Documente Academic
Documente Profesional
Documente Cultură
TECHNICAL DIARY
2x
250MW
UNITS
PERSONAL MEMORANDA
NAME
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DESIGNATION
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MIS NO.
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DEPARTMENT
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RESIDENTIAL ADDRESS
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PERMANENT ADDRESS
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TELEPHONE NO.
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MOBILE NO.
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BLOOD
GROUP
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DATE OF
BIRTH--------------------------------------------------------------------
STPS VISION
To be one of the best Thermal Power
Plant fulfilling directions of excellence
including
socioeconomic
&
environment
aspects
in
power
generation as a responsible business
entity.
OPERATION VISION
GENERAL INFORMATION
SANTALDIH THERMAL
Phase-1
4x120=480MW
Unit -1 was de-commissioned
Unit -2 was de-commissioned
Unit -3 was de-commissioned
Unit -4 was de-commissioned
Phase-2
(Unit 1 to 4)
on 18.12.2009.
on 04.10.2009
on 20.01.2009
on 07.10.2008
(Unit 5 & 6)
2x250=500MW
Unit-5 Oil Synchronization on 01.09.2007
Coal Synchronization on 31.03.2008
COD on 01.04.2009
Unit-6 Oil Synchronization on 21.11.2010
at19:32 hrs
Coal Synchronization on 03.03.2011 at
00:37 hrs
Location: SANTALDIH THERMAL POWER STATION
is situated at SANTALDIH, Village in
Purulia District of West Bengal, Nearest
Rly. Stn.; Santaldih
Longitude: 86d2809E and
Latitude: 23d3607N
Ambient Temperature
Highest: 45 0C
Lowest: 8 0C
Relative Humidity-: 86% Max
Annual average rain fall: 1392 mm
Land:
Total Land
: 1363.470 Acres
Main Plant
: 546.60 Acres
Ash Pond
: 271.180 Acres
(comprising ash pond 1 & 2).
Intake p/p house, pipelines &
Road corridor
: 146.06 Acres
Township
: 328.23 Acres
Approach Road : 42.06 Acres
Police station, Rehabilitation
area & Fire brigade barrack
etc.:29.00 Acres
NEW INTAKE
(PANCHET):
1500
Unloading
in Railway
Track hopper
NO. OF PUMPS
fromcu.mm/hr
Bottomx 5Discharge
Wagon
(BOBR) has been envisaged. Coal
Coal Handlingbunker storage (800 T/bunker) X 6
System:
per unit has been envisaged.
Size of incoming Coal: (-) 300mm
Size of crushed Coal: (-) 20 mm
Track Hopper Capacity: 100 T X 70
=7000T
Total Storage of Crushed Coal: 88571
Ton
Total Dead Stock
: 4834
Ton
Yard-4
Yard-5
Total stock pile length : 240m &
213.15m
Width : 35m & 35
1 stroke
=
gm/(sec x cm x
density)
16 Ounces
= 1 lb =0.45359
kg
1 Cft
=
0.028 m 3
10 Mwcl
= 1 Kg/cm 2
12
tera =10 , giga=109 , Mega=106,
Micro= 10-6 Nano = 10-9 Pico=10-12
Femto=10-15 Auto= 10-18
10 Pa=1 mmwcl ;
1 Kpa= 7.6 mm
of Hg.
Utilization Factor:
The ratio of the electrical energy
produced, conveyed or absorbed,
to the capacity hours available.
The ratio of electrical energy
Plant Load Factor:
(Average load %) supplied from a generator or
group of generators during a
given period to the energy that
would have been supplied had
the generator or generators
operated at maximum continuous
rating throughout that period,
usually
expressed
as
a
Commercial
operation
shall
mean the conditions of operation
in which all the plant &
equipments including all system
& sub-system in the automatic
position
of
control
system
covered under the Contract are
officially
declared
by
the
Purchaser to be available for
continuous operation at different
loads
and
including
rated
capacity. Such declaration by the
Purchaser will normally be issued
Commercial
Commercial Operation Date
Operation Date:
shall mean the date when the
commercial operation of the unit
Test on
is officially declared.
Completion:
Test on Completion shall mean
such tests as are prescribed in
the Specifications and/or other
tests as mutually agreed upon by
the purchaser and the contractor
to be carried out by the
Contractor on erection of the
Plant to prove satisfactory
performance as per specification.
Servo Prime 46
Servo Pride 40/sae-30
Servo System/Prime150/
ALPHAZN 150
Servo System HLP 32
Servo System 311
17
18
Servo Prime 46
Servo Prime 46
Lub oil- Servo Prime 68
W.O- Servo System HLP
32
Servo Prime 68
Servo Prime 68
Servo mesh SP 320
Servo Mesh Sp 680
Servo mesh SP 320
Servo Conval 46
Fyrquel EHC/Castrol Anvol
PE 46 HR
Servo Prime 46
Servo Mesh SP 460 ( for
U-5)
Servo System 150 ( for U6)
Oil:
HP/LP Chemical
P/p gearbox
APH
Suppot/guide
brg. Lub oil
APH GB
APH Fluid
Coupling
APH Soot
blowing GB
APH Air motor
KOBELCO Air
Comp.
Seal Air Fan lub
oil
Coal Gradation
Grade
A
B
C
D
E
F
G
6200-7300
5600-6200
4940-5600
4200-4940
3360-4200
2400-3360
1300-2400
Kcal/Kg
Kcal/Kg
Kcal/Kg
Kcal/Kg
Kcal/Kg
Kcal/Kg
Kcal/Kg
b.
c.
d.
2.
3.
Auxiliary Equipments:
a.
b.
VIBRATION GUIDELINES
B
C
C
B
B
: 106 m
: 320 m
A
A
A
A
M/CClass-II
M/CClass-III
M/CClass-IV
M/CClass-V
0.64
1.00
1.58
2.54
3.96
6.37
10.00
15.80
25.40
39.60
63.70
0.45
0.71
1.12
1.80
2.80
4.50
7.10
11.20
18.00
28.00
45.00
0.40
0.28
(mm/s)Velocity
M/CClass-I
(mm/s)Velocity
CLASS I UPTO 15 KW
CLASS II 15 TO 75 KW
CLASS III> 75 KW
ACCEPTABLE
CLASS IV
TG SETS
UNACCEPTABLE
A = GOOD
B = ROUGH
C = STILL
D=
LEGENDS
CLASS
CLASS-II
CLASSIII
STANDARD
VIBRATION LEVEL
UP TO 2.8 mm/Sec
2.8 TO 7.1mm/Sec
ABOVE 7.1 mm/Sec
UP TO 4.5 mm/Sec
MACHINE
CONDITION
NORMAL
ALARMING(MARGI
NAL)
CRITICAL
NORMAL
ALARMING(MARGI
NAL)
CRITICAL
PEAK
RMS
AVERAG
E
1.000
2.000
2.828
3.142
0.500
0.354
0.318
1.000
0.707
0.636
1.414
1.000
0.900
1.571
LN
1.000
BY
TO OBTAIN
PEAK TO
PEAK
PEAK
RMS
AVERAGE
Cost of Losses
Design Boiler efficiency
BMCR)
: 89.62 %
: 684 mm of Hg at 33 oC
: 0.56 Kg/Kwh
1.2% or 30
Kcal/KWH
2% or 44 Kcal/KWH
1% or 22 Kcal/KWH
THR increases
Increase in THR by
33 Kcal/KWH
TTD/DCA
250M
W
0.0/5.
0
0.3/5.5
0.0/5.
2
3.2
3.0
3.2
3.0
262.5M
W
0.2/5.4
(in oC)
200M
W
2.0/3.
7
1.4/4.
1
2.1
2.1
150M
W
1.7/2.
5
2.7/2.
9
1.4
1.3
125M
W
1.8/1.
9
3.0/2.
