611520-Y-BC-D Rev 009 - B+V Manual CL 150-1000

Blohm + Voss Pipe Handling Equipment
CL 150-1000 Center Latch Elevator,

Manual Operated
Technical Documentation
Manual PN 611520-Y-BC-D Rev 009 May 2012
Original Instructions
Blohm + Voss Oil Tools
GENERAL INFORMATION
Warnings and Note
WARNING: A warning
indicates a definite risk of
equipment damage or danger to
personnel.
Failure to observe
and follow proper procedures

could result in serious or fatal
injury to personnel, significant
property loss, or significant
equipment damage.
NOTE: A note indicates

that additional information is
provided about the current
topics.
WARNING: This technical
documentation contains
instructions on safety,
installation, operation and
Blohm +
Voss Oil Tools tool . It must
maintenance for the
be studied before working with

the tool.
Intended use of this

manual
This manual is intended
for use by field service,
engineering, installation,
operation, and repair
personnel. Every effort has
been made to ensure the
accuracy of the information
contained herein. Blohm
+ Voss Oil Tools, will not
be held liable for errors
in this material, or for
consequences arising from
misuse of this material.
Anyone using service
procedures or tools, whether
or not recommended by
Blohm + Voss Oil Tools, must
be thoroughly satisfied that
neither personal safety nor
equipment safety will be
jeopardized.
Improper / Unsafe Use

The tool must only be used
for the designated purpose.
When using the tool, the
rated load must never be
exceeded.
Intellectual property
CE Marking
All rights retained. No part

of this document may be
reproduced in any form
(print, photocopy, microfilm
or any other procedure)
or be processed using an
electronic system without
written approval of Blohm +
Voss Oil Tools.
All information contained
in this manual is based
upon the latest product
information available at any
time of printing.
Dependent on ongoing
technical improvements
(ISO 9001) Blohm + Voss
Oil Tools reserves the
right to change the design
and specifications without
announcement.
The values specified in
this manual represent the
nominal values of a unit
produced in series. Slight
deviations in the case of
the individual devices are
possible.
The tool complies with the

Machinery Directive
98/37/EC and 2006/42/EC
NOTE: In the event of

problems that cannot be
solved with the aid of this
manual, please contact
one of the addresses listed
below.
Manufacturer & Agents World wide

Hermann-Blohm-Strae 2
20457 Hamburg
Germany
Blohm + Voss Oil Tools, LLC

7670 Woodway, Suite 266
Houston,
Texas 77063
United States of America
Premier Sea & Land Pte. Ltd.

1, Scotts Road
#19-12 Shaw Centre
Singapore 228208
Republic of Singapore
Phone: +49 40/3119-1826/1162

Fax: +49 40/3119-8194
oiltools@blohmvoss.com
www.blohmvoss-oiltools.com
Phone: +1-713-952 0266

Fax: +1-713-952 2807
bvot@blohmvoss.com
www.blohmvoss-oiltools.com
Phone: +65-6734-7177
Fax: +65-6734-9115
enquiries@mtqpremier.com.sg
For machines containing

any hydraulic or pneumatic
powered parts, the Directive
94/9/EC Equipment
and protective systems
in potentially explosive
atmospheres applies.
The marking is as follows:
CE Ex II 2G T5 (hydraulic
tools) or CE Ex II 2G T6
(pneumatic tools).
Limited Warranty
The warranty provided will
be void if the tool is either:
1. Repaired or serviced by
a service facility which
was not authorised by
Blohm + Voss Oil Tools.
2. Replacement parts not
manufactured by Blohm
+ Voss Oil Tools are
used.
3. Modifications were made
to the tool which were
not approved by Blohm
+ Voss Oil Tools.
General safety issues
Safe handling
WARNING: One should avoid

creating ignition sources, like
heat, as a result of the use of
WARNING: It is not allowed to
the tool with other tools or

equipment.
WARNING Handles/grip points

are marked by green paint.
During operations these grips
WARNING
The lifting of vertical pipes is to
"non-OEM" parts which are not

approved by B+V. It will void
are the only places the tool
and must be monitored.
can be handled safely. In all
picking up of horizontal
any warranty and may effect the
use any components which are

of "non-B+V" origine, or use
be performed carefully
The
correct functioning of the tool
NON-green marked places there

is a risk for injury. Automatic/
or tilted pipes is dangerous and
WARNING: Do not use the

tool for any other purpose than
and it's safety features.
remote operated tools may not
the manufacturer.
given in this document within it`s

specification.
not permitted by
have any green painted grip-
WARNING: The company
points. In this case it is not
operating the tool is responsible
allowed to touch the tool while
WARNING
If the operator considers to use
WARNING: Failure to conduct
for evaluating safe and proper
operating.
the elevator for other
routine maintenance could result
use of the tool in a hazard
operations than the intended use
in equipment damage or injury to
analysis.
(for example handling

of horizontal pipes), it is
personnel.
WARNING: The operating
mandatory to make
WARNING: Wear personal
company is obligated to issue
an additional risk analysis.
protection equipment while
working instructions for safe
working with the equipment.
use and supervise observance of

these working instructions.
WARNING: If any safety

elements (like safety ropes,
safety sheets, plates or
washers) were disassembled due
to maintenance work, do NOT
re- use them. Always replace
them with new safety elements.
WARNING: Every Employee,

which operates, services,
Safe gripping points
inspects or otherwise involved
Safety issues elevator
with the use of the tool in other
WARNING: Do never unlatch/
areas has to ensure, that these

actions are done by trained and
open the tool while a pipe is

suspended in the tool; the pipe
by an
WARNING: All warning plates,

authorized personnel,
will be lost!
signs and labels attached to
and should complete regular
the equipment must be observed.
courses of training, to ensure
The warning plates, signs and
WARNING: While using the

elevator, always make sure
proper use as well as safe
the door is completely closed
labels must be present on the
operation, correct maintainance
tool.
Do not remove the labels.

