MPE 822L Series Total Station Maintenance Instruction

1. MPE EDM unit optical light path and circuitry principle diagram
1.1 Optical light path diagram
1.2 EDM unit diagram
2. Instruction of each part of Total Station
3. Horizontal axis disk
3.1 Basic unit
3.2 Disk debugging
3.3 Unit mount
3.4 Horizontal axis system electric debugging
4. Vertical axis disk
4.1 Basic unit
4.2 Disk debugging
4.3 Unit mount
4.4 Vertical axis system electric debugging
5. EDM unit microprocessor board mount and debugging
5.1 EDM unit microprocessor board mount
5.2 EDM unit microprocessor board debugging
5.3 Display mount and debugging
5.4 EDM unit microprocessor board assemblage and debugging
6. EDM Total Station index test and emendation
6.1 Each index of Total Station
6.2 Collimator placement
6.3 Test and adjust of optical plummet
6.4 Test and adjust of vertical angle 0 datum
6.5 Test and adjust of 2C
6.6 Test and adjust of angle i
6.7 Test of null position accuracy
6.8 Adjust of compensate null position
6.9 Test of compensator accuracy
6.10 Adjust of compensator null position

7. EDM mechanism structure diagram

8. EDM optical system diagram
9. EDM circuitry principle
9.1 Basic unit
9.2 Unit connection diagram
9.3 Ranging principle
9.4 Functional block diagram
10. EDM veneer principle and debugging
10.1 Power panel
10.1.1 Principle
10.1.2 Figuration drawing
10.1.3 Unit diagram
10.1.4 Debugging and technical requirements
10.2 Receive board
10.2.1 Principle
10.2.2 Figuration drawing
10.2.3 Unit diagram
10.2.4 Debugging and technical requirements
10.3 Transmit board
10.3.1 Principle
10.3.2 Figuration drawing
10.3.3 Unit diagram
10.3.4 Debugging and technical requirements
10.4 Microprocessor board
10.4.1 Principle
10.4.2 Figuration drawing
10.4.3 Unit diagram
10.4.4 Debugging and technical requirements
11. EDM complete apparatus assemblage and debugging
11.1 Optical light path debugging
11.2 Circuitry fitting and debugging
12. EDM breakdown and maintenance

1.1 Optical light path diagram

1.2 EDM unit diagram

2. Instruction of each part of Total Station

1.Handle

16.Tubularcompassslot

2.Rightsidecover

17.Batteryknob

3.Display

18.Battery

4.Powerbutton

19.Leftsidecover

5.Keyboard

20.Horizontaltangentscrew

6.Tribrachfixinglevel

21.Horizontalfinemotion

7.Levelingscrew

screw22.Platelevel

8.Base

23.Plateleveladjustingscrew

9.Circular

level

adjusting 24.Verticaltangentscrew

screw10.Circularlevel

25.Verticalfinemotionscrew

11.Opticalplummeteyepiece

26.Telescopeeyepiece

12.Opticalplummetfocusing

27.Focusingknob

ring13.Serialcommunication

28.EDM up and down

interface14.Telescopeobjective cover
lens
15.Handlelockingscrew

collimator

29.Sighting





3. Horizontal axis disk
3.1 Basic unit

3.2 Disk and mask debugging

Disk centring (see fig 3.2)
1) To fix the disk on the disk retainer. Put it under the microscope, gently
turn the disk a round. Using microscope to observe if the
circumference line of the disk swing.
2) If swing, move the disk gently, until the circumference line not excurse;
fix the disk.
Mask centring (fig 3.3)
1) To fix the mask and mask retainer on horizontal axis, and fix the mask
under the microscope, turn the mask a round gently. Observe if the
circumference line swing.
2) If swing, move the mask gently, until the circumference line of the mask
not excurse; fix the mask.
3.3 Unit mount
1) To agglutinate the mask and the mask retainer using the
photosensitive glue, and at the same time put it under ultraviolet
radiation to irradiate thirty minutes.
2) To agglutinate the disk and the disk retainer using the photosensitive
glue, and at the same time put it under ultraviolet radiation to irradiate
thirty minutes.
3) Mount the bearing metal L, disk and mask according to the assembly
picture and fix it.
4) Mount the left axis, the right axis, fine motion parts and the ranging
framework according to assembly picture and fix it.
5) Turn horizontal axis and check if it is turn neatly, otherwise mount it
again.