1
1.2
1.1
3.2
5.1
3.0
4.9
2.0
3.5
1.0
2.0
0.7
1.4
R
( A+ R)
100 %
Power at each
motor
29 0C
8.53
0
C
CT Approach (A) at
design RH 70%
CT effectiveness
()=
330C
APH
Leakage
Gas Side
Efficiency
APH
Effectivene
ss
4 0C
X- Ratio
68.1
%
L.M.T.D at
A/H
1.1014
%
65.7784
%
0.9172
0.7156
51.49 0C
Properties of Steam
Pressure
Saturation
Latent heat
Temperature
(oC)
0.10
0.20
0.30
0.40
0.50
0.60
0.70
0.80
0.90
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
12.0
14.0
16.0
Pressure
(Kg/Cm2)
45.45
59.67
68.68
75.42
80.86
85.45
89.45
93.0
96,2
99.1
119.6
132.9
142.9
151
158.1
164.2
169.6
174.4
179.0
187.1
194.1
200.4
Saturation
Temperature
of
Vaporization
(Kcal/Kg)
571.6
563.4
558.0
554.1
550.7
548.0
545.6
543.4
541.3
539.5
526.4
517.3
510.2
504.2
498.9
494.2
489.8
485.8
482.1
475.1
768.9
463.1
Latent heat
of
(oC)
18
20
22
24
26
28
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
104
108
112
Pressure
206.1
211.4
226.2
220.7
225.0
229.0
232.7
241.4
249.2
256.2
262.7
268.7
274.3
279.5
284.5
289.2
293.6
297.9
301.9
305.8
309.5
312.4
315.2
317.9
Saturation
Vaporization
(Kcal/Kg)
457.7
452.6
447.6
443.0
438.4
434.1
429.9
420.0
410.6
401.7
393.2
385.0
377.0
369.0
361.6
353.3
346.6
339.1
331.9
324.7
317.4
311.6
305.8
300.0
Latent heat
Temperature
(oC)
116
120
125
130
135
140
150
160
170
180
320.6
323.2
326.0
329.3
323.0
335.1
340.6
345.7
350.7
355.4
of
Vaporization
(Kcal/Kg)
294.3
288.5
281.0
274.0
266.0
259.0
243.7
227.9
211.0
192.7
TECHNICAL INFORMATIONS:
(BOILER & AUXILLIARIES):
BHEL : 12 Nos.
CONTROL
Air damper
CAPACITY
(MAX.)
POSITION
13 Mkcal/h
MILLS
TYPE
MAKE & NO.
MOTOR KW
CAPACITY
(MAX.)
SYSTEM
Fuel Oil: -
Corners
170 centistokes at 50
Acidity, Inorganic
Specific Gravity
1.0 (max)
0.1 (max)
4.5 (max)
0.25 (max)
nil
0.9
Boiler:
Steam generator supplied by BHEL, Trichy is a natural
circulation, single drum, radiant reheat, direct fired,
balance draft boiler with tilting tangential corner fired
burners, top supported Type, and has provision for
firing coal as the principal fuel. The unit comprising of
Furnace, Super heaters, Reheater, LTSH and
Economizer along with Drum and Down comers are
suspended from steelworks & is free to expand in
downward direction. The boiler heating surfaces are
contained in through main compartments namely the
furnace, vestibule and cage enclosure.
Boiler Water Capacity
Economizer water capacity
:
55.0
m3
drum
:
m3
:
m3
:
m3
:
145.0
110.0
310.0
55 m3
DRUM
Number
Brief
particulars
construction
Inner diameter
Overall length
Material
Hydraulic test pressure
Steam Separators
Number
Type
of
:
:
1
welded
:
1778 mm
:
14104 mm
:
15N Cu M Nb (Special
Steel)
:
263.7 kg/cm2
:
:
44 nos.
Cyclone centrifugal
:
:
:
:
:
:
Balanced Draft
Fusion welded walls
14.326 m
11.506 m
6372 m3
609 Mkcal/hr
Furnace
TYPE
Construction
Width
Depth
Volume
Fuel Heat Input
PIPE LINES:
Main
Stea
m
SA 335
Mat.
P22
Spec.
260
Diame
mm ID
ter
51.0
Thickn
mm
ess
Hot
Rehea
t
Cold
Rehea
t
Feed
Water
SA 335
P22
SA 106
Gr. C
SA 106
Gr. C
559
mm OD
457
mm OD
368
mm OD
28 mm
12.7
mm
48 mm
3608 m2
8085 m2
Reheater- Type
3667 m2
: Spaced
20616m2
FAN
Motor
Type : SQ cage Induction
motor
Make : BHEL
Voltage/Hz/Phase :
6.6KV/50/3
Motor speed in rpm
746
Motor KW
1925
Rated Amps( F L Current)
-208A
NL Curreny-70A
Power Factor-0.84
: 96.6% (at F.L)
FRAME SIZE: 1LA 7904-8
DE BEARING NO: 6236M
C3 NU236
Motor
Type : SQ cage Induction
motor
Make : BHEL
Voltage/Hz/Phase :
415V/50/3
Motor Rating37 KW
Motor Voltage
-415
Volt
Motor RPM-1480 RPM
(Sync)
Motor Grease lubricated
(servogem3)
Make : BHEL
Voltage/Hz/Phase :
6.6KV/50/3
Motor Rating : 425 KW
Rated Current (F L
current)-51.5A
Motor Speed 985 rpm
No load current 25A
Power factor 0.77
: 94.2% (at F.L)
FRAME SIZE: 1LA 76366P
DE BEARING NO:
NU228M 6228 C3
NDE BEARING NO:
NU224M
This mill is designated as XRP 883 Bowl Mill where
X3 Phase, 50 Hz Supply,
R--Raymond (Inventor of the mill)
PPressurized, 88--Nominal dia. of the Bowl (inches)
3--Number of the Grinding Rolls.
RAW COAL BUNKERS
Nos. provided per Boiler::
6
Capacity: 800 MT
6. AIR PRE-HEATER:
APH
Motor
Type- Rotary Regenerative 27.5 Type : SQ cage
VI TM 2000
Induction motor
VI
MT
Make : CROMPTON
GREAVES
Voltage/Hz/Phase :
415V/50/3
Motor Rating - 11
KW
N: 1460rpm
Rated Current: 21A
FRAME SIZE:
ND160L
DE BEARING NO:
6309ZZ
NDE BEARING NO:
6209ZZ
2000
Make - BHEL
Total Nos .- TWO
Flue Gas inlet temperature
318 0C
Flue gas O/L temperature- 130
0
C
Air inlet temperature
= 20500C
Hot air outlet temperature(PA)2930C
Hot air outlet temperature(SA)2980C
Total Heating Surface in M2 20616
Flue gas at Air heater inlet
-1096.0 t/hr.
Flue gas at Air heater O/L1183.5 t/hr
Hot
inlet
heating Rotor Seals:
Elements:
Radial seals hot end
a) Element type -0.63
2.5 mm Corten A
mm-DU profile
Radial seals cold end
b) Element height2.5 mm Corten A
850 mm
Axial Seals-2.5 mm
Corten A
By pass Seals-1.6 mm
Corten A
Rotor port seals HE & CE
- 6.0 mm Carbon steel
SAFETY VALVES:
Locatio
n
Drum
SH O/L
RH I/L
Type
1750W
B
1740W
B
1739W
D
ERV15
38 VX10W
1786W
B-RHI
Mak
e
BHE
L
BHE
L
BHE
L
Nos
.
1
2
Set Pr.
(Kg/cm2)
182.5
186.2,18
8.0
166.6
164.0
BHE
L
BHE
L
Size
3/6
3/6
2.5/6
2.5/4
47.0
6/8
1786W
D-RHO
BHE
L
2+
2
43.8,45.9
6/8
41.0
44.0
8.0
48.0
633.3
391.1
498.4
730.3
WATER
662.9
544.0
659.4
398.9
674.3
439.1
542.4
738.3
TMCR
187.5MW
100 % TMCR75 %TMCR60 % 250 MW
HP Heaters in Htrs.
Service
OutBoth HP
PREDICTED PERFORMANCE
Furnace Chamber
No. of Temperature Probs -- 2 nos
Water walls - Short retractable 56 nos.
SH, RH & Eco - Long retractable -- 18 nos.
AIR HEATERS- Rotary Swivel Arm --2 nos
FLOW
109.5
90.8
957.1
704.0 592.7
148.9
FUEL
75.0
75.0
598.5
417.7 318.9
75.0
44.3
58.4
57.2
t/h
t/h
SH spray t/h
810.0
690.4
810.0
BMCR100 %
t/h
Unit
R/H O/L
SH O/L
154.1 140.4
239.3
STEAM
Description
Htrs. OutBoth HP
348
424
344
421
FLOW
airTotal Comb.
t/h
t/h
t/h
t/h
t/h
Tempering
AIR
156.2
1003.6
75.0
640.1
83.7
204.8
142.4
915.3
75.0
561.0
88.2
191.1
BMCR100 TMCR
%
100 %
Unit
HP
Heaters in
Description
512 3900501
Kcal/kgCoal (GCV = t/h
390
1130.4
722.8
370
1046.0
647.0
TMCR60 % 250 MW
Htrs. OutBoth HP
PREDICTED PERFORMANCE
FLOW
HP Heaters in Service
238
O/LSH Platen
LTSH O/L
540
DrumSat. temp. in
C
C
505
405
405
351
506
400
406
349
1183.5 1084.8
t/h
540
AH O/LFlue ga s at
1096.0 1000.0
508
379
417
346
848.8
769.0
BMCR100 TMCR
% 187.5MW
100 % TMCR75 %
Unit
t/h
FLUE GAS
Description
501AH I/LFlue ga s at
250 MW
Htrs. OutBoth HP
PREDICTED PERFORMANCE
Eco. O/L
Eco. I/L
RH O/L
RH I/L
286
247.8
540
345.3
540
505
540
319.1
540
506
540
312.3
540
512
286
246.5
278
231.1
273
221.2
WATER TEMPERATURE
540
343.3
540
506
BMCR100 TMCR
% 187.5MW
100 % TMCR75 %TMCR60 %
HP Heaters in Service
SH Final O/L
SH Final I/L
STEAM TEMP.
