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  • Presentation 5pdf

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    nikhil p p
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    This document summarizes 16 major losses that can impede equipment efficiency and how Overall Equipment Effectiveness (OEE) is calculated. The 16 losses are categorized into 7 major losses that impede equipment efficiency, 5 additional major losses, and 4 losses related to equipment operation rate. OEE is calculated by multiplying Availability, Performance Rate, and Quality Rate. Availability is calculated as total available time minus loss time over total available time. Performance Rate is calculated as standard cycle time multiplied by actual parts produced over operating available time. Quality Rate is calculated as number of okay parts over total parts produced.

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    This document summarizes 16 major losses that can impede equipment efficiency and how Overall Equipment Effectiveness (OEE) is calculated. The 16 losses are categorized into 7 major losses that impede equipment efficiency, 5 additional major losses, and 4 losses related to equipment operation rate. OEE is calculated by multiplying Availability, Performance Rate, and Quality Rate. Availability is calculated as total available time minus loss time over total available time. Performance Rate is calculated as standard cycle time multiplied by actual parts produced over operating available time. Quality Rate is calculated as number of okay parts over total parts produced.

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    © All Rights Reserved
    Descărcați ca PDF, TXT sau citiți online pe Scribd
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    9 vizualizări1 pagină

    Presentation 5pdf

    Încărcat de

    nikhil p p
    This document summarizes 16 major losses that can impede equipment efficiency and how Overall Equipment Effectiveness (OEE) is calculated. The 16 losses are categorized into 7 major losses that impede equipment efficiency, 5 additional major losses, and 4 losses related to equipment operation rate. OEE is calculated by multiplying Availability, Performance Rate, and Quality Rate. Availability is calculated as total available time minus loss time over total available time. Performance Rate is calculated as standard cycle time multiplied by actual parts produced over operating available time. Quality Rate is calculated as number of okay parts over total parts produced.

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    din 1

    11) What are the 16 major losses ?

    A)
    Category
    Losses

    Category

    Losses

    1. Break down loss.

    9. Management losses.

    2. Set up&Adj.loss

    10. Operating motion loss.

    3. Tool change loss.

    11. Line organization losses.

    Seven major
    losses that can 4. Start up loss.
    impede
    equipment 5. Minor stoppage
    efficiency
    & idling loss.

    12. Arrangement losses


    Five major
    losses
    13. Measurement
    that can
    & adjustment losses.
    impede
    equipment 14. Yield loss.
    efficiency

    6. Speed loss.
    7. Defects
    &Rework loss.

    15. Energy loss

    Losses that can


    impede
    8. Shut down loss.
    equipment
    operation rate

    16. Die &Tool loss

    12) How OEE is calculated?


    Tot.Avl.time - Loss time
    A) Availability =
    Tot.Avl.time

    12
    460min - 60min
    Availability

    = 0.87
    460min

    B) Performance Rate

    Standard cycle time * Parts actually produced

    Operating available time


    0.5min/unit*400 - 400 units
    performance Rate

    = 0.5
    400mins

    No of OK parts
    C) Quality Rate

    =
    Total parts produced

    Quality Rate

    400 Units-8units

    = .98

    400 units
    Over all equipment effectiveness = Availability*Performance*Quality
    Over all equipment effectiveness = 0.87 * 0.50* 0.98= 0.426 =42.6%

    TPM-SIPL,CHAKAN

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