RJ SPRING RUBBER AND METAL

PARTS MFG. CORP.

Company Profile Presentation

CONTENTS
COMPANY PROFILE
PRODUCTS
PRODUCT APPLICATION
STRATEGIES, MACHINES &
EQUIPMENT
FUTURE PLANS

Page 2

BUSINESS PROFILE
Business Trade Name :

RJ Spring Rubber and Metalparts Mfg. Corp.

Business Address :

171 Natl Road, Ortigas Ave. Ext. Brgy. Delapaz, Antipolo City

Nature of Business :

Manufacturer

Plant and Office Area :

Date Established :

Plant : 900 sq.m / Office : 100 sq.m

September 1994

Kind of Ownership :

Corporation

Contact Numbers :

(02) 658-19-87 ; (02) 658-19-51 ; (02) 473-04-33 ; (02) 387-93-15

Fax : (02) 212-05-31

Email :
Website :
Page 3

Sales@rjspringrubber.com / rjspringrubber@yahoo.com

www.rjspringrubber.com

ABOUT US
Company History and its Operation
As RJ SPRING RUBBER & METAL PARTS MFG., CORP., faces the 21st century, the company takes pride in its work
by using the latest and updated technology available.
Since its start of operation (September of 1994) up to this day, RJ SPRING RUBBER & METAL PARTS MFG., CORP.,
(formerly Iris Spring and Rubber Industries) have been providing rubber, metal and spring components/items to
various clients, serving the clients according to their needs.
We believe that well be able to compete globally in the near future since it is the companys vision to become a highly
respected fabricator and producer of various rubber and metal spring components/items.
The company assures its clients of their satisfaction by addressing their needs and requirements in a timely manner.
At its early stage, RJ was able to capture almost 75% of the total market requirement for Automotive, Appliances,
Electronics, Bottling, Shipping and Mining industries merely because of its COMMITMENT IN TOTAL CUSTOMER
SATISFACTION. In this regard, it is thus projected, that it wont take too long for RJ to rise into prominence and gain
the stature as one of the most reliable and prestigious player in the manufacturing industry.
The company safety and product quality. An open communication policy is practiced throughout the company wherein
the personnel are encouraged to air their problems and resolve them at the earliest possible time. At the early stage,
RJs production is strongly determined to lead in this industry by its new management style and system of operation.
Its simple organized structure, office procedures, and policies reflect a new enterprising industry, but still concerned on
work volume capacity and efficiency already reached a level of about 3 to 4 tons per month with zero accident
reported.
As of Today, the company is already ISO 19001:2000 & ISO 14001:2004 Certified under SGS Philippines.
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MISSION AND VISION

QUALITY AND ENVIRONMENTAL POLICY
We, at RJ SPRING RUBBER & METAL PARTS MFG., CORP., believe that the establishment of an effective
quality and environmental management system will help our company achieve its vision of becoming a highly
respected fabricator and manufacturer of various rubber and metal spring components/items.
The company is strongly determined to lead in this industry by providing satisfaction to our customers and
complying with all applicable environmental laws and other requirements that we subscribe to. We will
achieve this by:
Addressing the needs and expectations of our customers in a timely manner;
Continually improving our processes and manpower through innovation training
Continually raising quality and environmental awareness within the Company and our customers & suppliers
as well;
Developing sound practices for effective waste management and proper consumption of electricity .

It is imperative that all personnel understand this policy and that all relevant objectives/targets formulated are
for the continual improvement of the quality and environmental management system.
Page 5

Purpose, Scope and Applicable Standards

Purpose and Scope
This Integrated Quality and Environmental Management System Manual documents RJ Spring
Rubber & Metal Parts Mfg., Corp., quality and environmental systems as a company engaged in the
manufacturing industry, to demonstrate the companys commitment to consistently provide products
and services that meet customer and regulatory requirements, prevent pollution, and continual
improvement.
This manual establishes compliance with the standards listed in the Applicable Standards
section of this manual. This Quality and EMS Manual applies to all processes and functions within RJ
Spring Rubber & Metal Parts Mfg., Corp., in its Rizal office/plant manufacture of spring and rubber.
Applicable Standards
ISO 9001: 2000, Quality Management System
ISO 14001: 2004, Environmental Management Systems
Exclusion:
ISO 9001:2000 Section 7.3 Design and/or Development, including all subsections within these clauses.
ISO 9001:2000 Section 7.5.2 Validation of Processes for Production and
Service Provision and all
subsections within these clauses.
Justification: RJ Spring Rubber & Metal Parts Mfg., Corp., does not design or develop the products it
produces. All product specifications are defined by customers.
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Certification, Awards and Recognition