Description Unit
PREDICTED PERFORMANCE
HP Heaters in Service
Htrs. OutBoth HP
C
C
C 1004
1148
298
293
36
33
993
1144
296
292
36
33
968
1146
282
279
53
33
935
1144
270
267
53
33
985
1129
GAS
256
248
76
33
BMCR100 TMCR
% 187.5MW
100 % TMCR75 %TMCR60 % 250 MW
Unit
PREDICTED PERFORMANCE
622
442
318
635
449
323
130
729
745
130
830
844
130
299
427
591
690
789
130
286
416
570
660
754
Ambient
AIR
130
275
448
626
RH Front I/L
SH Platen I/L
AH O/L (SA)
AH O/L (PA)
732 O/LSCAPH(sec.)
829
BMCR100 TMCR
% 187.5MW
100 % TMCR75 %TMCR60 % 250 MW
Description
HP Heaters in Htrs.
Service
OutBoth HPeTemperatur
PREDICTED PERFORMANCE
156.5
158.7
161.9
162.4
166.2
170.1
35.85
26.45
27.90
154.1
158.1
37.83
151.8
154.0
21.41
22.59
158.4
155.5
154.0
152.4
150.8
36.49
O/LAir heater
167.2
38.47
Eco. I/L
LTSH I/L
SH Final I/L
RH Rear I/L
GAS
163.5
160.3
156.7
153.2
TMCR
187.5MW
100 % TMCR75 %TMCR60 % 250 MW
Description
HP Heaters in Htrs.
Service
OutBoth HPeTemperatur Unit
PREDICTED PERFORMANCE
1.2
0.5
1.5
0.8
1.3
2.0
10.3
-5
799
-6
832
891
-10
PRIMARY AIR
4.7
6.9
cm2Kg/ 155.0
(g)BMCR100 %
RH O/L
RH I/L
39.59
cm2Kg/ 37.52
cm2Kg/
cm2Kg/ 173.7
cm2Kg/ 169.5
Drum
Eco I/L
cm2Kg/ 164.9
LTSH O/L
SH O/L
PRESSURE
1.8
683Only)Eco(Frictioncm2Kg/
1.5
2.0
12.2
-17
303
-5
164
PA Fan O/Lclmmw
900
-10
853
-9
&307
GAS) PRESSURE AND DRAFT (AIR
SECONDARY AIR
261
615
2.1
811
764
RH System cm2Kg/
874
789
14.5
%
100 %
(g)BMCR100 TMCR
SH System cm2Kg/
TMCR60 % 250 MW
DropPressure
Unit
Htrs. OutBoth HP DescriptionHP
Heaters in
PREDICTED PERFORMANCE
-6
-12
-5
330
-19
320
832
Mill O/Lclmmw
Mill I/L
100
clmmw
882
702
APH O/L
141
clmmw
280
-15
296
667
793
836
205
-9
302
676
971
821
BMCR100 TMCR
% 187.5MW
100 % TMCR75 %
HP Heaters in Service
clmmw
APH I/L
262
250 MW AIRPRIMARY
PREDICTED PERFORMANCE
-6
-12
SH Final I/Lclmmw
-5
SH Platen I/Lclmmw
clmmw
100
RH I/L
146
clmmw
APH O/L
284
clmmw
-11
-6
-5
100
236
244
-9
-6
-5
100
120
185
-9
-6
-5
FLUE GAS
100
112
152
BMCR100 TMCR
% 187.5MW
100 % TMCR75 %TMCR60 %
HP Heaters in Service
APH I/L
AIRSECONDARY
Description Unit
PREDICTED PERFORMANCE
-85
-246
-291
clmmw
clmmw
clmmw
+37
-40
clmmw
cl mmw
-20
clmmw
+33
-253
-214
-74
-35
-18
+24
-168
-142
-51
-23
-13
+21
-130
-110
-41
-19
-12
+35
-265
-224
-81
-39
-20
250 MW
HP Heaters in Service
Htrs. OutBoth HP
BMCR100 TMCR
% 187.5MW
100 % TMCR75 %TMCR60 %
Unit
PREDICTED PERFORMANCE
+18
CDEF
-9
-25
CDEF CDEF
70
213
211
219
70.4
69.8
72.1
CDEF
+25
199
66.3
BMCR100 TMCR
% 187.5MW
100 % TMCR75 %TMCR60 %
CDEF
-25
66-90
215
70.9
250 MW
ID Fan O/L
ID Fan I/L
ESP I/L
APH I/L
Eco. I/L
LTSH I/L
FLUE GAS
HP Heaters in Service
Htrs. OutBoth HP Description
TEDPREDIC
3.56
15.5
20
3.56
15.5
20
20
15.2
3.85
C
C
t/h
OperationBurner in
(200 mesh)Fineness %
20
Burner Tilt
Deg.
temp.Mill O/L
15.5
mill I/LAir temp. at
3.56
operationNo. of mill in
Description Unit
HP Heaters in Service
Htrs. OutBoth HP
PerformancMill AND
e
BERNER
TMCR
187.5MW
100 % TMCR75 %TMCR60 % 250 MW
TEDPREDIC
4.370 4.374
1.200 1.200
0.201
gas at EcoExcess air in
1.200
1.303
1.304 1.305
0.203 0.218
4.869
Eco O/LO2 in gas at
4.921 5.269
20
15.5
3.56
BMCR100 %
87.196
86.609
CarbonUnburnt
0.740
comb. Of H2H2O from
0.809
13.544
14.110
H2O in air
0.500
(surface &H2O in fuel
0.500
Dry gas
0.988
1.046
1.200
0.199
4.364
1.302
4.830
1.200
0.199
4.362
1.302
4.810
BMCR100 TMCR
%
100 %
0.198
Loses0.116
(as per ASME PTC 4)
TMCR60 % 250BALANCE:
MW
HEAT
Unit
Htrs. OutBoth HP DescriptionHP
Heaters in
PREDICTED PERFORMANCE
Efficiency
0.280
0.996
0.116
0.769
87.505 87.504
0.765
13.260 13.265
0.270
0.989
0.106
87.206
0.787
13.561
0.400
1.019
0.164
BMCR100 TMCR
% 187.5MW
100 % TMCR75 %
HP Heaters in Service
Heat credits
marginManufacture
%
Unaccounted
Total losses
Radiation
BALANCE:HEAT
Description Unit
PREDICTED PERFORMANCE
TECHNICAL INFORMATIONS:
(TURBINE & AUXILIARIES):
DN-250
Make:BHEL,TiruchyDN-600
Type : IV 400
Type : EV 200-1
Type : N30-2x6.3
Type : M30-25
Type : H30-40
262.5 MW
250 MW
LOAD
Rated Load
DN 300
DN 400
DN 500
DN 600
Make:BHEL,Tiruchy
Make:BHEL,Tiruchy
Make:BHEL,Tiruchy
Make:BHEL,Tiruchy
eratorAnti clock wise when viewed from Front Pedestal towards the
Rated speed
Speed
Extraction 6 : No valve
Extraction 1 : No valve
Extraction
179.89
159.95
157.38
159.95
Direction of rotation :
1 Swing
1 Swing
1 Swing
0.30
0.48
2.81
1.10
8.11
149.89
145.4
Initial Steam
Before HP control stage
Rated
is speed range
18.66should be passed through in one
ooth operation to avoid damage of the LP blades
47.49
42.69
operationShort time
2.81
1.10
39.55
15.81
6.75
2.30
0.89
Extraction 6
Extraction 5
Extraction 4
Extraction 3
0.385
0.1032
Extraction 1
LP cylinder exhaust
Extraction 2
8.11
35.57
0.30
0.48
18.66
45.47
41.27
45.45
39.55
HP cylinder exhaust
130.13
118.29
RatedoperationLong time
0 .6 114 Kg/cm2
0 .3 057Kg/cm2
0 .3 057Kg/cm2
Trip
Alarm
551
537
565
565
1.0 mm
mm
trip0.5
bypass
operationHydraulic low vacuum
551
537
Steam Temperatures : (C )
70.0
141.6
165.5
246.1
355.0
Main steam
at HP stop
valve inlet
537
537
Annual
Rated value
average
at IP stopHRH steam
485.0
425.6
457.4
485.0
425.6
125.5
Extraction 3 191.1
Extraction 2 105.5
510
110
exhaustLP turbine
44.9
74.57
202.1
305.0
Extraction 1
315.0
417.4
Extraction 5
70.0
94.6
422.4
345.6
343.6
Extraction 6
345.6
343.6
exhaustHP turbine
Rated
operationLong term
value
250
225
250
90
485
Alarm at
Wall Temperatures
Load (MW)
45
674.737
698.76
30
55
Machine
Alarm
must
at be tripped at
Temperature Difference
halves
Extraction A6 + A5 = 0
Extraction A6 = 0
Motoring :
halves of HP turbine,
middleBetween upper & lower casing
28
17
wed to continue
Motoring is the condition in which the
econds.
turbine is driven by the generator at rated
speed with the stop and control valves
closed. In this operating mode, certain
turbine components are heated up by
windage of the blading. To prevent heat-up
beyond permissible temperatures, motoring
must not be allowed to continue for longer
than one minute. If the condenser low
vacuum limit of 0.3 bar is exceeded,
No time limitation
130
130
130
130
90
100
110
115
1932 RPM
2350 RPM
Alarm at
1500 RPM
320 m
temperature 85 to 90Operation
200 m
temperature 75 to 85Operation
normal level50temperature
m above
below 75Operation
vibrationAbsolute shaft
Vibration :
ISO : 3733
ASTM : D892
DIN : 51599
IS :1448, P-10
IS :1448, P-69
IS :1448, P-32
IS :1012, P-58
IS :1448, P-56
IS :1448, P-25
Test Method
106 m
84 m
Properties
at
Value
Min. 2000C
- 6 0C max.