If they are missing, replacing is
mandatory.
and inspection.
with the latch/latch lock
WARNING: If necessary,
a reasonable, additional
installed.
WARNING: Any modification to
supervisor should be appointed
the tool carried out without the
during operation.
WARNING: Pay special

Attention to the verification pin
(if applicable), latch and latch
lock for any signs of wear,
bending or damage at any time. in
case parts are damaged or bent,
replace immediatelly by new,
original parts.
Blohm + Voss Oil

Tools will void any warranty.
the verification pin properly
approval of
WARNING: Stay away from the

tool during operation. In case
WARNING: Using the tool with
it is remote operated it may make
damaged or worn parts can
movements without warning.
create serious incidents.
fully engaged and if applicable
Warning sign PN 671638

General warning

Pay attention: Apply grease at least
once a day.

Danger: Do not touch.
Warning sign PN 671640-1

Pay attention: Do not place your
hands between moving parts.

Pay attention: Risk of crushing.
EC-DECLARATION OF CONFORMITY
We,


Hermann-Blohm-Strasse 2
20457 Hamburg
Phone:+49(0)40 3119-1139
Fax:+49(0)40 3119-3305
declare that the product
CL 150-1000 Center Latch Elevator, manuell operated

which is the subject of this declaration, is in conformity with the following standard(s) or normative documents

2006/42/EC:
DIN EN ISO 12100 :
DIN EN ISO 14121-1:
Directive 94/9/EC:
DIN EN 13463-1:2009-07:

Machinery Directive from 31 December 2009.

Safety of machinery, part 1 and 2
Safety of machinery, Risk assessment
Devices and protection systems for intended use in explosive areas
Non-electrical equipment for use in potentially explosive atmospheres
ISO 13535:2002/API 8C PSL 1: Petroleum and natural gas industries-Drilling and production equipment-Hoisting
equipment
Marking:

II 2G T6
TABLE OF CONTENTS
TABLE OF CONTENTS
DESCRIPTION
COMMISSIONING
GENERAL INFORMATION
Warnings and Note

Intended use of this manual
Intellectual property
Manufacturer & Agents World wide
CE Marking
Limited Warranty
General safety issues
Safe handling
Safety issues elevator
2
2
2
2
2
2
2
3
3
3
EC-DECLARATION OF CONFORMITY
TABLE OF CONTENTS
1. DESCRIPTION
INSTALLATION
OPERATION
General8
Intend of use
8
Main assembly
8
Assembly CL Elevator
8
9
Identification9
Technical Data
9
Elevator Dimensions
10
Wear Bushing (optional)
11
Intend of Use:
11
Function:11
MAINTENANCE &
INSPECTION
SIZE COMPONENTS
2. COMMISSIONING
14
Commissioning CL Center Latch Elevator

Scope of supply
Check and Lubrication
Function Test
14
14
14
14
3. INSTALLATION
16
Lifting and transport

Installation
Installation Checklist
16
16
17
4. OPERATIONS
20
Operational Safety issues

Safety
Operation Running in / Tripping
Operation Running out / Tripping
20
20
20
20
5. MAINTENANCE AND INSPECTION
22
DRAWINGS
General22
Dropped object Guidelines
22
Lubrication23
Locking of screws
23
Grease quality
23
Minimum ear dimensions
24
Tool Joint Wear Data Drill Pipe

25
Inspection categories acc. to API RP 8B
26
Frequency26
Periodic inspection
26
Non-periodic inspection
26
Inspection
26
Critical Load Inspection
27
Dismantling Inspection
27
Inspection check lists
28
Check Category I (Ongoing observation)

29
Check List Category II (Daily)
29
Check List Category III (every 6 months)
30
Check List Category IV (every year)
30
Wear data criteria
31
Critical Areas
32
Handling, storage and transport
33
Storage33
Short term storage after use and less then 3 months 33
Long term storage over 3 months
33
Preserve the tool: Grease all blank surfaces with grease:
Cylinders33
Handling
33
Transport33
Trouble shooting
34
6. SIZE COMPONENTS
36
Bore Codes
36
DP-Size 18
36
For Drill Collar with Zip Groove
36
For Drill Collar without Zip Groove
37
Tubing37
7. DRAWINGS AND SPARE PARTS
40
CL 150 Center Latch Elevator PN 611520-Y

Parts list 611520-Y
Parts list 612540-Y
Parts list 613540-Y
CL 500 Center Latch Elevator PN 615000-Y-BC
Parts list 615000-Y-BC
Wear Bushing
Parts list 613543-BC
Spare parts
Parts list 611520-RSP
Parts list 617500-Y-BC-RSP
40
41
42
43
44
45
46
47
48
49
50
51
52
52
53
53
53
54
54
55
56
DESCRIPTION
DESCRIPTION
1. DESCRIPTION
General
DESCRIPTION
The Blohm + Voss CL Elevator is designed with strength and safety factors in accordance with API Section 8C PSL 1 Regulations and will be used for handling long, heavy strings drill pipe.
This manual is applicable for manually operated elevator type CL 150 - CL 1000. CL-Elevators have a fixed diameter (bore
code) machined into the elevator body.
Intend of use
The elevator is designed to be installed into Elevator links and handle vertical pipes.
WARNING
The lifting of vertical pipes is to be performed carefully and must be monitored. The picking up of horizontal or tilted pipes is dangerous and
not permitted by the manufacturer.
WARNING
If the operator considers to use the elevator for other operations than the intended use (for example handling of horizontal pipes), it is
mandatory to make an additional risk analysis.
Main assembly
Assembly CL Elevator
The Elevator consist of the following main assemblies:
1. Elevator body
2. Elevator door
3. Latch
4. Latch lock
5. Wear bushing (optional-not shown-see page 11)
The CL Elevator must only be used for the designated

