Bombas de Lodos

BOMBAS DE LODOS
5/2/2015
BOMBAS DE SLURRY GOULDS PUMPS

Curso Bsico de Bombas de Lodos
Junio, 2012.
Por Luis Lopez
LIMA SALES OFFICE
ITT GOULDS PUMPS
Objetivo
Crear un lenguaje comun Proveedor Usuario.
Afirmar y/o clarificar conocimientos basicos de
hidralica/bombas de lodos en su seleccin / aplicacin /
necesidades de equipos de bombeo / instalacion /
mantenimiento / operacion / mejora-optimizacion y garantia
Generar la identificacion de contactos/comunicacion
Proveedor Usuario.
BOMBAS DE LODOS
5/2/2015
Reglas
Celulares en modo vibracin.
Alta concentracin.
Preguntas en cualquier momento.
Respeto a sus compaeros.
Identificar rutas / zonas de seguridad.

BOMBAS DE LODOS
De que hablaremos?
1. Introduccin.
2. Conceptos bsicos.
3. Clculos bsicos en Lodos.
4. Teoria de Funcionamiento.
5. Tipos de Bombas Goulds.
6. Desgaste en Bombas de Lodos.
7. Servicios Tipicos.
8. Materiales.
9. Criterios de Seleccion. Ejemplo.
BOMBAS DE LODOS
5/2/2015
Introduccin
Quienes somos?
ITT Goulds Pumps Lima Sales Office

Luis Carrasco
Encargado de Oficina y
Ventas Ecuador, Per, Bolivia.
Ghayle Mendoza
Encargado Logstica, Ordenes.
Fernando Meneses
Encargado Servicios Mejora Sistemas PPS LAR.
Marcial Elas
Encargado Proyectos Per, Ecuador, Bolivia.
Gustavo Navarro
Encargado ProSmart, PumpSmart.
Oscar Campos
- Encargado Cuentas Ecuador.
Edson Munoz
- Encargado Cuenta Per Sur, Bolivia.
Luis Lpez
- Encargado Cuentas Per Norte y Centro (Oil &
Gas, Minera Norte y Centro, Industria).
Rodrigo Flores
- Encargado Propuestas de Per.
Willman Cortez
- Encargado de Propuestas Per Sur, Bolivia.
Katerina Stumpfle
- Estado de Ordenes, Ack. de Ordenes, facturas.
Representantes
- Per Minera (Intech), Ecuador (La Llave Ecu)
Bolivia (La Llave Bol, ETI).
T:511-4756910, Fax 511-4757010.
Av. Canaval y Moreyra 654, Piso 6, San Isidro, Lima, Per.
www.gouldspumps.com
BOMBAS DE LODOS
5/2/2015
Introduccin
Por que son importantes las bombas centrfugas?
1. Representan el 45% de equipos usados en transporte
de lquidos en Procesos Continuos en Plantas
Industriales PROCESO PRINCIPALES.
Representan el 55% de equipos usados en transporte de
lquidos en Sistemas Auxiliares en Plantas Industriales
PROCESO SECUNDARIOS.
2. Son la solucin de transporte de fluidos ms: Sencilla
y Econmica.
3. Representan el 20% del
Consumo de energia elec. mundial.
BOMBAS DE LODOS
LAS MAS USADAS,

SENCILLAS Y
ECONMICAS
5/2/2015
Introduccin
Por que son importantes las bombas centrfugas?
BOMBAS DE LODOS
5/2/2015
Industrias que usan Bombas Centrifugas

Markets
Oil & Gas
General Industrial
BOMBAS DE LODOS
Power
Mining
Chemical
Pulp & Paper
ITT IP Global Presence
August 2007
ITT Goulds Pumps Mxico.

ITT Goulds Pumps Colombia.
ITT Goulds Pumps Venezuela.
ITT Goulds Pumps Per.
ITT Goulds Pumps Chile.
ITT Goulds Pumps Brasil.
ITT Goulds Pumps Argentina.
HIDRAULICA BASICA
5/2/2015
11
ITT Goulds Pumps

Industrial Vertical
Turbine & Propeller
Pumps
Applications:
High Volume
Water Services for
Cooling Towers,
Power, Geothermal,
General Industry
, Municipal, API, Petroleum
Refinery.
Heavy Duty
Process Pumps
Applications:
Process Pumps
In Hazardous
Locations. Global
API Standard.
BOMBAS DE LODOS
Goulds Standard
Process Pumps
( ANSI & ISO Std.)
Applications:
Medium & Heavy
Duty End Suction
Processes For
Chemical,
Paper & Mining, Water,
Petrochemical,
Hydrocarbon transfer.
Water Services.
Product Overview
Performance Solutions
PumpSmart
ProSmart
ProActivity
Chemical and Pulp &

Paper Process
ANSI
ISO
MagDrive
Paper Stock
Slurry Process
Hard Metal
Rubber Lined
General Service
Double Suction
Vertical Turbine
Sump
API Process
Overhung
Between Bearings
Multi-Stage
Industrial Valves
Knife Gate
Diaphragm
Lined
BOMBAS DE LODOS
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Monitoring and Control

PumpSmart
Improving Plant Profitability
Integrated Pump
Control, Protection,
and Right-Sizing
Increased
UPTIME
Of your Process
Decreased
MAINTENANCE
ProSmart
Wireless Predictive
Maintenance System
Activities
Decreased
ENERGY
Costs
Performance
Services
Pump System
Optimization Services
Goulds Pumps (Video)
BOMBAS DE LODOS
5/2/2015
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Desarrollo de la Primera Bomba de Lodos

RL Allis Chalmer 1921
Allis Chalmer pumps, tractor, crusher, mills manufacturer.
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5/2/2015
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Conceptos Bsicos
2.1
Propiedades de los fluidos.
2.2
Viscosidad , Medicion de la Viscosidad.
2.3
Analisis Granulometrico
2.4
Tipos de flujo bifasico en tuberia.
2.5
Tip Speed y Desgaste

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DO I NEED A SLURRY PUMP?
Just because the service is labeled slurry doesnt always

mean you need a slurry pump.
Light slurries up to 5% solids or a 1.02 specific gravity
may be pumpable with a process pump.
Very important if higher metallurgy is required.
Light slurries with sand may require a slurry pump.
RPM as lower as possible.
Is slurry application has froth factor?
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Conceptos bsicos
Propiedades de Fluidos
Gravedad Especfica, Densidad (Kg / m3) Densidad Agua
1000 Kg/m3.
Viscosidad. Aumenta, con el aumento de % solidos, al haber mayor
presencia de arcilla.
PH: Neutro = 7 , Acido < 7, Bsico > 7.
Temperatura. Regla Prctica, cada incremento de 20F aceleran al
doble al ratio de corrosion.
Contenido de Solidos: % En peso / Tamao / Forma: Angular
recomendable uso de Impeler de Metal.
Componentes Corrosivos Agresivos. (Acidos, Sales, etc)
Factor de Espuma.
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Fundamentos
Densidad y Gravedad Especifica
1m
1 m3
En el Agua, 1m3 pesa 1000 Kg.
y tiene una Gravedad Especifica GE de 1
En slurries, si 1m3 pesa 1200 Kg.
y tiene una Gravedad Especifica GE de 1,20
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Ns
Definition
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Ns
Impeller Type
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% Solidos vs
Gravedad Especifica
Sl
Sm
1.00
Cw% 30
Ss
2.70
Sm
1.23
Cv
13.6%
Ss
Cw%
Fundamentos de Slurries
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Fundamentos
Concentracin de Solidos
25
Fundamentos
Concentracin de Solidos en peso, base acuosa
% Solidos vs
Gravedad Especifica
Sl
1.00
Cw% 30
Ss
2.70
Sm =
2.7 / ( 2.7+.3*(1-2.7))
Sm =
2.7 / ( 2.7+.3*(-1.7))
Sm =
2.7 / 2.19
Sm =
1.2328
26
Fundamentos
% Solidos vs
Gravedad Especifica
Sl
1.00
Cw% 30
Ss
2.70
Sm =
1 / ( 1+.3*(1/2.7 - 1))
Sm =
1 / ( 1+.3*(-0.629629))
Sm =
1 / 0.811111
Sm =
1.2328
27
Fundamentos
% Solidos vs
Gravedad Especifica
Sl
1.00
Cw% 40
Ss
2.70
Sm =
1 / ( 1+.4*(1/2.7 - 1))
Sm =
1 / ( 1+.4*(-0.629629))
Sm =
1 / 0.748148
Sm =
1.3366
28
Fundamentos
% Solidos vs
Gravedad Especifica
Sl
1.00
Cw% 50
Ss
2.70
Sm =
1 / ( 1+.5*(1/2.7 - 1))
Sm =
1 / ( 1+.5*(-0.629629))
Sm =
1 / 0.685185
Sm =
1.4595
29
Fundamentos
% Solidos vs
Gravedad Especifica
Sl
1.00
Cw% 60
Ss
2.70
Sm =
1 / ( 1+.6*(1/2.7 - 1))
Sm =
1 / ( 1+.6*(-0.629629))
Sm =
1 / 0.622222
Sm =
1.6071
30
Fundamentos
% Solidos vs
Gravedad Especifica
Sl
1.00
Cw% 70
Ss
2.70
Sm =
1 / ( 1+.7*(1/2.7 - 1))
Sm =
1 / ( 1+.7*(-0.629629))
Sm =
1 / 0.559259
Sm =
1.7881
31
Fundamentos
Concentracin de Solidos en volumen, base acuosa
% Solidos vs
Gravedad Especifica
Sl
Cw%
Ss
Sm
1.00
30
2.70
1.2328
Cv =
30 * ( 1.2328 ) / (2.7)
Cv =
30 * ( 0.45659259 )
Cv = 13.698
32
Fundamentos
% Solidos vs
Gravedad Especifica
Sl
Cw%
Ss
Sm
1.00
40
2.70
1.3366
Cv =
40 * ( 1.3366 ) / (2.7)
Cv =
40 * ( 0.495037 )
Cv = 19.801
33
Fundamentos
% Solidos vs
Gravedad Especifica
Sl
Cw%
Ss
Sm
1.00
50
2.70
1.4595
Cv =
50 * ( 1.4595 ) / (2.7)
Cv =
50 * ( 0.540555 )
Cv = 27.028
34
Fundamentos
% Solidos vs
Gravedad Especifica
Sl
Cw%
Ss
Sm
1.00
70
2.70
1.7881
Cv =
70 * ( 1.7881 ) / (2.7)
Cv =
70 * ( 0.662259 )
Cv = 46.358
35
Fundamentos
36
Fundamentos
Concentracin de Solidos en base acuosa
Sm
Cw
37
Fundamentos
38
Fundamentos
Cw
Cv
39
% en Peso, % en Volumen
40
Fundamentos
Sm Gravedad Especifica del Lodo (Video)
Sl
Cw%
Ss
Sm
1.00
74
3.4
2.09
41
Fundamentos
Caudal de Slurry
% Solidos vs
Dry solids 2000 tons per day
Gravedad Especifica
Sl
Cw%
Ss
Sm
1.00
30
2.70
1.2328
Qm = 4.4 * 2000 / (0.3 * 1.2328 * 24)

