DRAGON OIL (TURKMENISTAN) LTD.

FUEL GAS CONDITIONING SKID FOR 1250 KVA

GAS GENERATOR PROJECT

Document Number:

SPG Prj. No.

C16-2955

Mechanical Data Sheet

for Fuel Gas Scrubber 28-V-001

Doc. Title
Area
L028

Disc.
ME

Doc. Class.
DAT

Country
01

Cluster
00122

Serial
001

Sh.
00

Page 1 of 8

Rev.A1

MECHANICAL DATA SHEET FOR

FUEL GAS SCRUBBER
28-V-001
L028-ME-DAT-01-D0001-001-00

A1
Rev.

06.10.16
Date

MS
Prepared

RT
OE
Checked
Approved
Revision Box

Issued for Approval

Purpose

DRAGON OIL (TURKMENISTAN) LTD.

FUEL GAS CONDITIONING SKID FOR 1250 KVA
GAS GENERATOR PROJECT
SPG Prj. No.
C16-2955

Mechanical Data Sheet

for Fuel Gas Scrubber 28-V-001

Doc. Title
Area
L028

Document Number:

Disc.
ME

Doc. Class.
DAT

Country
01

Cluster
00122

Serial
001

Sh.
00

Page 2 of 8

REVISION RECORD
Page

A1

Revision
A2 A3 A4

A5

Page

A1

A2

Revision
A3 A4

A5

Rev.A1

DRAGON OIL (TURKMENISTAN) LTD.

FUEL GAS CONDITIONING SKID FOR 1250 KVA
GAS GENERATOR PROJECT

Document Number:

SPG Prj. No.

C16-2955

Mechanical Data Sheet

for Fuel Gas Scrubber 28-V-001

Doc. Title
Area
L028

Disc.
ME

Doc. Class.
DAT

REV
Vessel Type: Vertical, Cylindrical
Shell Diameter:
ID
Shell Length:
Shell / Head Thickness:
Head Type:
Type of Support:
Design Code :
Fluid /Density
Volume:
Design Pressure
Design Temp.
Operating Pressure ( min/max)
Operating Temp.
( min/max)
Min. Design Metal Temperature:
Test Pressure:
Corr. Allow. Shell & Heads / Internals
Insulation Type/Thickness
Sour Service
Wind Code / Wind Velocity
Earthquake Code / Zone
Weight:
Shipping/Empty:
Test:
FABRICATION & INSPECTION REQUIREMENTS
Radiography / Joint Efficiency
Post Weld Heat Treatment
Stress Relieving
Impact Testing
Other Non-Destructive Testing
Surface Preparation and Painting
MATERIAL SPECIFICATION
Shell & Heads
Nozzles pipes (plate fabricated 24 )
Nozzle pipes (Seamless)
Forged( Nozzles & Flanges)
Reinforcing Pads
Legs
External Studs Bolts/Nuts
Internal Bolts/Nuts
Gaskets
Parts Welded On Pressure Parts (Int / Ext)
Removable Internals including Demister
Packing & Trays
Material Certification

*) Vendor to check and confirm

Country
01

Cluster
00122

Serial
001

Sh.
00

Page 3 of 8

Rev.A1

DESIGN DATA
Quantity: 1 pcs
800 mm
2500 mm T/T
12/12 mm (min)
NOTE 2
Elliptical 2:1
Legs
ASME VIII Div.1 / U Stamp Requiered
3
0
FUEL GAS / 3.19 kg/m (3 barg @ 2 C)
3
1.39 m
17 barg
NOTE 16
0
-29/85 C
3 / 15 barg
0
2 / 32 C
0
-29 C@ 17 barg
As per ASME Code
3 mm/NA
Yes
NOTE 22
NA
144Km/h (40 m/s)
Loading G , g=0.4
1700 Kg *)
3100 Kg *)
100%/ 1.0
AS PER CODE
AS PER CODE
AS PER CODE
AS PER CODE
NOTE 17
SA 516Gr.70
SA 516Gr.70
SA 106Gr.B
SA 105
SA 516Gr.70
A36
SA193 Gr. B7/ SA 194 Gr 2H
316L Stainless Steel
Spiral Wound, 304 SS, Graphite filler, non asbestos
SA 516Gr.70
316L Stainless Steel
NA
As per EN 10204

Type 3.1 for all pressure retaining parts and

all elements welded on pressure parts.