purpose.
When using the CL Elevator, the specificated load must never
be exceeded (depending on the rating).
Identification
The identification area clearly identifies the Elevator area
(manufacturer, type, material, part number, serial number,
date of manufacture). It is important to keep this information
ready for the purpose of servicing and repair work.
Technical Data
CL 150
CL 250
CL 350
250 sh tons
612540-Y-BC
375 sh tons
242 kg
3.1/2-5.1/2
2.1/4-2.3/4
250t-500t
350 sh tons
613540-Y-BC
525 sh tons
318 kg
3.1/2-6.5/8
2.1/4-3.1/2
250t-500t
Temperature working
range ambient
Load Capacity
Part number
API test load
Weight
Size O.D.
Links
150 sh tons
611520-Y-BC
225 sh tons
130 kg
4-5.1/2
1.3/4-2.3/4
150t-350t
* If not otherwise stated in the databook.
CL 500
- 20 C to + 60 C*
- 4 F to 140 F*
500 sh tons
615000-Y-BC
750 sh tons
597 kg
4-6.5/8
3.1/2-4.3/4
500t-750t
CL 750
CL 1000
750 sh tons
617500-Y-BC
1125 sh tons
1.835 kg
2.3/8-8.3/4
3.1/2-4.3/4
750t
1000 sh tons
611000-Y-BC
1500 sh tons
2500 kg
2.3/8-8.3/4
5.1/2
1000t
DESCRIPTION
Elevator Dimensions
CL 350
CL 500
CL 750
CL 1000
749
800
1022
1348
1349
Width [mm]
602
684
704
1042
1317
1317
Height [mm]
280
333
360
485
594
668
CL 250
674
DESCRIPTION
CL 150
Length [mm]
10
DESCRIPTION
Wear Bushing (optional)

Intend of Use:
B+V Wear Bushing for CL-Bore Code Elevators are designed for reducing the Wear of the Elevator and only
designed for being used with B+V CL Bore Code Elevators.
Function:
The B+V Wear Bushing for Bore Code Elevators have to be choosen according to the size of the Elevator and the bore code
according to the list below.
Before assembling the B+V Wear Bushing to the Elevator check if it is the right one. The P/N on the B+V Wear Bushing has to
be checked with the P/N in this manual.
Assembling the B+V Wear Bushing, you have to make sure that all parts have to be assembled in the correct order and the
screws have to be tightened properly.
Item 1:
Elevator Body machined for Wear Bushing
P/N XXXXXX-Y-BC-WB
for example:
CL 350 613540-Y-109 (Elevator with Bore Code 109)
CL 350 with Wear Bushing 613540-Y-109-WB
(Elevator with Bore Code 109 and Wear Bushing Assembly)
Bore code
Pipe Size
WB outside dia.
B
Wear bushing
BC 103
2.7/8
BC 104
BC 105
BC 109
4.1/2-5
BC 111
5.1/2
BC 113
Item 2:
Wear Bushing Assembly
3.1/2
BC 114
BC 115
613543-105
199
613543-109
613543-111
6.5/8
219
5.7/8
205
613543-113
613543-114
613543-115
other sizes on request
11
DESCRIPTION
12
COMMISIONING
COMMISSIONING
COMMISSIONING
13
2. COMMISSIONING
Commissioning CL Center Latch Elevator
Blohm + Voss strongly recommends to accomplish the Elevator commissioning with the
Blohm + Voss Commissioning.
Read manual before first use !
OK
COMMISSIONING
OK
o
o
Check crew is aware of all danger regarding handling the B + V tool.

Go through manual with crew.
Prior to use of the Blohm + Voss Elevator following checks must be carried out :
Scope of supply
OK
Cross check all delivered parts.
Check and Lubrication

OK
OK
OK
o
o
o
Check elevator is in closed position.

Apply grease to all greasing points until grease is visibly coming out of
the bores.
Check if elevator is installed as outlined in manual.
Function Test
OK
OK
OK
OK
14
o
o
o
o
Check elevator opens.

Check all safety / lock wire is present.
Check elevator closes.
Pick up a pipe.
INSTALLATION
INSTALLATION
15
3. INSTALLATION
Lifting and transport
WARNING: Lift the CL Elevator on the lifting ears only.
WARNING: Wear your personal protection equipment at all times.
Installation
1. Remove the link block bolts, and allow the link block
assembly to swing open.
2. Place the links in the now open elevator ears, and secure
the link block by replacing the removed bolts and safety
springs.
3. Close and secure the link blocks.
1. Links
2. Elevator ears
INSTALLATION
16
Installation Checklist
OK
Close elevator.
OK
Open elevator.
OK
Check loose service tools are removed from the elevator.
INSTALLATION
Basically the elevator has to be installed as shown in the manual.
17
INSTALLATION
18
OPERATIONS
OPERATIONS
19
4. OPERATIONS
Operational Safety issues
WARNING: Never open the elevator when the pipe load is still suspended by the elevator.
WARNING: Observe the elevator continuously while closing to check if the elevator is properly closed.
WARNING: All warning plates, signs and labels attached to the equipment must be observed.
WARNING: Do never unlatch/open the elevator while a pipe is suspended in the elevator; the pipe will be
lost!
WARNING: Using the elevator with damaged or worn parts can create serious incidents.
WARNING: The picking up of horizontal or tilted pipes is dangerous. This use is not permitted. Due to the
danger it should not be performed by operating personnel. The lifting of vertical pipes is to be performed
carefully and must be monitored.
WARNING: Any modification to the elevator carried out without the approval of Blohm + Voss will void
any warranty.
Safety

It is recommended to have the CL Elevator operated by the driller.