Emulsion characteristics
minutes)40-40-0 (20
ng tendency - Foaming characteristics at 250C :
Max.400cm3 /
Max.450 s / 600 s600cm3
/in use
0.85
Viscosity Index
Min. 98
For Neutralization No.(Total acidity)KOH/gm.
:
Max.0.2mg.of
40 CKinematic Viscosity :
AOP
46.116
8.0
50
139
8.3
50
JOP
49.25
Unit
rpm
rpm
Speed
48 to 57
6 to 12
17 8
1.84
25
2.3
30
Tushako
AC :1, DC : 1 AC :1, DC :1
EOP
BHEL
PlattMather & PlattMather &
MOP
Turning gear
Hydraulic turning
Speed ( c/s )
Make
Quantity
brands of Recommended
of MOT during operation 900 mmNominal capacity of the MOT 25 / 40 m3
m
m
bar
bar
No.
37
200
182
1
No.
250
2.8 dm3/s
2.8 dm3/s
0.42 dm3/s
7.37 dm3/s
4.86 dm3/s
11.53 dm3/s
0.83 dm3/s
5 Kg/Cm2 (g)
7 to 10%
Welded SS TP 304
2
15664
5 mwc
33000 m3 / hr.
72 mm Hg(a)
8.30C
330C
SHEETCONDENSER DATA
498
Two
LBTP
150
SS TP-304
16 x 0.889
210
3.9
36.4
LPH -3
Shell & Tube
28
&3.0Full vacuum
OD x
Tube material
No. of CW pass
No. of tubes
Tube dimensions :
Thickness
CW flow quantity
CW Temp. rise
Designed CW Temp
498
16 x 0.889
SS TP-304
No. of U-tubes
(Welded)Tube material
100 150
36.4
Two
3.9
Tube side
150
36.4
SS TP-304
16 x 0.889
498
Two
150
3.9
LPH -1
LPH -2
Type
Shell & Tube
Shell & Tube
Design Prs. (Kg/Cm2
28
28
Tube side
&3.0Full vacuum
&3.0Full vacuum
g)
160.10C
304.9 0C
15.0 T/Hr.
Safety Relief
pressure
7.2 Kg/Cm2 g
valve set
0.005 cc / ltr
52
TemperatureInlet Steam
152 Cu.Mtr
120.0 0to
C LLL)Capacity (NWL
280
160.10C
0
160.1Temperature
C
Operating
3500C TemperatureDesign
2
Kg/Cm2 gFull vacuum & 8 Pressure
8 Kg/Cm
Design
gFull vacuum &
100
Design Temperature
Design Pressure
No.of Trays
TemperatureCondensate
1.5 Kg/cm2
6.5 Kg/cm2
33 00 Kg/hr
SS TP 3 04 TemperatureOperating
3 0.0
150
Length
OD x Th x
Design temp
Tube size
Tube side
Shell side
3 6 m2
12 0 0 Kg/hr
100/2 5 0 oC
3 9/ 2.5
2 6 Kg/cm2 (g)
377
61.1
TRIANGULAR20.64 /
DrainSteam &
WaterFeed
3 Zones 2 Pass
Capacity
Quantity of Steam
2 90
47
HPH-6
Booster Pump
C
BFP Motor
5215/ 23
DrainSteam Water
&
Feed
3 Zones 2 Pass
215
Medium
No. of pass/Zones
377
Kg/cm2(g)Hydrotest 2
Pr.6
Design temp.
290
SideShellSideTube
HPH-5
20
Feed Pump
Pump Type : FK6D30
Make : BHEL Hyderabad
( WEIR Design)
No. of Stage : 6
Direction of rotation:
Anti clockwise (view
from DE)
Q : 525 m3/hr; N :
5095 rpm
H : 1920 mwc l (192
Kg/cm2)
P : 3080 KW;
:
80.9 %
Min. R/C Flow : 100
ton/hr
Type : SQ cage
Induction motor
Make : BHEL, Bhopal
P : 4600 KW; : 97
%
Voltage/Hz/Phase :
6.6KV/50/3
Rated Current : 466A
F L Current : 466 A
N L Current : 110 A
Power Factor : 0.89
N : 1485 rpm
FRAME SIZE: 1RN77184
DE/NDE BEARING NO:
SLEEVE BRG 160 X 140
Hydraulic Coupling
Type : Gear Variable
Speed Turbo Coupling R
16 K.1
Make: Voith Turbo Pvt.
Ltd.
P : 3510KW
Gear Ratio : 128/35
Primary Speed : 5430
rpm
Full load slip : 2.3 %
Max. output speed:
5300 rpm
Regulation range : 4:1
(downward)
2. CEP:
Pump
Motor
Type : EN 8 H 32
Make: BHEL HYD.
No. of Stages : 8
Direction of rotation:
Clockwise (view from
DE)
Suction Temp. : 46.1 oC
H : 200 mwcl
Q : 385 m3/hr
: 78 %
P : 266 KW
N : 1485 rpm
NPSH required : 2.2
mwcl
Type : SQ cage
Induction motor
Make : BHEL
Voltage/Hz/Phase :
6.6KV/50/3
P : 325 KW; : 93.5
%
Rated Current : 35.5 A
F L Current : 35.5 A
N L Current : 10 A
Power Factor : 0.86
N : 1482 rpm
FRAME SIZE: 1LA 75604
DE BEARING NO: 6222
C3
NDE BEARING NO: 7322
B
3. CW PUMP:
Pump
Motor
Type : SQ cage
Induction motor
Make : BHEL
Voltage/Hz/Phase :
6.6KV/50/3
P : 1800 KW; : 96.3
%
Rated Current : 202 A
F L Current : 202 A
N L Current : 90 A
Power Factor : 0.81
N : 498 rpm
FRAME SIZE: 1RQ19005
DE BEARING NO: 6248
MC3
NDE BEARING NO:
7348B
4. ACW PUMP:
Pump
Model : 24H-1
Make: FLOWMORE Pvt.
Ltd.
No. of Stages : 1
H : 40 mwcl
(H)shut off : 62 mwcl
(Q)max :2925m3/hr
(Q)min : 675m3/hr
Motor
Type : SQ cage
Induction motor
Make : BHEL
Voltage/Hz/Phase :
6.6KV/50/3
P : 350 KW; :
94.0% (at F.L) %
Rated Current : 38 A
F L Current : 38 A
N L Current : 10.5 A
Power Factor : 0.86
N : 1484 rpm
FRAME SIZE: 1LA75604P
DE BEARING NO: 6222
C3
NDE BEARING NO: 7322
B
Pump
Model : 5822-350 X
300
Make: FLOWMORE Pvt.
Ltd.
No. of Stages : 1
H : 35 mwcl
(H)shut off : 47 mwcl
(Q)max :1235m3/hr
(Q)min : 285m3/hr
(Q)rated : 950 m3/hr
: 85 %
P : 106.52 KW
N : 1485 rpm
Max Vibn(peak to
peak):75 m
Motor
Type : SQ cage
Induction motor
Make : BHEL
Voltage/Hz/Phase :
6.6KV/50/3
P : 161 KW; : 93.1
% %
Rated Current : 18.5 A
F L Current : 18.5 A
N L Current : 6.5 A
Power Factor : 0.82
N : 1482 rpm
FRAME SIZE: 1LA 75004P
DE BEARING NO:
NU222M/ 6222 C3
Pump
Model : 5824-200 X
150
Make: FLOWMORE Pvt.
Ltd.
No. of Stages : 1
H : 50 mwcl
(H)shut off : 64 mwcl
(Q)max :520m3/hr
(Q)min : 120m3/hr
(Q)rated : 400 m3/hr
: 82 %
P : 66.42 KW
N : 1485 rpm
Max Vibn(peak to
peak):75 m
Motor
Type : SQ cage
Induction motor
Make : ALSTOM
Voltage/Hz/Phase :
415V/50/3
P : 90 KW; : %
Rated Current : 154 A
F L Current : 154 A
N L Current : A
Power Factor : 0.87
N : 1485 rpm
FRAME SIZE: K280M
DE/NDE BEARING NO:
6317
Pump
Model : 5823-80 X 65
Make: FLOWMORE Pvt.
