Documente Academic
Documente Profesional
Documente Cultură
3/31/11
11:44 AM
Page 309
AUTOMATIC DRAINS
WHY USE AUTOMATIC
DRAINS ?
WATER ACCUMULATION
S
59
COMPRESSOR OILS
In addition, compressed air is usually
produced from oil-flooded compressors.
This oil gets into the flow of air and can
mix with water vapor, liquid water and
other contaminants to form a thick,
viscous substance even more damaging
to downstream components.
For all these reasons, condensate
removal is crucial to any compressed
air system.
WHY AUTOMATE
THE DRAINAGE
FUNCTION ?
Automating the condensate drainage
function saves operator and maintenance
personnel time and eliminates the
possibility that removal will be forgotten
or overlooked. Automatic drains can also
help manage seasonal fluctuations in
condensate accumulation by varying
GALLONS OF WATER AFTER 8 HOURS FOR A 25HP COMPRESSOR (100 SCFM)
purge cycles and purge times.
Ambient Air
Temperature
F
120
110
100
90
80
70
60
50
40
30
20
10
% Humidity
20%
18.6
14.1
10.5
7.8
5.7
3.9
2.7
2.1
1.2
0.9
0.6
0.3
30%
27.9
21.0
15.6
11.4
8.4
6.0
4.2
3.0
2.1
1.2
0.9
0.5
40%
37.2
27.9
20.7
15.3
11.1
7.8
5.7
3.9
2.7
1.8
1.2
0.7
50%
46.5
35.1
26.1
19.2
13.8
9.9
6.9
4.8
3.3
2.1
1.5
0.8
60%
55.8
42.0
31.2
23.1
16.8
12.0
8.4
6.0
3.9
2.7
1.7
1.0
70%
65.1
48.9
36.6
26.7
19.5
13.8
9.9
6.9
4.8
3.0
1.9
1.2
80%
74.4
55.8
41.7
30.6
22.2
15.9
11.1
7.8
5.4
3.6
2.1
1.4
90%
83.7
63.0
46.8
34.5
24.9
18.0
12.6
8.7
6.0
3.9
2.4
1.5
100%
93.0
69.9
52.2
38.4
27.9
19.8
14.1
9.9
6.6
4.5
2.7
1.8
TOPRING
309
S
59
3/31/11
11:44 AM
Page 310
AUTOMATIC DRAINS
AUTOMATIC DRAIN SELECTION GUIDE
TRAPPING CONDENSATE
Due to the high costs of resulting damages, removing the condensate from compressed air should be a high priority.
There a three different ways to trap condensates:
MECHANICAL DRAIN
Mechanical or float-operated
Low investment
Minimum maintenance
self-cleaning process
High PSI available
Save maintenance time
Reliable condensate drainage
TOPRING
PROGRAMMABLE DRAIN
310
(59.200 to 59.208)
Fault and alarm function
Continued electronic surveillance
Voltage peak protection
Save maintenance time
Manage seasonal fluctuations
Magnetically operated model
available (no electricity required)
Initial investment
3/31/11
11:44 AM
Page 311
AUTOMATIC DRAINS
SELECTING THE PROPER AUTOMATIC DRAIN
Selecting the right automatic drain is a question of several criteria: environment, pressure, temperature, but the main goal should
always be to limit energy cost so a zero air loss drain is always preferable over programmable or float operated drains.
S
59
The three following selection guides will help describe the main features of the
different automatic drains available
SELECTION GUIDE FOR ZERO AIR LOSS AUTOMATIC DRAINS
Product
No
59.200
59.202
59.204
59.206
59.208
Main
Characteristics
59.500
59.400
Automatic drain
Continuous monitoring
insures fast, effective
discharge
Upper liquid detector
senses when reservoir is
full and triggers purge
Lower detector stops purge
before any compressed air
can be wasted
Continued electronic
surveillance ensure quick
and efficient draining
Automatic drain
magnetically operated
No electricity required
to operate the drain
Uses internal magnetic
forces as its power
source to operate.