The driller (and or the floor man) must coordinate operation of the elevator and slips/spider
so one tool is engaged around the tubular before the other is disengaged. Thus, one or both
tools continuously suspend the tubular during all stages of pipe handling operations.
OPERATIONS
Operation Running in / Tripping

1.
2.
3.
4.
5.
The CL elevator is lowered around the tooljoint and elevator is closed.

A signal is given to the driller when the CL elevator is closed.
The pipe is made up.
The driller lifts the CL elevator in order to pick up the load.
The slips/spider is commanded to open, simultaneously, the driller picks up the elevator
while the driller raises the spider/slips.
6. The driller lowers the string into the hole.
7. The driller sets the spider/slips.
8. Open the CL elevator and pick up a new section of pipe.
Operation Running out / Tripping

1.
2.
3.
4.
5.
6.
7.
8.
9.
20
The CL elevator is lowered around the tooljoint and the elevator is closed.
Raise the spider/slips.
Pull out the string.
Close the spider/slips.
Release the stringweight from the CL Elevator by lowering it slightly.
Now run out the stand or joint.
When the pipe is running out, pick up the stand and set it back.
Open the CL Elevator and guide pipe out.
Lower CL Elevator and pick up the string at rigfloor.
MAINTENANCE
& INSPECTION
MAINTENANCE
& INSPECTION
21
5. MAINTENANCE AND INSPECTION

General
If cracks, excessive wear etc. is recognised, contact Blohm + Voss Oil Tools or an
authorised service company.
Weldings of the castings should be done only by Blohm + Voss Oil Tools or an
authorised service company in according to Blohm+Voss welding procedure.
A regular preventative maintenance program should be established for all
elevator. These written maintenance procedures should be given to the crew or
maintenance personnel.
Dropped object Guidelines

After each inspection and maintenance use only new safety elements (for e.g.
wires, lock washers etc.).
recommendation to the safe use and maintenance of safety elements are find
on the following sources:
www.dropsonline.org

StatoilHydro: Handbook Reliable Securing, GL0257

MAINTENANCE
& INSPECTION
22
After each inspection and maintenance make sure no loose parts are left on
the device.
Any modification to the tool carried out without the approval of Blohm + Voss
Oil Tools will void any warranty.
It is not allowed to use any components which are of non-B+V origine, or
use non-OEM parts which are not approved by B+V. It will void any warranty
and may effect the correct functioning of the tool and its safety features.
Using tool with damaged or worn parts can create serious incidents.
Do not use the tool for any other purpose than given in the documentation
within its specification.
Failure to conduct routine maintenance could result in equipment damage or
jury to personnel.
Lubrication
The elevator needs to be lubricated daily
on the following points. Use a grease gun:
Grease points:
1. The hinge pin.
2. The latch pin.
3. Springs.
Locking of screws
All screws are normally secured by
mechanical bolt lock or with a lock wire.
Check daily.
Grease quality
In order to achieve efficient greasing even
at different environmental temperatures,
we recommend the following grease types
should be used (obtainable from Blohm +
Voss Oil Tools):
Low-Viscosity grease
Type AVIATICON Grease XRF
Alternatively;
Use EP1 gear lubricating grease for
greasing non-oil tight gear trains when
temp. < 0C/32F.
Use EP2 when temp. > 0C/32F.
WARNING: Ensure to wear personal safety
protection like gloves and safety glasses when
Oil and
grease may be potentially harmfull for skin and

eyes.
Recommended grease gun
23
MAINTENANCE
& INSPECTION
handling hydraulic oil and/or grease.
Minimum ear dimensions
Elevator Type dimension A
Partnumber
Minimum [mm]
CL 150/1
611500
84,1
CL 150/2
611520
84,1
CL 250
612540
101,1
CL 350
613540
120,8
CL 500
615000
148,8
CL 750
617500
218
CL 1000
611000
218
MAINTENANCE
& INSPECTION
24
WARNING: Minimum ear dimensions are only valid when the elevator
is in otherwise good condition, does not have excessive wear, cracks
or other defects, or previous weld repair and has not been misused.
This inspection criteria can not on their own determine the overall
condition of the elevator and its suitability for continued use.
Picture: Dimension A
Tool Joint Wear Data Drill Pipe

Check for wear of the Bushing/Elevator by measuring the Center Bore diameter. The
maximum wear on the Center Bore is: Nominal size + 0,25 inch.
The following table shows the minimum required Tool Joint diameter, depending on
the Center Bore and rating of the Elevator.
As soon as the Tool Joint diameter falls below the rating line, the Bushing/Elevator or
the pipe has to be changed (Contact B + V or a B + V Authorized Repair Center).
10
1000 tons
750 tons
7
6
5
4
3
500 tons
350 tons
ns
0 to
10 0 ons
t
750 tons
5 0 0 t o ns
35 0 t o ns
25 0 t o n s
0
15 tons
0
10
250 tons
150 tons
100 tons
2
2
Actual Center Bore (inches)
Tool Joint Diameter "D"
MAINTENANCE
& INSPECTION
Minimum required Tool Joint