3.4 Horizontal axis system electric debugging

1. Debugging Total Station
One set
Storage oscilloscope
One set
Digital multimeter
One set
0~30V power supply
2. Debugging tools
Electric iron
One pc
Nipper
One pc
Cross driver
One pc
Screwdriver
One pc
Micro screwdriver
One pc
Moment spanner (the maximal pitch of strand is 12Kg force ) One pc
3. Technical index:
Input power voltage 5 0.05V
The horizontal angle zero passage signal just has one quadrate
pulse(range is 5V and pulse width is the one-half~ three-quarter of the COS
signal pulse width)
Circular signal is according to the requirement signal near vertical
angle.
4. Debugging method
Exterior inspection: check if each screw hole of the horizontal axis has
threads waste.
To connect silicon light battery plate plug 2X1 near the vertical angle and
silicon light battery plate plug 2X1 far from the vertical angle
those have
already adjusted with CPU mainboard socket 1X12 and 1X13 respectively.
The power supply connects to CPU mainboard socket 1X1. (fig 3.4.1)
Silicon light battery plate plug 2X1 near vertical angle

Power supply

Digital multimeter

1X12
1X1 CPU mainboard
1X13

Silicon light battery plate plug 3X1 far from vertical angle
(fig 3.4.1)
Connecting CH2 channels probe of the storage oscilloscope with detection
pin 8 of vertical angle zero passage signal of CPU mainboard, connecting CH1
channels probe with detection pin 10 of COS signal near vertical angle of CPU
mainboard, signal source of the storage oscilloscope triggering mode is CH2
channel, turn the dial and adjust 1VR2 potentiometer of CPU mainboard in
order to display a square wave zero passage signal on the storage
oscilloscope. Zero passage signal range 4.5V, pulse width is the one-half
three-quarter of COS signal pulse width which is near the vertical angle.(fig
3.4.2)
1 CH2 channel: 0.5V/DIVCH2 channel: 1V/DIV

2 Oscilloscope scan: 0.1V/DIV

3 Triggering mode: video trigger
4 Information source: CH2
5 Synchronization: line
6 Oscilloscope input mode is at AC

(fig 3.4.2)
4.4 Adjust 2W2, 2W3, 2W1 adjustable resistance until the circular signal SIN
COS accord with fig 3.4.3. Tighten the screw of disc.
Oscilloscope status:
1) CH1CH2 channel: 0.5V/DIV
2) Oscilloscope mode is at X-Y
3) Oscilloscope null position (fig 20)
Oscilloscope input mode is at DC.

(fig 3.4.3)
4.5 Take off the fixing screw of the horizontal axis disc spring, fit on the
clearance fixing screw, to fix the clearance between disc and mask use the
clearance fixing screw, then take off the horizontal axis, fit on the chief frame
carefully, use moment spanner to tighten the fixing screw in the mask retainer and
the disc, then unload the clearance fixing screw, reinstall the disc spring and its
fixing screw.
4.6 Link the signal to the debugging station; adjust the position of bearing
metal R and turn the telescope slowly at the same time. Observing if the
circular signal which come into being through SIN-COS signal close the
requirement of fig 3.4.3, until there is a circle which close the requirement of fig

3.4.3 Appearing on the oscilloscope. Hand the chief frame which is installed with
horizontal axis over the machinery mount to assemble completely.
4.7 If the vertical angle offset is too large, according to the judgement of
machinery mounts, adjust bearing metal R up or down slightly, repeat step 4.6, till
the vertical angle is up to the standard.
4.8 Repeat step 4.3, 4.4, until the signal is up to the standard, using the
moment spanner to tighten the fixing screw of the bearing metal L, the disk
retainer, the mask retainer and the bearing metal R. Debugging of horizontal axis
are finished completely.