Type 2.2 for remaining parts

DRAGON OIL (TURKMENISTAN) LTD.

FUEL GAS CONDITIONING SKID FOR 1250 KVA
GAS GENERATOR PROJECT
SPG Prj. No.
C16-2955

Mechanical Data Sheet

for Fuel Gas Scrubber 28-V-001

Doc. Title
Document Number:

Area
L028

Disc.
ME

Doc. Class.
DAT

Country
01

Cluster
00122

Serial
001

Sh.
00

Page 4 of 8

Rev.A1

INTERNALS & ACCESSORIES

FURNISHED AND INSTALLED BY FABRICATOR
REV.

DESCRIPTION

X
X

X
X

X
X
X

Demister
Demister Support
Stingers
Inlet/Outlet Distributor
Inlet Deflector
Insulation Rings
L & P. Clips - Pads
Pipe Guide Pads
Lifting Lugs
Tie Down Straps
Nameplate

NOZZLE NO/
ADDITIONAL INFO

REV.

DESCRIPTION

X
X
X
N1
X

X
X
X

Primer
Top Coat
Davits (Manway)
Ladder Rungs Internal
Weir
Vortex Breaker
Tray Support (Rings
Bar)
Grounding Lugs (2)
Insulation
Legs

As Per ASME
Code

Internal Surface
Coating
X
Ext. Surface
Preparation
FURNISH
INSTALL.
Fab.
Other Fab.
Other
X
X
X
X
X

Insulation
Name Plate
Demister & Grid
Ladder & Platforms c/w cage
Packing Support
Packing Holddown
Packing Distributor
Packing

NOZZLE NO/
ADDITIONAL INFO

M1

N5

DRAGON OIL (TURKMENISTAN) LTD.

FUEL GAS CONDITIONING SKID FOR 1250 KVA
GAS GENERATOR PROJECT
SPG Prj. No.
C16-2955

Mechanical Data Sheet

for Fuel Gas Scrubber 28-V-001

Doc. Title
Document Number:

Area
L028

Disc.
ME

Doc. Class.
DAT

Country
01

Cluster
00122

Serial
001

Sh.
00

Page 5 of 8

Rev.A1

PROCESS NOTES

Rev
1.

Steam out: NO

2.
3.

Turndown flow rate is considered as 30% of Normal operating Flow rate.

The fuel gas scrubber 28-V-001 shall be provided with demister, for efficient liquid-gas separation and also
anti-vortex device in order to avoid gas flowing in bottom liquid stream.
Wire mesh efficiency: 99.9% removal of all liquid droplets greater than 5 microns entrained along with
vapour. Mesh material is stainless steel.
Maximum allowable pressure drop (inlet nozzle + drum inlet device) is about 10 kPa.
Pressure drop to be minimised by Manufacturer design.

4.
5.

28-V-001 FEEDSTOCK CHARACTERISTICS:

GAS

LIQUID

REV.

Maximum Case
3/15
2/32
1000
2.79
17.93
0.0105
0.9876
100
1024
18.02
76.05
1.645

Operating Pressure (barg)

0
Operating Temperature ( C)
Design Flow rate (kg/hr)
3
Density (kg/m )
Molecular weight
Viscosity(cP)
Compressibility
Design Flow rate (kg/hr)
3
Density (kg/m )
Molecular weight
Surface tension (dyne/cm)
Viscosity(cP)

NOZZLES SCHEDULE
MARK

SERVICE

N1
N2
N3
K1
K2A/B
K3
N4
N5
K4
K5
K6A/B
N6
M1

Vapour Inlet
Vapour Outlet
Vent
Level transmitter
Bridle
TI-101
Liquid outlet
Drain
PI-401
Pressure transmitter
PDIT
PSV-101
Manway

No

SIZE

PROJECTION

1
1
1
1
2
2
1
1
1
1
2
1
1

4
4
2
2
2
2
2
2
2
2
2
2
-

600
600
600
600
600/500
600
600
400
600
600
600
-

RAT.

150#
150#
150#
300#
300#
300#
150#
150#
300#
300#
300#
300#
150#

FACING

Remarks

WNRF
WNRF
WNRF
WNRF
WNRF
WNRF
WNRF
WNRF
WNRF
WNRF
WNRF
WNRF
WNRF

With Deflector

LSH-101
LG-101, LZT-102

With Cover & Davit

DRAGON OIL (TURKMENISTAN) LTD.