Ltd.
No. of Stages : 1
H : 30 mwcl
Motor
Type : SQ cage
Induction motor
Make : ALSTOM
Voltage/Hz/Phase :
415V/50/3
P : 9.3 KW;
Rated Current : 17A
F L Current : 17A
Power Factor : 0.86
N : 1445 rpm
FRAME SIZE: D160M
DE BEARING NO:
6309ZZ
NDE BEARING NO:
6209ZZ
8. CTP:
Pump
Model : 5823-125 X
100
Make: FLOWMORE Pvt.
Ltd.
No. of Stages : 4
H : 110 mwcl
(H)shut off : 134 mwcl
(Q)max :169m3/hr
(Q)min : 39m3/hr
(Q)rated : 130 m3/hr
: 75 %
P : 51.92 KW
N : 1480 rpm
Max Vibn(peak to
peak):75 m
Motor
Type : SQ cage
Induction motor
Make : ALSTOM
Voltage/Hz/Phase :
415V/50/3
P : 75 KW;
Rated Current : 128A
F L Current : 128A
Power Factor : 0.87
N : 1480 rpm
FRAME SIZE: D280S
DE BEARING NO: 6317
NDE BEARING NO: 6314
Compressor
Motor
Type: ALE180W-5ES
SCREW AIR
COMPRESSOR.
Make:
Discharge air Vol.: 26
m3/min.
Suc. Pr.- Atmospheric pr.
Suc. Temp.- 300C
Humidity: 9.3 bar
Discharge pr. : 9.3 bar
Comp. shaft power: 180
KW
Oil p/p motor o/p : 1.5
KW
Initial charge of lub oil:
35 lit.
Type : SQ cage
Induction motor
Make : Fuji Electric
Voltage/Hz/Phase :
6.6KV/50/3
P : 198 KW; : 93 %
Rated Current : 21 A
F L Current : 21 A
N L Current : 6.1 A
Power Factor : 0.89
N : 2995 rpm
FRAME SIZE: 315L
DE BEARING NO: 6316
NU216
NDE BEARING NO:
NU216
Pump
Model : MSC 590-150 X
125
Make: FLOWMORE Pvt.
Ltd.
No. of Stages : 1
Motor
Type : SQ cage
Induction motor
Make : ALSTOM
Voltage/Hz/Phase :
415V/50/3
Pump
P : 45 KW; : 92.7
%
Rated Current : 78A
F L Current : 78 A
N : 1475 rpm
FRAME SIZE: DV225M
DE BEARING NO: 6313
NDE BEARING NO: 6313
Motor
Model : 20H-1
Type : SQ cage
Make: FLOWMORE Pvt.
Induction motor
Ltd.
Make : ALSTOM
No. of Stages : 1
Voltage/Hz/Phase :
H : 18 mwcl
415 V/50/3
(H)shut off : 31 mwcl
P : 90 KW; : %
3
(Q)max :1657.5 m /hr
Rated Current : 154 A
(Q)min : 382.5m3/hr
F L Current : 154 A
(Q)rated : 1275 m3/hr
N : 1485 rpm
: 85 %
FRAME SIZE: KV280M
P : 73.52 KW
DE/NDE BEARING NO:
N : 1485 rpm
6317
n
Max Vib (peak to
peak):75 m
3. ASH WATER MAKE UP PUMP:
Motor
Type : SQ cage
Induction motor
Make : ALSTOM
Voltage/Hz/Phase :
415V/50/3
P : 55 KW; : 93 %
Rated Current : 96A
F L Current : 96A
N L Current : A
Power Factor : 0.86
N : 1470 rpm
FRAME SIZE: DV250M
DE BEARING NO: 6314
DE BEARING NO: 6313
Pump
Model : 10M-6
Make : FLOWMORE Pvt.
Ltd.
No. of Stages : 6
H : 50 mwcl
(H)shut off : 72 mwcl
(Q)max :130m3/hr
(Q)min : 30m3/hr
(Q)rated : 100 m3/hr
Motor
Type : SQ cage
Induction motor
Make : ALSTOM
Voltage/Hz/Phase :
415V/50/3
P : 22 KW;
Rated Current : 39A
F L Current : 39A
N: 1460 rpm
Pump
Model : 15H-2
Make: FLOWMORE Pvt.
Ltd.
No. of Stages : 1
H : 25 mwcl
(H)shut off : 29 mwcl
(Q)max :169 m3/hr
(Q)min : 39 m3/hr
(Q)rated : 130 m3/hr
: 76 %
P : 11.64 KW
N : 1455 rpm
Max Vibn(peak to
peak):75 m
Motor
Type : SQ cage
Induction motor
Make : ALSTOM
Voltage/Hz/Phase :
415V/50/3
P : 15 KW;
Rated Current : 27.3A
F L Current : 27.3A
N : 1482 rpm
FRAME SIZE:
DE BEARING NO:
6309ZZ
NDE BEARING NO:
6209ZZ
Pump
Motor
Type : SQ cage
Induction motor
Make : ALSTOM
Voltage/Hz/Phase :
415 V/50/3
P : 15 KW;
Rated Current : 27.3A
F L Current : 27.3A
N : 1445 rpm
FRAME SIZE: DV 160L
DE BEARING NO: 6309
ZZ
NDE BEARING NO: 6209
ZZ
Pump
Model : 7M-3
Make: FLOWMORE Pvt.
Ltd.
No. of Stages : 3
H : 50 mwcl
(H)shut off : 59 mwcl
(Q)max :65 m3/hr
(Q)min : 15 m3/hr
(Q)rated : 50 m3/hr
: 73 %
P : 9.32 KW
Motor
Type : SQ cage
Induction motor
Make : ALSTOM
Voltage/Hz/Phase :
415V/50/3
P : 15 KW;
Rated Current : 27.6A
F L Current : 27.6A
N : 2880 rpm
FRAME SIZE: DV160M
DE BEARING NO: 6309
ZZ
NDE BEARING NO: 6209
ZZ
Pump
Model : 6M-6
Make: FLOWMORE Pvt.
Ltd.
No. of Stages : 6
H : 60 mwcl
(H)shut off : 93 mwcl
(Q)max :52 m3/hr
(Q)min : 12 m3/hr
(Q)rated : 40 m3/hr
: 70 %
P : 9.33 KW
N : 2900 rpm
Max Vibn(peak to
peak):75 m
Motor
Type : SQ cage
Induction motor
Make : BHEL
Voltage/Hz/Phase :
6.6KV/50/3
P : 161 KW; : %
Rated Current : 18.5 A
F L Current : 18.5 A
N L Current : 6.5 A
Power Factor : 0.82
N : 1482 rpm
FRAME SIZE:
DE BEARING NO:
NDE BEARING NO:
Pump
Model : 6M-5
Make: FLOWMORE Pvt.
Ltd.
No. of Stages : 5
Motor
Type : SQ cage
Induction motor
Make : BHEL
Voltage/Hz/Phase :
6.6KV/50/3
P : 161 KW; : %
Rated Current : 18.5 A
F L Current : 18.5 A
N L Current : 6.5 A
Power Factor : 0.82
N : 1482 rpm
FRAME SIZE:
DE BEARING NO:
NDE BEARING NO:
Pump
Model : 14M-4
Make: FLOWMORE Pvt.
Ltd.
No. of Stages : 4
H : 95 mwcl
(H)shut off : 120 mwcl
(Q)max :357.5 m3/hr
(Q)min : 82.5 m3/hr
(Q)rated : 275 m3/hr
: 82 %
P : 86.76 KW
N : 1485 rpm
Max Vibn(peak to
peak):75 m
Motor
Type : SQ cage
Induction motor
Make : ALSTOM
Voltage/Hz/Phase :
415V/50/3
P : 110,150HP; : 94
%
Rated Current : 192A
F L Current : 192A
N : 1484 rpm
FRAME SIZE: UV315S
DE BEARING NO: 6319
NDE BEARING NO: 6316
Pump
Model : 12M-2
Make: FLOWMORE Pvt.
Ltd.