4. Vertical axis disk and mask

4.1 Basic units

4.2 Disk and mask debugging

Disk centering (fig 4.2)
a) To fix the disk under the microscope, turn it a round gently, use
microscope to observe if the circumference line of disk swing.
b) If swing, move the disk gently, until the circumference line of the disk
not excurse when turning the disk; fix the disk.
Mask centering (fig 4.3)
1) To fix the mask under the microscope, turn it a round gently and use
microscope to observe if the circumference line of the mask swing.
2) If swing, move the mask gently, until the circumference line of the
mask not excurse when turning the mask; fix the mask.
4.3 Unit mount
1) To agglutinate the mask and the mask retainer by the photosensitive
glue, and irradiate it under ultraviolet radiation for thirty minutes.
2) To agglutinate the disk and the disk retainer by the photosensitive glue,
and irradiate it under ultraviolet radiation for thirty minutes.
3) Mount the vertical axis, disk and mask according to assembly picture
and fix it.
4) Mount the vertical axis, the bearing setting and the base plate
according to assembly picture and fix it.
5) Turn the vertical axis and check if it turns neatly, otherwise mount it
again.
4.4 Vertical axis system electric debugging
1. Debugging Total Station
1.1Storage oscilloscope One set
1.2 Digital multimeter
One set
1.3 0~30V power supply One set
2. Debugging tools
2.1 Electric iron
One pc
2.2 Nipper
One pc
2.3 Cross driver
One pc
2.4 Screwdriver
One pc
2.5 Micro screwdriver
One pc
2.6 Moment spanner (the maximal pitch of strand is 12Kg force )
3. Technical index
3.1 Input power voltage 5 0.05V
3.2 The horizontal angle zero passage signal just has one quadrate pulse
its range is 5V and pulse width is one-half~ three-quarter of the COS
signal pulse width.
3.3 Across V1V2 phase difference is 010.
4. Debugging method
4.1 Exterior inspection: check if each screw hole of the vertical axis
threads waste.
4.2 To connect the silicon light battery plate plug 4X1 near horizontal

angle of vertical axis and the silicon light battery plate plug 5X1 far from
horizontal angle those have been adjusted with CPU mainboard socket
1X10 and 1X11 respectively. The power supply connects to CPU
mainboard socket 1X1. (fig 4.4.1)
Silicon light battery plate plug 4X1 near horizontal angle

Power supply

Digital multimeter

1X10
1X1 CPU mainboard
1X11

Silicon light battery plate plug 5X1 far from horizontal angle
(fig 4.4.1)
4.3 Connecting CH2 channels probe of the storage oscilloscope with zero
passage signal detection pin 4 near horizontal angle of CPU mainboard,
connecting CH1 channels probe with COS signal detection pin 2 near
horizontal angle of CPU mainboard, the signal source of triggering
mode of storage oscilloscope is CH2 channel, turn the dial and adjust
1VR1 potentiometer of CPU mainboard in order to display a square
wave zero passage signal on the storage oscilloscope. Zero passage
signal range 4.5V, pulse width is the one-halfthree-quarter of COS
signal pulse width which near horizontal angle.(fig 4.4.2)

Storage oscilloscope state:

1CH2 channel: 0.5V/DIVCH2 channel: 1V/DIV 2
Oscilloscope scan: 0.1V/DIV
3Triggering mode: video trigger
4Information source: CH2
5Synchronization: line
6Oscilloscope input mode is at AC

(fig 4.4.2)
4.4 V1V2 phase difference adjusting
1) Storage oscilloscope state: CH1 channel: 500 mV /DIVvertical position
-5.00 divs(-2.5V); CH2 channel: 500 mV / DIVvertical position -5.00
divs(-2.5V), format is XY. Connecting CH1CH2 channel probe of
storage oscilloscope with SIN signal detection pin 1 near horizontal
angle of CPU mainboard and SIN signal detection pin 5 far from
horizontal angle respectively. Observe the wave shape in the storage
oscilloscope, if the phase difference is 010, then adjustment is
needless.(fig 4.4.3)

(fig 4.4.3)

2) Taking a angle(10350) as a center, If the phase difference jump

within 10, then mask is eccentricity. Fig 4.4.4 as an example, across
signal take 20 as a center, and jump within 10 , so judgment that
mask is eccentricity. In this condition, loosen slightly the fixing screw of
the mask, tap the mask along the direction showing in fig 4.4.5 gently
and make V1V2 phase difference become 0 10, tighten the fixing
screw of the mask using moment spanner finally.

(fig 4.4.4)

(fig 4.4.5)
3) If the phase difference over 20, the disk is eccentricity. In this
condition, the round point in the Dual-Channel Oscilloscope be
changed when the disk turning. Fig 4.4.6 as an example, across signal
take 0 as a center, and jump within 50, so judgment that disk is
eccentricity. Take out the disk, and readjust the disk, until the signal up to
the technical requirements of term 3.3 at least.

(fig 4.4.6)
4) After adjusted, recheck the signal, if it is out of line, readjust according
to the step 4.4(1) (2) (3), until the signal up to the technical
requirements(3.3), finally agglutinate on every screws.
Note

MASK

DISK

5. EDM microprocessor board mount and debugging

EDM microprocessor board mount
1) Install CPU and 767 integrate circuit to the microprocessor board and
EDM board respectively.

