Doc No.

:
Rev No.
Eff Date :

TRIDENT AUTO INDUSTRIES

PFMEA No :

PROCESS FAILURE MODE EFFECT ANALYSIS (PFMEA)

5.01.2013

Prepared By

Azad singh

Fmea Date (Orig/Rev)

Manufacturing & Developmrnt

5.01.2013

Legth o/s And U/s

8/1/2013

collet wear out

Chamfer Not Ok

4
3

opertao not clampe

properly

12/01/2013

resharpening not ok

Work piece
clampinfg not ok

Santosh

RPN

Tool life
monitoring starts

Action
Taken
Completion
Date

Detection

128

Responsibility & Target

Completion Date

64

Tool wear out

Recommended
Action

24

tool life over

RPN

incoming inspection , opartor

inspection

Current Control
Detection

Current Control Prevention

Detection

Potential Cause (s) of

Failure

Occurrence

Potential Effects of Failure

Classification

Potential Failure
Mode

Severity

Process Step / Function

Requirement

Occurrence

Action Results

Current Process

Key Date

Core Team

Page

Severity

Model Year (s) Program (s)

Azad singh

Process
Responsibility

Spacer ENG MNT UPR , LEFT

Item

96

Collect-changed

6/1/2013

incoming inspection , opartor

inspection
opertor Training

12/1/2013

13/01/2
013

Doc No. :
Rev No.
Eff Date :

TRIDENT AUTO INDUSTRIES

PFMEA No :

PROCESS FAILURE MODE EFFECT ANALYSIS (PFMEA)

5.01.2013

Prepared By

Azad singh

Fmea Date (Orig/Rev)

Manufacturing & Developmrnt

5.01.2013

Tool life
monitoring starts

4
3

opertao not clampe

properly

RPN

12/01/2013

Detection

Santosh

8/1/2013

collet wear out

Chamfer Not Ok

Action
Taken
Completion
Date

resharpening not ok

Work piece
clampinfg not ok

Responsibility & Target

Completion Date

42

Legth o/s And U/s

96

Recommended
Action

24

tool life over

Tool wear out
,incorrect setting

RPN

incoming inspection , opartor

inspection

Current Control
Detection

Current Control Prevention

Detection

Potential Cause (s) of

Failure

Occurrence

Potential Effects of Failure

Classification

Potential Failure
Mode

Severity

Process Step / Function

Requirement

Occurrence

Action Results

Current Process

Key Date

Core Team

Page

Severity

Model Year (s) Program (s)

Azad singh

Process
Responsibility

Spacer ENG MNT UPR ,Right

Item

96

Collect-changed

Satender

incoming inspection , opartor

inspection
opertor Training

12/1/2013

13/01/2
013

Doc No. :
Rev No.
Eff Date :

TRIDENT AUTO INDUSTRIES

PFMEA No :

PROCESS FAILURE MODE EFFECT ANALYSIS (PFMEA)

5.01.2013

Prepared By

Azad singh

Fmea Date (Orig/Rev)

Manufacturing & Developmrnt

5.01.2013

8/1/2013

collet wear out

Chamfer Not Ok

4
3

opertao not clampe

properly

12/01/2013

resharpening not ok

Work piece
clampinfg not ok

Santosh

RPN

Tool life
monitoring starts

Action
Taken
Completion
Date

Detection

128

Responsibility & Target

Completion Date

36

Legth o/s And U/s

Recommended
Action

28

tool life over

Tool wear out
,incorrect setting

RPN

incoming inspection , opartor

inspection

Current Control
Detection

Current Control Prevention

Detection

Potential Cause (s) of

Failure

Occurrence

Potential Effects of Failure

Classification

Potential Failure
Mode

Severity

Process Step / Function

Requirement

Occurrence

Action Results

Current Process

Key Date

Core Team

Page

Severity

Model Year (s) Program (s)

Azad singh

Process
Responsibility

Hub steel Pedal

Item

96

Collect-changed

Satender

incoming inspection , opartor

inspection
opertor Training

12/1/2013

13/01/2
013

Doc No. :
Rev No.
Eff Date :