FUEL GAS CONDITIONING SKID FOR 1250 KVA
GAS GENERATOR PROJECT

Document Number:

Rev

REV

SPG Prj. No.

C16-2955

Mechanical Data Sheet

for Fuel Gas Scrubber 28-V-001

Doc. Title
Area
L028

Disc.
ME

Doc. Class.
DAT

Country
01

Cluster
00122

Serial
001

Sh.
00

Page 6 of 8

Rev.A1

REFERENCE SPECIFICATION AND STANDARDS ( The latest revision)

GENERAL SPECIFICATION FOR PAINTING & COATING
STDS-MC-STD-1-0002-03-00
GENERAL SPECIFICATION FOR PAINTING
CPSF-EQ-SPE-1-0594-11-00_A2
SPECIFICATION FOR HOT & COLD INSULATION
GTP1-EQ-SPE-1-0176-21_1
STANDARD SPECIFICATION FOR
STDS-EL-SPE-1-0001-07-00
ELECTRICAL REQUIREMENTS FOR PACKAGE EQUIPMENT

GENERAL NOTES
1)
All dimensions are in millimetres, unless otherwise specified.
2)
All thickness specified in this datasheet are minimum after forming & machining. The manufacturer shall
verify and is responsible for detail design.
3)
Nozzles elevations shown in sketch are informative only.
4)
Final nozzles elevations and orientation will be confirmed later by SPG.
5)
Manufacturer shall confirm the legs location and sizes.
6)
All flanges boltholes shall straddle the normal vessel centrelines.
7)
Nozzles projection are referred from vessel centre line or head TL to flange gasket face.
8)
Flange dimensions and facing shall be as per ASME B16.5 up to NPS 24 and ASME B16.47 series B
for flange sizes NPS 26 and above.
9)
Surface finish of flange gasket shall be serrated spiral finish with roughness 3.2 to 6.3 m (125 to 250 in.)
10) Manway shall be provided with blind flange, handle, bolts, nuts gasket and davit.
11) All nozzles shall be set-in type. The inner edges shall have inside corner rounded with a min.3mm radius.
12) All nozzles of size 2 (made from pipe) shall have 2 stiffeners placed at 90.
13) Vessel internal surface shall be dried after hydrotesting.
14) During hydrostatic test primary membrane stress shall not exceed 90% of the material yield stress.
15) Vendor shall furnish maximum allowable nozzles loads.
16) MAWP shall be limited by shell or heads.
17) All insulated and non-insulated external surfaces and internal surfaces shall be prepared and protected by
primer coat and top coat acc. to Painting Specification CPSF-EQ-SPE-1-0594-11-00_A2 and STDS-MC-STD-10002-03-00.
All machined surfaces such as flange facing, bolts and nuts shall be protected against corrosion by coating with
heavy rust preventive grease.
18) Thickness, weights and loads are for estimation purpose only. Data will be checked and confirmed by the
vessel Manufacturer.
Manufacturer
hasattachments
to confirm mechanical
design,
weight and
19)
All welded
to the vessel
to be supplied
by loads.
the vessel manufacturer.
20) 2 (two) grounding lugs type shall be located on two opposite legs
21) Design life of 25 years.
22) Vendor shall provide electrical heat tracing for Liquid portion of the vessel.
Insulation /Winterization for entire vessel is also in the Vendor scope.

DRAGON OIL (TURKMENISTAN) LTD.

FUEL GAS CONDITIONING SKID FOR 1250 KVA
GAS GENERATOR PROJECT

Document Number:

SPG Prj. No.

C16-2955

Mechanical Data Sheet

for Fuel Gas Scrubber 28-V-001

Doc. Title
Area
L028

Disc.
ME

Doc. Class.
DAT

Country
01

Cluster
00122

Serial
001

Sh.
00

Page 7 of 8

Rev.A1

DRAGON OIL (TURKMENISTAN) LTD.

FUEL GAS CONDITIONING SKID FOR 1250 KVA
GAS GENERATOR PROJECT

Document Number:

SPG Prj. No.

C16-2955

Mechanical Data Sheet

for Fuel Gas Scrubber 28-V-001

Doc. Title
Area
L028

Disc.
ME

Doc. Class.
DAT

Country
01

Cluster
00122

Serial
001

Sh.
00

Page 8 of 8

Rev.A1