Certified by ISO : 14001:2004 and 9001:2000

2006 Outstanding Local Suppliers Isuzu Philippines Corporation

Best in Quality Award Sharp Philippines Corporation
2004 Appreciation Award for Excellence Sharp Philippines Corporation
Page 7

2009 ZERO Delay in Delivery Isuzu Philippines Corporation

BUSINESS PROCESS CHART

Customer
Business
Planning
Order Handling

Warehousing &
Maintenance

Management Responsibility &

Resource Management Plan
Product/Service Realization (Do)
Monitoring & Measurement (Check-Act)
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Manufacturing

Admin

Inspection &
Delivery

Subcon Plating &

Testing

Customer

Review and
Improvement

PRODUCT SALES CONTRIBUTION

Page 9

PART SALES CONTRIBUTION

Page 10

CUSTOMER SALES AND CONTRIBUTIONS

Page 11

MAJOR CUSTOMERS

France

Its Precision Ltd. Singapore

Autoventions Marketing Corp.
OE Works
Thailand
Page 12
Interphil Laboratories.

TARGET CLIENTS
1

Automotive Industries

Electronics Industries

Bottling Companies

Food Companies

Construction Industries

Pharmaceuticals

Hardware

Page 13

CONTENTS
COMPANY PROFILE
PRODUCTS
PRODUCT APPLICATION
STRATEGIES, MACHINES &
EQUIPMENTS
FUTURE PLANS
Page 14

PRODUCT CATEGORIES
Springs
Spring
BENDED WIRES
Stamping Parts
Rubber
Fabrication
Page 15

SPRING PRODUCTS

Tension Spring

Compression Spring
Page 16

SPRING PRODUCTS
Coil Spring

Danly Spring
Page 17

SPRING PRODUCTS

Special Type Spring

Extension Spring
Page 18

Torsion Spring

Hose Clips

PRODUCTS CATEGORIES
Spring
BENDED WIRES
Stamping Parts
Rubber
Fabrication
Page 19

BENDED WIRES PRODUCTS

Seat Frames

Doorlinks
Page 20

Star Type Ring

PRODUCT CATEGORIES
Spring
BENDED WIRES
Stamping Parts
Rubber
Fabrication
Page 21

STAMPING PARTS PRODUCTS

Page 22

PRODUCTS CATEGORIES
Spring
BENDED WIRES
Stamping Parts
Rubber
Fabrication
Page 23

RUBBER PRODUCTS

Page 24

RUBBER PRODUCTS

Page 25

PRODUCT CATEGORIES
Spring
BENDED WIRES
Stamping Parts
Rubber
Fabrication
Page 26

FABRICATION

Page 27

CONTENTS
COMPANY PROFILE
PRODUCTS
PRODUCT APPLICATION
STRATEGIES, MACHINES &
EQUIPMENTS
FUTURE PLANS
Page 28

PRODUCT APPLICATION

Adjuster Spring

Seat Frames
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PRODUCT APPLICATION
Bracket for Step Board

Star Type Ring

Page 30

Battery Clamp

PRODUCT APPLICATION

Battery Clamp and Tension Rod Battery Carrier

Rubber for Assist Grip (Finisher Assist Grip)
Rubber Mud Guard Skirt

Buffer Door
Doorlinks

Page 31

Hoseclip and Rectagular Washer

CONTENTS
COMPANY PROFILE
PRODUCTS
PRODUCT APPLICATION
STRATEGIES, MACHINES &
EQUIPMENTS
FUTURE PLANS
Page 32

STRATEGIES

SUCCESS

RESPONSE TO CUSTOMERS
COMPLAIN Check
CHEAPER COST
Completely
ACCURATE
&
ISO 9001 REDUCE
Completely
TOOLS AND EQUIPMENT
SUPPORT Find Out
RE-USE,RECYCLEONTIME
ISO 14001 V.A.V.E DELIVERY TECHNICAL SUPPORT Safety First

5S

Q
U
A
L
I
T
Y
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C
O
S
T

D
E
L
I
V
E
R
Y

T
E
C
H
N
I
C
A
L

S
A
F
E
T
Y

STRATEGIES
Contingency Plan
Category

Potential Risk
Material shortage due to:

Material

Machine
Mold
Man

Power
Outage

Fire

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1.

Delivery Delay

2.

Uncontrollable Reason

Machine Breakdown

Mold Damage

Containment Plan
Maintain Stock Level Finish Goods
1 month Buffer Stock
1.

Conduct Trial for alternative machine

2.