TRIDENT AUTO INDUSTRIES

PFMEA No :

PROCESS FAILURE MODE EFFECT ANALYSIS (PFMEA)

5.01.2013

Prepared By

Azad singh

Fmea Date (Orig/Rev)

Manufacturing & Developmrnt

5.01.2013

12/01/2013

Collect-changed

Satender

96

RPN

Santosh 8/1/2013

24

Tool life
monitoring starts

128

28

Legth o/s And U/s

Action
Taken
Completion
Date

Recommended
Action

Detection

incoming inspection , opartor

inspection

tool life over

Tool wear out
,incorrect setting

Responsibility & Target

Completion Date

RPN

incoming inspection , opartor

inspection

Current Control
Detection

Current Control Prevention

Detection

Potential Cause (s) of

Failure

Occurrence

Potential Effects of Failure

Classification

Potential Failure
Mode

Severity

Process Step / Function

Requirement

Occurrence

Action Results

Current Process

Key Date

Core Team

Page

Severity

Model Year (s) Program (s)

Azad singh

Process
Responsibility

Bushing RR axle Adjuster

Item

resharpening not ok

collet wear out

Work piece
clampinfg not ok

Chamfer Not Ok

8
opertao not clampe
properly

opertor Training

12/1/2013

13/01/2
013

Doc No. :
Rev No.
Eff Date :

TRIDENT AUTO INDUSTRIES

PFMEA No :

PROCESS FAILURE MODE EFFECT ANALYSIS (PFMEA)

5.01.2013

Prepared By

Azad singh

Fmea Date (Orig/Rev)

Manufacturing & Developmrnt

5.01.2013

12/01/2013

Collect-changed

Satender

72

RPN

Santosh 8/1/2013

24

Tool life
monitoring starts

112

30

Legth o/s And U/s

Action
Taken
Completion
Date

Recommended
Action

Detection

incoming inspection , opartor

inspection

tool life over

Tool wear out
,incorrect setting

Responsibility & Target

Completion Date

RPN

incoming inspection , opartor

inspection

Current Control
Detection

Current Control Prevention

Detection

Potential Cause (s) of

Failure

Occurrence

Potential Effects of Failure

Classification

Potential Failure
Mode

Severity

Process Step / Function

Requirement

Occurrence

Action Results

Current Process

Key Date

Core Team

Page

Severity

Model Year (s) Program (s)

Azad singh

Process
Responsibility

Bushing RR axle Adjuster

Item

resharpening not ok

collet wear out

Work piece
clampinfg not ok

Chamfer Not Ok

6
opertao not clampe
properly

opertor Training

12/1/2013

13/01/2
013

Doc No. :
Rev No.
Eff Date :

TRIDENT AUTO INDUSTRIES

PFMEA No :

PROCESS FAILURE MODE EFFECT ANALYSIS (PFMEA)

5.01.2013

Prepared By

Azad singh

Fmea Date (Orig/Rev)

Manufacturing & Developmrnt

5.01.2013

12/01/2013

Collect-changed

Satender

72

RPN

Santosh 8/1/2013

24

Tool life
monitoring starts

112

30

Legth o/s And U/s

Action
Taken
Completion
Date

Recommended
Action

Detection

incoming inspection , opartor

inspection

tool life over

Tool wear out
,incorrect setting

Responsibility & Target

Completion Date

RPN

incoming inspection , opartor

inspection

Current Control
Detection

Current Control Prevention

Detection

Potential Cause (s) of

Failure

Occurrence

Potential Effects of Failure

Classification

Potential Failure
Mode

Severity

Process Step / Function

Requirement

Occurrence

Action Results

Current Process

Key Date

Core Team

Page

Severity

Model Year (s) Program (s)

Azad singh

Process
Responsibility

RR brake Lever Stopper

Item

resharpening not ok

collet wear out

Work piece
clampinfg not ok

Chamfer Not Ok

6
opertao not clampe
properly

opertor Training

12/1/2013

13/01/2
013