MOZART KNIT LTD.

CORPORATE OFFICE:
House # 23, Road # 02, Sector # 03
Uttara, Dhaka 1230
Phone : +88 02 8931142
Fax
: +88 02 8931147
E-mail : ed@mozartknitltd.com

FACTORY:
Bashaid, Ashulia, Dhaka
Phone : +88 02 7743709-11
E-mail : merchandising@mozartknitltd.com
hr@mozartknitltd.com
Web
: www.mozartknitltd.com

Bank details:
Islami Bank Bangladesh Limited.,
Uttara Branch, Kushul Centre
Plot # 29, Sector # 03
Uttara Model Town
Uttara, Dhaka 1230
Bangladesh
Account No. 4833
Swift Code: IBBLBDDHA207

-02/09-

1. PRODUCTS
T-Shirt, Polo Shirt, Sweat Shirt, Trouser, Spaghetti/ Ladies tops, Long Sleeve Shirt, Jacket,
Panty/Brief etc. Knitwear of similar style and Sportswear made from knitted fabric of
Cotton,Cotton/Modal, Pre-Shrunk Viscose, Poly Viscose, Spandex Viscose, Polyester
(Wicking Finished), Spandex Polyester, Functional Polyester (Coolmax), Polyamide (Nylon),
Spandex Polyamide, Terry & Fleece (of different compositions)

2. CAPACITY / OUTPUT
a. Sewing capacity / output: Item wise
Sl.
No.

Product

Annual output
(pc)

T-Shirt

Polo Shirt

8,73,000

Sweat Shirt

9,54,000

Trouser

4,77,000

Spaghetti / Ladies tops

Jacket

4,77,000

Panty / Brief

9,36,000

b. Dyeing & finishing capacity:

c. Knitting capacity (greige)
Machine Type

22,46,000

31,20,000

12,000

kg/day

7,380

kg/day

Total output
/ day

Single Jersey

1160 kg

Engineering stripe (Mechanical)

1600 kg

Engineering Stripe (Electronic)

300 kg

Rib

960 kg

Rib, Interlock with quick change

1040 kg

3 yarn fleece

2320 kg
7380 kg/ day

-03/09-

3. FABRIC TYPE AND MATERIAL

Knit fabric of following structure with cotton, blended cotton like PC, CVC, Polyester, Micro
polyester, Viscose, Polyamide etc. manmade fibers with 5, 10 or 20% elastomer yarn
(commonly called Lycra yarn) as per the requirement of the Buyers.
a. Single Jersey Fabric :

Finer quality single Jersey fabrics ranging from 90 gsm

upto 320 gsm fabric weight by our 20 GG, 24GG, 28 GG &
32 GG machine. Feeder Stripe repeat width = 7.5 cm.
Pique /Lacoste = 100 ~ 400 gsm
French Terry / 2 yarn Fleece = 140 ~ 250 gsm

2. Interlock Fabric :

We have design cam set to do various interlock structure.

Range = 160 ~ 240 gsm

3. Rib Fabric

1x1, 2x2 etc. various structures.

Range = 130 ~ 280 gsm

:
:

4. Three Thread Fleece :

Brushed / Un brushed = 160 ~ 300 gsm

5. Engineering Stripe (4 colours): Single Jersey, Pique, Lacoste etc. all structure,
Stripe width = Unlimited.
Range = 120 ~ 200 gsm.
All Circular Knitting machines are equipped with digital stitch length measuring device with
program and adequate number of elastomer yarn feeding device (MER)
Knitting Section is equipped with pick counter to measure stitch length; Wrap Reel and
Yarn examining machine to monitor the yarn count & yarn quality.
CIRCULAR KNITTING MACHINERY DETAIL:
SL.
MACHINE
TYPE OF MACHINE
MACHINE DIA
NO.
GAUGE
01
ENGG STRIPE
24 GG / 28 GG
30, 34
02
SINGLE JERSEY
32 GG
36
03
SINGLE JERSEY
20 GG
36
04
SINGLE JERSEY
24 GG
36
05
SINGLE JERSEY
28 GG
36
06
SINGLE JERSEY
24 GG
34
07
SINGLE JERSEY
24 GG
30
08
SINGLE JERSEY
24 GG
32
SINGLE JERSEY
9
24 GG
32
(MECH STRIPE)
SINGLE JERSEY
10
24 GG
36
(MECH STRIPE)
11
RIB
18 GG
30
12
RIB
18 GG
34
13
RIB-INTERLOCK
18 GG / 24 GG
34, 36
14
FLEECE
20 GG
30, 32, 34, 36
15