No. of Stages : 2
H : 25 mwcl
(H)shut off : 30.5 mwcl
(Q)max :227.5 m3/hr
(Q)min : 52.5 m3/hr
(Q)rated : 175 m3/hr
: 80 %
P : 14.89 KW
N : 1460 rpm
Max Vibn(peak to
peak):75 m
Motor
Type : SQ cage
Induction motor
Make : ALSTOM
Voltage/Hz/Phase :
415V/50/3
P : 18.5KW; : 90.5
%
Rated Current : 33.5A
F L Current : 33.5A
Power Factor : 0.85
N : 1460 rpm
FRAME SIZE: DVM180M
DE BEARING NO: 6310
ZZ
NDE BEARING NO: 6210
ZZ
Pump
Type: Vertical wet pit
,Non
pullout type
Number : 5 NOS.,
Motor
Type : SQ cage
Induction motor
Make :ABB Limited
Voltage/Hz/Phase :
6.6KV/50/3
P : 700 KW; : %
Rated Current : A
F L Current : A
N L Current : A
Power Factor :
N : 1482 rpm
FRAME SIZE:
DE BEARING NO:
NDE BEARING NO:
Apparent
Power
Active
Power
Current
Voltage
1344 KW
35 KW
10291 A
16.5V82
5V
50 S-1
50 Hz
0.85
300 V
3200 A
420V
105 A
(22022)
V
50 S-1
400Hz
1.0
-
Speed
50 S-1
Frequency
150 Hz
PF
Rated field
voltage
Rated field current for rated output
:
Critical
1255 rpm & 3360 rpm
speed
2497 A
4
kg/cm2(g)
Generator Gas Volume
:
CO2 filling quantity
:
H2 filling quantity for 4 ksc :
82 m 3
164 m 3
533 m3
Generator Transformer
BHEL
ONAN
189(60
%)
189
235
ONAF
252(80
%)
252
OFAF
315(100
%)
315
16.5
774.81
11035.21
0.85
14.5 %
40 Over Ambient Temp. of
500C
50 Over Ambient Temp. of
500C
YNd1
75 KVA (5 min.). AN
16.5 KV/240V
0.3359 (5 min.)
63320 Liters
BHEL
ONA
N
Type of cooling
ONAF
Rating HV
(MVA)
40
Rating LV(MVA)
LV1:2
5
LV2:1
5
No load
Voltage HV
(KV)
No load
Voltage LV (KV)
Line Current
HV (Amps)
Line Current LV
(Amps)
Temp .Rise of
oil (0C)
Temp. Rise of
Winding (0C)
Connection
Symbol
NGR rating
BHEL
ONAF
ONAN
24
20
16
15
9
20
16
220
16.5
16.5
LV1: 6.9 ;
LV2:6.9
6.9
6.9
104.973
699.81
LV1: 2091.85
Lv2: 1255.11
1673.4
79
559.8
5
1338.7
83
Dyn11
Station Transformer-5
ST-5
ST-1 & 2
BHEL
Make- Hack
Bridge Hewille
and Easun Ltd
ONAF
ONA
N
ONAF
ONAN
40
25
16
12.5
40
25
16
12.5
220
132
6.9
6.6
104.97
3346.95
YNyn0
70
54.7
1400
1094
Yd1
Cooling- ON/OFB
Voltage (HV)-220KV
Voltage (LV)-132KV
Voltage (Tert.)-33KV
Current (HV)-262.4Amp
Current (LV)-437.4Amp
Current (Tert.)-583.1Amp
Connection- HV/LV-Yy0
HV/T-Yd11
LV/T-Yd11
MakeHack
Bridge
Hewille and Easun Ltd.
MVA-12.5MVA ; Quantity1
Cooling- ON
Voltage (HV)-132KV
Voltage (LV)-33KV
Current (HV)-54.6Amp
Current (LV)-218.4Amp
Connection- Yy0
Old Intake
Transformer -1&2
Connection- Dy11
Quantity-1
KVA-100
Cooling- ON
Voltage (HV)-33KV
Voltage (LV)-410Volt
Current (HV)-1.75Amp
Current (LV)-144.3Amp
Connection- Znyn11
Quantity-1+1
LV Transformer Details
SPACIFICATION
Name of the
Transformer
a)CW Pump House #5
Transformer#1,2&3
Qty
3+2
+
Cooling- AN (Dry
type)
Voltage (HV)-6.6KV
Voltage (LV)-433V
Current
(HV)139.96A
Current
(LV)2133.40A
Connection- Dyn11
2+2
+
2+2
Make-Logic Controls
Pvt. Ltd.
KVA-100
Cooling- ANAN (Dry
Type)
Voltage
(HV)415Volt
Voltage (LV)-433Volt
Current
(LV)133Amp
Connection- Dyn11
HV TRANSFORMER DETAILS (ESP):
Description
Make
2+2
+
2+4
Lighting Transformer
a) CW Pump House #5
&6
b)
Clarified
Pump
House #5 &6
c) Slurry Pump House #
5 &6
d) ESP Control Room #
5&6
Drive
FD Fan
ID Fan
PA Fan
BFP
CEP
HT MOTOR RATING
RPM
NLC(
FLC(A)
A)
800
1487
29.0
88.5
1926
746
70.0
208.0
1575
1488
34.5
165.0
4600
1493
110.0 466.0
325
1482
10.0
35.5
KW
Trip(A)
89
210
166
468
35.5
1800
350
425
161
498
1481
985
1482
90.0
10.5
25.0
6.5
202.0
38.0
51.5
18.5
202.5
40
54.75
18.5
198
2995
6.1
21.0
21
300
210
1483
1481
9.8
7.5
32.6
24.0
280
1480
10.8
31.3
Drive
KW
DMC
W
(B)
90
CTP
75
DMS
W p/p
SAF
9.3
37
LT MOTOR RATING
FL
C
DE/
or
Frame
NDE
RP
M
Tri
size
Brg.
p
No
(A)
148
5
15
4
K280M
148
0
144
5
148
12
8
D280S
17
63
ND250M
6317
6317
6317
6314
6309ZZ
6209ZZ
6314
Make
ALSTOM
ALSTOM
ALSTOM
Crompto
6314
n
Greaves
7.5
146
0
14.
6
MA16L4
75
/160L
6309ZZ
6209ZZ
BHARAT
BIJLEE
1.1
278
0
2.5
HX80C2
6204ZZ
6203ZZ
ABB
1.1
284
0
2.3
5
MA0802
33
/ 080
6004ZZ
C3
6004ZZ
C3
BHARAT
BIJLEE
2.2
140
0
4.7
BPM
100L
6206
6206
KIRLOSK
AR
ELEC.
2.2
144
0
4.6
ND100L
6206ZZ
6205ZZ
Crompto
n
Greaves
5.5
145
0
10.
1
ND132S
6308ZZ
6308ZZ
Crompto
n
Greaves
5.5
144
0
11.
2
FCPA
132SB-4
6308ZZ
C3
6308ZZ
C3
AC
MOTORE
N GmbH
0.7
5
138
0
1.8
0
FBPM
90S
5.5
145
0
10.
5
132S
5.5
292
0
10.
1
132S
5.5
286
5
31
AFS
180M
5.6
290
0
29.
5
KSDC
132 MX
BS 5000
11
146
0
21
ND160L
11
145
0
20.
7
PM160L
KIRLOSK
AR
ELEC.
Type:
1LA01304YA8
6308ZZ
C3
6208ZZ
C3
6309
2RS
6309
2RS
SIEMENS
BHARAT
BIJLEE
Crompto
n
Greaves
KIRLOSK
AR
ELEC.
6309ZZ
6209ZZ
Crompto
n
Greaves
KIRLOSK
AR
ELEC.
AOP
75
297
0
12
4
ND280S
EOPAC
15
147
5
27
ND180M
EOPDC
13
142
5
97
AUS
225X
JOPAC
60
295
5
95
ND250M
JOPDC
60
290
0
31
5
AUS
280M
SOP
7.5
144
0
14.
5
ND132M
6308ZZ
6208ZZ
Crompto
n
Greaves
3.7
283
0
7.2
HX +
100L B2
6306ZZ
C3
6306ZZ
C3
ABB
6314
6314
6310
2RS
6210
2RS
6213
2RS
6311
2RS
6314
C3
6314
C3
6316
2RS C3
6316
2RS C3
Crompto
n
Greaves
Crompto
n
Greaves
Crompto
n
Greaves
Crompto
n
Greaves
SOPDC
GSC
FAN
144
0
7.5
14.
4
BPM
132M
6308
6208
KIRLOSK
AR
ELEC.
Trippin
g
Class-A
GRP-1,3/GR1,2
GRP-1,3/GR1,2
Class-C
GRP-1,3/GR1,2
Class-A
GRP-1,3/GR1,2
VT fuse failure
Out of step pole slipping
ClassA/B
ClassA/B
AVR C/O from auto to
manual channel
GRP-1,3/GRAlarm
1,2
GRP-1,3/GRClass-C
1,2
GRP-1,3/GR1,2
GRP-1,3/GR1,2
Class-A
GRP-1,3/GR1,2
GRP-1,3/GR1,2
GRP-1,3/GR1,2
Class-B
GRP-1,3/GR1,2
Class-A
GRP-1,3/GR1,2
GRP-1,3/GR1,2
GRP-1,3/GR1,2
Class-A
Class-A
Class-A
Class-B
Class-A
Class-A
Alarm
Class-C
GRP-1,3/GR1,2
Alarm
Class-C
GRP-1,3/GR1,2
Class-B
GRP-1,3
Class-A
Class-A
GRP-2,4
Class-A
GRP-2,
870A/64HG
T
Trippi
ng
ClassA
ClassA
ClassA
ClassA
Class-
GRP-4,
51GT/51NG
T
GRP3/51NG2
A
ClassA
ClassC
ClassA
ClassA
ClassA
ClassA
GRP-1,GRP2;
87/64UTA,
87/64UTB
Tripping
Change over from
unit bus to station
bus
Change over from
unit bus to station
bus
Class-A
Class-A
Class-A
Class-A
GRP-4;
UATAR/UAT
BR
HV over current
relay
LV earth fault
relay
Class-A
Class-A
Class-A
Class-A
1
4
Load-50.6,
1
2
3
4
Mechanical efficiency
Specification of lub oil
AC motor driven gear
lub oil pump capacity
Lub Oil Pr.(rated speed)
No. of electric stater
motor provided for
Engine start & KW rating
Time required for cold to
full load
Alternator
Type: Salient pole, self
excited/PMG excited &
self regulated AC
generator.