Direct operated valve
not diaphragm type
232 PSI
230 PSI
230 PSI
Maximum Ambient
Temperature
140 F (60 C)
120 F (49 C)
120 F (49 C)
3/8 1/2
1/2
1/2
$$$
$$
Inlet connections
(F) NPT
Cost
TOPRING
Maximum Working
Pressure
311
S
59
3/31/11
11:44 AM
Page 312
AUTOMATIC DRAINS
SELECTION GUIDE FOR PROGRAMMABLE AUTOMATIC DRAINS
Product
No
59.350
59.360
Main
Characteristics
59.300
59.310
59.345
59.346
Digital
Electronic
Compact
Ideal for draining
large capacity
Allows true
filter bowls
programming
59.325
Electronic
Heavy Duty
Y strainer incuded Compact
Lightweight
Quick and simple
installation
Manual override
button
Heavy duty
Saves maintenance time
Manual override
button
Rust and
corrosion-proof
Maximum Working
Pressure
300 PSI
230 PSI
230 PSI
200 PSI
Maximum Ambient
Temperature
131 F (55 C)
130 F (54 C)
131 F (55 C)
120 F (49 C)
165 F (75 C)
1/2 (M)
1/4 (F) 1/4 (F)
1/4(F) 1/2(F)
1/4(F)
1 to 120 min.
30 sec to 45 min
1 to 45 min
1 to 60 min
2 sec
0.5 to 10 sec
1 to 15 sec
1 to 30 sec
$$
$$$
$$$
Inlet connections
(F) NPT
Cycle Time
Drain Time
Infinite from
milliseconds to
99 hours
$$
Cost
TOPRING
Main
Characteristics
312
59.445
59.470
59.446
Zinc bowl
Unique self cleaning
poppet ensures reliability
and low maintenance
Piston seal is forced
closed by pressure above
30 PSI
Polycarbonate bowl
Integrated filter element
Zinc bowl
Valve drain
Large capacity drain
Unique self cleaning poppet ensures
reliability and low maintenance
Reliable and accurate draining
Maximum Working
Pressure
175 PSI
140 PSI
250 PSI
Maximum Ambient
Temperature
120 F (49 C)
140 F (60 C)
120 F (49 C)
Inlet connections
(F) NPT
1/2
1/2
1/2
Cost
$$
$$$
3/31/11
11:44 AM
Page 313
AUTOMATIC DRAINS
ZERO AIR LOSS AUTOMATIC DRAIN
WITH MAGNETIC CORE LEVEL CONTROL
CYCLE
TIME
PURGE
TIME
ENERGY SAVER
ZERO AIR LOSS
S
59
PROGRAMMABLE
MAGNETIC CORE
LEVEL CONTROL
BENEFITS
An electronic level controller continuously
monitors the level of condensate. When
the maximum level is reached the drain
valve opens and drains the condensate
from the compressed air system. When a
minimum level is reached, the valve closes
in time before compressed air can escape.
This prevents the loss of compressed air
Large cross-section diaphragm ensures
that contaminants are flushed out ensuring
a long service life and fault free valve
operation.
TYPICAL INSTALLATION
COMPRESSOR
RECEIVER
TANK
REFRIGERATED
DRYER
OIL/WATER
SEPARATOR
FEATURES
Non wearing magnetic core level control
for optimized and loss-free discharge of
condensate
Integrated dirt screen between level
measurement and drain valve protects
diaphragm valve
Capacity
Compressor
refrigeration
Prod.
Connections
aftercooler
dryer
Filter
HxWxL
No
NPT
SCFM
SCFM
SCFM
(in)
59.200
3/8
424
4.33 x 2.64 x 5.75
59.202
1 x 1/2 ; 3/8
141
282
1413
3.97 x 2.64 x 5.47
59.204
2 x 1/2 ; 3/8
247
494
2472
4.80 x 2.64 x 6.14
59.206
2 x 1/2 ; 3/8
1059
2119
10594
5.39 x 2.64 x 6.14
59.208
2 x 1/2 ; 3/8
3532
7063
35315
7.76 x 2.64 x 6.14
Maintenance kit for all models: Prod. No 59.210 includes replacement seals, spring, gasket and
maintenance manual.
TOPRING
SPECIFICATIONS
313
S
59
3/31/11
11:44 AM
Page 314
AUTOMATIC DRAINS
ZERO AIR LOSS
AUTOMATIC DRAIN
CYCLE
TIME
PURGE
TIME
COMPLIES
WITH CSA
STANDARDS
ENERGY SAVER
ZERO AIR LOSS
FULLY AUTOMATIC
BENEFITS
Expels only in the presence of water
without wasting any compressed air
Conserves air supply and
reduces demand on the compressor
Eliminates the problem of condensation
in pneumatic systems
FEATURES
Upper liquid detector senses when
reservoir is full and triggers purge
Lower detector stops purge before any
compressed air can be wasted
Continued electronic surveillance
ensures quick and efficient draining of
accumulated liquids
Functions equally well with clear water
or heavily emulsified and dirty
condensate
Large orifice, can drain up to 300 litres
of condensate per hour
Large orifice valve prevents blockage
Automatic re-set protects against
voltage peaks or other electrical supply
problems
Requires no anti-siphon pipeline
Heavy duty construction for prolonged
life
Alarm feature incorporated
LED power indicator
Top or bottom Inlet installation
Prod.
