete, including five seismic anchors, four M10 30 sems
screws, eight M16 50 sems screws, eight M12 expansion bolts.
Procedures
The installation procedures are as follows:
1. Lift up the UPS cabinet and remove the four adjustable feet on the bottom, as shown in Figure 8-15.
Remove the
adjustable feet
Figure 8-16
2. Use four M16 50 sems screws to install seismic anchor 1 and seismic anchor 2 on the rear bottom of the UPS
cabinet, as shown in Figure 8-16.
3. Use four M16 50 sems screws to install seismic anchor 3 on the front bottom of the UPS cabinet, as shown in
Figure 8-17; then carefully place the UPS cabinet on the ground.
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Chapter 8 Options
Seismic anchor 3
4. As shown in Figure 8-18, use four M12 expansion bolts to fix seismic anchor 4 on the ground, then push the UPS
backward to insert seismic anchor 1 and seismic anchor 2 into the two holes of seismic anchor 4 respectively.
Seismic anchor 1
Seismic anchor 4
Seismic anchor 2
Figure 8-19
5. Use four M10 30 sems screws to fix seismic anchor 5 onto seismic anchor 3, as shown in Figure 8-19.
Seismic anchor 5
M1030 sems screw (4 pcs)
Figure 8-20
Seismic anchor 3
6. Use four M12 expansion bolts to fix seismic anchor 5 on the ground, as shown in Figure 8-20.
Seismic anchor 5
M12 expansion bolt (4 pcs)
Figure 8-21
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Chapter 9 Communication
Chapter 9 Communication
The UPS supports SNMP communication, Modbus protocol communication, dry contact communication and Velocity
protocol communication. This chapter provides information relevant to these types of communication.
Refer to corresponding settings in Table 4-7 for communication protocol transfer. Selecting Velocity means the
system supports the Velocity protocol communication; selecting YDN23 means the system supports SNMP
communication, Modbus protocol communication, dry contact communication
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74
10.1 Safety
Warning
1. Daily inspection of UPS systems can be executed by people who have received relevant training, and the inspection and
replacement of devices should be operated by authorized professionals.
2. The components that can only be accessed by opening the protective cover with tools cannot be operated by the user. Only
qualified service personnel are authorized to remove such covers.
3. Note that the neutral line has hazardous voltage when servicing the UPS.
The module will be blocked by a spring piece on the left side of the module when the module is pulled out of the cabinet halfway.
At this point, you must press the spring piece before you continue to pull the module out.
4. After servicing the module, check that the address of this module is different from those of other modules and that
the address is in the range from one to five (one to six for 200kVA UPS). Check that the ready switch is in unready
state.
5. Push the module (at least 10s after another) into the cabinet, and tighten the screws on both sides.
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6. Wait for two minutes, place the ready switch of the module to the down position, and the module will connect to the
system. If the UPS has been transferred to bypass, press and hold the INVERTER ON button for two seconds to start
up all power modules.
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Fixing screw
Fixing bar
Fixing bar
Air filter
Figure 10-1
Fixing screw
Fixing bar
Fixing bar
Air filter
Figure 10-2
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3. Maintain appropriate ambient temperature. The most appropriate temperature for battery is 20C to 25C. Too low
temperature will reduce the battery capacity and too high temperature will reduce the battery life.
4. Check the wiring. Check the tightening of all connected screws, and there should be routine tightening at least
once a year.
5. Check regularly if there is any abnormity in the superior or subordinate switch to ensure cutting off the import or
export when the current is too large. Maintenance staff should be familiar with the typical ambient conditions where
UPS is working in order to rapidly position which ambient conditions are unusual; the setting of UPS operation control
panel should be known as well.
For information of the UPS battery maintenance, refer to 6.5 Battery Maintenance.
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Chapter 11 Specifications
Chapter 11 Specifications
The chapter provides the UPS specifications.