Frame :HC634Y2
AVR: MX 321
AVR No: 52205/0002
Load-83.6,
Load-121.4,
Rated power
supply=240V 10% ,
50Hz 5%, 1 phase AC.
Float charging voltage:
26.4 V
Boost charging voltage:
31.8 V
O/P voltage
range( volts):24DC
Time required for
recharging the battery: 8
hrs.
PROTECTION OF DG SET:
These following protections are used to trip diesel
engine as well as DG PCC Incomer Breakers.
Through Protective Relays
1) VDG14: Earth Fault Relay: Setting: V=20V,
TMS=0.3 (No trip, only Annunciation)
2) CAG34: Differential Relay: Setting: 0.2A
3) CDV62: Voltage controlled over current Relay
(Voltage Transient Relay): Setting: PS=75%, TMS=0.6
4) MFVUM12: Under Frequency Relay: Setting: f=
49.5Hz, T=5.0 Sec
5) CTNM12: Negative Sequence Relay: Setting:
I2s=0.3A, Time setting=6.0 Sec
Recommended
Chemicals
Reason
Protection of boiler
drum & boiler tube
Boiler lit up
TSP (Na3PO4)
Protection of boiler
Steam Rolling
Protection of SH &
other tubes
Protection of steel
for long period.
Quantity
ACF
2 nos.
SAC
2 nos
Degasse
r Tank
2 nos
WBA
2 nos
SBA
2 nos
MB
2 nos
Nominal
Capacity
50
m3/hr
50
m3/hr
50
m3/hr
50
m3/hr
50
m3/hr
50
m3/hr
Working
Pr.
4
kg/cm2
4
kg/cm2
Atmosp
h.
4.2
kg/cm2
4.2
kg/cm2
4.2
kg/cm2
Liquid
handele
d
Filtered
Water
Filtered
Water
Degss.
Water
Anion
Water
Anion
Water
DM
Water
3
2
4
2
2
4
2
WPIL
TurboSAM
TurboSAM
TurboSAM
CombinENGg.
TurboSAM
MoreFlow
130
20
16
10
52.5
20
55
25
19.2
10
17
42
26
40
1455
1450
1450
1500
1450
1455
1455
11.64
3.7
2.2
16
5.5
8.23
415
415
415
415
415
415
415
4.8
4.8
11
02 0 3 010 2
-
p/pDM feed
<2 0
< 0.3
20
0.3
< 10 < 10
<10
< 10
< 0.0
5<<0.2
0.0< 0.2
5 05
5 0 0.2 0.0
<2 0 <2 0
<2 0
< 0.3
< 10
< 10
< 50 0
<2.0
2-6
< 50
Deg. p/p
< 10 TransferDM
transferEffluent
<2 0
unloadingAcid
- transferAlkali
O / LCSTschCEPD/A
DrumBoiler
SteamBoiler SteamSH
Di O/LF W ECO I/L
+Ni Fe + Cu < 10
<2 0
( p p m )N H3 / O2
( p p b )Si O2
( p p m )Cl
CHEMICAL DOSING
N a O HFr e e
(p p m )P O4
( m h oC on d. < 0.2
7.16.9 pH
( p p b )N2 H4
O / LM B
REASON
To
coagulate
colloidal particle.
To restrict growth of
algae initially.
REMARKS: 1.To separate mud by deposition in
Clariflocculator. 2. Upper part (Clariflocculator) is
divided into two parts A) For D.M plant after
filtration, B) For C.W make-up
SOURCE:
PLANT
D.M
1.HCl
REASON
To Regenerated Exhausted
Cation Bed
2.NaOH
To Regenerated Exhausted
Anion Bed
REMARKS: 1)To get D.M water exchange Cation
(Metal ion) by H+ & anion (acid radicals) by OHand formed H2O.
Treatme
nt By
REASON
Formation
of
sulphate
from
bicarbonate salt.
2.Na2CO3
REASON
To neutralize pH
when high pH in
N.Pit
To neutralize pH
when low pH in
N.Pit
REMARKS:
1) During regeneration excess NaOH increased
the pH. (5.5-8.5)
2) During regeneration excess Hcl decreased the
pH .
(5.5-8.5)
SOURCE: CT Water COC
REASON
PA permits available.
B] TURBINE SIDE:
TURBINE PROTECTION:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
AOP-1(AC):
Auto ON Command will be issued if following
conditions are satisfied
a. SLC AOP-1 ON & Oil Pr. < 4.8 Kg/Cm2. Or
b. SLC AOP-1 ON & (AOP-2 OFF & AOP-2 MCC
disturbance).
Auto OFF command will be issued if Fire
Protection-2 operated then SLC AOP-1 & AOP-1
turned OFF.
2.
AOP-2(AC):
Auto ON Command will be issued if following
conditions are satisfied
a. SLC AOP-2 ON & Oil Pr. < 4.5 Kg/Cm2. Or
b. SLC AOP-2 ON & (AOP-1 OFF & AOP-2 MCC
disturbance).
Auto OFF command will be issued if Fire
Protection-2 operated then SLC AOP-2 & AOP-2
will be turned OFF.
3.
EOP-(AC):
Auto ON Command will be issued if following
conditions are satisfied
a. EOP-DC ON. Or
b. SLC EOP-AC ON & Oil Pr. < 1.2 Kg/Cm2
EOP-(DC):
5.
6.
JOP-(DC):
OPERATED IF
FIRE PROTECTION -2
1.
2.
3.
4.
OPERATED IF
HP BYPASS
LP BYPASS
PERMISSIVE FOR VALVE OPENING
1. LPBP HPSU PR. >150 BAR
2. COND. WALL TEMP <90 C
3. COND.BACK PR. <0.6 KSC
LP BYPASS-HPSU
Description
Winding temp.
Alarm
SP
>900C
Tripping
SP
> 1300C
Motor DE/NDE
brg.temp
>750C
> 900C
>750C
>850C
>650C
>750C
>10mm/s
ec
>0.8KSC
>600C
<0.5KSC
>650C
LO flow adequate
>120LPM
<105LPM
Seal air-Pulv. DP
<600mm
wcl
-
<500
mmwc
TD 15sec
or
<350mm
wc
<125mm
wcl
PA
Fan
>2KSC
>9.9mm/
s
>4.5mm/
s
>900C
>950C
19.8mm/
s
7.1mm/s
>1050C
>1000C
>3bar
<3bar
<9bar
>13bar
<10bar
>5bar
Description
LO pr OK
LO Pr. Very low
Control Pr. OK
Control Oil pr. low
Control Oil pr. very
Alarm
SP
>3KSC
>20 KSC
<14KSC
<13KSC
Tripping
SP
<1.5KSC
-
ID
Fan
>5KSC
>9.9mm/
s
>4.5mm/
s
>2KSC
>0.8KSC
<0.6KSC
>0.8KSC
>0.6KSC
>800C
>1100C
>19.8m
m/s
>7.1mm/
s
<0.4KSC
<0.6KSC
>900C
-
>900C
>1050C
>1200C
>1300C
>9.9mm/
s
>4.5mm/
s
>19.8m
m/s
>7.1mm/
s
CEP
BFP
CW
Description
Motor winding temp.
Motor brg. Temp.
Jrnl brg/thrust brg.
Temp.
CEP Motor Vibration
Motor winding temp.
BFP p/p & BP Th brg
temp
BFP p/p & BP Jrnl brg
temp
Motor brg. Temp.
HC Jrnl brg. Temp.
WO temp. at cooler
I/L
LO hdr. Pr. very low
BFP p/p brg. Vibration
BFP motor brg.
Vibration
Brg. Temp
Winding temp.
Alarm
SP
>1100C
>750C
>750C
Tripping
SP
>1300C
>900C
>950C
>14mm/
s
>1000C
>800C
>18mm/
s
>1250C
>1000C
>750C
>900C
>750C
>800C
-
>900C
>1000C
>1300C
>14mm/
s
>4.5mm/
s
>600C
>1100C
<0.5KSC
>18mm/
s
>7.1mm/
s
>850C
>1200C
>4.5mm/
s
>11mm/
s
>7.1mm/
s
>18mm/
s
>4.4KSC
>6500m
m
<6300m
m
<5500m
m
Description
Motor DE/NDE Brg.
