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School of Mechanical & Building Sciences, VIT University, Vellore 632014, Tamil Nadu, India
(Received 16 May 2015; accepted 25 June 2015)
This research article investigates the effect of SiO2 ux on Nd:YAG laser welding of 5 mm thick
plates of super-austenitic stainless steel, AISI 904L. Microstructure studies revealed multidirectional grain growth comprising columnar and cellular dendrites along with a prominent, ne
equiaxed dendritic growth at the centerline of the fusion zone. Tensile studies showcased the
fracture at the fusion zone in all the trials. The average tensile strength reported for the ux
assisted laser weldments was found to be 587 MPa which was slightly lower than the parent
metal. The impoverishment of tensile strength could be attributed to the formation of centerline
equiaxed grains. Similarly the impact toughness of the joints was found to be 58 J. The studies
demonstrated the possibility of using a 2 kW Nd:YAG laser welding machine to weld 5 mm thick
plate with the use of SiO2 ux. A detailed study on the structureproperty relationship of ux
assisted Nd:YAG laser weldment was carried out using the combined techniques optical
microscopy, scanning electron microscopy, and energy dispersive x-ray analysis.
I. INTRODUCTION
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K. Devendranath Ramkumar et al.: Studies on the properties of flux assisted Nd:YAG laser welds of AISI 904L
TABLE I. Chemical composition and mechanical properties of base metal, AISI 904L.
Chemical composition (by wt%)
C
Cr
0.017
19.64
Ni
24.82
Mo
4.02
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Fe
Rem.
Cu
1.27
Mechanical property
Other elements
Unit
Value
MPa
MPa
%
J
312
617
62.1
61.0
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K. Devendranath Ramkumar et al.: Studies on the properties of flux assisted Nd:YAG laser welds of AISI 904L
TABLE II. Macrostructure of the beads obtained from SiO2 ux assisted laser welding of AISI 904L.
Laser power: 1900 W
Mode: Keyhole plasma
Dwell time: 8 s
Mean power: 96%
Focus distance: 200 mm
Welding speed: 200 mm/min.
Shielding gas ow rate: 30 lpm
Heat input: 0.57 kJ/mm
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K. Devendranath Ramkumar et al.: Studies on the properties of flux assisted Nd:YAG laser welds of AISI 904L
Unit
Value
W
mm
lm
%
mm/min
...
kJ/mm
...
lpm
...
18801900
200
600
5
96
300
Sinusoidal; continuous wave
0.4536
Argon
30
Commercially pure SiO2
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K. Devendranath Ramkumar et al.: Studies on the properties of flux assisted Nd:YAG laser welds of AISI 904L
FIG. 1. Micrograph of the ux assisted Nd:YAG laser welded AISI 904L at (a) 200 mm/min, (b) 250 mm/min, and (c) 300 mm/min welding
speed.
described by several researchers.10,1216 It is well understood that the porosity in the laser welds shall be
attributed to any of these factors. Also, the study attested
that the complete penetration of 5 mm thick plates could
be achievable using SiO2 ux and also by utilizing low
power (2 kW) continuous wave laser welding process.
B. Interfacial and weld microstructure
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K. Devendranath Ramkumar et al.: Studies on the properties of flux assisted Nd:YAG laser welds of AISI 904L
FIG. 3. (a) Microstructure of ux assisted laser welded AISI 904L. (b) Interface microstructure of ux assisted laser welded AISI 904L. (c) Weld
microstructure of ux assisted laser welded AISI 904L.
FIG. 4. (a) SEM photograph at the weld interface of AISI 904L. (b) SEM showing fusion zone microstructure showing columnar dendrites at the
weld interface and (c) equiaxed grains at the centerline of the weld zone.
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K. Devendranath Ramkumar et al.: Studies on the properties of flux assisted Nd:YAG laser welds of AISI 904L
Hardness measurements were carried out on the crosssectioned coupons across their entire length as well as at
the centerline of the fusion zone. The hardness prole of
the activated ux assisted laser welded AISI 904L is
shown in Figs. 8(a) and 8(b). It is evident from the studies
that there was not much difference in the observed
hardness values of the parent metal and the fusion zone.
The average hardness of the parent metal and the fusion
FIG. 5. SEM/EDAX point analysis at the fusion zone of ux assisted laser weldments of AISI 904L.
J. Mater. Res., Vol. 30, No. 15, Aug 14, 2015
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K. Devendranath Ramkumar et al.: Studies on the properties of flux assisted Nd:YAG laser welds of AISI 904L
FIG. 6. (a) Elemental mapping analysis at the fusion zone adjacent to the interface of AISI 904L. (b) Elemental mapping analysis at the centerline
of the fusion zone of AISI 904L.
FIG. 7. (a) Line mapping analysis at the interface of AISI 904L. (b) Line mapping analysis at the fusion zone of AISI 904L.
2376
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K. Devendranath Ramkumar et al.: Studies on the properties of flux assisted Nd:YAG laser welds of AISI 904L
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K. Devendranath Ramkumar et al.: Studies on the properties of flux assisted Nd:YAG laser welds of AISI 904L
Unit
Value
MPa
MPa
%
...
J
250.12
587
37.3
Weld zone
58
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K. Devendranath Ramkumar et al.: Studies on the properties of flux assisted Nd:YAG laser welds of AISI 904L
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