Qm = 991.42 GPM
42
Fundamentos
Caudal de Slurry
% Solidos vs
Dry solids 2000 tons per day
Gravedad Especifica
Sl
Cw%
Ss
Sm
1.00
60
2.70
1.6071
Qm = 4.4 * 2000 / (0.6 * 1.6071 * 24)

Qm = 380.26 GPM
43
Fundamentos
Presin y TDH de Slurry
44
Reynold for Slurry Fluids
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Viscosidad Aparente
46
Viscosidad Aparente
Volumen m3
Liquido
Cubo 1m3
Esfera m3
Solido
(4/3) r3
0.53
Cv 53%
47
Viscosidad Aparente
(Video)
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Viscous tailing Slurry (100% fines < 75 um)
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Viscosidad
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Brookfield Viscosmetro Low Shear
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Hrcules Viscosmetro High Shear
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Hrcules Viscosmetro High Shear
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Viscosmetros Rotacionales
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Curvas de Fluidez
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Viscosidad Non Newtonian fluids
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Anlisis Granulomtrico
Etapas del Proceso de Conminucin
Las etapas de la conminucin son el Chancado y la Molienda. Existe un lmite para el
cual los chancadores son eficientes y, pasado ste, se utilizan los molinos, los que
realizan la reduccin de material para tamaos ms finos.
CHANCADO 1
1% de
Mandbulas
Mineral de Cobre Giratorio
CHANCADO 1
Mandbulas
Impacto
Giratorio
CHANCADO 2
Cono
estndar
CHANCADO 2
Impacto
Cono Estndar
Impacto
Impacto
R.O.M.
4040"
inch
Roca
Mineralizada
CHANCADO 3
Cono
cabeza
CHANCADO 3
cortaCono Cabeza Corta
De eje vertical
Rodillos
MOLIENDA
MOLIENDA
Rodillos
6" - 8"
1"
1 -2"2
6 8 inch
inch
1/2" - 3/4"
1/2 inch
150 - 300 um
150 300 m
1 (pulgada)= 2,54 cm
1 m (1 micrmetro)= 10-6 m
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Tamizado
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D50 (Video)
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Por Difraccin de Laser ..\Procesos\Slurry\Calculation\20059623230131laser.pdf
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D50 (Grafica)
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Tamao de Partcula
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Tamao de Partcula
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Forma de Solidos
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Forma de Solidos
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D50
Microscopio Metalografico
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Tipo de flujo
D50 vs Ss
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Cw
Cv
Rgimen de flujo
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Tipo de flujo en tubera
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Tipo de regmenes de velocidad en

Lodos.
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Tipos de regmenes de velocidad en

Lodos.
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Tipo de flujo
D50 vs Ss
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Impeller Tip Speed vs Severidad de Servicio
94m
65m
73m
55m
40m
70%
70%
30%
37m
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50m
40m
34m
27m
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Desgaste de Partes
Desgaste
Cv x (RPM)
2.50
BHN
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Calculo basicos en bombas de lodos
3.1
Calculo de NPSHr
3.2
Calculo de Velocidad de Sedimentacion
3.3
Calculo de TDH.
3.4
Correcion de Performance.
81
NPSHa : Slurry en base acuosa.

NPSHa = ( Patm Pvapor ) + Hestatica succ hf
GE Slurry
GE Slurry : GE Mezcla Solido / Liquido.
Patm : Presin atmosfrica en mts de columna de agua.
Pvapor : Presin vapor en mts de columna de agua.
Hestatica succin: Altura en mts columna de Slurry.
hf : perdidas primarias y secundarias en mts columna de
Slurry.
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NPSHa : Slurry en base acuosa.
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Critical Carrying Velocity
The Mean Velocity of a Slurry in a Given Size

Pipe, Above Which, the Solids Remain in
Suspension, and Below Which the Solids
Settle to the Bottom of the Pipe.
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Main correlations
for
Critical Carrying
Velocity
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Velocidad de Sedimentacin en tubera Wilson
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Velocidad de Sedimentacin en tubera Wilson
D
6 inch
D50 0.20mm
Ss
3.4
Sm 1.2328
Cw 30
Cv
13.7
V
2.6 m/seg
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Durands and Caves limiting settling Velocity

in Piping
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Durands limiting settling Velocity in Piping
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Durands limiting settling Velocity in Piping
D
6 inch
D50 0.20mm
Ss
3.4
Sm 1.2328
Cw 30
Cv
13.7
Fl
1.25
V
3.3 m/seg
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Caves limiting settling Velocity in Piping
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D
6 inch
D50 0.20mm
Ss
3.4
Sm 1.2328
Cw 30
Cv
13.7
Fl
1.04
V
2.8 m/seg
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D
D50
Ss
Sm
Cw
Cv
Fl
D50
V
6 inch
0.20mm
3.4
1.2328
30
13.7
1.05
rango 0 0.8mm
2.8 m/seg
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WASPs limiting settling Velocity in Piping
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WASPs limiting settling Velocity in Piping
D
6 inch
D50 0.20mm
Ss
3.4
Sm 1.2328
Cw 30
Cv
13.7
Fl
2.174
Fl
0.719
V
1.92 m/seg
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Oroskar and Turian Critical Velocity
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Wilsons Deposition Velocity in Piping
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Material de la Bomba
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5500
XHD
SRLXT
SRLC
Tipo de Bomba
SRL/
SRLC
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Dureza
Escala Mohs
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Correlaciones
mas Usadas
Cada de Presin
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Perdida de Presion
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Slurry
TDH Calculation
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Slurry
TDH Calculation Heterogenous flow
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Drag coefficient
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Drag coefficient
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Drag coefficient
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Drag coefficient
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Slurry Correction
SETTLING SLURRY
NON-SETTLING SLURRY
Slurries with large size

particles
Slurries with mostly

fine particles
Non Homogeneous
Mostly Homogeneous
Require higher pipe

velocities
Can be pumped at
lower pipe velocities
Losses mainly due to

particle rotation
Losses due to slurry

slippage
BOMBAS DE LODOS
Cada de Performance en Bomba de Lodos

Mtodo HI de Correccin en Lodos Non Settling
homogeneo Newtoniano.
Mtodo de Correccin en Lodos Non Settling
homogeneo No-Newtoniano.
Mtodo HI de Correccin en Lodos Settling
heterogeneo.
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homogneo Newtoniano. (Mtodo Fluido Viscoso)
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homogneo Newtoniano. (Mtodo Fluido Viscoso)
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Mtodo de Correccin en Lodos Non Settling

homogeneo No-Newtoniano
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Cada de Performance
Lodos Heterogneos
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Heterogeneos
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Heterogneos
Rh1 = 1 - 1 / (0.6233 + 0.6027 * D50^0.1575)
Rh2 = 122 * Dimetro impulsor ^ -0.663
30.7334
Rh
= Rh1 x Rh2
D50
mm
Diam impul
inch
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Mtodo HI de Correccin
en Lodos Settling
Heterogeneos
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Heterogneos
Hr = 1 - Rh x Ccv x Cs x Cfp
Hr = Nr
Hr : Correccin en TDH.
Nr : Correccin en Eficiencia.
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Heterogneos
Cw
GESlurry
D50mm
Diaminch
Rh
GESolids
FinePart%
Cv
Rh
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1.176
4
8
4
5
5.882
0.27
1.00
0.27
1.47
0.90
0.39
0.85817
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Mtodo Mc Elvain Cave de Correccin en Lodos

Settling Heterogeneos
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Mtodo Sillgren de Correccin en Lodos Settling

Heterogeneos
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Conceptos basicos
Altura sobre el nivel del mar.
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Numero de Reynolds
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TYPES OF SLURRY FLUIDS
NEWTONIAN
NON-NEWTONIAN
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Newtonian Fluids
When the ratio of shear
stress to shear rate is a
constant for all shear
rates, is independent of
time, and zero shear
rate exists only at zero
shear stress.
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Non-newtonian fluids
Plastic
Pseudo-plastic
Dilatant
Thixotropic
Rheopectic
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Plastic
When the shear stress
to
shear
rate
is
constant
for
rates
above zero and is
independent of time,
but when shear occurs
only for shear above a
fixed minimum value
greater than zero.
BOMBAS DE LODOS
Pseudo-Plastic
When the ratio of shear

stress to shear rate
decreases as shear
rate
increases,
is
reversible
and
independent of time,
and zero shear rate
occurs only at zero
shear stress.
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Dilatent
When the ratio of

shear stress to shear
rate
increases
as
shear rate increases,
reversibly
and
independent of time.
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Thixotropic
When the ratio of

rate decreases as
time
increases,
dependent of time.
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Rheopectic
When the ratio of

rate is constant for all
shear rates at any
given instant of time,
but increases with
time.
BOMBAS DE LODOS
Comparacion
Newtonianos No Newtonianos
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Real World Slurries
In the real world,

plastic slurries tend to
be a combination of
both the plastic and
pseudoplastic slurry.
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Correlaciones de Fluidos No Newtonianos
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Non Newtonian
Examples
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Reologia diferentes lodos
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Reologia diferentes lodos
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Bingham plastic slurries
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Bingham plastic
A Bingham plastic is a viscoplastic material that behaves as a
rigid body at low stresses but flows as a viscous fluid at high
stress. It is named after Eugene Bingham who proposed its
mathematical form.
It is used as a common mathematical model of mud, slurries flow
in offshore engineering, and in the handling of slurries. A
common example is toothpaste, which will not be extruded until
a certain pressure is applied to the tube. It then is pushed out as
a solid plug.
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Velocidad Critica en Lodos No-Newtoniamos