Item
Normative reference
General and safety requirements for UPS used in operator access areas
EN62040-1/IEC62040-1
EMC requirements for UPS
EN62040-2/IEC62040-2/AS62040-2 (Category C2)
Method of specifying the performance and test requirements of UPS
EN62040-3/IEC62040-3/AS62040-3 (VFI SS 111)
Note: The product standards in this table incorporate relevant compliance clauses with generic IEC and EN standards for safety
(IEC/EN/AS60950), electromagnetic emission and immunity (IEC/EN/AS61000 series) and construction (IEC/EN/AS60146 series
and 60529)
Item
Unit
dB
m
%RH
C
Environmental characteristics
System
400V
208V
-20 ~ 70
200
90
66
Over-voltage level 2
Pollution level 2
Item
Dimensions (W D H)
Weight (excluding battery)
Color
Protection degree, IEC(60529)
Unit
mm
kg
System
400V
208V
Mechanical characteristics
30
15
200
Black ZP7021
IP20 (front door open or closed)
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90
600 843 1600
380
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Specifications
79
Item
Unit
Vac
Vac
Frequency1
Hz
kW/kVA, full load (half
load)
Power factor
0.99 (0.98)
Item
Unit
Vac
Vac
Frequency1
Hz
kW/kVA, full load (half
load)
Power factor
90
0.99 (0.98)
Item
Unit
Vdc
Maximum
Minimum
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Chapter 11 Specifications
V/cell
(VRLA)
mV/C/cl
% V float
% C10
V/cell
(VRLA)
1
5
2.35 (selectable from 2.30V/cell to 2.40V/cell)
Constant current and constant voltage charge mode
Float-boost current trigger 0.050C10 (selectable from 0.030 to 0.070)
Boost-float current trigger 0.010C10 (selectable from 0.005 to 0.025)
24hr safety time timeout (selectable from 8hr to 30hr)
Boost mode inhibit also selectable
1.67 (selectable from 1.60V/cell to 1.750V/cell)
Automatic inverse, EOD voltage discharge current mode
(the EOD voltage increases at low discharge currents)
2.4 (selectable from 2.30V/cell to 2.40V/cell)
Constant current and constant voltage charge mode
Programmable automatic trigger or inhibit of boost mode
Item
Float voltage
Temperature
compensation
Ripple voltage
Ripple current
Boost voltage
Unit
Boost control
EOD voltage
V/cell
(VRLA)
Battery charge
V/cell
150, 160
200
Item
Vdc
Maximum
Minimum
V/cell
(VRLA)
mV/C/cl
% V float
% C10
V/cell
(VRLA)
1
5
2.35 (selectable from 2.30V/cell to 2.40V/cell)
Constant current and constant voltage charge mode
Float-boost current trigger 0.050C10 (selectable from 0.030 to 0.070)
Boost-float current trigger 0.010C10 (selectable from 0.005 to 0.025)
24hr safety time timeout (selectable from 8hr to 30hr)
Boost mode inhibit also selectable
1.67 (selectable from 1.60V/cell to 1.750V/cell)
Automatic inverse, EOD voltage discharge current mode
(the EOD voltage increases at low discharge currents)
2.4 (selectable from 2.30V/cell to 2.40V/cell)
Constant current and constant voltage charge mode
Programmable automatic trigger or inhibit of boost mode
Unit
Boost control
EOD voltage
V/cell
(VRLA)
Battery charge
V/cell
90
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Item
Rated AC voltage1
Frequency2
Overload
kVA
kW
Vac
Hz
30
40
60
90
100
120
150
160
200
30
40
60
90
90
120
150
144
180
380/400/415 (three-phase four-wire, with neutral reference to the bypass neutral)
50/60
105, long term
110, 60min
125, 10min
150, 1min
>150, 200ms
310% current limination for 200ms
100
170
152
135
1
5
<1 (linear load), <4 (non-linear load3)
5
Fault current
%
Non-linear load capability3
%
Neutral current capability
%
Steady state voltage stability
%
Transient voltage response4
%
Total harmonic voltage
%
Inverter voltage tolerance
%
Slew rate (maximum change
Hz/s
0.6
rate of synchronisation
frequency)
Note:
1. Factory set to 380V. 400V or 415V selectable by service engineer.
2. Factory set to 50Hz. 60Hz selectable by service engineer. Note that the system frequency can be changed only when the UPS
is on bypass. It is strictly prohibited to change the system frequency when the UPS is on inverter.
3. EN 50091-3 (1.4.58) crest factor 3:1.
4. IEC 62040-3/EN 50091-3 also for 0% ~ 100% ~ 0% load transient. Transient recovery time: return to within 5% of steady state
output voltage within half a cycle
Table 11-9
Item
Rated AC voltage1
Frequency2
Overload
kVA
Vac
Hz
15
30
45
60
75
90
208/220 (three-phase four-wire, with neutral reference to the bypass neutral)
50/60
105, long term
110, 60min
125, 10min
150, 1min
>150, 200ms
310% current limination for 200ms
100
170
1
5
<1 (linear load), <4 (non-linear load3)
5
Fault current
%
Non-linear load capability3
%
Neutral current capability
%
Steady state voltage stability
%
Transient voltage response4
%
Total harmonic voltage
%
Inverter voltage tolerance
%
Slew rate (maximum change
rate of synchronisation
Hz/s
1; setting range: 0.1 ~ 3 (single unit), 0.2 (parallel system)
frequency)
Note:
1. Factory set to 380V. 208V, 220V selectable by service engineer.
2. Factory set to 50Hz. 60Hz selectable by service engineer. Note that the system frequency can be changed only when the UPS
is on bypass. It is strictly prohibited to change the system frequency when the UPS is on inverter.