No
59.400
Inlet
Port Size
(F) NPT
Outlet
Port Size
I.D. (Hose Barb)
1/2
5/16
COMPRESSOR TANK
AUTOMATIC DRAIN
ZERO AIR LOSS
Y FILTER
108 mm
133.7 mm
122.5 mm
SPECIFICATIONS
Maximum Supply Pressure
230 PSI
TOPRING
Connection
1/2 (F) NPT
314
Voltage
115VAC / 1ph / 50/60 Hz
NEMA Rating
NEMA 4
Drainage Capacity
300 litres/hour
Power Cord
6 ft Heavy Duty Grounded
Weight: 3.6 lb
VALVE
CONSTRUCTION
Body Material: Polyamide, Fiberglass
reinforced
Head Material: Aluminium
Valve Internal Parts: Stainless Steel
Seals : Viton
3/31/11
11:44 AM
Page 315
AUTOMATIC DRAINS
MAGNETICALLY OPERATED
ZERO AIR LOSS DRAIN FOR
AIR FILTER APPLICATIONS
CYCLE
TIME
PURGE
TIME
NO ELECTRICITY
REQUIRED
ENERGY SAVER
ZERO AIR LOSS
S
59
PROGRAMMABLE
BENEFITS
Zero air loss during the condensate
discharge
No electricity required to operate the drain
Suitable for all types of compressed air
filters
Large (2.0 mm) valve orifice
Direct operated valve not diaphragm type
FEATURES
Ideally suited for applications where
electricity is not available, not desired or
not reliable
Prod.
No
59.500
Inlet
Connection
(F) NPT
Outlet
Connection
(F) NPT
1/2
1/8
FILTER
CONSTRUCTION
Housing Material: Corrosion resistant
Aluminium
Valve seals: Viton
DRAIN
SPECIFICATIONS
TOPRING
315
S
59
3/31/11
11:44 AM
Page 316
AUTOMATIC DRAINS
PROGRAMMABLE
DIGITAL
COMPACT
AUTOMATIC DRAIN
PURGE
TIME
CYCLE
TIME
PROGRAMMABLE
BENEFITS
Allows true programming of drain times
based on rate of condensate generation
Ensures fully automatic and reliable
condensate drainage
Saves maintenance time
Helps conserve air supply and reduces
demand on the compressor
Installation is simple and quick
FEATURES
True digital timer control allows virtually
limitless programming control
Valve can open from millisecond to a
99 hour interval
Counts down to drain times to warn
operator
Combines timer, ball valve, strainer
and drain in one compact package
Simple to install
5.1"
4.6"
3.7"
1.7"
APPLICATIONS
TOPRING
Air receivers
316
Refrigerated dryers
Separators
Drop legs
CONSTRUCTION
1/4"
1/4
/ "
/4
1.5"
1/2"
1/2
/ "
/2
SPECIFICATIONS
Maximum Supply Pressure
300 PSI
NEMA Rating
NEMA 4
Valve Orifice
4 mm
Weight
1.5 lb
Power Cord
6 ft Heavy-Duty Grounded
Voltage
115V / 1ph / 60Hz
Prod.
No
59.360
Inlet
Valve
Orifice
4 mm
3/31/11
11:44 AM
Page 317
AUTOMATIC DRAINS
COMPACT
ELECTRONIC
AUTOMATIC DRAIN
CYCLE
TIME
PURGE
TIME
1 TO 120
MINUTES
2 SECONDS
COMPLIES
WITH CSA
STANDARDS
S
59
BENEFITS
Ensures fully automatic and
reliable condensate drainage
Saves maintenance time
Helps conserve air supply and
reduces demand on the compressor
Ideal for draining large capacity filter
bowls
FEATURES
Compact and lightweight
Provides reliable and cost-effective
drainage, at regular intervals, of the
liquid and gaseous substances that have
collected in the reservoir (air tanks,
filters, aftercoolers, dryers)
Designed for reliable and cost-effective
operation, may be adjusted to meet
many pneumatic system requirements
Brass solenoid valve, controlled by a
solid state timer, opens and closes the
drain valve
Test switch - for routine inspection
and depressurisation
Solid-state timer for long life and
reliability
LED indicating power ON or OFF
Rugged ABS fire resistant housing
Adjustable DIN connector for 180
rotation
A strainer (with bypass) protects valve
and allows for convenient access and
removal of particles that could block
the valve
APPLICATIONS
Air receivers
Refrigerated dryers
Separators
CONSTRUCTION
Valve Body : Brass
Internals: Brass and Stainless Steel
Voltage
115V / 1ph / 60Hz
NEMA Rating
NEMA 4
Valve Orifice
2 mm
Weight
1.0 lb
Drain Time
2 seconds
Power Cord
6 ft heavy-duty grounded
Prod.