Diamter (inches)
Actual Center Bore "E"
25
Inspection categories acc. to API RP 8B
Category I
This category involves observing
the equipment during operation for
indications of inadequate performance.
When in use, equipment shall be
visually inspected on a daily basis
for cracks, loose fits or connections,
elongation of part, and other signs of
wear, corrosion or overloading. Any
parts found to show cracks, excessive
wear, etc., shall be removed from
service for further examination.
The equipment shall be visually
inspected by a person knowledgeable
in that equipment and its function.
Category II
This is Category I inspection plus
further inspection for corrosion,
deformation, loose or missing
components, deterioration, proper
lubrication, visible external cracks, and
adjustment.
Category II may involve some
disassembly to access specific
components and to identify wear that
exceeds the allowable tolerances.
MAINTENANCE
& INSPECTION
Category III
This is Category II inspection plus
further inspection, which should include
NDT of critical areas and may involve
some disassembly to access specific
components and to identify wear that
exceeds the allowable tolerances.
Prior to inspection, all foreign material
such as dirt, paint, grease, oil, scale,
etc. shall be removed from the
concerned parts by a suitable method
(e.g. paint-stripping, steam-cleaning,
grit-blasting).
Category IV
This is Category III inspection plus
further inspection for which the
equipment is disassembled to the
extent necessary to conduct NDT of all
primary-load-carrying components.
26
Equipment shall be:

disassembled in a suitableequipped facility to the extent
necessary to permit full
inspection of all primary-loadcarrying components and other
components that are critical to the
equipment.
inspected for excessive wear,
cracks, flaws and deformation.
Procedure:
Corrections shall be made
in accordance with the
manufacturers recommendations.
Prior to inspection, all foreign
material such as dirt, paint, grease,
oil, scale, etc. shall be removed
from the concerned parts by
a suitable method (e.g. paintstripping, steam-cleaning, gritblasting)
Frequency
Periodic inspection
The recommended schedule for
inspection of all kind of Elevators is as
follows:
Ongoing
I
Daily:
II
6 Monthly:
III
1 Year:
IV
The recommended frequencies apply
for equipment in use during the
specified period.
The inspection frequencies are only
recommendations. The schedule of
inspection heavily depends on the
following factors:
environment
load cycles
regulatory requirements
operating time
testing
repairs
re manufacture
Non-periodic inspection
A complete, on-job, shut-down
inspection equivalent to the periodical
Category III or Category IV should be
made before (if anticipated) and after
critical jobs (e.g., running heavy casing
/ drill strings, jarring, pulling on stuck
pipes and/or operating at extreme low
temperatures) <-20 C (<-4 F).
Inspection
A thorough inspection should be carried
out periodically (every 3 months)
or as special circumstances may
require. Before starting an inspection
disconnect hydraulic/pneumatic system
and remove all foreign materials (dirt,
paint, grease Oil, scale, etc.) from
surface by a suitable method. After a
field inspection, it is advisable to record
the extent of testing and testing results.
Conduct the periodic or critical load
inspection in the field by the crew with
the supervisor.
If cracks, excessive wear etc. is
recognized, contact Blohm + Voss
Oil Tools or an authorized service
company.
Critical Load Inspection

Critical loads may occur. For example:
impact loads such as jarring, pulling on
stuck pipe, etc. If critical loads occurred
unexpectedly, conduct the inspection
immediately.
Generally, when the equipment returns

to base, warehouse, etc. Carry out
the Tool inspection, immediately.
Furthermore, control it prior to its being
sent on the next job.
The Tool should be dismantled and
inspected in a suitably equipped
facility for excessive wear, cracks,
flaws or deformations.
Corrections should be made in
accordance with recommendations
which can be obtained from Blohm
+ Voss Oil Tools.
Weldings at the castings should
be done only by Blohm + Voss
Oil Tools or an authorized service
company in according to Blohm +
Voss welding procedure.
When need is shown in a field
inspection, dismantle the Tool and
arrange an inspection in a suitably
equipped facility.
Springs should be carefully visually
inspected for excessive wear and
obvious weakness.
27
MAINTENANCE
& INSPECTION
Dismantling Inspection
Inspection check lists
CHECK LIST FRONT PAGE
TYPE OF EQUIPMENT
SERIAL NUMBER
PART NUMBER
SUPERVISOR
DATE OF INSPECTION
INSPECTION CATEGORY
PLACE OF INSPECTION
MAINTENANCE
& INSPECTION
28
Check Category I (Ongoing observation)

Observe during operation for inadequate performance
Check List Category II (Daily)

CHECK FOR THE FOLLOWING GENERAL ISSUES (but not limited to):
DESCRIPTION
1
Complete front page of check list for the records.
2
Check state of lubrication.
3
Check functioning of elevator as a whole.
Remarks
CHECKED SIGNATURE
OK
OK
OK
CHECK FOR LOOSE ITEMS, ESPECIALLY FOR (but not limited to):
DESCRIPTION
1
Hinge pins, bolts and retainers.
Screws, bolts, nuts, washers, retainers, springs and lock wire.
2
3
Link blocks.
4
Check presence and condition of warning plates and labels.
Remarks
CHECKED
OK
OK
OK
OK
SIGNATURE
MAINTENANCE
& INSPECTION
CHECK FOR CRACKS, ELONGATION, DAMAGE AND CORROSION, ESPECIALLY FOR (but not limited to):
DESCRIPTION
CHECKED SIGNATURE
1
Elevator Body and Door.
OK
2
Hinge pins, bolts, nuts.
OK
3
Latch and Lug.
OK
Remarks
_________________________________
_______________________________
SUPERVISOR DATE
29
Check List Category III (every 6 months)

GENERAL
DESCRIPTION
1
Carry out an Category II inspection.
2
NDT (MPI) critical areas. Some disassembly may be needed to do so.
3
Check parts for wear according to allowable tolerances.
Remarks
CHECKED SIGNATURE
OK
OK
OK
Check List Category IV (every year)

GENERAL
DESCRIPTION
1
Carry out an Category III inspection.
NDT (MPI) critical areas and load bearing components. Strip elevator to do
2
so.
Remarks
MAINTENANCE
& INSPECTION
_________________________________ ________________________
SUPERVISOR
DATE
30
CHECKED SIGNATURE
OK
OK
Wear data criteria

Body Hinge Pin
(all data in mm)
Dimension dia. new:
Bore dia. new max:
Bore dia. worn max:
CL 150
54,85
55,08
55,53
CL 250
64,85
65,07
65,52
CL 350
79,85
80,07
80,65
CL 500
89,85
90,07
90,65
CL 750
99,85
100,09
100,67
CL 1000
119,85
120,09
120,67
Latch Hinge Pin