Tipo Bingham
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Reograma
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Velocidad de Sedimentacin
Fluidos No Newtonianos
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TDH Correlaciones en
Slurries tipo Bingham
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Bingham
Correlaciones
Flujo
Laminar
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Bingham Correlaciones
Flujo Turbulento
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Bingham
Correlaciones
Flujo
Laminar
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Bingham
Correlaciones
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Teoria de funcionamiento
4.1
Tipos de Servicio.
4.2
Principio de funcionamiento.
4.3
Criterios de Diseo de Bombas.
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HORIZONTAL SLURRY PUMPS

Vary by Design Type, Wear Material and Service
H.I. Service Classes
Class I
Mine Dewatering
Thickener Overflow
Class 2
Filter Feed
Slurry Transfer
Flotation
Class 3
Thickener Underflow
Tailings
Class 4
Primary Grinding SAG Mill
Secondary Grinding Ball
Mill
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HORIZONTAL SLURRY PUMPS SERVICES

80%
Extra Heavy
Severe Duty
Class4
71%
66%
54%
Heavy Duty
Class 3
Medium Duty
Class 2
Light Duty
Class 1
46%
38%
43%
27%
15%
11%
75
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80%
Extra Heavy
Severe Duty
Class4
71%
66%
54%
Heavy Duty
Class 3
46%
Medium Duty
Class 2
27%
Light Duty
Class 1
72%
38%
15%
34%
8%
100
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80%
Extra Heavy
Severe Duty
Class4
71%
66%
54%
Heavy Duty
Class 3
46%
Medium Duty
Class 2
27%
54%
38%
23%
15%
Light Duty
Class 1
7%
200
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80%
Extra Heavy
Severe Duty
Class4
71%
66%
54%
Heavy Duty
Class 3
46%
Medium Duty
Class 2
27%
39%
38%
15%
15%
4%
Light Duty
Class 1
300
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Teoria de Bombas Centrfugas de Lodos

Principio de Funcionamiento
CASING-CARCAZA
FORROS
(1)
IMPELLER-IMPULSOR
CERRADO
(2)
EJE (1)
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CAJA RODAMIENTOS (2)

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Teoria de Bombas Centrfugas

Para cuestiones practicas:
TDHbomba V
2g
V : IMP. TIP SPEED

RPM 1800
D 10.22 inch
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Altura
Diametro
RPM
2
Altura (pies) =
Diam (Pulg) x RPM

1838
Esto es solo aproximado y aplica de manera mas certera a

Bombas de bajo numero Especifico de velocidad
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Impeller Tip Speed
D 29
98.1 FPS
150 FT
775 rpm
D 21
98.1FPS
150FT
1070 rpm
D18
98.2FPS
150FT
1500 rpm
BOMBAS DE LODOS

Impeller Tip Speed
29
21
15
D 29
86.1 FPS 115 FT
680rpm 5166 FPM
D 21
86.8FPS 117 FT
947rpm 5210 FPM
6 inch diameter discharge pumps.

1000 GPM @ 125 FT.
Pumps speed varies from 650 rpm to 1400 rpm. D15
Tips varies from 86 fps to 90 fps.
90.5FPS 127 FT
Hystories shows that pump with 29 inch
1383rpm 5435FPM
Diameter impeller will outlast pump
with 15 inch 6 : 1
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5500 15 inch
90.5 FPS 125 FT 1383 rpm Ns 1400 81%BEP
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5500 21 inch
86.8FPS 125 FT 947 rpm Ns 990 77%BEP
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5500 29 inch
86.1 FPS 125 FT 680 rpm Ns 606 95%BEP
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Dimensionamiento
Bomba de Lodos
mm
lbs
mm
rpm
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rpm
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Impeller Tip Speed vs Severidad de Servicio
94m
65m
73m
55m
40m
70%
70%
30%
37m
BOMBAS DE LODOS
50m
40m
34m
27m
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Selection Guidelines
Rubber Lined Pumps
* Higher peripheral velocities possible with hard metal or polyurethane Impellers
BOMBAS DE LODOS
Desgaste de Partes
Desgaste
Cv x (RPM)
2.50
BHN
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Desgaste de Partes
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Slurry Pump Design
BOMBAS DE LODOS
Slurry Pump Design

Slurry Cutwaters are Less Pronounced.
Larger Flow Passages.
CFD design to reduce high velocity zones, and
recirculation zones.
Closed impellers are preferred.
To reduce suction impeller recirculation, impeller
radial clearence adjustment is used instead Wear
rings.
Wear parts are used.
Pedestal design for bearing frame support.
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Slurry Pump vs Process Pump
BOMBA DE LODOS

BackPlate
BOMBA DE LODOS
Casing

BackPlate
Casing
Suction
Liner
Suction
Cover
BOMBA DE LODOS
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BOMBA DE LODOS
SLURRY
PROCESS
BOMBA DE LODOS
PROCESS
BOMBA DE LODOS
SLURRY
Slurry Pump Design

Material
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Slurry Pump Design

Material Rubber Lined Slurry Pump
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Slurry Pump Design

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Slurry Pump Design

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Slurry Pump Design

Material Metal Unlined Slurry Pump
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Slurry Pump Design

Material Metal Unlined Slurry Pump
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Slurry Pump Design

Casing
Los fabricantes de equipos han logrado diseos, para atenuar el desgaste y hacer
ms eficiente sus equipos segn la aplicacin y clase de servicio donde se utilice.
El HI reconoce el siguiente cuadro, y recomienda seleccionar los equipos
siguiendo estos parmetros.
Anular
Semivoluta
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Voluta Convencional
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Slurry Pump Design

Casing
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Slurry Pump Design

Casing
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Slurry Pump Design

Casing Front Pull Out Radial Split
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Slurry Pump Design

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Slurry Pump Design

HIDRAULICA BASICA
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Slurry Pump Design

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Slurry Pump Design

Impeller Design
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Slurry Pump Design

Impeller Design
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Slurry Pump Design

Impeller Design
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Slurry Pump Design

Impeller Design
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Slurry Pump Design

Impeller Design
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Slurry Pump Design

Wear Parts
Back Casing
Liquid End
Partes de Desgaste
Liquid End
Front Casing
Liquid End
Pedestal
Power End
Closed Impeller
Liquid End
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Slurry Pump Design

Extra Thickness Wear Parts
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Slurry Pump Design

Hydraulic Coverage
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Slurry Pump Design

Hydraulic Coverage
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Slurry Pump Design

CFD Tool Design
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Tipos de Bombas de Lodos
5.1
Tipos Principales.
5.2
Componentes Principales
5.3
Portafolio Bombas Goulds
3.4
Correcion de Performance.
202
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Tipos de Bombas Centrifugas
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Bomba de Lodos Horizontal

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Shaft Seals
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Vertical Cantilever Sump Pumps
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OH0 Overhung flexibly coupled single stage lined
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XHD
SRL
5500
3196
Bombas
Centrifugas
Bomba de Lodos
BOMBAS DE LODOS
VRS
VJC
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Sectional View
Lined Pump
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Metal lined
Pump
Closed
Impeller
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Rubber Lined Pump Open Impeller
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Rubber Lined Pump

Closed Impeller
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Rubber Lined Pump Closed Impeller
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Rubber Lined Pump Extra Thickness Liners

Closed Impeller
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Sectional View
Unlined Pump
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Metal Unlined Pump

Closed Pump
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Open Rubber Impeller

Slurry Pump
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Close Rubber Impeller

Slurry Pump
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Close metal impeller

Vista Expandida.
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Arreglo de Bomba - Motor
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Goulds Pumps Slurry Pumps Portfolio.

Horizontal Rubber Lined Pump
SRL Series
SRL, SRL-M, SRL-C, SRL-CM,
SRL-XT,
Horizontal Froth Rubber Lined
Pump SRL-S.
Vertical Cantilever Rubber Lined
Pump VRS.
Horizontal Metal Lined Pump
Extra Heavy Duty XHD.
SRL-C
5500
XHD
VRS
Horizontal Metal Unlined Pump

Heavy Duty Closed Impeller
5500.
Medium Duty Open Impeller
JC.
Vertical Cantilever Metal Unlined
Pump VJC.
BOMBAS DE LODOS
Model SRL Family Product Description

High Efficiency Slurry Pumps
Low power costs, proven
hydraulics & reliable operation
Thick Bolt-In Rubber Liners
Field replaceable, positive
assembly and long wear life
Large Diameter Impellers
Lower operating speeds &
extended wear life
SRL-C
SRL
Heavy Duty Bearing Assembly

Low shaft deflection, adjustable
for peak operating efficiency
Packed Gland / Mechanical Seal
Choice of packing arrangements
or mechanical seals
BOMBAS DE LODOS
SRL-S
SRL-XT
SRL / SRL-M / SRL-C / SRL-CM / SRL-XT / SRL-S

Size & Type Designation
Example - 14x12-29 SRL-CMHD
14
12
29
SRL
C
M
HD
XHD
= Suction Size in Inches

= Discharge Size in Inches
= Impeller Diameter in Inches
= Soft Rubber Lined
= EnClosed Impeller
= Metal Impeller
= High Pressure Duty Casing
= EXtra High Pressure Duty Casing
* The Pump Size & Type is Cast in Raised Letters on the Suction Casing
* The Old Design does not have the Impeller Diameter included on the
Casting
BOMBAS DE LODOS
Model SRL Hydraulic Coverage

Flow to 1,500 gpm
(341 m3/hr)
Head to 135 feet
(41 m)
Pressure to 232 psig
(1600 kPa)
4 Sizes.
BOMBAS DE LODOS
Model SRL-C Key Features and Benefits

High-Efficiency Design
Very low power costs
Proven hydraulics for
slurry service
Extended parts
wear life
Thick bolt-in liners
Positive assembly in
casing for extended life
Large liners reinforced
with a fiberglass shell
Resist liner collapse under
adverse conditions
Parts
Interchangeability
Many parts are
interchangeable between
pump sizes built on the
same bearing frames.
Replaceable suction wearplate

available on 6 (150mm) and larger
pumps
Provides reduced downtime and
lower replacement cost
Large diameter closed impeller

Lower speeds and
extended wear life
Axially adjustable
bearing assembly
Maintains peak
operating efficiency
and life
Short, rigid shaft and
heavy duty bearings
Low-deflections and
reliable service
Packed gland option
or mechanical seal
Standard, low, or no
Dilution
arrangements
Precision-machined
cast iron frame
Standard, low, or no
Dilution
arrangements
Five discharge positions available
Suitable for most piping
arrangements
Model SRL-C Hydraulic Coverage