2) Connect the microprocessor board with the EDM board using support
and screw, and then fix it.

5.2 EDM microprocessor board debugging

1) Install the microprocessor board to the debugging station, connect the
display panel and buzzer, and switch on the power.
2) Press start, when zero passage appear, turn the zero passage
rheostats slowly with the micro screwdriver, and revolve the telescope
back and forth, until pass zero and enter the meterage interface.
3) Check if the microprocessor board meets the debugging requirement
according to the debugging process.
4) If it is eligible, unfix it and put it in the oven with 50high temperature
and debug it for 12 hours.
5) Take it out after high temperature debugging, do it according to step
1~3, check if it is eligible.
6) If it is eligible, unfix it and put it into the fridge with -20low temperature
and debug it for 12 hours.
7) Take it out after low temperature debugging, do it according to step1~3,
check if it is eligible.
8) If it is eligible, then it is an eligible microprocessor board.
5.3 Display units mounts and debugging
5.3.1 Mount
1) Use alcohol to clean the LCD screen, keystroke and display
exterior.
2) Mount the LCD screen, key button and display exterior and fix it.
5.3.2
Checking and debugging
1) Check if there is scar on the surface of display and if the character
on the key button surface is clear and agile.
2) Connect the mounted display to the debugging station with
drop-out line.
3) Switch on, pass zero and enter the meterage interface, check if
every key can work in order, if the display panel can switch
normally and the brightness is in order.
4) Observe the panel of direct and reverse position of telescope and
check if the character is lack of stroke and display is dithering.
5) Debug the contrast of display panel, make the panel of direct and
reverse position of telescope accordant and clear.
5.4 EDM microprocessor board assemblage and debugging
Mount the microprocessor board, patch panel and display to the chief frame
(pay attention to connect line correctly)
1) Storage oscilloscope use XY, benchmark of CH1 and CH2 be adjusted
to -2.5V, the earth wire of probe CH1CH2 be earthed, CH1CH2
probe connect with SIN and COS signal of vertical angle of
microprocessor board respectively.
2) Turn the telescope, the Lissajous signal should be in the center,
motion cannot be over 20%.
3) If fall short of requirement, adjust potentiometer of silicon light battery

plate of horizontal axis, until pass muster.

4) Storage oscilloscope use YT, the earth wire of probe CH1CH2 be
earthed, CH1 connect with 393 pin, CH2 connect with COS signal.
5) Adjust potentiometer of microprocessor board, make zero passage
square wave hold three quarter ~ one period of COS wave.
Frequent Troubleshooting
1) E-108
Replace compensator
Replace three 767 integrate circuit in the EDM unit
2) E-067
microprocessor board.
E-076
3) E-049
E-028
4) Vertical
angle
cannot
change
continuously
5) Horizontal angle
cannot change
continuously

Replace 1120 integrate circuit in the EDM unit

microprocessor board.
Check if the output signal of horizontal axis disk is
normal. If normal, replace the EDM unit
microprocessor board.
Check if the two ways output signal of vertical axis
disk is normal. If normal, replace the EDM unit
microprocessor board.

6. Total Station index test and emendation

6.1 Each index of Total Station
Name
Requirement
Vertical angle null reference
16
Optical plummet
1 mm
2C
10
i
13
Compensator accuracy
3
Compensator null position
30
6.2
Collimator tube placement
1) Put the machine on the elevator, adjust the foot screws, and level it.
2) Adjust the height of elevator, make telescope center and collimator
tube A(or B) parallel. See fig 6-1
6.3
Test and adjust of optical plummet
1) Make the center symbol of the plummet aim at a clear point on
ground.(fig 6-2)
2) Rotate apparatus 180 or 200g, observe if the offset of plummet center
symbol is over 1mm; if not, need not adjust. Otherwise adjust as
following step.
3) Open the guard shield of plummet telescope ocular, there are four
adjustable screws, rotate these adjustable screws by adjusting pin,
make center symbol of optical plummet move to ground point, amount
of movement is one-half of the deviator. Use the four screws; make the
ground point coincident with the center symbol of centering device.
4) Rotate Total Station 180 or 200g round vertical axis again, check if the
ground point coincides with the center symbol. If coincide, need not to
adjust, contrarily, repeat step 3~5.
6.4
Test and adjust of vertical angle 0 datum
Use direct and reverse position of telescope measure any aiming
vertical angle beyond which is as tall as the Total Station. If the sum of
reading of direct and reverse position of telescope is not equal to 360, half
of the difference value is zero position standard error, when zero position
error is bigger than 10, it should be adjusted.
Vertical angle null position is the key of confirming Total Station origin of
coordinate, so be careful especially.
1) Make sure the Total Station is level with plate level.
2) Press F2, switch on until it appears vertical angle zero passage
interface (go with long whistle), loosen F2.
3) Rotate telescope, make vertical angle cross zero.
4) The direct position of telescope aims at target A, then press F1
once.
5) The inverted position of telescope aims at target A, then press F1
once.
6) Press F1, restart the Total Station.