(all data in mm)
Dimension dia. new:
Bore dia. new max:
Bore dia. worn max:
CL 150
37,85
38,06
38,51
CL 250
44,85
45,06
45,54
CL 350
54,85
55,07
55,52
CL 500
79,85
80,07
80,65
CL 750
89,85
90,09
90,67
CL 1000
119,85
120,09
120,67
CL 150 up to CL 1000
Bore code
Dimension dia. Bore dia. worn

new a
max a
613543-105-BF
BC 105
98,4
99,99
613543-109-BF
BC 109
131
132,58
613543-111-BF
BC 111
146
147,58
613543-113-BF
BC 113
176
177,58
613543-114-BF
BC 114
176
177,58
613543-115-BF
BC 115
155
156,58
MAINTENANCE
& INSPECTION
Wear Bushing
(all data in mm)
31
Critical Areas
Latch area
MAINTENANCE
& INSPECTION
Latch
Latch ear and nose
Critical fields throught

hatching marked
Hinge area
32
Handling, storage and

transport
Storage
Storage of the tool requires the
following measures to be taken:
Ensure the tool is protected from
water ingress
Ensure the tool is stored in such
a way, that personnel cannot be
wounded by moving parts or sharp
edges. If needed, secure the tool
with ropes or otherwise in order to
protect it from sliding due to ship
movements.
Short term storage after use and

less then 3 months
Preserve the tool: Grease all blank
surfaces with grease: Cylinders
Preserve all other blank surfaces with
Tectyl Type 864 or equivalent
Storage: Store in a dry environment
with humidity max 80%.
Commissioning: Not needed
Long term storage over 3 months
Preserve all other blank surfaces with

Tectyl Type 864 or equivalent
Storage: Store in a dry environment
with humidity max 80%
Commissioning: As per procedure in
the User Manual
Handling
Lift the tool by its lifting ears only.
Transport
When the tool is in its original crate,
use a fork lift for lifting the crate only.
The weight of the tool is indicated on
the identification area of the tool, and
also on its original transporting crate.
33
MAINTENANCE
& INSPECTION
Preserve the tool: Grease all blank

surfaces with grease: Cylinders
Trouble shooting
In all event where the elevator doesn't
function as expected, carry out the
following checks to identify the cause of
the problem.
1. Check if the correct size
components are installed.
2. Check if the elevator is well
lubricated.
MAINTENANCE
& INSPECTION
34
SIZE COMPONENTS
SiIZE
COMPONENTS
SIZE COMPONENTS
35
6. SIZE COMPONENTS
Bore Codes
DP-Size 18
Bore Code
2.3/8 EU
101
2.7/8 IU
102
2.7/8 EU
103
3.1/2 IU
104
3.1/2 EU
105
IU
106
EU
107
4.1/2 IU+IEU
107
4.1/2 EU
109
109
IEU
6.7/8
110
5.1/2 IEU
111
5.7/8
115
6.1/2
113
6.5/8 IEU
114
For Drill Collar with Zip Groove
SiIZE COMPONENTS
4.1/8
181
4.1/4
210
4.1/2
211
4.3/4
182
5.1/4
183
5.1/2
184
5.3/4
185
186
6.1/4
187
6.1/2
188
6.3/4
189
190
7.1/4
191
7.1/2
192
7.3/4
193
194
8.1/4
195
8.1/2
196
8.3/4
197
36
For Drill Collar without Zip Groove
Bore Code
3.1/8
308
3.1/4
271
3.3/8
309
3.1/2
272
273
4.1/8
274
4.1/2
275
4.3/4
276
277
5.1/8
278
5.1/4
279
5.1/2
280
5.3/4
281
282
6.1/8
283
6.1/4
284
6.3/8
285
6.1/2
286
6.3/4
287
288
7.1/4
289
7.3/8
290
7.1/2
291
7.3/4
292
293
8.1/8
294
8.1/4
295
8.1/2
296
8.3/4
310
2.3/8 P
129
2.3/8 U
130
2.7/8 P
131
2.7/8 U
132
3.1/2 P
133
3.1/2 U
134
4 P
135
4 U
136
4.1/2 P
137
4.1/2 U
138
5.1/2 P
141
SiIZE COMPONENTS
Tubing
All current Bore Codes are according to the size table of Page 9.
37
SiIZE COMPONENTS
38
DRAWINGS
& SPARE PARTS
DRAWINGS
& SPARE PARTS
39
7. DRAWINGS AND SPARE PARTS
19
17
20
16
21
4
10
16
17
16
17
5
15
14
13
3
12
6
DRAWINGS
& SPARE PARTS
40
18
11
13
15
Parts list 611520-Y

Item
Qty.
Part No.
Description
611521-BF
Frame CL 150
611503
Latch
611043*
Latch Lock Assy.
611504
Latch Pin
611005*
Latch Lock Pin
611506*
Latch Spring
611007*
Latch Lock Spring
611508*
Retaining Ring
611009*
Cotter Pin
10
611510-1
Hinge Pin
11
613508*
Retaining Ring
12
611512
Link Block
13
621430-11
Screw
14
755137
Nut
15
752339*
Cotter Pin
16
612515*
Grease Nipple
17
612518*
Protection Cap
18
611505*
Rivet Pin
19
710647
Screw
20
672669
Safety sheet
21
612556
Fitting Key
22
671642*
Warning sign "GREASE DAILY"
23
671638*
Warning sign Blohm + Voss
24
671641*
Warning sign "squeeze danger"
25
613129*
Sticker Hotline
DRAWINGS
& SPARE PARTS
* Spare Parts
41

18
16
10
20
16
18
19
15
16
5
18
13
2
22
12
7
13
14
8
17
11
9
DRAWINGS
& SPARE PARTS
42
Parts list 612540-Y

