Documente Academic
Documente Profesional
Documente Cultură
DOI 10.1007/s00397-008-0345-5
ORIGINAL CONTRIBUTION
Received: 27 June 2008 / Accepted: 24 December 2008 / Published online: 12 February 2009
Springer-Verlag 2009
M. Criado (B)
CENIM (CSIC), Avda. Gregorio del Amo,
no 8, 28040, Madrid, Spain
e-mail: mcriado@cenim.csic.es
A. Palomo A. Fernndez-Jimnez
Instituto Eduardo Torroja (CSIC), Serrano Galvache,
no 4, 28033, Madrid, Spain
A. Palomo
e-mail: Palomo@ietcc.csic.es
A. Fernndez-Jimnez
e-mail: anafj@ietcc.csic.es
P. F. G. Banfill
School of the Built Environment, Heriot-Watt University,
Edinburgh, EH14 4AS, UK
e-mail: P.F.G.Banfill@sbe.hw.ac.uk
Introduction
Portland cement has been the construction material
par excellence for decades for its mechanical strength
and cost effectiveness, not to mention its properties in
general that make it particularly well suited to building.
That notwithstanding, possible alternative materials
are being sought and studies conducted in that regard,
prompted by environmental concerns in connection
with quarrying for raw materials, the enormous energy consumption involved in limestone decarbonation
and raw mix clinkerisation (very high temperatures,
1,500 C, with a nominal energy demand of 1,700 to
1,800 MJ/tonne clinker (Taylor 1997)) and, of course,
the emission of greenhouse gases into the atmosphere
(essentially CO2 and NOx : the manufacture of 1 tonne
of cement generates approximately 1 tonne of CO2 , at
a cost of 25/30e (Madridmasd 2006)). In light of these
problems, the scientific community has undertaken to
seek new processes, technologies and materials to provide the construction industry with alternative binders
like is cement obtained by alkali-activating fly ash.
The alkali activation of fly ash alters the vitreous
structure characteristic of most of the ash components to form compact cementitious skeletons (Palomo
et al. 1999, 2004; Lee and van Deventer 2002). The
outcome of this process, which takes place at pH >
12 and temperatures ranging from ambient to around
200 C, is an essentially alkaline aluminosilicate gel that
exhibits steadily increasing polymerisation with time
(Duxson et al. 2005; Fernndez-Jimnez and Palomo
448
2005; Fernndez-Jimnez et al. 2006). This aluminosilicate exhibits long- and medium-range disorder, making
it amorphous to X-ray diffraction; but at the nanometric level, it is found to have a zeolite-type threedimensional structure (Palomo et al. 2004; Provis et al.
2005). The role of the alkaline element is to compensate
the negative charge resulting from the replacement of
Si4+ for Al3+ in the structural network.
According to the nuclear magnetic resonance data
on this material, silicon atoms occupy different positions in the three-dimensional structure, with a prevalence of Q4 (3Al) and Q4 (2Al) units Fernndez-Jimenez
et al. 2006. Aluminium coordination, in turn, is essentially tetrahedral (Fernndez-Jimnez and Palomo
2005; Fernndez-Jimnez et al. 2006). The product of
these reactions may in fact be considered to be a zeolite precursor (Palomo et al. 1999, 2004).
These materials are able to develop similar or even
greater mechanical strength than Portland cement mortars: compression strength of up to 50 or 60 MPa
just 20 h after mixing (Buchwald and Schulz 2005).
However, sight should not be lost of the enormous
differences between alkali activation of fly ashes and
Portland cement hydration. Such differences, both as
regard reaction mechanisms (Fernndez-Jimnez and
Palomo 2005; Fernndez-Jimnez et al. 2006; Banfill
et al. 1991) and the nature of the reaction products
formed (see Fig. 1), explain the differing behaviours
observed in alkaline cement compared with Portland
cement.
OH
Si
Ca
Ca
Ca
Ca
Ca
Ca
Ca
Ca
Ca
Ca
Ca
Si
O
Si
Si
OH H O
Gel 2
Si/Al 2
D4R y D6R
Si
Ca
Si
OH
Si
Si
Si
O
O
O
Si
O
HO
O
Si
Si
Si
O
HO
OH
Si
O
OH
2-
SiO4
Al
O
HO
Sodium silicate
solution
AlO4
Na+
OH-
Fig. 1 a Schematic representation of a single layer in the crystal structure for a 14 tobermorite (based on Andersen et al. 2004) and
b proposed structure for the zeolite precursor formed during the alkali activation of fly ash (Criado 2007)
449
Table 1 Chemical composition of the raw materials determined as described in Spanish standard UNE 80-230-99
Fly ash
Cement
SiO2
Al2 O3
Fe2 O3
CaO
MgO
SO3
Na2 O
K2 O
TiO2
LOI
IR
Total
53.09
20.03
24.80
6.18
8.01
2.26
2.44
62.50
1.94
0.18
0.23
2.81
0.73
0.27
3.78
0.73
1.07
3.59
2.55
0.32
0.74
100.00
98.28
aims primarily to determine the effect of some commercial admixtures on the rheological properties of alkaliactivated fly-ash pastes and mortars.
Experimental procedure
Materials
Cement
Fly ash
3
2
1
0
0.1
10
100
450
Main characteristic
Composition
Manufacturer
Lig
Mel
Car
Purified lignosulphonate
Melamine-derived synthetic polymers
Modified polycarboxylic ethers
GRACE
BETTOR
SIKA
Results
Flow curve
Speed (r.p.m.)
250
200
200
Effect of admixtures
As the graphs in Fig. 4 clearly show, each type of
admixture affected fly ash differently. Where (latest
generation) admixture Car, for instance, appeared to
be an effective superplasticiser, Lig and Mel (first and
second generation products) did not.
Car
200
Mel
150
150
100
100
100
Lig
50
50
Ref
0
0
3 4
5 6
Time (min.)
Fig. 3 Viscometer test
50
100
Spread (mm)
150
Discussion
Ref
Lig
Mel
Car
60
40
v v
50
v
30
v v
v
451
20
10
50
100
150
200
250
Speed (r.p.m.)
(1)
(a)
Car
Mel
Mel
Lig
Lig
Ref
Ref
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
(b)
Car
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
452
+
-
Electrostatic
repulsion
+
+ Cement
particle +
+
+
+
+ Cement
particle +
Steric
repulsion
Superplasticisers
Fig. 7 Steric repulsion and electrostatic exercised by the superplasticisers admixtures based on polycarboxylates between
cement grains (based on Palacios 2006)
453
(a)
Car
Mel
Mel
Lig
Lig
Cement
Fly ash
Ref
0
Car
plastic viscosity
yield stress
spread
Mel
Lig
no data
decrease
increase
(b)
Car
Cement
Fly ash
Ref
10
15
20
25
454
Conclusions
The chief conclusions to be drawn from the present
study are as follows:
1. The superplasticising effectiveness of commercial
admixtures and their impact on the rheological
properties of alkali-activated fly-ash pastes and
mortars depends on their stability in highly alkaline media. Latest generation admixtures, in which
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