6.5

Test and adjust of 2C

Place the Total Station on the test table, take off the guard shield of
eyepiece (fig 6-2), and level it accurately. Aim at the reticle center of
collimator tube I in direct position, fix collimator. Telescope rotates
vertically 180, with vertical cross-hair line central position, reading
number b1 on the horizontal cross-hair line central reticle of collimator
tube II.
Rotate EDM 180, repeat above test in reverse position of telescope and
reading number b2.
Telescope collimation axis and horizontal axis vertical angle c calculated
according to following formula:
C=1/4(b2-b1) t
In this formula: t= collimator tube II reticle horizontal cross-hair line scale
value ()
Adjust and level apparatus. Switch on, the direct position of telescope aim at
collimator tube. Horizontal angle reading adjust to zero, then rotate EDM 180,
observe collimator, check the distance from telescope reticle cross-hair
line to collimator cross-hair line. Use adjusting pin, adjust No.1, No.3 screws,
and make current deflected distance change to half of primary, repeat
above steps, until eligible.

6.6 Test and adjust of angle i

Dispose the collimator tube with cross-hair line and reticle according to the
diagram, collimator I and II stand in the same plumb plane approximately. The
angle of high and low collimator tube for horizontal direction is 30,
symmetric angle of two included angle is 30. (fig 6-1)
Install Total Station on the test table, level accurately. Direct position of
telescope aim at cross-hair line reticle center of collimator I, rotate
telescope down, on the horizontal cross-hair line reticle of collimator II,
reading scale value A; repeat above steps in reverse position, and reading
scale value B, calculate the verticality according to following formula:
i=1/4(B-A) t ctg 
In this formula: t= collimator II reticle scale value ()
=the included angle of collimator and horizontal
direction.
Do this test three times at least; take the average as the final
result.
Adjust:
The direct position of telescope aim at collimator A, then observe
collimator C. If telescope cross-hair line is on the left of collimator crosshair
line, tighten No.3 screw, contrarily, tighten No.2 screw, and repeat this step
until eligible.

6.7 Test of null position accuracy

1) Make sure the apparatus is level with plate level.
2) Press F3, switch on until appear vertical angle zero passage interface.
3) Rotate telescope, make vertical angle pass zero.
4) The direct position of telescope aim at target, then press F1, enter
apparatus redeeming test interface, reading redeeming angle value
Y1; the reverse position of telescope collimate target, reading
compensate angle value Y2; if Y1+Y2>30 or Y1+Y2<30, apparatus
compensator null position accuracy is outoftrue, need to readjust the
compensator.
5) Press F3 to return.
6) Press ESC to re-switch on.
6.8 Adjust of compensate null position
1) Make sure the Total Station is level accurately with plate level.
2) Press F3, switch on until appears vertical angle zero passage
interface.
3) Rotate telescope, make vertical angle pass zero.
4) Press F1 to enter compensate test interface.
5) Loosen compensator fastening screw, rotate compensator gently,
make the compensate angle in the display panel approach zero, and
tighten the screw.
6) Press F3 to return.
7) Press ESC to enter into normal switch on position.
8) Repeat 67 and 68 steps, until compensator null position accuracy is
eligible.
6.9
Test of compensator accuracy
1) Make sure the Total Station is level accurately with plate level.
2) Press F3, switch on until appear vertical angle zero passage interface.
3) Rotate telescope, make vertical angle pass zero.
4) Press F1 to enter into compensate test interface. The direct position of
telescope aim at target, adjust adjusting screw A on base(take one
which is the most close to target), make compensate angle value is
02, then aim at the target again. At the moment note the vertical
angle (ZA:) value and mark it as M1.
5) Adjust vertical angle fine motion screw, make ZA value M1+3, adjust
screw A, aim at target again, note the compensate angle value now
and mark it as M2.
Adjust vertical angle fine motion screw, make ZA value M1-3, adjust
adjusting screw A on base, collimate target again, note the
compensate angle value now and mark it as M3.
6)
If one of  M2+3>3 and  M3-3>3 is tenable,
compensator
accuracy is outoftrue, need to readjust the compensator null position.
7) Press F3 to return.
8) Press ESC to enter normal switch on position.