Flow to 20,000 gpm
(4,542 m3/hr)
Head to 164 feet
(50 m)
(2,758 kPa)
8 Sizes.
Heavy Duty Design.
BOMBAS DE LODOS
SRL-C
Wet End Features
Hybrid Liners Standard on
12x10-25 and larger SRL-C
Pumps
- Provides Steel Plate as Base for Liner
Including Cutwater.
- Composite Liner for Volute Area to
Resist Collapse due to System Upset
and Ease of Handling.
- Space Between Steel Plate and
Composite Allows some Flexing for
Installation and Fit.
- Finished Gland Side Liner
BOMBAS DE LODOS
230
Model SRL SRL-C
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Model SRL-XT
EXtra Thickness Rubber Lined Pump
Extra rubber thickness for
severe service.
Removable suction cover
easy maintenance.
Liners positively locked
into casing for better liner
fit.
Impeller release collar
for less removal impeller
time.
SAG and Ball mil service
longer cycle life.
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Model SRL-XT Hydraulic Coverage

EXtra Thickness Rubber Lined Pump
Flow to 10,000 gpm
(2,270 m3/hr)
Head to 140 feet
(42 m)
(1725 kPa)
4 Sizes.
Solids to: ,13 mm.
Sizes to 6 to 12.
Extra heavy duty
design.
BOMBAS DE LODOS
Model SRL-XT Mill Circuit Pump
Primary Grinding
Secondary Grinding
SAG Mill
Ball Mill
Output: Very Coarse Ore
Output: Coarse Ore
BOMBAS DE LODOS
234
SRL-XT Pumps
Impeller Release Collar
Releases the Torque Load

on Impeller Threads to
Tapped
holes for
jacking
Facilitate Disassembly
Tapered at the Shaft Sleeve
for Easy Removal
Allen Head Screws for Collar
Assembly & Removal
Also Functions as Deflector
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SRL / SRL-C / SRL-XT
Wet End
Features
Front Pull-out Design
CW Rotation
No Vent, Drains, or
Taps in Casing
Packed Box Standard
Hard Coated 316 SS
Shaft Sleeve Standard
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SRL / SRL-C / SRL-XT Shaft Sleeve

XH-800 Shaft Sleeve
Standard on all SRL
pumps
Hard Ni-Cr coating
64 Rc
Will not chip or crack
Base 316 SS alloy for
corrosion resistance
Ground 6-8 RMS finish
Other alloys available
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Wet End Features

Front & Rear Casing
Halves
Cast Iron Casing is
Standard
Ductile Iron & Carbon Steel
Casings Available for
Higher Pressures up to 400
PSI
Standard 75 - 140 PSI
HD, DI 225 - 250PSI
XHD, Steel 250 - 400PSI
BOMBAS DE LODOS
No se puede mostrar la imagen en este momento.
238

Wet End Features
Bolt-In Liners
Suction Wear Plates
and Suction Liners on
8x6 and larger sizes
2 Piece Gland Side
Liner on 16 & 20
Pumps
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239
Impeller Features
-Threaded on Impellers
-Semi-open Impellers on SRL
-Closed Impellers on SRL-C
Shearpeller
-Shearpellers Available on
select sizes
-Chrome Iron and Alloys
Available on most sizes
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SRL-C / SRL-XT
Ceramic Rubber Media
Pump suction wear plate in natural
rubber with ceramic rods molded
in.
Offers hard surface with the
resilience of natural rubber
2-4 times life, less downtime

Maximizes pump performance
BOMBAS DE LODOS
SRL-S ShearpellerTM
Froth Rubber Lined Pump
BOMBAS DE LODOS
SRL-S ShearpellerTM
Froth Rubber Lined Pump
Unique impeller design to
handle slurries with froth /
entrained air or long / stringy
particles
Replaces standard impeller
Larger pump not required
Variety of materials available
BOMBAS DE LODOS
SRL-S ShearpellerTM
Froth Rubber Lined Pump - Hydraulic Coverage
Flow to 16,000 gpm
(3,630 m3/hr)
Head to 125 feet
(38 m)
8 Sizes.
BOMBAS DE LODOS
SRL-S ShearpellerTM
Unique in design
Pd
Ps
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SRL-S ShearpellerTM
Froth Factor
Common in Mineral Processing Operations Where Froth
Flotation is used.
Froth Contains a Large Amount of Air and can Cause
Pumping Problems.
The Full Volumetric Flow Divided by the Liquid Content is
Know as the Froth Factor (think bucket of suds).
Typical Froth Factors are in the 1.2 3 Range but Factors
as High as 5 may Occur.
A Standard Centrifugal Pump Must be Oversized to Deal
with this.
BOMBAS DE LODOS
SRL-S ShearpellerTM
Froth Factor Pump Sizing
Multiply Flow Rate Times Froth Factor to Get Required
Pump Flow. TDH Remains the Same.
Horsepower is Calculated Using the Actual Capacity and
Efficiency.
Motor Should Be Selected as Non-Overloading (One of
the few Cases Where this is Required When Pumping a
Slurry).
One Alternative to this is the Shearpeller Which will be
Discussed with the SRL Pump Line later.
BOMBAS DE LODOS
SRL-S
ShearpellerTM
Ps 14.7psia
Pd 55.6psia
Vd/Vs= 3.8
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SRL Series
Liners
Various Elastomers Available
- Natural
- Nitrile
- Neoprene
- Chlorobutyl
- Hypalon
- Urethane
Elastomers Molded
to Metal Skeletons
BOMBAS DE LODOS
Metal
Skeletons
SRL Series
Casing Configuration
Wet End Features
5 Discharge
Positions Available
(A -E)
A - Top Horizontal
C - Vertical Up - Std.
E - Bottom Horizontal
B & D - 45 Discharge
BOMBAS DE LODOS
250
SRL Series
Power Frames
8 Sizes of Power
Frame 0
Frame 1
Frames
Frame 2
Frame 3
Frame 4
Rubber Parts & Casings

are not interchangeable
between pump types
Frame 5
Frame 6
Frame 7
2x2-10
3x3-10 SRL
3x3-10 SRL-C
5x4-14 SRL-C
5x5-14 SRL
6x6-15 SRL
8x6-18 SRL-C
10x8-21 SRL-C
6x6-21 SRL-XT
12x10-25 SRL-C
8x8-25 SRL-XT
14x12-29 SRL-C
10x10-28 SRL-XT
16x14-34 SRL-C
20x18-40 SRL-C
14x12-36 SRL-XT*
* Frame 7 shaft & bearing assembly on frame 6 pedestal

BOMBAS DE LODOS
251
SRL Series
Power Frame - Features
Power Ends
Cartridge Bearing Frame
Bearing Housing Integral with
Pedestal on 2x2-10
External Impeller Adjustment
Large Diameter Shaft
Motor Base Mounts off Pedestal
Oil Level Sight Glass on both sides
BOMBAS DE LODOS
252
SRL Series Hydraulic Coverage
BOMBAS DE LODOS
SRL Series
Optional Features
BOMBAS DE LODOS
SRL/SRL-XT Typical Applications/Installations
BOMBAS DE LODOS
Model SRL
Typical Applications
Mining
Mineral Processing
Pulp & Paper
Aggregate
Power Utility
Chemical Applications
General Industry
BOMBAS DE LODOS
Predicted Curve 24x22-44 SRL-C
BOMBAS DE LODOS
257
Predicted Curve 28x26-50 SRL-C
BOMBAS DE LODOS
258
Model 5500 Product Description

Extra Heavy Duty Unlined Metal Horizontal Slurry Pump
Large Diameter Impeller develops
higher heads at lower operating
speeds.
Extra Thick Wet End Components
for extended wear life.
Improvement Inlet Impeller Design for
lower wear.
Extra Heavy Duty Casing for maximum
wear life.
Extra Heavy Duty Shaft assures
minimum shaft deflection.
Sealing Flexibility Choice of packing,
mechanical seal or dynamic seal.
Wear Tests Aluminum models utilized.
L-10
Min. 100,000 hours bearings.

BOMBAS DE LODOS
Model 5500 Hydraulic Coverage

Flow to 17,000 gpm
(3,861 m3/hr)
Head to 425 feet tdh
(139 m)
Temperature to 250 F
(121 C)
(3,448 kPa)
Solids to 5 inches
(127 mm)
Materials: HC600, 1269,1650,
CD4MCu
24 sizes
Spherical Solids Up to 4 Inch
Available 4 power frames
BOMBAS DE LODOS
Model 5500 Key Features and Benefits

Extra Heavy
Duty Shaft
Long bearing
span and large
diameters reduce
shaft deflection,
extend bearing
and packing life.
Ideally suited for
mounting large
motors overhead.
Shaft Sleeve
Hook-type, extra
thick and hardened
for long life and
reduced
maintenance.
Optional ceramic
sleeve available for
severe services.
Full T-Slot
Bolting
For ease of
maintenance.
Knock-Off Deflector
For easier impeller removal
and added bearing
protection.
Integral Rear Liner

No joints; extra thick.
Reduces parts inventory
cost and simplifies
maintenance.
Cast In Lifting Lugs

Provide safe,
ease of handling
Stuffing Box
Connections
Standard for either
full flush or low
dilution.
Customer selects
best choice for
service.
Positive Impeller
Attachment
Heavy duty Acme
threads for easy impeller
removal. No inserts for
trouble-free operation.
Thick Metal Sections

Casing, suction cover and impeller
have extra thick wall sections for
extended wear life, reduced
maintenance.
Large Diameter Impeller

Higher heads at lower operating speeds.
Extra thick wall sections.
Model 5500 - Casing

T-Slot Bolting
Easy Removal & Assembly.
Thick Sections
Long Wear Life.
Integral Rear Wall
No Joint - Reduced Wear.
Lifting Lugs
Ease of Maintenance.
BOMBAS DE LODOS
262
Model 5500 - Impeller

Large Diameter
Lower Speed & Less Wear
Large Adjustment
Maximizes Life
Large Eye Area
Longer Wear Life
Acme Threads
Easy Impeller Assembly
Curved Inlet
Smooth Flow Transition
No BPOVs
Higher Efficiency
BOMBAS DE LODOS
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Model 5500 Suction Cover

Machined Taper
Ease of Removal
Contoured
Less Recirculation &
Higher Efficiency
Can be Rotated
Maximize Wear Life
Ceramic Inserts
Available on Certain Sizes
Cast-in Lifting Lugs
Safety & Maintenance
BOMBAS DE LODOS
264
Model 5500 - Stuffing Box

Large & Open
Easy access.
Release Collar
Easier impeller removal.
Packing Options
Full flush or weep.
Dry Gland Option
Expellers available.
Slurry Seal
Taper design box available.
Shaft Sleeve
Hardened 420SS hook type.
BOMBAS DE LODOS
265
Model 5500 Bearing Frame

Dead-Set Bearings
No shims or preload needed.
Oil Lube
Standard.
Register Fit
Positive alignment to frame.
Large Shaft
Minimal deflection.
Bearings
Double row tapered, & spherical rollers.
Shaft Sealing
Two lip seals w/ grease.
Pump Base
Free-standing fabricated.
266
5500 Front Pull Out

BOMBAS DE LODOS
Model 5500 HP High Pressure

BOMBAS DE LODOS
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268
5500 - Long Life Design

Feature
Function
Benefit
Heavy Duty Design
Designed for the most severe slurry

applications
Reduced Downtime
Maximum Reliability
Reduced Costs
Free Standing Pump
Not bedplate or special support required
Easy Installation
Reduced Installation Costs
Large Heavy Duty Power End

Overhead Motor Mounting
Designed for maximum life and load.