No
59.350
Inlet
1/2 (M) NPT and 1/4 (F) NPT
Valve
Orifice
2 mm
TOPRING
Drop legs
SPECIFICATIONS
317
S
59
3/31/11
11:44 AM
Page 318
AUTOMATIC DRAINS
MAXDRAIN
COMPACT
ELECTRONIC
AUTOMATIC DRAINS
CYCLE
TIME
PURGE
TIME
30 SEC.
TO 45 MIN.
0.5 TO 10
SECONDS
COMPLIES
WITH CSA
STANDARDS
BENEFITS
Ensure fully automatic and
reliable condensate drainage
Save maintenance time
Help conserve air supply and
reduces demand on the compressor
Installation is simple and quick
FEATURES
Compact design
Cost effective solution for regular,
reliable condensate removal
Designed to eliminate the problem of
condensation in pneumatic systems
Fully automatic - no maintenance
59.345
Simple to install
59.346
APPLICATIONS
Air receivers
Refrigerated dryers
Separators
TOPRING
Drop legs
318
CONSTRUCTION
Valve Body: Brass
Internals: Brass and Stainless Steel
SPECIFICATIONS
Maximum Working Pressure
230 PSI
NEMA Rating
NEMA 4
Valve Orifice
4 mm
Weight
1.1 lb (1.5 lb with strainer)
Power Cord
6 ft heavy-duty grounded
Prod.
No
59.345
59.346
Inlet
1/2 (M) NPT and 1/4 (F) NPT
1/4 (F) NPT
Valve
Orifice
4mm
4mm
Description
With strainer and shut off valve
Drain unit only
3/31/11
11:44 AM
Page 319
AUTOMATIC DRAINS
HEAVY DUTY
ELECTRONIC
AUTOMATIC
DRAINS
CYCLE
TIME
PURGE
TIME
1 TO 45
MINUTES
1 TO 15
SECONDS
S
59
FEATURES
Designed to eliminate the problem
of condensation in pneumatic systems
Quick and simple installation
Compact and lightweight
Manual override button for
quick testing
SEPARATORS
CONSTRUCTION
Valve Body: Brass
Internals : Brass and Stainless Steel
Diaphragm: EPDM
REFRIGERATED
AIR DRYERS
SPECIFICATIONS
Maximum Working Pressure
1/4 NPT: 300 PSI
1/2 NPT: 150 PSI
Minimum Working Pressure
3 PSI
Maximum Operating Temperature
180 F (82 C)
FILTERS
Prod.
No
59.300
59.310
Connection
In / Out
(F) NPT
1/4
1/2
NEMA Rating
NEMA 4
Valve Orifice Size
7/16"
Weight
1.5 lb
TECH TIP
It is strongly recommended to always
install a Y strainer (59.705) ahead
of an external drain. By trapping
large debris and sludge, this will
prevent costly malfunctions and
extend the life of the automatic drain.
or
TOPRING
Power Cord
6 ft heavy-duty grounded
319
S
59
3/31/11
11:44 AM
Page 320
AUTOMATIC DRAINS
ELECTRONIC
AUTOMATIC
DRAIN
CYCLE
TIME
PURGE
TIME
1 TO 60
MINUTES
1 TO 30
SECONDS
BENEFITS
Ensures fully automatic and
reliable condensate drainage
Saves maintenance time
Helps conserve air supply and
reduces demand on the compressor
Installation of the drain is simple
and quick
FEATURES
Automatically drains filters, tanks,
drain legs, aftercoolers, and receivers
A solenoid, controlled by a solid state
timer, opens and closes the drain valve
in 1 to 60 minute cycle times and
1 to 30 second blow-down times.
Both times are individually adjustable.