FLAT COLLAR

14 GG

BED 68 INCH

NO OF
FEEDERS
48
108
108
108
108
102
90
96

MACHINE
BRAND
FUKUHARA
PAI LUNG
PAI LUNG
PAI LUNG
PAI LUNG
PAI LUNG
PAI LUNG
PAI LUNG

NO OF
M/C
2
1
1
2
1
2
1
1

170

WELL KNIT

190

WELL KNIT

60 FEEDER
72 FEEDER
72 FEEDER
3 / INCH
SPANDEX
ATTACHMENT

PAI LUNG
PAI LUNG
PAI LUNG
PAI LUNG

1
1
2
4

MATSUYA

-04/09Semi Jacquard Flat Collar:

Semi Jacquard flat collar machine, equipped with elastomer yarn attachment and can do
collars with tipping as well as button hole at both edge of different pattern like Tuck
pattern, Mesh pattern, Cardilano, Racking design, checked pattern, simple intarsia, twill
design, Herring bone, colour blister etc.

4. DYEING SECTION:
The dyeing section is equipped with high temp dyeing machines with all automatic options
with central control program
Machine

Origin

Fong's (HT HP)

Fong's (HT HP)
Fong's (HT HP)
Fong's (HT HP)
Fong's (HT HP)

China
China
China
China
China

Loading
Capacity
60 kg
240 kg
400 kg
800 kg
1200 kg

No. of
Machine
1
1
2
2
1

Total loading
capacity
60 kg
240 kg
800 kg
1600 kg
1200 kg

5. GARMENT SECTION
a. CAD/CAM: We are equipped with a new set up of Garment CAD/CAM Solution in
Latest Technology for accurate parts & patterns of garments in a shorter time.
b. Special sewing machines like zigzag, picotting, Fagotting, Shell stitch, decorative
stitch, feed of the arm, elastic attaching machine, 4 needle- 6 thread machines, Auto
fabric trimmers, Knot tying mechanism etc to ensure good sewing finish and
decoration to the fashionable items to meet the buyers requirement.
c. Conveyor type needle detecting machines (YDS, U.K.) to check any broken needle in
the garments especially in the kid's items.
d. Fusing machines to make the collar of polo-shirt
e. Sample room is equipped with dedicated sewing machines for making sample by
multi skilled sample makers & pattern makers.
f. A total of 525 sewing machines have been selected to cater the need of the buyers in
summer as well as winter programs as follows:
Winter program
No of Sewing
Item
Line
Fleece Jacket
5
T-Shirt
7
Sweat shirt
2
Brief / Panty
3

Summer program
No of Sewing
Item
Line
Spaghetti/ Tank top
2
T-Shirt
7
Polo Shirt
5
Brief / Panty
3

Total Line

Total Line

17

17

-05/09-

6. LAB-EQUIPMENT

A Laboratory complete in all respect to enable to conduct test to ensure quality of

yarn, fabric and garments; chemicals and water for dyeing as per international
standard.

The lab is equipped with Spectrophotometer, Greta Macbeth, Color Eye 7000A from
USA.

The lab dyeing machines are High Temperature Programmable Infra-red Heating
System from DAELIM, Korea.

The colour cabinet, wrap reel, pick counter, crock meter, washing colour fastness,
light fastness, yarn examining, peeling tester, lab washing machine to test shrinkage
with tumble dryer etc from SDL, UK.