6.10
Adjust of compensator null position
1) Make sure the Total Station is level accurately with plate level.
2) Press F3, switch on until appears vertical angle zero passage
interface.
3) Rotate telescope, make vertical angle pass zero.
4) Press F2 to enter into Total Station compensate setting interface,
adjust adjusting screw A on base, make compensate angle value as 0.
At the same time, the position of telescope aim at target H, then
reading vertical angle (ZA) value and note it as M.
5) Adjust vertical angle fine motion screw, make vertical angle value
change to M+3.
6) Adjusts adjusting screw A on base when under the direct position of
telescope, aim at target, press F2.
7) Adjust vertical angle fine motion screw; make vertical angle value
change to M-3.
8) Adjust adjusting screw A on base when under the direct position of
telescope, aim at target, press F3. Finish compensate setting, return
compensate management interface.
9) According to steps 6 9, check compensator accuracy, if it is
disqualification, repeat steps 1~8, until eligible.

7. EDM mechanism structure diagram (3 pieces)

8. EDM optical system diagram(1 piece)
9. EDM circuitry principle
9.1 Basic units
Power panel, transmit board, receive board, microprocessor board
9.2 Unit connection diagram

9.3 Ranging principle

Measure the distance adopting phase difference of measuring modulated light
wave which go and back between the measured distances. The ranging
formula is:
D=/2(/2)=/2(N+N)=L(N+N)
In this formula:
  Modulated light go and back the phase shift which is in the time of
measured object.
L=/2 The length of measuring tape
N  Whole wave value (/2 integer part)
N  Mantissa of no whole wave value
9.4 functional block diagram

10. EDM veneer principle and debugging

10.1 Power panel

10.1.1 Principle
6V battery voltage directly stabilize voltage to +5V, 12.4V output two
groups symmetrical duty ratio adjustable square wave from pulse
modulator, pull-push output pulse impulse boosting transformer, the
Second pole of transformer is two groups coils which are circled with
double wire.
Commuting from full wave to 12.4V and supply to receive unit.

10.1.2 Figuration drawing

10.1.3 Unit diagram

10.1.4 Debugging and technical requirements

Preparation: tools and measuring equipment
Tribit and half numeration table,
50M dual trace
oscilloscope, electric iron.
Debugging requirements: adjust adjustable potentiometer VR
numerical value of resistance, make output voltage plus minus satisfy the
difference of absolute value less than 0.2V.
Function: supply voltage to receive board.

10.2 Receive board

10.2.1 Principle
The modulated light which bringing distance phase information reflect
from reflector, it collect by receiving objective lens, and shoot to
photoreceptor (avalanche photodiode), avalanche photodiode transform
received light signal to electrical signal, the frequency of electrical signal
is consistent with transmitting frequency. But phase delay, that is the
phase information with a distance. After preamplification, the electrical
signal with a distance phase information be sent
to mixer circuit, get
intermediate frequency 15K signal, and be sent to low frequency
amplification unit after repassing the first level low pass amplification.
Main function of low frequency amplification unit:
A.
For the received 15KC ranging signal make it doing secondary band
pass amplification, plastic output two path signals of mutual reversed
phase (square wave), and supply to microcomputer unit phase
discrimination.
B.
Supply RX1,RX2 direct current level (0~+5V) which change with the
strong or weak of receiving light intensity signal to microcomputer, as light
intensity indicator signal SIGN (up to 0~255).
C. When receiving light intensity signal is too strong (more than 230) or too
weak(less than 60), finish automatic strobe INT, make complete machine
stop ranging automatically, when the light intensity signal mezzo,
resume ranging.