3. EN 50091-3 (1.4.58) crest factor 3:1.
4. IEC 62040-3/EN 50091-3 also for 0% ~ 100% ~ 0% load transient. Transient recovery time: return to within 5% of steady state
output voltage within half a cycle
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Chapter 11 Specifications
Item
Unit
Rated AC voltage1
Vac
2
A
A
A
A
Output overload
N/A
1.7 In
Hz
50/60
Synchronous transfer: 1
Asynchronous transfer (default): 15 (50Hz), 13.3 (60Hz); or 40, 60, 80, 100
selectable
Upper limit: +10, +15 or +20, default: +15
Lower limit: -10, -20, -30 or -40, default: -20
(delay time to accept steady bypass voltage: 10s)
10 or 20, default: 10
Rated frequency 2Hz (selectable 0.5 to 3Hz)
ms
%Vac
Item
Rated AC voltage1
Unit
Vac
A
A
A
Output overload
N/A
1.7 In
Hz
50/60
Synchronous transfer: 1
Asynchronous transfer (default): 15 (50Hz), 13.3 (60Hz); or 40, 60, 80, 100
selectable
Upper limit: +10, +15 or +20, default: +15
Lower limit: -10, -20, -30 or -40, default: -20
(delay time to accept steady bypass voltage: 10s)
10 or 20, default: 10
Rated frequency 2Hz (selectable 0.5 to 3Hz)
ms
%Vac
%
Hz
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Chapter 11
Item
Unit
Specifications
83
15
90
Note:
1. Factory set to 380V. 208V, 220V selectable by service engineer.
2. In common bypass and rectifier input configuration, at rated load and input voltage 208V, battery charging at maximum rated
power.
3. Bypass is protected only by upstream breaker. The bypass input cable should be sized according to the capacity of bypass
upstream breaker.
4. Factory set to 50Hz. 60Hz selectable by service engineer
Item
Unit
30
40, 60
Overall efficiency
Normal mode (double-conversion)
%
96
Inverter efficiency (DC/AC) (battery at nominal voltage 432Vdc and full-rated linear load)
Battery mode
%
96
Heat losses & air exchange
Normal mode
kW
1.2
2.4
3.6
No load
kW
0.6
1.2
1.8
Maximum forced air cooling (front
L/sec
144
288
432
intake, rear exhaust)
Note: 400Vac input and output, battery fully charged, full-rated linear load
Table 11-13
Item
150, 160
200
4.8
2.4
6
3.0
7.2
3.6
576
720
864
75
90
4.8
2.4
6
3.0
7.2
3.6
576
720
864
Unit
15
30
Overall efficiency
Normal mode (double-conversion)
%
94
Inverter efficiency (DC/AC) (battery at nominal voltage 288Vdc and full-rated linear load)
Battery mode
%
94
Heat losses & air exchange
Normal mode
kW
1.2
2.4
3.6
No load
kW
0.6
1.2
1.8
Maximum forced air cooling (front
L/sec
144
288
432
intake, rear exhaust)
Note: 208Vac input and output, battery fully charged, full-rated linear load
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Appendix 1 Glossary
Appendix 1 Glossary
AC
Alternating current
BCB
CSA
CT
Center tap
DC
Direct current
DSP
EMC
Electromagnetic compatibility
EMI
Electromagnetic Interference
EOD
End-of-discharge
EPO
LCD
LBS
MCCB
PE
Protective earth
PWM
RCCB
RCD
RFI
SCR
Silicon-controlled rectifier
STS
UPS
VRLA
Valve-regulated lead-acid
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User Manual
While every precaution has been taken to ensure the accuracy and completeness of this
literature, Emerson Network Power assumes no responsibility and disclaims all liability for
damages resulting from use of this information or for any errors or omissions.
All rights reserved throughout the world.
Specifications subject to change without notice.
All names referred to are trademarks or registered trademarks of their respective owners
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