Sample Dyeing Oven, brand-Forlab, from Turkey.

Perspiration Test facility on fabric is available in our Laboratory.

7. UTILITY

Biological Effluent Treatment Plant

Iron removal plant and hardness removal plant to ensure appropriate quality of
water and to ensure correct shade especially in white colour and critical colours.

Two gas generator (1431 KVA & 1287 KVA) to meet the demand of the total
electricity of the factory.

Standby Diesel generator (650 KVA) to meet the emergency electricity demand in
case of failure of the gas supply.

Standby Air Compressor to prevent any interruption of compressed air supply to

keep the machines running and to ensure uninterrupted production.

Second standby Deep Tube well to prevent any interruption of water supply to the
dyeing section

Two boilers (6 ton each) to make the operation more flexible and optimize the gas
consumption.

High pressure gas line (150 psi) to ensure gas supply even at acute gas shortage.

-06/09-

8. BRAND & ORIGIN OF MACHINERY

Dyeing Machinery:
Dyeing machine
Finishing machinery:
Automatic rope opening, slitting, squeezing
line
Tensionless Egalizing dryer
Stenter machine
Weft straightner, monitoring and control
system
Shrinking stabilizing/ open width compacting
machine
Shrinking stabilizing/ tubular compacting
machine
Gas Singeing machine
Double dram, PLC control Raising machine
Edge sewing, Vertical reversing machine
Spectrophotometer, Model-CE7000A

Fong's

China

Bianco

Italy

Dilminler
ICOMATEX
Mahlo

Turkey
Spain
Germany

Ferraro

Italy

Fabcon

USA

Dornier
Lafer-Turk
KROMSAN

Germany
Turkey
Turkey
USA

Juki, Kansai, Yamato,

Brother

China, Japan, Taiwan,

Long Chuan
Caterpillar
Cummings
Roll Air

Taiwan
USA
UK
France

Sewing machinery:
Sewing machine

Utility
Natural gas fired boiler
Gas Based power generator
Diesel based power generator
Air compressor

9. QUALITY ASSURANCE

Grey fabric inspection simultaneously both the sides with length measuring unit and
PC based defect date logging and Analyzing Software System.

In process quality control at each level of production like grey inspection, fabric
inspection, in line sewing inspection, line end inspection (100% inspection), after
iron inspection, get up inspection after final inspection by a competent team as per
buyer recommended A.Q.L.

10. i) FLOOR AREA

Circular Knitting
Dyeing & Finishing
Cutting
Sewing
Finishing
Central Ware House

=
=
=
=
=
=

13,000 sft
35,000 sft
13,000 sft
40,000 sft
26,000 sft
26,000 sft

ii) LAND AREA

Total 6.01 acre = 24,330 sqm

- 07/09-

11. OTHER FACILITIES

Gas Sinzing Machine:
We have world famous Tubular Gas Sinzing Machine from Dornier, Germany. Hairs on the
surface of fabric is burned precisely and as such the fabric surface is very smooth and no
pilling, even in interlock fabric.
Raising Machine:
We have raising machine from Lafer and fabric surface can be brushed as per customers
demand to give a velvet touch on pique, interlock, 3 yarn/ 2 yarn fleece etc fabric.

12. OUR ADVANTAGES

Dyeing Finishing Section:
All high temperature machines to dye full range of polyester fabrics, cotton and
cotton blend etc.
Open-Width finishing line with Stenter machine to finish all kinds of knitted fabrics.
Edge stitching machine to stitch uniformly at the fabric edge and to bring back to
tubular from for dyeing of all kinds of Lycra fabrics after heat setting.
Weft straightener (Brand: Mahlo) to straighten the stripe fabrics.
Open width tensionless shrink dryer with pin chain conveyer.
Latest technology open width felt compactor from Italy (Ferraro) to ensure shrinkage
as well as soft feeling.
Tubular compactor from FABCON, USA, to have tubular finishing as well.
Equal shrinkage in every yardage of fabric.
Heat setting arrangement in the Stenter machine to avoid crease marks and to bring
smoothness in the Lycra fabrics.