Allows motor to be mounted directly above
frame, minimizing space
requirement. Can overhead mount
largest motor frames in industry.
Increased reliability
Reduced installation costs.
Cartridge Bearing Frame
Allows for quick power end change out,

Allows for axial adjustment of impeller
Reduced maintenance,
Less downtime
Dead Set Bearings
Eliminates shims, adjusting rings, and

springs
Easier, simplified maintenance, less downtime
No Liners
Fewer Joints
Fewer Parts to Stock
Easier Maintenance, no fit problems it outer
shell wears
Lower overall costs

Less Downtime
Easier Maintenance
Knock Off Deflector
Protects bearings
Facilitates impeller removal
Increased reliability
Reduced Downtime
Ease of Maintenance
Open Stuffing Box Area
Easy access to packing or mechanical seal
Ease of maintenance
Designed to be Maintenance
Friendly
Incorporate features that makes the 5500

the easiest and safest pump to
maintenance on the market
Ease of Maintenance
Less downtime
Reduced costs
Increased Safety
BOMBAS DE LODOS
Model 5500
-Primary Metals
-Coal Preparation
-Non-Metallic Mining
-Sand and Gravel
-Power Utility
-Wet Process Cement
-Pulp & Paper
-General
BOMBAS DE LODOS
Model 5500
BOMBAS DE LODOS
Model 5500 HP Application

BOMBAS DE LODOS
272
Model JC Product Description

Thick Wet End Components
For extended wear life.
Replaceable Wear Liner
Low maintenance cost.
Heavy Duty Power End
Increased mean time between
failures.
Maintains original efficiency; simple
and fast.
Maximum Parts Interchangeability
Entire line uses just five power
ends.
Sealing Flexibility
Choice of packing, mechanical
seals or dynamic seal.
Standard Construction
HC600, High Chrome Iron.
BOMBAS DE LODOS
Model JC Hydraulic Coverage

Flow to 7,000 gpm
(1,600 m3/hr)
Head to 240 feet tdh
(73 m)
Temperature to 250 F
(120 C)
(1,034 kPa)
Solids to 2.25 inches (57 mm)
Materials: Cast Iron, HC600,
1269, 316SS, CD4MCu
15 sizes.
Medium Duty.
BOMBAS DE LODOS
Model JC Key Features and Benefits

Suction
Cover Liner
Replaceable part
takes all wear on
suction side of
casing
Casing
Extra thick wall sections for extended
wear life, reduced maintenance. Dual
volute design where necessary to
reduce radial loads.
External Impeller
Adjustment
Maintains maximum
efficiency by simple
adjustment.
Impeller
Best design for slurry
services/proven by
wear testing and field
experience. Back
pump-out vanes
reduce stuffing box
pressure, keep solids
out of stuffing box.
Discharge Nozzle
May be rotated
in field to any of
eight positions.
Shaft Sleeve
Hook-type design
for shaft
protection.
Bearings
Radial and thrust
bearings are sized for
3-year B10 life (25,000
hours). Grease or oil
lubrication.
Heavy Duty Shaft

Large diameters to handle high
loads, reduce shaft deflection
Dynamic Seal
Expeller option for
absolute dry box
sealing. No outside
flush required.
Mechanical Seal
A wide range of
mechanical seals is
available for sealing
flexibility..
JC Features
BOMBAS DE LODOS
276
JC Typical Services
Light to medium duty
slurries
Corrosive
SG 1.3
SG 1.4 below 1200
rpm
Entrained air to ~ 6%
BOMBAS DE LODOS
277
Model JC S Box - Bearing Frame

Heavy Duty Bearing Frame One
piece for extended wear life.
Maintains original efficiency; simple
and fast
Replaceable Wear Liner
Sealing Flexibility
Choice of packing, mechanical
seals or dynamic seal.
Rugged Shaft
Heavy duty design.
BOMBAS DE LODOS
JC Mounting Options
BOMBAS DE LODOS
279
Model JC
Wet Scrubber Systems
Waste Sludge
Fracing Slurries (Oil Field)
Paper Mill Wastes and Liquors
Clay and Sand Slurries
Dirty Water
Kaolin Clay
Carbon Slurry
Lime Mud
Precipitated & Ground CaCO3
BOMBAS DE LODOS
XHD Extra Heavy Duty Slurry Pump

Horizontal Lined Metal Pump
Full Metal Lined
For extended wear life.
Replaceable Wear Metal Liners
Heavy Duty and Compact Power
End
Increased mean time between
failures a easy for replacement.
External Adjustable ring
Without stop the pumps and
maintains original efficiency; simple
and fast.
Standard Construction
HC600, High Chrome Iron.
I-Frame
For Vibration & Temperature
condition monitoring.
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Six Sizes
4x3, 6x5, 8x6, 10x8, 12x10 &

14x12.
Wide Capability
Flows to 4000 m3/h,

Heads to 100m, 17 bar.
Low Specific Speeds

1200-1425.
Currently 3 power frames

PF2, PF3, PF4.
BOMBAS DE LODOS

283
XHD - Low Water & Energy Consumption

Impeller
adjustment to
set suction
clearance and
reduce
recirculation
Efficient
Hydraulic
Design
One piece
HC600
suction wear
plate for
longer life
Low water seal

options (1L4
water flush,
slurry
mechanical,
and dynamic
BOMBAS DE LODOS
XHD - Maximizing Productivity

Quick
change wet
end
cartridge to
reduce
downtime.
Pump out
vane designs
to reduce
solids abrasion
of the nose
gap.
One piece
stuffing box
On-board
condition
monitoring
(Optional)
BOMBAS DE LODOS
XHD - Maintenance Features

Wide open
seal area
with split,
removable
gland.
HC600 alloy for

suction wear
plate to extend
life
Easy access
impeller
adjustment
Removable
wet end
cartridge.
Optional
InproTM Seal
bearing
isolators
BOMBAS DE LODOS
Feedback From Early Field Placements

Pumping Application
Slurry Type
What the Customer Said
Primary cyclone feed
Primary metals
Like clockwork absolutely great.
Coal
Uses 7 to 9 motor amps less the flow

coming out of the bin is greater out of the
XHD than the pump were replacing.
Aggregates
Motor amps dropped to 175 amps with the

product in the [XHD] system normally
they are running at 185 amps with this
load.
Coal
Pumps work great. No problems and the

XHD is easy to work on the oil stays
clean and the pumps run very quietly.
Thickener underflow
Primary sand pump
Cyclone feed
BOMBAS DE LODOS
287
XHD Impeller Adjustment

Horizontal Lined Metal Pump (Video)
BOMBAS DE LODOS
5/2/2015
288
XHD Wet End Removal

Horizontal Lined Metal Pump (Video)
BOMBAS DE LODOS
5/2/2015
289
Goulds Pumps - Slurry Pumps Coverage

XHD, 5500, SRL, SRL-XT, JC Slurry Pumps
BOMBAS DE LODOS
Why Use A Vertical Cantilever Pump?

Eliminates Packing & Mechanical Seals
Requires No Submerged Bearings
Requires No In-Sump Lubrication
Requires No Check or Foot Valves
Is Easily Primed
Can Run Dry
Requires Minimal Maintenance
Bearings & Motor Located Above Liquid Level
Dont Like Submersible Pumps
BOMBAS DE LODOS
Model VJC
Vertical Cantilever Unlined Pump
Sizes: 2 - 10
Flows - to 8000 GPM
Heads - to 240 Feet
Solid Sizes: .875 - 2.25
6 Sizes.
Metal JC wet end
Available in lengths up to 8-ft
Four power frames.
BOMBAS DE LODOS
292
Model VJC
Vertical Cantilever Unlined Pump
Replaceable Suction Liner
Enclosed Impeller on the 8 and
10 pumps
Materials: CI, HC600, 316SS,
Other - Consult Factory
Double Volute Casing Except 2
Semi-Open Impeller on 2,3,4, &
6 pumps
Impeller Threaded to Shaft
Against Rotation
Hub Throttle Bushing
BOMBAS DE LODOS
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293
Model VRS
Vertical Cantilever Rubber Lined Sump Pump
Rubber Lined Pump.
Open impeller.
Uses SRL wet end.
Available in 4-ft & 6-ft
lengths.
Five sizes (1, 2, 3, 5

& 6).
Flows to 1500 usgpm (341

m3/hr).
Total heads to 120-ft (37m)
BOMBAS DE LODOS
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294
Model VRS
Standard SRL Casings
Standard SRL Liners
Standard 4-ft and 6-ft Lengths
Sizes to Cover Majority of
Applications
Higher Efficiency than Competition
Very Price Competitive
Floor Plate is Included
Motor Mount & Guard Included
Discharge & Suction Tail Pipes are
Optional Adders
BOMBAS DE LODOS
295
Model VRS
BOMBAS DE LODOS
5/2/2015
296
Vertical Cantilever Slurry Sump Pump

Coverage.
BOMBAS DE LODOS
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297
Desgaste en Bomba de Lodos

6.1
Factores de desgaste.
6.2
Modos de desgaste.
6.3
Criterios de abrasividad.
6.4
Estimacin del desgaste.
6.5
Desgaste a % BEP y Fotos.