10.2.2 Figuration drawing

10.2.3 Unit diagram

10.2.4 Debugging and technical requirements

Preparation: tools and measuring equipment
Tribit and half numeration table,
50M dual trace
oscilloscope, millivoltmeter, low frequency generator,
stabilized voltage source 030V,electric iron, receiving
debugging table.
Debugging requirements:
A.
High voltage adjusts. Adjust high voltage to working voltage of
receiving tube about 150V, input changeable direct current level 0~5V
to PWM, change size of electrical level and adjust high voltage, as
figuration drawing showing, connect 5V voltage to VR, can get voltage
division.
B.
See TP1 signal test point through oscilloscope, plus is accurate
measure 60~70dB, loose measure 50~60dB, plus from TP1 to TP2 as
10dB.
C. No signal received, receiving unit total noise is 4~5mv. Test at TP2 by
millivoltmeter.
D. From TP1 to TP2 is second band pass, center frequency is
f=14835HZ. Bandwidth B=955HZ, plastic output square wave front
edge is not more than 25ns. Trailing edge is not less than 30ns; VPP is
not less than 3.6V.
E.
Coincidence relation between light intensity SIGN direct current
output level and TP1 input.
TP1 (effective value) input (MV) 100
200
300
400
SIGN (direct current) output (V) 1.2V
2.4V
3.6V
4.8V

10.3Transmit board
10.3.1 Principle
When infrared light emitting diode input working current, it can transmit
modulated light which be controlled by input current.
Three transmitting frequency (three measuring tape)
Accurate measurement: 14835546Hz
Loose measure : 148954Hz
Loose measure : 146886Hz
10.3.2 Figuration drawing

10.3.3 Unit diagram

10.3.4 Debugging and technical requirements

Preparation: tools and measuring equipment
Tribit and half numeration table, 50M dual trace oscilloscope, transmitting
debugging desk, stabilized voltage supply (0~30V) cymometer.
Debugging requirements: see phase-locking test point through dual trace
oscilloscope, phase-locking dithering should meet temperature
(-20~50), range<0.6us
LED see accurate measure and loose measure signal:
Accurate measure14835546HZ, duty ratio 1:1 square wave
Loose I 149854HZ. Duty ratio 1:1 square wave
Loose II 146886HZ, duty ratio 1:1 square wave
Difference of output range between accurate measure and loose
measure frequency should be less than 20%

10.4 Microprocessor board

10.4.1 Principle
A. Warming crystal bring 14837029HZ high frequency signal, one of
them be directly sent to frequency division counter as stuffing
pulse, the other be sent to receiving unit through 100 frequency
division under delicacy or loose instruction and it act as mixing
signal.
B. APD (avalanche photodiode) is controlled by CPU output signal of
PWM, and be used to self-test of internal optical path.
C. COM port be finished by CPU
D. Inside and outside electric machinery and dim light electric
machinery is controlled by CPU PC port.
E. Receive board output ranging square wave RX1 and RX2, get
phase difference square wave from phase discriminator, use
14837029HZ pulse to stuff, then be sent to frequency division
counter to dispose, CPU read the number of stuffing pulse of
phase difference square wave and be sent to register, so complete
phase reading.
F. Addition constant and sampling of light intensity be finished
through transform of A/D.
G. Large and small angle differentiate: if the judgment is in large and
small angle state when the internal optical path working, then reset
transmitting unit frequency divider; judge it again, until delicacy
and loose are not in large and small angle.
10.4.2 Figuration drawing

10.4.3 Unit diagram

10.4.4 Debugging and technical requirements

Preparation: tools and measuring equipment
Tribit and half numeration table, 50M oscilloscope, electric iron,
stabilized voltage supply (0~30V).
Debugging requirements:
A. Vehicle quiver signal output 14837029HZ, duty ratio 1:1.
B. Inside and outside electric machinery is working in order.
C. Dim light electric machinery is working in order.
D. PWM output controlling high voltage.
E. Connection of communication is in order.
F. Judgment of self-test large and small angle can pass, if not,
disconnect AB and connect AC.

11. EDM complete apparatus assemblage and debugging

11.1 Optical light path debugging:
Make sure transmit, receive, collimation system coaxial.
11.2 Circuitry fitting and debugging:
A. Fix debugged veneer in fixed position, weld light tube, receiving tube
(note: polarity), plug into connecting plug, and switch on the
machine.
B. Adjust internal light path; adjust the light pipe to the optimal position
where is the place of strongest receiving signal.
C. Adjust high voltage. Input changeable direct current level in DWM
position. Such as the diagram: connect 5V electric level with
adjusting screw 1 3 in VR adjustable potentiometer. Connect
adjusting screw 2 in PWM, adjust numerical value of resistance of
potentiometer, that is, output a changeable electric level (0~5V) from
adjusting screw 2, and control output high voltage to receiving tube
working voltage. Affix a black film on transmitting terminal of the light
tube, and use millivoltmeter to check if the output plus is 3.6V
(effective value) at the receive board TP2, if output not accord with
above condition, replace film shade of color, until TP2 output plus
become 3.6V.
D. Weld away adjustable potentiometer, connect PWM pin, and pass by
self-test.
E. If self-test appear E01, replace large or small angle, and segment
AB to connect AC.