13. OTHER UNIQUENESS

All digital weighing balance to ensure accurate measurement of yarn, fabric & dyeing
chemicals to ensure material control.
CCTV to observe and monitor the working environment in the production floor in
the day as well as in the night shift.
Time card punching machine for monitoring timely "IN & OUT" of the workers and
thereby ensure worker attendance, overtime, as well as timely calculation of salary
with a maximum accuracy.
Software to introduce a computer aided system of production planning, HRD,
commercial, purchase, Accounts and inventory control.
A class room / training center for workers with Latest Teaching Aids and Equipment.
Appropriate protection against fire.
Public address system
Central Ware House for efficient material handling.
Minimum wastage at each level of production.
A beautiful factory designed by renowned architects. Proper layout of machinery in
the production floors by experienced personnel's considering work agronomy to
bring maximum efficiency of the workers.

-08/09-

14. PROFESSIONSL EXPERIENCE

The factory has been designed with a decades experience in setting up and running knit
composite factories. Our previous engagements were with Grameen Knitwear, The Delta
Composite Industry and GMS Composite Knitting Industry, who have already been well
accepted & admired by many reputed buyers.

15. BUYERS
We are experienced working for the following buyers :1. Toray
2. Inditex
3. Matalan
4. Aldi
5. Peek & Cloopenburg
6. ZXY: i. Kariban
ii. Kappa

- Japan (Mens, Ladies & Kids)

- Spain
- UK (Mens, Ladies & Boys)
- Germany (Mens & Ladies)
- Germany (Mens & Ladies)
- France (Mens)
- Germany, Italy & France (Mens),

16. CERTIFICATION

1.

Our factory achieved WRAP Gold Certification (# 12665)

2.

ISO-9001:2008. We are approved & certified.

3. Our factory is approved by- Dollar General & PVH of USA.

4. Our facilities are audited & passed by- CTPAT (USA), K-Mart (Australia),
Target (Australia). Socam.
5. Our factory is in grade-3 (out of 1 to 6) in the audit of NEXT sourcing.
6. We passed the audit of Inditex (Spain) for Zara Kids OE 100 Standard.
7. All our customers are auditing us according to their standard time to time.

8.

Our Factory is approved and certified by BSCI.

9.

We are approved and certified by Sedex.

-09/09-

17.

Oeko-Tex CERTIFICATE

a) 11.HBD.93196: Knitted Fabrics made of 100% cotton, 100% viscose, cotton/elastane,

viscose/elastane, cotton with blends of polyester white and dyed as well as cotton/viscose
grey melange; produced by using of Oeko-Tex Standard 100 certified materials.
b) 11.HBD.93465: Knitted Fabrics made of 100% polyester, polyester/cotton, polyester/
elastane, 100% polyamide, polyamide/elastane, white and dyed; produced by using of
Oeko-Tex Standard 100 certified materials.
c) 11.HBD.94717: Knitted Readymade Garments (T-shirt, Polo shirt, Tanktop, Vest, Sweat
shirt, Sweat jacket, Short & Long pant, Legging, Underwear and Nightwear (Top & Bottom)
made of 100% cotton, 100% viscose, 100% polyamide, 100% polyester, cotton/polyester,
polyester/cotton,
polyester/elastane,
polyamide/elastane,
viscose/elastane
and
cotton/elastane, white and dyed as well as cotton/viscose in grey melange also yarn dyed
made of 100% cotton, including sewing thread, woven and printed tape, zipper, elastic,
plastic buttons, metal buttons, metal eyelets and embroidery, interlining, twill tape,
drawstring, pigment & rubber print on cotton fabrics, exclusively produced of materials
certified accordingly to Oeko-tex Standard 100.

Please contact:

1. Momin Islam
Chairman
Cell: +8801955-576101
E-mail: chairman@mozartknitltd.com

2. Md. Faisal Akter Masud

Executive Director
Cell: +8801613-040354
E-mail: ed@mozartknitltd.com