BOMBA DE LODOS
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SLURRY PUMP DESIGN

KEY CONSIDERATIONS
ROTATIONAL SPEED.
RUBBER vs. METAL.
CASING DESIGN.
MODOS DE DESGASTE.
SEVERIDAD DEL SERVICIO.
FACTORES DE DESGASTE.
% BEP POINT.
MATERIALS OF CONSTRUCTION.
PH, % CONCENTRATION, PH OF SLURRY.
BOMBAS DE LODOS
SLURRY PUMP DESIGN

ROTATIONAL SPEED
Rotational Speed is the Single Biggest Factor in the Life of
Slurry Pump Parts.
That is Why Slurry Pumps are Not Applied @ 3600 rpm.
All Other Things Being Equal, Wear Life Varies by the
Speed Ratio to the 2.5 or 3 Power (ITT uses 2.5).
BOMBAS DE LODOS
SLURRY PUMP DESIGN

PARTS LIFE EXAMPLE
EFFECT OF ROTATIONAL SPEED
CHROME IRON CASING --- 3.00 THICK
CURRENT WEAR RATE
--- 0.0008 / HR
ROTATIONAL SPEED
--- 1480 RPM
ESTIMATED LIFE =
3.00/0.0008 = 3,750 HOURS
CONDITIONS CHANGE TO REDUCE PUMP SPEED TO 1000 RPM.

SPEED CHANGE EFFECT = .0008 * (1000/1480)2.5 = .0003
NEW EST. LIFE = 3.0 / 0.0003 = 10,000 HOURS (2.7 x )
BOMBAS DE LODOS
SLURRY PUMP DESIGN

IMPELLER TIP SPEED
BOMBAS DE LODOS
SLURRY PUMP DESIGN

DESGASTE DE PARTES
Desgaste
Cv x (RPM)
2.50
BHN
BOMBAS DE LODOS
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303
SLURRY PUMP DESIGN

MODOS DE DESGASTE EN BOMBAS
BOMBAS DE LODOS
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304
SLURRY PUMP DESIGN

MECANISMOS DE EROSION POR IMPACTO
BOMBAS DE LODOS
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305
SLURRY PUMP DESIGN

EROSION POR IMPACTO
BOMBAS DE LODOS
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306
SLURRY PUMP DESIGN

SLIDING EROSION
BOMBAS DE LODOS
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307
SLURRY PUMP DESIGN

LUGARES DE TPICOS DE DESGASTE
BOMBAS DE LODOS
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308
SLURRY PUMP DESIGN

BOMBAS DE LODOS
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309
SLURRY PUMP DESIGN

BOMBAS DE LODOS
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310
SLURRY PUMP DESIGN

BOMBAS DE LODOS
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311
SLURRY PUMP DESIGN

BOMBAS DE LODOS
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312
SLURRY PUMP DESIGN

SEVERIDAD DEL SERVICIO
BOMBAS DE LODOS
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313
SLURRY PUMP DESIGN

SLURRY SPECIFIC GRAVITY FOR MILLER
NUMBER EFFECT
BOMBAS DE LODOS
5/2/2015
314
Millers Number
Some Slurries
BOMBAS DE LODOS
5/2/2015
315
SLURRY PUMP DESIGN

MILLERS NUMBER SOME SLURRIES
BOMBAS DE LODOS
5/2/2015
316
SLURRY PUMP DESIGN

MILLERS NUMBER
BOMBAS DE LODOS
5/2/2015
317
SLURRY PUMP DESIGN

MILLERS NUMBER
BOMBAS DE LODOS
5/2/2015
318
SLURRY PUMP DESIGN

MILLERS NUMBER
BOMBAS DE LODOS
5/2/2015
319
HORIZONTAL SLURRY PUMPS

Vary by Design Type, Wear Material and Service
H.I. Service Classes
Class I
Mine Dewatering
Thickener Overflow
Class 2
Filter Feed
Slurry Transfer
Class 3
Thickener Underflow
Tailings
Class 4
Primary Grinding SAG Mill
Secondary Grinding Ball
Mill
BOMBAS DE LODOS
May 2, 2015
320
Hard Rock Mining- Slurry Service Class

Ref: Copper
BOMBAS DE LODOS
WEAR TEST RESULTS

RELATIVE LIFE FACTORS
MATERIAL
AVG. BHN
RELATIVE LIFE
CAST IRON
170
1.0
316SS
155
1.1
CD4MCu
260
1.2
ALLOY 20
125
1.2
NI-HARD
652
2.3
HC600
675
3.1
CERAMIC
---
5.4
BOMBAS DE LODOS
RELATIVE LIFE FACTORS

WEAR TEST RESULTS
BOMBAS DE LODOS
SLURRY PUMP LIFE FACTORS

APPLICATION POINT
APPLICATION POINT, METAL PUMP
(% OF BEST EFF.)
LIFE FACTOR
0 TO 25
0.3
26 TO 50
0.5
51 TO 75
0.8
76 TO 100
1.0
101 TO 120
0.7
BOMBAS DE LODOS
HARDNESS OF COMMON MINERALS
BOMBAS DE LODOS
5/2/2015
325
WEAR
LINED PUMP SECTIONAL VIEW
BOMBAS DE LODOS
5/2/2015
326
WEAR
UNLINED PUMP SECTIONAL VIEW
BOMBAS DE LODOS
5/2/2015
327
WEAR
IMPELLER
BOMBAS DE LODOS
5/2/2015
328
Suction Liner Wear
BOMBAS DE LODOS
5/2/2015
329
Impeller liner Wear
BOMBAS DE LODOS
5/2/2015
330
Casing Liner Wear
BOMBAS DE LODOS
5/2/2015
331
Casing Wear
% QEP
BOMBAS DE LODOS
5/2/2015
332
SRL / RUBBER APPLICATION

SRL / SRL-C
Rubber Lined Pumps
Rubber Absorbs Impact Energy from
Suspended Particles due to Resilience
Rubber Liners are Typically 1 Thick
Larger Particles Tend to Fully
Compress the Rubber and Cause
Tears
Sharp or Jagged Particles (Tramp
Material) Tend to Tear Rubber
BOMBAS DE LODOS
333
SRL / RUBBER APPLICATION
SRL-XT Extra Thick

Rubber Lined Pumps
Extra Thick Rubber (up to 3X) has
Higher Resilience than
Conventional R-L Pumps
Thicker Liners Absorb More
Impact Energy Due to the Larger
Size Particles in the Slurry
Thicker Rubber for Longer Life
BOMBAS DE LODOS
334

APPLICATION POINT
BOMBAS DE LODOS

APPLICATION POINT - CASING
BOMBAS DE LODOS

APPLICATION POINT - IMPELLER
BOMBAS DE LODOS

BOMBA DE LODOS
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338

BOMBAS DE LODOS

BOMBAS DE LODOS

HIDRAULICA BASICA
5/2/2015
341

BOMBAS DE LODOS

BOMBAS DE LODOS

BOMBA DE LODOS
5/2/2015
344
Factor Confiabilidad para % BEP.
% BEP
(% OF BEST EFF.)
LIFE FACTOR
0 TO 25
0.5
26 TO 50
0.8
51 TO 75
0.9
76 TO 100
1.0
101 TO 120
0.8
HIDRAULICA BASICA
5/2/2015
345
Desgaste por bajo flujo

Mecanismo de Desgaste
BOMBA DE LODOS
5/2/2015
346
BOMBA DE LODOS
5/2/2015
347
BOMBA DE LODOS
5/2/2015
348
Erosion
BOMBA DE LODOS
5/2/2015
349
Erosion / Corrosion
BOMBA DE LODOS
5/2/2015
350
Erosion / Corrosion
BOMBA DE LODOS
5/2/2015
351
Erosion / Corrosion
1800 horas de uso
BOMBA DE LODOS
5/2/2015
352
Erosion / Corrosion
1500 horas de uso
BOMBA DE LODOS
5/2/2015
353
Servicios Tpicos
7.1
Bombas En Serie.
7.2
Bombas en Plantas concentradoras.
7.3
Froth Pumps.
BOMBA DE LODOS
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354
MULTIPLE PUMPS HIGH PRESSURE

PUMPS IN SERIES
Often used with Rubber-Lined Pumps to get Heads Which

Exceed the Maximum Safe RPM of an Elastomer Impeller.
Also Used with Metal Pumps for Slurry Pipelines.
Performance Curves for all Pumps are Added.
Expeller is not used on Series Services.
High Pressure Pump design is often needed.
BOMBAS DE LODOS

MAXIMUM TDH PER STAGE
94m
65m
73m
55m
40m
70%
70%
30%
37m
BOMBAS DE LODOS
50m
40m
34m
27m
5/2/2015
356
Goulds Pumps - Slurry Pumps Coverage

XHD, 5500, SRL, SRL-XT, JC Slurry Pumps
BOMBAS DE LODOS

NUMBER OF PUMPS PER STAGE
# OF PUMPS
TOTAL TDH (m)

MAXIMUM TDH (m)
# OF PUMPS
TOTAL HP
MAXIMUM HP AVAILABLE
PER STATION
BOMBAS DE LODOS
5/2/2015
358

PUMPS IN SERIES
BOMBAS DE LODOS
PUMPS IN SERIES
BOMBAS DE LODOS
5/2/2015
360
Systems in Mineral Operations

Mineral concentrate production
Complete systems
Comminution circuits
Process Systems
Product
Systems
Products
Crushing
Pumps
Grinding
Crushers
BOMBAS DE LODOS
Separation
circuits
Separation
Grinding Mills Separators
Dewatering circuits
Thickening
Thickeners
Filtration
Filters
May 2, 2015
361
Planta Concentradora
BOMBAS DE LODOS
5/2/2015
362
Tamao de Particula en Molienda
BOMBA DE LODOS
5/2/2015
363
BOMBAS DE LODOS
5/2/2015
364
BOMBAS DE LODOS
5/2/2015
365
Mill Circuit
BOMBAS DE LODOS
5/2/2015
366
Tratamiento de sulfuros
MINA
CHANCADO
MOLIENDA
FLOTACION
FeS2 H O
2
COLAS
CuFeS2
SiO2
CONC.DE
Cu Y DE Mo
Al2O3
FLOT. SELECTIVA
AGUA
FILTRADO
Y SECADO
CONC. DE
Cu SECO
FUSIN Y CONVERSION
CONC. DE Cu
CONC. DE Mo
REFINACION Y MOLDEO
ELECTRO REFINACIN
CATODOS
BOMBAS DE LODOS
Proceso Productivo - Cobre
BOMBAS DE LODOS
5/2/2015
368
Diagrama de flujo del circuito de molienda flotacin unitaria