Temp
Winding temp.
Motor DE/NDE brg.
Vib.
Thrust brg. Vibration
ACW disch Hdr. Pr.
Very Hi
ACW Sump Lvl. Adeq.
(3000-8000mm)
ACW sump Lvl low/
Alarm
SP
>800C
Tripping
SP
>1000C
>1200C
>4.5mm/
s
>14mm/
s
-
>1300C
>7.1mm
/s
>18mm/
s
>5.6KSC
>6500m
m
<6300m
<5500m
Drum Lvl.
D/A Lvl.
Hotwell
Lvl.
PA Hdr.
Pr.
Atom. Air
Description
Alarm SP
High / Very
High
Low / Very
Low
High / Very
High
Low / Very
Low
Low / Very
Low
(-2476mm to
1224mm
range)
Low / Very
Low
High
>75mmwc
l
<100mmwcl
>125
<- 125
Low / Very
Low
<600
mmwc
Low / Very
Low
Tripping
SP
>150mm
wc
<175mmwc
>225
<- 225
<- 695mm
<1976mm
<500mmw
c
>1250
<350mm
wc
<500
mmwc TD
15sec or
<350mm
wc
<4.5 KSC
<5 KSC
Low / Very
Low
Low
High
Low / Very
Low
<1500
mmwc
<5.5
meter
> 8 meter
<6300 mm
<300
mmwc
<5500
mm
Turbin
e
Description
LO Pr. V. Low
Axial shift
HP Exhaust temp
Turbine/Gen./Exciter
Brg. Temp.
Turbine brg. Vib.
High
Turbine Shaft Vib.
High
Differential
Expasion high
Condensor Back Pr.
(Vacuum) High
Alarm
SP
<1.1KS
C
>
0.5mm
>900C
>84
micron
>200
micron
>30
micron
>0.2
KSC
Trippin
g SP
<1.2KSC
>
1.0mm
>5100C
>1100C
>0.3
KSC
Gen.
>0.9KS
C
>4.2
KSC
3290
rpm
>1.2KS
C
>500C
>550C
>500C
>550C
<95%
>700C
>800C
Capacity
40 KL
500 KL
20 KL
1000 KL
3700 KL
60 KL
Nos.
1
2
1
2
2
1
10 KL
50 KL
10 KL
152 KL
Based Tariff
3)
4)
6)
7)
8)
: 500MW
Normative
Auxiliary
Energy
Consumption : (AUX) as per Terms
and Conditions of Tariff Regulations,
2011 (in %)
Ex - Bus Normative Capacity at
100% availability (MW)
Normative annual plant availability
factor in percentage (NAPAF) for
2012-13
as per
Terms
and
Conditions of Tariff Regulations, 2011
: 9
: 455 MW
: 85
3
4
5
Name &
Designation
Mr Nur Ali
Gazi (Officer
in-charge
Mr
Debandranat
h Mondal
(Sub Officer)
Mr
R.K.Hemrem
(Leader)
Mr P N Kundu
(Leader)
Mr.P.C Nandi
(Leader)
Interco
m
Telephone No.
Office
Mobile
9475113335
9434883305
3255
0325126023
8
9609553976
9475209504
9475233509
Area of Extinguisher
Fire of solid, Combustible organic materials
e.g. wood, paper, Tyres, straw, textiles, coal,
plastics.
Fire of flammable liquid e.g. petroleum,
alcohol, oil, tars.
Fire of Gases e.g. propane, Hydrogen,
acetylene, coal gas.
Fire of combustible metal and their alloys
e.g. lithium, sodium, magnesium, potassium,
aluminum, cerium.
Fire in electrical insulation including live
electrical contact, frequency in conjunction
with glowing fire (e.g. cable, conduits)
SODA ACID /
WATER
Paper, Rubbish,
wood, coal, jute.
B
C
D
Foam/DCP
DCP/ CO2
DCP/ CO2
Oil, sprit.
Gases
Chemical, blanket
DCP/ CO2
Fire in electrical
cable, motor.
Extinguishin
g effect
Soda
Acid /
Water
Coolin
g
A-Class fire
B-Class fire
C-Class fire
D-Class fire
E-Class fire
Yes
No
No
No
No
Blanketin
g
Dry
chemical
power
Blanketin
g
Blanketin
g
No
Yes
No
No
No
No
Yes
Yes
Yes
Yes
No
Yes
Yes
No
Yes
Chemical
Foam
CO2
rupture
gm
Do the followings
Restoration:
1.
2.
3.
4.
5.
immediately
after
Power
1.
2.
3.
4.
5.
6.
7.
8.
TECHNICAL INFORMATIONS OF
HANDLING PLANT
ASH
Sam Turbo
Make
150
8
4000mmWC
1360
900 m3/hr
Stroke
Disch.Pr
Speed
Capacity
650
160
HP Bore
635
150
160
255
255
Root type
Sam Turbo
LP Bore
Type
Nos.
ratingEquipt.P/PVacuumBlowerFluidizing
BlowerConveying
Comp.Inst.
Comp.
Air RejectMill
1480
1LA7502-4P
NU219M
DVM180M
1460
1485
10.8A
K280M
14A
62A
31.5A
6210ZZ
33.5A
153A
6.6 /50/3
6317
415/50/3
415/50/3
280
6310ZZ 6222C3NU222M
18.5
90
BHEL
6317
Alstom
Alstom
55
Alstom
D250M
6313
6314
1470
32A
96A
D 250 M
6313
6314
1470
32A
96A
415/50/ 3 415/50/ 3
55
Alstom
moreFlow
HES
Sam Turbo
510AR150/
65
2900
50
975
6309ZZ
6209ZZ
6535
6580
10
21
620
200X150
1480
140
510
HES
moreFlow
HP P/P
10
10
300
moreFlow
Frame size
NDE Brg
DE Brg
RPM
( I )NL
( I )FL
V/ Hz/
P (KW)
Make
LP P/P ratingMotor
32.6 A
9.8 A
16.9 A
6314
NU219M
LA7560-4P
6209ZZ
DV180L
D 280 S
6317
1478
415/50/3
60
6309ZZ 6222C3NU222M ,
1483
34 A
6.6/50/3
415/50/3
2910
103 A
300
6.7
Alstom
BHEL
Marathon Motor
LP P/P
HP P/P
DE Brg. No.
rpm
Total H (mmwcl)
(m3 / hr)Disch.Capacity
P/P Size
Type
Make
Nos.
Equipments rating
24 A
7.5 A
1481
NU 222M 6222C3
NU219M
1 LA 7500-4F
( I )FL
( I )NL
RPM
DE Brg
NDE Brg
Frame size
210
P (KW)
6.6/50/3
BHEL
Make
V/ Hz/
Slurry P/P
ratingMotor
ESP DETAILS
Design Condition: Firing condition & BMCR Worst Coal
Gas flow rate
41.4 m3/sec.
Temperature
1300C
Inlet dust concentration, Dry
83.2 gm/Nm3
Outlet dust concentration (n-1 fields), Dry
50 mg/Nm3
ESP efficiency (n-1 fields), Dry
99.939 %
FAA-9X37.5mType of precipitator
116150-2
Number of precipitator offered per unit
4
Number of gas path per ESP
1
Number of fields 1n series in each gas
9
path
Pressure drop across the precipitator
25 mmWC
0.65 m/sec.
45.8 sec.
Collecting Electrodes
No. of rows of collecting electrodes per
field
No. of collecting electrodes per fields
No. of collecting electrodes arranged in
each row per field
Total no. of collecting plates per boiler
Nominal height of collecting plate
Nominal length of collecting plate
30
150
5
5400
15.0 meters
750 mm
Emitting Electrodes
Type
Size
No. of electrodes in the frame forming
one row
No. of electrodes in each fields
Total No. of electrodes per boiler
Total length of electrodes per field
Plate / wire spacing
Spiral with
hooks
2.7 mm dia.
45
1305
46980
8182 meters
200mm
(400 mm pitch)
Turbine HBD
T
(0C)
M
(T/H)
245.
9
150
537
39.56
343.
6
35.60
537
6.76
305
762.51
6
745.16
1
658.69
2
658.69
2
578.42
8
H
(Kcal/Kg
)
254.9
816.4
735.7
844.4
733.5
L
Ex-6
39.56
Ex-5
15.83
Ex-4
6.76
Ex-3
2.303
Ex-2
0.897
Ex-1
0.386
0.097
3
0.198
I
K
343.
6
417.
4
305
191.
1
105.
5
0.98
44.9
59.4
81.212
735.7
40.93
786.6
40.699
733.5
30.404
681.1
22.123
642.2
21.022
605.87
5
99.506
617.6
44.9
59.4
Q
(Kcal/H)
1.94 X
108
6.08 X
108