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HAZOP
concentrates
components
on
deviations
in
causes
flows
and
between
possible
1960 - 2001
1965 - 2001
1970 - 2001
1972 - 1974
1974 - 2001
Safety
Review
Check Lists
Relative
Ranking
PHA
What if
HAZOP
Walk
Through
Inspection
Historical
Lists
ICI Mond
Index
Yes / No
Dow FEI
Preliminary
Hazard
Analysis
Brainstorming
Hazardous Mtls
Hazardous Opns
Hazards
Operability
Analysis
Line by Line
Deviation
Analysis
HAZOP
Leader
Recorder
User(s)
Expert(s)
HAZOP - Procedure
A HAZOP Guideword is combined with a Process
Parameter to Identify
Begin with a detailed flow sheet. Break the flow sheet into a
number of process units. e.g. reactor area might be one,
storage tank another. Select a unit for study
Describe the design intent of the study node. e.g. vessel V1 is designed to store benzene feedstock and provide to
the reactor on demand
Definition
Intention
Process
Parameter
Deviations
Causes
HAZOP - Procedure
Start
Finish
YES
NO
Select a component
NO
Select a flow
Suggest a deviation
using a guide word
Investigate and
document causes
Investigate and
document effects
NO
Record as non-hazardous
deviation, with a
justification
NO
YES
HAZOP Guidewords
No or Not
More
Less
As well as
Part of
Reverse
Other than
Frequency
Pressure
Viscosity
Temperature
Voltage
Level
Information
Time
Mixing
Composition
Addition
pH
Separation
Speed
Reaction
No,
None
More
Less
As
well
as
Part
of
Temperature
Pressure
pH
Viscosity
Flow
Concentration
Reverse Other
than
x
Non-return valve
Hydrocarbon
from storage
Drain
Pump
LC
Automation (level
controller)
LC
PG
PG
Settling tank
Drain
Transfer pumps
(one working, one spare)
To reactor
Drain
NO
Deviation
No flow
Possible Causes
No hydrocarbon available
from storage
Consequences
Loss of feed to reactor.
MORE
More flow
More
pressure
More
temperature
Action Required
1) Ensure good
communication with storage
area
2) Install low level alarm on
settling tank
Covered by 2)
Higher pressure in
transfer line and settling
tank
Item
Study node
Process
parameters
Deviations
(guide
words)
Possible causes
Possible
consequences
Action required
1. 1A
1. Cooling
1. Flow
1. No
1. Loss of cooling,
coils
closed
2. Plugged cooling coils
3. Cooling water
service failure
4. Controller fails and
closes valve
2.
3.
4.
5.
possible
runaway
dodododo-
closing valve
1. 1B
1. High
open
2. Controller fails and
opens valve
1. 1C
1. Low
1. Partially
plugged
cooling line
2. Partial water
source failure
3. Control valve
fails to
respond
1. Reactor cools,
reactant conc.
builds, possible
runaway on
heating
2.
do 1. Diminished
cooling, possible
runaway
2.
do3.
do-
maintenance procedure
Install cooling water
flow meter and low flow
alarm. Install high
temperature alarm to
alert operator
3. Check and monitor
reliability of water
service
4. Place controller on
critical instrumentation
list
5. See 1A.1
1. Instruct operators and
update procedures
2. See 1A-4
1. See 1A.2
2. See 1A.2
3. Place valve on critical
instrumentation list
1D
As well
as
1. Contamination of water
supply
1E
Part of
1.
1F
Reverse
1G
Other
than,
1.
Low
1K
Tempera
ture
1L
2A
2B
Stirre
r
Agitatio
n
1. None
1. Loss of cooling,
possible runaway
2. do-
1. See1A.2
2. Install check calve
1
Low water supply
temperature
1. None; controller
handles
1. None
High
1. Cooling system
capacity limited
temp. increases
No
1. No mixing,
possible
accumulation of
unreacted materials
2. Monomer feed
continues, possible
accumulation of
unreacted materials
More
1. None
Covered under 1C
Sheet
Project number:
Date:
P&ID number:
Chairman:
Line number:
Study team:
Guide
word
Deviation
Cause
Conseque
nces
of
Safeguards
Action
Num
ber
By
Details
Reply
accepted
Project no:
Action no:
P&ID no:
Date:
Tape ref:
Action no:
Description:
Reply:
Signed:
Issued
Return completed form to:
Date:
Returned
Complete
HAZOP Advantages
HAZOP Weakness
HAZOP Weakness
HAZOP Purpose