A FLOTACION DE PLOMO
1650 tm ps d
60%
1250 tm s pd
40%
M OL.
SEC.
M OLINO
M OLINO
8x4
#1
#2
9.5X12
9.5X12
U NITAR IA
U NITARIA
CONC. Pb UNIT. 73-74%
BOMBAS DE LODOS
369
DIAGRAMA DE FLUJO DEL CIRCUITO DE

FLOTACION DE PLOMO
De Molinos
ROUGHER
Pb
SCAVENGER
Pb
Relave Pb
C ELD A
MR
COLUMNA
Pb
Pb
Scv. Limpieza
1era Limpieza
2da Limpieza
Conc. Pb (cleaner)
BOMBAS DE LODOS
370
DIAGRAMA DE FLUJO DEL CIRCUITO DE

FLOTACION DE ZINC
RELAVE DE PLOMO
A C ON D . # 1
R O U G HER
A C ON D . # 2
Zn
ROUGHER Zn
SCAVENGER Zn
R EL A VE
DR-300
SCAV. LIMPIEZA
SE GUNDA LI M P I E ZA
CELDA
T E RCE RA LI M P .
COLUMNA
ZN
1 CL.
BOMBAS DE LODOS
SCAV. LIMPIEZA
C ON C . Z n
371
Pump Application
BOMBAS DE LODOS
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372
Minerales
Clasificacin
(de acuerdo a la
naturaleza del mineral
valioso que contienen)
Yacimiento
nativo
El metal est en forma natural, ej.

Au, Pt
Yacimiento
sulfuroso
El metal est en forma de

sulfuros
Yacimiento
oxidado
El metal se presenta en
forma de xidos
Yacimiento
complejo
BOMBAS DE LODOS
Contienen cantidades rentables

de ms de un mineral
valioso.
Ejemplo: galena y esfalerita
Trituracin
Por lo general se realiza en seco.
Por impacto, la fragmentacin se produce debido a un golpe
instantneo y seco de un material slido duro sobre la partcula de
roca o mineral, o por golpe de la partcula contra el slido duro, o
finalmente por golpes o choques entre partculas.
BOMBAS DE LODOS
Trituracin
Por atricin, las partculas se desmenuzan debido a fuerzas de
friccin que se generan entre dos superficies duras o entre
partculas. Como resultado se producen partculas bastante
pequeas o tambin grandes.
BOMBAS DE LODOS
Trituracin
Por corte, la fragmentacin se produce debido a una fuerza
cortante.
BOMBAS DE LODOS
Trituracin
Por compresin, la fragmentacin se produce por accin de
una fuerza de compresin generada entre dos superficies
duras.
BOMBAS DE LODOS
SAG / AG
Grinding Mills
Servicio Clase 4
Semi-autogenous grinding mills

(SAG) use a minimal ball charge in
the range of 6-15%
Autogenous grinding mills (AG)
involves no grinding media as the
ore itself is the grinding media.
Mills range in size from 18' through

40' in diameter with powers as high
as 30,000 hp.
378
BOMBAS DE LODOS
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379
Cyclones Servicio Clase 4
Separates materials by
density using centrifugal force
Solid/liquid
Liquid/liquid
No moving parts, very reliable
Many liner options to suit
processes
Hard metal
Elastomers
Ceramics
Different geometries adjust
performance
Single units or clusters
BOMBAS DE LODOS
May 2, 2015
380
Cyclones: Terminology
Underflow: Higher density material which
exits via the apex
Overflow: Lower density material which
exits via the vortex finder
Overflow
Vortex
Finder
Head
Cut point/separation size/D50: The particle

size at which 50% of particles exit the
underflow of the cyclone
Air core: Air vortex formed in the center of
the cyclone, upwards from the apex.
Helps with coarse solids separation.
Head: Where feed enters, involute and
tangent designs common
BOMBAS DE LODOS
Apex
Underflo
w
May 2, 2015
381
Cyclones: Types
Single:
Some single cyclones have head

diameters near 1m
Cluster:
A group of smaller cyclones fed from a

central header
Can be individually isolated by valves for

maintenance
Mozley:
Many small cyclones inside pressure tank

Generate very high g-forces, used for
slimes/fines separation
Heavy media:
Used in coal prep to separate coal, waste

rock, magnetite or ferrosilicon slurry
BOMBAS DE LODOS
May 2, 2015
382
Cyclones: Performance
Separation performance affected by:
Flow rate and feed pressure

Cyclone geometry (diameters, lengths, angles, vortex finder & apex size,
etc.)
Feed properties (viscosity, solids %, liquid %)

Flow split (% to underflow, overflow)
Cyclones should be running at appropriate point on performance curve
Obtain from cyclone manufacturer or user

Gives relationship between flow, pressure drop, and separation range
Pump should provide smooth, even feed to cyclone
Proper sump design and residence time is critical

No air coring, islanding in sump
BOMBAS DE LODOS
May 2, 2015
383
Cyclones: Issues
Roping
Apex becomes choked with material instead

of free flow
Cut size becomes coarser, air core collapses

Surging
Feed surges (poor sump design, air in line,

variable feed density), slurry is not delivered
evenly to cyclone
Shifts in cut point result in incorrect

classification
Excessive solids in overflow
Changes in vortex finder, operating point

needed to correct problem
Flat particles may not report to underflow

despite density
BOMBAS DE LODOS
May 2, 2015
384
Circuitos de Molienda
(Video)
BOMBAS DE LODOS
5/2/2015
385
Flotacin Servicio Clase 2/3.

Objetivo: Separar las partculas de cobre proveniente de la clasificacin mediante un proceso
hidrfobo, es decir introduciendo aire en celdas, y haciendo que el cobre (Ni, Mo, Zn, otros) se
libere de la solucin de agua y se adhiera a las burbujas de aire, logrando que el cobre
concentrado flote sobre la solucin.
Celdas de Flotacin
BOMBAS DE LODOS
Columnas de Flotacin

Factor de Espuma:
Es el porcentaje de espuma o del volumen de aire contenido en el total

del volumen de una cierta solucin proveniente de la flotacin y otros procesos.
Appication
FF
CopperRougherConcentrate
1,5
CopperCleanerConcentrates
3,0
Molybdenum Rougher Concentrator

2,0
MolybdenumConcentrates
IronConcentrates
Shearpeller:
Es un diseo exclusivo y patentado por

ITT, para el manejo de pulpas con espumas. Se basa en
alabes planos, radiales y un gran ojo de succin. Para el
bombeo de Espuma sin considerar sus efectos.
BOMBAS DE LODOS
3,0
4,0to 6,0
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FLOTACIN DE ESPUMA
Con la flotacin de espuma la separacin se la realiza gracias a la
adhesin selectiva de partculas hidrfobas a pequeas burbujas de
gas (aire) que son inyectadas al interior de la pulpa. El conjunto
partcula-burbuja asciende a la superficie formando una espuma
mineralizada, la cual es removida por medio de paletas giratorias o
simplemente por rebalse. Las propiedades superficiales de las
partculas y las caractersticas del medio pueden ser reguladas con
ayuda de reactivos.
FLOTACIN DE IONES
Con ayuda de reactivos de flotacin se precipitan los iones y luego
stos son flotados como en el caso de la flotacin de espuma.
BOMBAS DE LODOS

La flotacin de espuma, es un proceso fsico-qumico de separacin de
minerales o compuestos finamente molidos, basados en las propiedades
superficiales de los minerales (si son suceptibles a atrapar agua), que hace
que un mineral o varios se queden en una fase o pasen a otra. Las
propiedades superficiales pueden ser modificadas a voluntad con ayuda de
reactivos.
El proceso de flotacin se basa en las propiedades hidroflicas e hidrofbicas
de los minerales. Se trata fundamentalmente de un fenmeno de
comportamiento de slidos frente al agua
Los metales nativos, sulfuros o especies como el grafito, carbn bituminoso,
talco y otros son poco miscibles en agua y se llaman minerales hidrofbicos.
Por otra parte, los sulfatos, carbonatos, fosfatos, etc. Son hidroflicos es decir
son miscibles en agua. El Au, Ag, Cu, Pb, Zn, Mo, Fe, K, fosfatos, usualmente
se procesan por flotacin por espuma.
BOMBAS DE LODOS

Es la tcnica que ms se emplea en la concentracin de
minerales.
Se basa en la repelencia natural o inducida de los minerales al
agua (hidrofobicidad).
BOMBAS DE LODOS
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Principales reactivos usados en la flotacin de espuma
COLECTOR
Compuesto orgnico heteropolar que se absorbe selectivamente sobre la
superficie de las partculas, haciendo que estas se vuelvan hidrfobas
(aerfilas). Ejemplo: xantatos que se utilizan en la flotacin de sulfuros,
aceites, ditiofosfatos, sulfonatos de petroleo, otros.
Una cantidad excesiva de colector hara que flotarn incluso los materiales no
deseados (piritas y rocas) o los sulfuros que deberan flotar en circuitos
siguientes.
ACTIVADOR
Compuesto inorgnico que modifica selectivamente la superficie de las
partculas para permitir que el colector se absorba sobre stas. Ejemplo:
sulfato de cobre, que se utiliza en la activacin de algunos sulfuros, como la
antimonita.
BOMBAS DE LODOS

DEPRESOR
Compuesto inorgnico que modifica la superficie de las partculas
volvindolas hidrfilas o inhibe la absorcin del colector. Ejemplo: sulfato de
zinc, usado en la depresin de esfalerita.
REGULADOR DE pH
Cada sulfuro tiene su propio pH de flotacin, donde puede flotar mejor. Esta
propiedad vara segn el mineral y su procedencia.
Los reguladores de pH tienen la misin de dar a cada pulpa el pH ms
adecuado para una flotacin ptima. La respuesta de muchos minerales
para el proceso de flotacin es a menudo dramticamente afectada por el
pH. Circuitos de flotacin se operan usualmente a un rango de pH de 7,5 a
11,5. La cal se utiliza a menudo para elevar el pH de la pulpa y tambin
reducir la flotacin de la pirita de hierro.
BOMBAS DE LODOS