Keep back up sub con incase

alternative machine is available

Conduct Immediate mold repair

1. Rj spring has internal mold repair capability

Line Stoppage due to labor

problem

Electrical Supply
breakdown

Occurrence of Fire

Standby Generator is available incase of

power outage

Implement Emergency Response

Procedure

Preventative Measures
1.

Give 3 months forecast to suppliers

2.

Regular Visits to local suppliers

3.

Monitor suppliers performance on a monthly

basis

1.

Strictly follow machine preventive maintenance

program

2.

Maintain stock of commonly used spare parts of

machines

Conduct mold preventative maintenance

after each production
1.

Strengthen labor management council activities.

2.

Regular LMC meetings (twice a month) to

discuss LMC concerns and to address labor
issue

1.

Continue conducting substation preventative

maintenance

2.

Quarterly check up of electrical circuit breakers

to check for any abnormality

1.

Continue to implement monthly 5s & safety

patrol to verify that all safety measures are
implemented.

2.

Strictly follow external audit advise and

improvement suggestions.

Machines and Equipments

Mechanical Power Press
Die Size

Brand

Date
Purchased

Tons

Type

Die Clearance

Japan

Jan. 2002

10

Mech. Power Press

Japan

Jan. 2002

25

Japan

Nov. 2008

Japan

Machine Qty.

Min

Max

Mech. Power Press

14

11

14

60

Mech. Power Press

29

15

17

Nov. 2008

30

Mech. Power Press

16

12

14

Taiwan

Nov. 2008

80

Mech. Power Press

20

16

18

Japan

Jan. 2009

150

Mech. Power Press

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Machines and Equipments

Rubber Press
Mould Size

Brand

Date
Purchased

Capacity

Type

Japan

May. 2001

3 HP

Japan

May. 2001

Assembled

May. 2001

Page 36

Machine Qty.

Min

Max

Hydraulic

8x8

14x14

3 HP

Hydraulic

8x8

14x14

3 HP

Semi
-Hydraulic

6x6

12x12

Machines and Equipments

Automatic Coiling Machines
Die Size

Brand

Date
Purchased

Capacity

Type/Kind

Germany

Nov. 2008

3 HP

Germany

Nov. 2008

Germany
Germany

Machine Qty.

Min

Max

Wafios

0.8mm

3.0mm

3 HP

Wafios

1.0mm

3.0mm

Nov. 2008

3 HP

Wafios

1.0mm

5.0mm

Nov. 2008

1 HP

Hokuyo

0.3mm

1.0mm

- It can produce hundred thousands of spring per day.

Page 37

Machines and Equipments

Manual Coiling Machines
Die Size

Brand

Date
Purchased

Capacity

Type/Kind

Assembled

Jan. 2002

1 HP

Assembled

Jan. 2002

Assembled

Clearance

Machine Qty.

Min

Max

Manual

0.3mm

1.2mm

1 HP

Manual

1.0mm

3.0mm

Jan. 2002

1 HP

Manual

3.0mm

8.0mm

Assembled

Jan. 2002

3 HP

Manual

8.0mm

12.0mm

Assembled

Jan. 2002

3 HP

Manual

12.0mm

50.0mm

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Machines and Equipments

Machines for Fabrication (In-House)
Brand

Date Purchased

Size/Capacity

Type/Kind

Machine Qty.

Japan

Nov. 2008

3 FT/3 HP

Conventional Lathe Machine

Japan

Nov. 2008

6 FT/4 HP

Conventional Lathe Machine

Japan

Jan. 2001

3 FT/3 HP

Conventional Lathe Machine

Japan

Jan. 2004

3HP

Vertical Milling Machine

Japan

Nov. 2008

3HP

Conventional Lathe Machine

Germany

May. 2004

3HP

Migweld

China

Nov. 2008

3HP

Power Saw

Japan

Nov. 2009

Surface Grinder

Page 39

Technical Support Equipments

Durometer
(Hardness Tester)

Digital Caliper

Micrometer
Page 40

Vernier Height Gauge

Digital Weighing Scale

CONTENTS
COMPANY PROFILE
PRODUCTS
PRODUCT APPLICATION
STRATEGIES, MACHINES &
EQUIPMENTS
FUTURE PLANS
Page 41

Future Plans
ACTIVITY
Allocation of budget for
plant construction at
laguna plant

Start of plant
construction

Transfer of machine &

production line

Page 42

2010

2011

2012

Future Plans
LOAD TESTING
MACHINES

Page 43

Future Plans

CNC SPRING MAKING

AND COILING MACHINE

Page 44

CNC WIRE BENDING

MACHINE

Page 45