Item
Qty.
Part No.
Description
612541-BF
Frame CL 250
612542
Latch
612543*
Latch Lock Assy.
612504
Latch Pin
612505*
Latch Lock Pin
612506*
Latch Spring
612507*
Latch Lock Spring
612508*
Retaining Ring
612509*
Retaining Ring
10
612510-1
Hinge Pin
11
612511*
Retaining Ring
12
612512
Link Block
13
613623-1
Screw
14
613556-41
Nut
15
752339*
Cotter Pin
16
612515*
Grease Nipple
17
615021*
Dowel Pin
18
612518*
Protection Cap
19
671638*
20
671641*
21
671642*
22
613129*
Sticker Hotline
DRAWINGS
& SPARE PARTS
* Spare Parts
43
20
7
13
14
15
12
11 10
17 19
19 17
DRAWINGS
& SPARE PARTS
22
44
18
21
Parts list 613540-Y

Item
Qty.
Part No.
Description
613541-BF
Frame CL 350
613542
Latch
612543*
Latch Lock Assy.
613504
Latch Pin
612505*
Latch Lock Pin
613506*
Latch Spring
612507*
Latch Lock Spring
613508*
Retaining Ring
612509*
Retaining Ring
10
613510-1
Hinge Pin
11
613511*
Hinge Pin Securing Ring
12
612512
Link Block
13
613623-1
Screw
14
613556-41
Nut
15
752339*
Cotter Pin
17
612515*
Grease Nipple
18
615021*
Dowel Pin
19
612518*
Protection Cap
20
671638*
21
671641*
22
671642*
23
613129*
Sticker Hotline
DRAWINGS
& SPARE PARTS
* Spare Parts
45

12
15
396
33
975
17
30
14
28
17
18
16
6 7
26 25
11
5 4
1105
32
31
520
22
485
21
20
19
DRAWINGS
& SPARE PARTS
8
46
13
10
34
29

Item
Qty.
Part No.
Description
615001
Frame CL 500, Part 1
615001
Frame CL 500, Part 2
615023
Latch
615026*
Stop Bolt
641011
Retaining Ring
641030*
Latch Lock Pin
612509*
Retaining Ring
615006*
Latch Spring
615007*
Latch Lock Spring
10
615003*
Latch Lock
11
615004
Latch Pin
12
615010
Hinge Pin
13
615019
Bush
14
615009
Securing Plate for Latch Pin
15
615008
Securing Plate for Hinge Pin
16
710541
Screw
17
775068*
Washer
18
615016*
Dowel Pin
19
615012
Link Block
20
613623-11
Screw
21
613556-41
Nut
22
752339*
Cotter Pin
25
612515*
Grease Nipple
26
612518*
Protection Cap
28
671638*
29
671641*
30
671642*
31
615015*
Protector
32
615913*
Protector Ring
33
775069*
Screw
34
613129*
Sticker Hotline
DRAWINGS
& SPARE PARTS
* Spare Parts
47

24
10
12
13
11
5
18
25
15
14
20
19
1
16
18
17
6
19
20
DRAWINGS
& SPARE PARTS
48
22
27
20
19
26
23
21
24
32
Item
Qty.
Part No.
Description
617501-1
CL 750, Part 1
617501-2
CL 750, Part 2
617502
Latch
617503
Hinge Pin
617504*
Latch Lock
617505
Latch Pin
617506*
Latch Lock Pin
617507*
Stop Bolt
617508*
Rivet Pin
10
617509
Distance Bushing
11
617511*
Latch Lock Spring
12
617512-H*
Latch Spring
13
617514*
Protector
14
617515
Link Block
15
617523
Link Block 1 - CL-750
16
617518
Plate
17
617519
Screw
18
617520*
Safety sheet
19
612515*
Grease Nipple
20
612518*
Protection Cap
21
735308*
Screw
22
620608
Retaining Ring
23
617534
Screw
24
617522*
Protector Ring
25
775015-1
Nut
26
752331*
Cotter Pin
27
725314*
Retaining Ring
28
613129
Sticker Hotline
29
671641*
30
671638*
31
671642*
32
710432
Screw
DRAWINGS
& SPARE PARTS
49
30
DRAWINGS
& SPARE PARTS
50
Item
Qty.
Part No.
Description
611001-1
CL 1000, Frame Part 1
611001-2
CL 1000, Frame Part 2
611002
Latch
611011
Hinge Pin
611013
Latch Pin
611012-1*
Latch Lock
611014*
Latch Lock Pin
611015*
Stop Bolt
611016*
Rivet Pin
10
611017*
Latch Spring
11
617511*
Latch Lock Spring
12
611034
Link Block
13
12
617534
Screw
14
775015-1
Nut
15
752331*
Cotter Pin
16
617518
Plate
17
617519*
Screw
18
617520*
Safety sheet
19
671638*
20
671641*
21
725314*
Retaining Ring
22
612515*
Grease Nipple
23
611018*
Protector
24
611040-H
Distance Bushing
25
735308*
Screw
27
620608
Retaining Ring
28
611019
Link Block 1
29
611029*
Protector Ring;
30
671642*
31
612518*
Protection Cap
32
613129*
Sticker Hotline
DRAWINGS
& SPARE PARTS
51
Wear Bushing
1
Parts list 613543-BC

Item
Qty.
Description
Wear Bushing
Washer
Spring ring
Screw
Bore code
613543-BC
Wear Bushing
Washer (6x)
Spring Ring (6x)
BC 103
Screw (6x)
-
BC 104
BC 105
613543-105-BF
671056
BC 109
613543-109-BF
BC 111
613543-111-BF
BC 113
613543-113-BF
BC 114
613543-114-BF
BC 115
613543-115-BF
DRAWINGS
& SPARE PARTS
other sizes on request
52
613546
613547
612559
613548
Spare parts