ESPUMANTE
Son reactivos tenso activos, que modifican la tensin superficial del agua y que
producen una espuma estable. Ejemplo: Aceite de pino. Una espuma consiste
de un gas disperso en un lquido en una relacin tal que la densidad aparente
de la mezcla se aproxima ms a la densidad del gas que a la del lquido.
Los productos ms usados como espumante son: aceite de pino, cido
creslico.
BOMBAS DE LODOS

Tipos de flotacin de espuma
FLOTACIN DIRECTA
La flotacin directa es aquella en la que el mineral valioso sale en la espuma
y la ganga se queda en el non-float.
FLOTACIN INVERSA
En este tipo de flotacin el mineral valioso se queda como non-float y la
ganga es la que flota.
FLOTACIN COLECTIVA
Se dice flotacin colectiva en el caso de que todos los minerales valiosos y
de un solo tipo mineralgico (por ejemplo: sulfuros) salen en la espuma.
FLOTACIN SELECTIVA O DIFERENCIAL
Como su nombre indica la flotacin es selectiva, se flota un solo mineral a la
vez en cada etapa.
BOMBAS DE LODOS

TAMAO DE PARTCULA
El tamao de partcula a la que el mineral se muele depende de la
naturaleza del mineral. La rutina debe ser lo suficientemente fina para
liberar el grano mineral de roca asociada.
Flotacin de la espuma est generalmente limitada a las fracciones de
tamao entre unos 65 y malla 400. Las partculas mayores de 65 mallas
Tyler (210 micras) son difciles para la burbuja de aire la pueda levantar
mientras que las partculas ms pequeas que 400 mallas (37 micras) a
menudo no se adherirn a la burbuja de aire.
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Propiedad hidroflica e hidrofbica de los minerales
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CELDA DE FLOTACIN
PULPA DE MINERAL
PULPA DE
CONCENTRADO DE COBRE
BOMBAS DE LODOS
PULPA DE MATERIAL
ESTRIL
HIDRAULICA BASICA
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CONCENTRADO DE COBRE
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Thickeners
Servicio Clase 3
Up to 180m diameter
Steel or concrete construction
Uses gravity to separate
solids with SG > liquid SG
from liquid
Solids sink to bottom
(underflow)
Liquids rise to top (overflow)

Includes motorized rake to
prevent solids packing
Discharge slurry may have
>80% solids (Cw)
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404
Thickened tailings pump applications

(Service Class 3)
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ESPESAMIENTO Y CLARIFICACION
Objetivo: Espesar los concentrados y recuperar el agua del producto. Por otro el relaves tiene la
misin de: concentrar el relaves llevndolo de 35% cw a 55 cw, y recuperando agua lo ms limpia
posible.
Espesador: Su funcin es concentrar un producto sin importar el remanente. Ej: Espesadores de
relaves en pasta.
Clarificador: Su funcin es sobre el overflow, dejarlo lo ms limpio posible. Generalmente se
colocan antes de los espesadores.
BOMBAS DE LODOS
Thickeners: Terminology
Sedimentation: Processes used to gravitationally separate
solids and liquids of different SGs
Rake or agitator: Arm that stirs the thickened solids to
prevent underflow choking
Clarifier: Light duty thickeners designed for lower solids
content (often used in wastewater applications)
Flocculant: Chemical agent added to slurry to cause solids
to form loose clumps (flocs)
Mudline: Interface between settled solids and clear liquid
Rake lift: Device to lift the rake when it comes into contact
with settled solids
Reduces rake arm drive force, prevents arm drive damage
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Thickeners: Types
Standard
Bridge/beam (central drive)

Traction drive
Cable drive
Column
Caisson
Tray/multilevel
Less floor space

High capacity
Injects slurry directly to bed

Deep cone
Used in some paste applications

May be rakeless
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Flow Circuit
Mineral Processing Filter Feed (Class 2/3)
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409
ESQUEMA DE UNA PLANTA DE SULFUROS
BOMBAS DE LODOS
SRL S
Flotacin - Antamina (10 Bombas)
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5500 HP En Serie
Tailings - Minera Fortuna Silver (06 Bombas)
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5500S
Underflow Clarificadores Pierina (02 Bombas)
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413
5500S
Underflow Clarificadores Cajamarquilla (02 Bombas)
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5500
Alimentacin a Filtro Cajamarquilla (03 Bombas)
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SRL En Serie
Tailings Quiruvilca (03 Bombas)
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416
SRL
Flotacion Cajamarquilla (10 Bombas)
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Ball Mill Discharge

Mines Selbais Quebec
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Materiales
8.1
Bombas Metlicas vs Rubber.
8.2
Materiales Metlicos.
8.3
Materiales No Metlicos.
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Goulds Alloy 1228 - 25% Cr

ASTM A532 Class III Type A
Medium carbon-high
chrome hypo-eutectic
abrasion resistant iron.
Primary M7C3 type carbides
in a hardened martensitic
matrix.
Designed for severe
erosive slurry services.
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420

Higher magnification
shows primary M7C3
carbides supported in
tempered martensitic
matrix.
Extensive secondary
carbides are precipitated
throughout the matrix as
needles or rods of carbide
for best wear resistance.
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Note primary carbides

supported in tempered
martensitic matrix.
Note secondary carbides
precipitated throughout the
matrix in form of rods or
needles.
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422
Goulds Alloy 1269 LC -30% Cr
Lower carbon- higher

chrome hypo-eutectic iron
of reduced carbides in
mixed matrix of
austenite/martensite.
More chrome in matrix
improves erosion and
corrosion resistance in
services that are more
corrosive than abrasive.
BOMBAS DE LODOS
423
Goulds Alloy 1650 HC -35% Cr

Ferritic irons develop with
very high chrome levels,
offering superior erosioncorrosion resistance.
Designed for erosive slurry
services that are also
highly corrosive.
Matrix is ferritic with
spheroidized carbides
distributed uniformly for
superior corrosion and
erosion resistance.
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Goulds 1216 CD-4MCuN

ASTM A890 Grade
CD4MCuN
Duplex stainless consists

of isolated pools of
austenite in a ferrite
matrix.
Typical Brinell hardness of
220-270 HB. Can be age
hardened to 325 HB.
Used in erosive/corrosive
chemical services.
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Material Application Guidelines
Alloy Type
Brinell
Hardness
pH
Application
25% Chrome Iron
550-650
4.5-12
Heavy slurry, 15% hard solids

Mild-Corrosive; Highly Abrasive
Best Abrasion Resistance
450-550
4-12.5

More-Corrosive; Less-Erosive
Better Corrosion Resistance
and Toughness Low Carbon
450-550
2-13

More-Corrosive; Erosive services
Superior Erosion-Corrosion
(1228) Martensitic
ASTM A532 Class III Type A
30% Chrome Iron

(1269) Mix Aust-Mart
No ASTM
35% Chrome Iron

(1650) Ferritic
No ASTM
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Material Application Guidelines
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Application Elastomer Selection

Hardness
Elastomer Type
Durometer
Maximum
Shore A
Resistance to
pH
Temperature
Min.
Max.
Abrasion
Moderate
Chemicals
Hydrocarbons
& Oils
Natural Rubber
40
154 oF
68 oC
4.5
12
G(1)
Natural Rubber (Soft)
36
150 oF
66 oC
4.5
12
G(1)
Natural Rubber (Hard)
50
180 oF
82 oC
4.5
12
G(1)
Neoprene
60
212 oF
100 oC
3.0
12
G(1)
Nitrile (60)
60
220 oF
105 oC
3.5
12
G(1)
Chlorobutyl
50
250 oF
121 oC
1.0
12
Hypalon
55
230 oF
110 oC
<1.0
14
Ethylene Propylene
70
230 oF
110 oC
1.0
12
Viton
70
300 oF
149 oC
<1.0
14
Urethane
81
149 oF
65 oC
3.0
11
E(2)
G(1)
(1) Poor for oxidizing chemicals and strong acids
(2) Fine particles only (150 mesh or less)
BOMBAS DE LODOS
E = Excellent G = Good P = Poor
428

The resilience of urethane and natural rubber of 60 durometer A
hardness over the temperature range of 0 to 250F (-18C to 121C)
are compared
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Seleccin de Equipos
9.1
Criterios de Seleccin.
9.2
Casos, Ejemplos.
Bombas de Alimentacin a Ciclones.
Bomba Flotacin.
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Preguntas, Comentarios, Reclamos?
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Monitoring and Control

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Goulds Pumps (Video)

Desarrollo de la Primera Bomba de Lodos

Propiedades de los fluidos.

Viscosidad , Medicion de la Viscosidad.

Tipos de flujo bifasico en tuberia.

Tip Speed y Desgaste

DO I NEED A SLURRY PUMP?

Just because the service is labeled slurry doesnt always

Qm = 4.4 * 2000 / (0.3 * 1.2328 * 24)

Qm = 4.4 * 2000 / (0.6 * 1.6071 * 24)

Reynold for Slurry Fluids

Viscous tailing Slurry (100% fines < 75 um)

Brookfield Viscosmetro Low Shear

Hrcules Viscosmetro High Shear

Hrcules Viscosmetro High Shear

Viscosidad Non Newtonian fluids

Tipo de flujo en tubera

Tipo de flujo en tubera

Tipo de flujo en tubera

Tipo de flujo en tubera

Tipo de regmenes de velocidad en

Tipos de regmenes de velocidad en

Impeller Tip Speed vs Severidad de Servicio

Calculo basicos en bombas de lodos

Calculo de Velocidad de Sedimentacion

NPSHa : Slurry en base acuosa.

NPSHa : Slurry en base acuosa.

Critical Carrying Velocity

The Mean Velocity of a Slurry in a Given Size

Velocidad de Sedimentacin en tubera Wilson

Velocidad de Sedimentacin en tubera Wilson

Durands and Caves limiting settling Velocity

Durands limiting settling Velocity in Piping

Durands limiting settling Velocity in Piping

Caves limiting settling Velocity in Piping

Caves limiting settling Velocity in Piping

Caves limiting settling Velocity in Piping

WASPs limiting settling Velocity in Piping

WASPs limiting settling Velocity in Piping

Oroskar and Turian Critical Velocity

Wilsons Deposition Velocity in Piping

Slurries with large size

Slurries with mostly

Require higher pipe

Losses mainly due to

Losses due to slurry

Cada de Performance en Bomba de Lodos

Mtodo HI de Correccin en Lodos Non Settling

Mtodo HI de Correccin en Lodos Non Settling