Documente Academic
Documente Profesional
Documente Cultură
Presented by
Laura Okhio-Seaman
Sartorius Corporation
Particle release
Oxidizable substances
Biosafety
Endotoxin
Other Tests
Biological Tests
Viability
Bacterial challenge test
Bioburden studies
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Non-volatile residue
Quantitative and qualitative
extractables analyses in
water and ethanol
Leachables testing
Viability
Viability Test
Evaluation of potential bactericidal effects of the product
solution
Viability verified by direct inoculation into product and
making serial dilutions
Test exposure time should equal or exceed actual process
filtration time
If less than a one-log reduction (LRV) is observed, product
considered non-bactericidal
Greater than one-log reduction indicates product is
bactericidal and alternatives should be considered
Bacterial Challenge
Document
Stand. Cond.
Bacteria/Water Suspension
Process Cond.
Bacteria/Product Suspension
10
Document
12
13
Microscopic investigation
Criteria: single cells, motile cells
0.6-1.0 m
worst-case
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0.3 0.4 m
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46 psi
50 psi
46 50.6 psi
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17
18
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venting valve
venting valve
valves
test filter
capsules
analytical
disc filters
peristaltic pump
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syringe /
sample collection
test solution /
Brevundimonas diminuta
suspension
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22
Is
B. diminuta
VIABLE
NOT VIABLE
Modify process
(adjust temperatures, etc.)
Modify formulation
(adjust pH, remove bactericidal
component or product surrogate)
(Direct Inoculation)
Is
B. diminuta
VIABLE
24
25
(Direct Inoculation)
BCT Method 2
(Process Modification)
Determine & Document viability of B. diminuta
in Product under Process Conditions
Is
B. diminuta
VIABLE
NOT VIABLE
Modify process
(adjust temperatures, etc.)
Modify formulation
(adjust pH, remove bactericidal
component or product surrogate)
(Process Modification)
27
Is
B. diminuta
VIABLE
NOT VIABLE
Modify process
(adjust temperatures, etc.)
Modify formulation
(adjust pH, remove bactericidal
component or product surrogate)
(Formulation Modification)
Is
B. diminuta
VIABLE
NOT VIABLE
Modify process
(adjust temperatures, etc.)
Modify formulation
(adjust pH, remove bactericidal
component or product surrogate)
(Preconditioning)
Is
B. diminuta
VIABLE
NOT VIABLE
Modify process
(adjust temperatures, etc.)
Modify formulation
(adjust pH, remove bactericidal
component or product surrogate)
(Preconditioning)
(Bioburden Isolate)
Is
B. diminuta
VIABLE
NOT VIABLE
Modify process
(adjust temperatures, etc.)
Modify formulation
(adjust pH, remove bactericidal
component or product surrogate)
(Bioburden Isolate)
34
Filter Integrity
35
Non-Destructive Methods
Bacteria-Challenge-Test
(according to ASTM)
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BP TEST
Pressure increase
45.000 PSI
OUTLET TUBING
POWER
CORD
SARTOCHECK 3
45.000 psi
N.I.S.T. TRACEABLE
REFERENCE
GAUGE
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PBPavg/WBPavg
e.g.
e.g.
46
46 psi
psi
x 36 psi/49 psi
PBPmin =
46 psi
x 0.73
PBPmin =
33.79 psi
Test a, b, c
Calculate average, WBPavg
Flush with Product
Test a, b, c
Calculate average, PBPavg
BP TEST
Pressure increase
45.000 PSI
OUTLET TUBING
POWER
CORD
SARTOCHECK 3
GRADUATED
BURETTE
45.000 psi
N.I.S.T. TRACEABLE
REFERENCE
GAUGE
NOTE: B E A K E R A N D I N V E R T E D
BURETTE MAY BE SUBSTITUTED
WITH A N.I.S.T. TRACEABLE MASS
FLOWMETER OR ROTAMETER.
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DFPW
PW/DFWW
WW
e.g.
e.g.
15 ml/min
ml/min x
Guidance
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45
FDA
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FDA
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EC cGMP Guidance,
Revision of Annex 1.
Describes sterilization by
filtration, integrity test
needs, some validation
topics.
Important document to know
for exporting.
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49
PDA
PDA Technical Report #26.
The most thorough and
descriptive document on
the topic of liquid
sterilizing filtration.
This document is a must have,
must read and must
understand as it is used by
QC and regulators
worldwide.
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Conclusion
Regulatory
Requirement
Filter
Validation
Industry
Requirement
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Viability Testing
Bacterial Challenge Testing
Chemical Compatibility
Analysis of Extractables
Product Integrity Testing
Plant and Process Surveys
Systems and Integrity Tester
Validation
Process Related Validation Studies
END
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