Item
Qty.
Part No.
Description
611043
Latch Lock Assy.
611005
Latch Lock Pin
611506
Latch Spring
611007
Latch Lock Spring
10
611508
Retaining Ring
10
613508
Retaining Ring
10
611009
Cotter Pin
15
20
752339
Cotter Pin
16
10
612515
Grease Nipple
17
10
612518
Protection Cap
18
611505
Rivet Pin
22
671642
23
671638
24
671641
25
613129
Sticker Hotline
Item
Qty.
Part No.
Description
612543
Latch Lock Assy.
612505
Latch Lock Pin
612506
Latch Spring
612507
Latch Lock Spring
10
612508
Retaining Ring
10
612509
Retaining Ring
10
612511
Retaining Ring
10
612515
Grease Nipple
10
10
612518
Protection Cap
11
671638
12
671641
13
671642
15
20
752339
Cotter Pin
18
615021
Dowel Pin
22
613129
Sticker Hotline
DRAWINGS
& SPARE PARTS
53

Item
Qty.
Part No.
Description
612543
Latch Lock Assy.
613506
Latch Spring
612507
Latch Lock Spring
10
613508
Retaining Ring
10
612509
Retaining Ring
10
613511
Hinge Pin Securing Ring
612505
Latch Lock Pin
10
612515
Grease Nipple
15
20
752339
Cotter Pin
18
615021
Dowel Pin
19
10
612518
Protection Cap
20
671638
21
671641
22
671642
23
613129
Sticker Hotline

Item
Qty.
Part No.
Description
615026
Stop Bolt
641011
Retaining Ring
641030
Hinge Pin
10
612509
Retaining Ring
615006
Latch Spring
615007
Latch Lock Spring
10
615003
Latch Lock
16
710541
Screw
17
20
775068
Washer
18
615016
Dowel Pin
22
20
752339
Cotter Pin
25
10
612515
Grease Nipple
26
10
612518
Protection Cap
28
671638
29
671641
30
671642
34
613129
Sticker Hotline
DRAWINGS
& SPARE PARTS
54
Item
Qty.
Part No.
Description
617504
Latch Lock
617506
Latch Lock Pin
617507
Stop Bolt
617508
Rivet Pin
11
617511
Latch Lock Spring
12
617512-H
Latch Spring
13
617514
Protector
16
617518
Plate
17
617519
Screw
18
20
617520
Safety sheet
19
10
612515
Grease Nipple
20
10
612518
Protection Cap
21
735308
Screw
22
10
620608
Retaining Ring
24
617522
Protector Ring
26
20
752331
Cotter Pin
27
10
725314
Retaining Ring
28
613129
Sticker Hotline
29
671641
30
671638
31
671642
DRAWINGS
& SPARE PARTS
Parts list 617500-Y-BC-RSP
55

Item
Qty.
Part No.
Description
611012-1
Latch Lock
611014
Latch Lock Pin
611015
Stop Bolt
611016
Rivet Pin
611017
Latch Spring
617511
Latch Lock Spring
20
752331
Cotter Pin
10
617518
Plate
11
617519
Screw
12
20
617520
Safety sheet
13
671638
14
671641
15
671642
16
10
725314
Retaining Ring
17
10
612515
Grease Nipple
18
611018
Protector
19
611029
Protector Ring
20
735308
Screw
21
10
620608
Retaining Ring
22
10
725314
Retaining Ring
31
10
612518
Protection Cap
32
613129
Sticker Hotline
DRAWINGS
& SPARE PARTS
56

611520-Y-BC-D Rev 009 - B+V Manual CL 150-1000

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611520-Y-BC-D Rev 009 - B+V Manual CL 150-1000

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Blohm + Voss Pipe Handling Equipment

CL 150-1000 Center Latch Elevator,

Manual PN 611520-Y-BC-D Rev 009 May 2012

Blohm + Voss Oil Tools

and follow proper procedures

NOTE: A note indicates

be studied before working with

Intended use of this

Improper / Unsafe Use

All rights retained. No part

The tool complies with the

NOTE: In the event of

Manufacturer & Agents World wide

Blohm + Voss Oil Tools, LLC

Premier Sea & Land Pte. Ltd.

Phone: +49 40/3119-1826/1162

Phone: +1-713-952 0266

For machines containing

General safety issues

WARNING: One should avoid

WARNING: It is not allowed to

the tool with other tools or

WARNING Handles/grip points

"non-OEM" parts which are not

are the only places the tool

and must be monitored.

can be handled safely. In all

any warranty and may effect the

use any components which are

correct functioning of the tool

NON-green marked places there

or tilted pipes is dangerous and

WARNING: Do not use the

and it's safety features.

remote operated tools may not

given in this document within it`s

have any green painted grip-

WARNING: The company

points. In this case it is not

operating the tool is responsible

allowed to touch the tool while

WARNING: Failure to conduct

for evaluating safe and proper

the elevator for other

routine maintenance could result

use of the tool in a hazard

operations than the intended use

in equipment damage or injury to

(for example handling

WARNING: The operating

WARNING: Wear personal

company is obligated to issue

an additional risk analysis.

protection equipment while

working instructions for safe

working with the equipment.

use and supervise observance of

WARNING: If any safety

WARNING: Every Employee,

Safe gripping points

inspects or otherwise involved

Safety issues elevator

with the use of the tool in other

WARNING: Do never unlatch/

Warnings and Note

Commissioning CL Center Latch Elevator

Lifting and transport

Operational Safety issues

5. MAINTENANCE AND INSPECTION

Tool Joint Wear Data Drill Pipe

Inspection check lists

Check Category I (Ongoing observation)

7. DRAWINGS AND SPARE PARTS

CL 150 Center Latch Elevator PN 611520-Y