12. EDM breakdown and maintenance

Serial Breakdown
Reason
number symptom

Appear
E01

Appear
E03

Diagnostic method

When the machine doing self-test 1) Switch on and off 5

(in the internal optical path), the
judge the
times,
figure is off normal.
reason is 1) or 2).
1) Appear E01 occasionally, 2) If the reason is 2) b),
re-switch on the machine.
replace
microprocessor board
If disappear, it can be said
and low frequency
that it is normal.
board in turn.
2) Appear E01 regularly
a) The signal is in the 3) If the reason is 2)a),
scope of small angle
on the
secant
b) The
logic
board
microprocessor board
and adjust large or
counter is broken.
small angle
1) Voltage of battery is too low.
2) Output voltage of power
panel is off normal.
3) Receiving signal is too small,
high voltage is too high.
4) Optical fiber is broken, no
transmit signal.
5) Transmit
board
phase-locking lose.
6) Inside and outside electric
machinery is block, always in
the external light path.
7) Installation position of light
pipe move, receiving signal
get smaller.
8) Connector loosen, receiving
signal appear problem.
9) No PWN output signal.

1) Charge up the battery

2) Check
1X1 plug
output voltage of
power panel, if off
normal, replace power
panel.
3) Replace
receive
board.
4)
Replace optical fiber.
5) Using
oscilloscope
check phase-locking
test point, if losing
lock, replace transmit
board.
6) Cannot hear the
clatter of inside and
outside
electric
machinery, so it is
block.
7) High voltage is over
high; readjust the
position of light pipe.
8) Check each of plugs.
9) Check if 2X1 receive
board short circuit, if
not,
replace
microprocessor
board.

Serial
number

Breakdown
symptom

Reason

Diagnostic method

4X6 plug of dim light

electric machinery loose
contact.
2) Dim light framework is
block.
3) No control signal output of
dim light electric machinery

1) Check 4X6 plug and

measure level signal.
2) Check if anything in the
dim light framework
makes it block or
movement.
3) Microprocessor board
driver circuit is broken.

1)

Dim light
get failure,
dont be
ranging

Triaxiality excursion.
Shortage of battery.
APD voltage too low.
Main prism tapetum falls
off.
5) Receive board plus low. 6)
Light tube gets dim.

1)
2)
3)
4)

1) APD working voltage over

1) Readjust APD voltage.

2) Replace receive board.
3) Replace
transmit
board.

1)
2)
3)
Ranging is 4)

not enough.

Fringing
high.
of
figures
2) The signal Signal-to-Noise
appearance
is worse.
3) Phase-locking is large.

Appear
loose
difference
Error of
block light

is big or
appear
mistake

Readjust Triaxiality.
Replace battery.
Readjust APD voltage.
Replace main prism
and readjust.
5) Replace receive board.
6) Replace light tube and
readjust.

1) Triaxiality is excursion.
2) There is problem when
delicacy and looses link
up.

1) Readjust Triaxiality.
2) Replace
microprocessor board.

1) Block light circuit capability

1) Replace receive board.

2) Repair the plugging and
leading wire.

is worse or damage.
2) Check if

2X4 plug of

receive board
strobe

loosen or
of

disconnection.

2NT

Serial
number

Breakdown
symptom

Reason

Diagnostic method

Period error
big

1) Printed board not earth

1) Check loosened
good.
screw.
2) APD over high, plus too big. 3) 2) Take from APD
Light cross fire.
voltage
to
working voltage.
4) Electricity noise too big.
3) Replace optics
part,
readjust
Triaxiality.
4) Replace receive
board.

Dim light too

fast or slow

1) Dim light electric machinery

internal resistance change
or dim light framework
move.

1) Replace
program piece.

Key button
failure

1) Damped key button touch

point oxidation.
2) Capability of electric rubber
worse.

1) Scrape
touch
point by alcohol.
2) Replace electric

1) Focusing lens offset.

2) Lens piece is damped and
musty.

1) Focus to infinite
distance.
2) Scrape lens by
alcohol.

1) Battery is broken.
2) Charger failure.

1) Replace battery.
2) Replace
charger.

10

11

12

Telescope
unclear
Battery cannot
be charged.

rubber.