Manual override switch with indicator
light
Heavy-duty construction
AIR RECEIVER
APPLICATIONS
Air receivers
Separators
Drop legs
Filters
Any water-collection receptacle
in a compressed air system
IN
OUT
SPECIFICATIONS
Maximum Working Pressure
200 PSI
AUTO DRAIN
Y STRAINER
Purge Rate
16 SCFM @ 100 PSIG
Ambient Temperature Range
35 F to 165 F (3 C to 75 C)
Maximum Fluid Temperature
165 F (75 C)
Adjustable Cycle Time
1 to 60 minutes
Adjustable Drain Time
1 to 30 seconds
TOPRING
Voltage
115 V / 1 ph / 60 Hz, .25 amps
320
NEMA Rating
NEMA 1
Weight
1.5 lb
TECH TIP
It is strongly recommended to always
install a Y strainer (59.705) ahead
of an external drain. By trapping large
debris and sludge, this will prevent
costly malfunctions and extend the
life of the automatic drain.
Prod.
No
59.325
Connection
(F) NPT
1/4
A
314
Dimensions (in)
B
C
31516
4316
Cv
0.31
3/31/11
11:44 AM
Page 321
AUTOMATIC DRAINS
MECHANICAL
FLOAT-OPERATED
AUTOMATIC DRAIN
5-5/16"
FEATURES
Automatically expels condensed
moisture and high and low viscosity
liquids from compressed air systems
Piston seal is forced closed by
pressure above 30 PSI
Unique self-cleaning poppet ensures
reliability and low maintenance
High resistance to rust and dirt
S
59
2-1/8"
MECHANICAL
AUTO DRAIN
APPLICATIONS
BALL VALVE
Y STRAINER
Prod.
No
59.445
CONSTRUCTION
Bowl : Zinc
Body and Guard : Zinc
Float Mechanism: Plastic
TECH TIP
It is strongly recommended to always
install a Y strainer (59.705) ahead
of an external drain. By trapping large
debris and sludge, this will prevent
costly malfunctions and extend the
life of the automatic drain.
SPECIFICATIONS
Maximum Working Pressure
30-175 PSI
Bowl Capacity
4 fl oz (114 ml)
Weight
1 lb
MAXDRAIN
MECHANICAL
FLOAT-OPERATED
AUTOMATIC DRAIN
FEATURES
Automatically expels condensed
moisture and high and low viscosity
liquids from compressed air systems
Integrated filter element prevents rust,
scale and large particles from fouling
float mechanism
APPLICATIONS
Can be used on a compressor tank,
receiver tank or drop leg
MECHANICAL
AUTO DRAIN
Y STRAINER
Prod.
No
59.470
Bowl : Polycarbonate
Body and Guard : Zinc
Float Mechanism: Plastic
TECH TIP
SPECIFICATIONS
Maximum Working Pressure
22-140 PSI
Bowl Capacity
4.4 fl oz (130 ml)
Weight
3/4 lb
TOPRING
CONSTRUCTION
BALL VALVE
321
S
59
3/31/11
11:44 AM
Page 322
AUTOMATIC DRAINS
HEAVY DUTY
AUTOMATIC
MECHANICAL
VALVE DRAIN
BENEFITS
Automatically expels condensed
moisture and compressor carry-over
liquids from compressed air systems,
wherever liquids tend to accumulate
Large capacity drain designed with
a unique self-cleaning poppet to insure
high operating reliability with a
minimum of maintenance
Reliable and accurate draining of
high viscosity fluids
High resistance to rust and dirt
FEATURES
External auto drain
Large orifice prevents clogging
Metal bowl with sight glass
Discharge port is tapped 1/4" NPT
for condensate removal
Push-button for manual drain
Threaded bowl for easy removal
APPLICATIONS
Prod.
No
59.446
Inlet
(F) NPT
1/2
CONSTRUCTION
COMPRESSOR TANK
SPECIFICATIONS
MECHANICAL
VALVE DRAIN
TOPRING
322
TECH TIP
It is strongly recommended to always
install a Y strainer (59.705) ahead
of an external drain. By trapping large
debris and sludge, this will prevent
costly malfunctions and extend the
life of the automatic drain.
Y STRAINER
3/31/11
11:44 AM
Page 323
AUTOMATIC DRAINS
BALL VALVE
STRAINERS
S
59
FEATURES
Ball valve strainers provide the
possibility to isolate condensate drains
for maintenance without having to
depressurize the whole system
CONSTRUCTION
Body : Cast Brass
Prod.
No.
59.714
Inlet
(M) NPT
1/2
Outlet
(M) NPT
1/2
Weight
lb
.05
Y STRAINERS
FEATURES
A Y strainer installed ahead of an
external drain traps large debris and
sludge, prevents malfunctions and
extends the life of the automatic drain
3/8" removable plug for quick draining
CONSTRUCTION
Body : Cast Brass
Prod.
No
59.700
59.702
59.705
Port Size
(F) NPT
1/4
3/8
1/2
Weight
lb
.27
.28
.29
TOPRING
SPECIFICATIONS
323