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Process Principle
An abrasive jet starts out the same as a pure
water jet.
As the thin stream of water leaves the nozzle,
abrasive is added to the stream and mixed.
The beam of water accelerates abrasive
particles to speeds fast enough to cut through
much harder materials.
Equipment
Pumping system
Identical as WJM
Water jet
Water jet used for this process is essentially
the same as used for WJM
Multiple jet
AbrasiveJet Nozzle
Soft rubber
Foam
Titanium
Aluminum
Graphite
Carpet
Hard Rubber
Many ceramics
Stone
Carbon Fiber
Inconel
Composites
Candy bars
mild steel
Copper
Diapers
Stainless Steel
Plastic
Nylon
Process Parameters
Abrasive type
The type of abrasive used is also an important
parameter.
Garnet, silica and silicon carbide are the most
commonly used abrasives.
Selection of abrasive type is usually
determined by the hardness of the material
that is being cut.
Traverse rate
When traverse rates are increased the depth
of cut decreases.
There is also a minimum critical traverse rate
below which further increases in depth of cut
are not obtained.
If the traverse rate is not maintained at a
relatively uniform velocity, a rough edge will
result because of the nature of the process.
Stand-off-distance
Data generated by some researchers indicate that
depth of cut is approximately linear relative to
SOD.
Increasing SOD decreasing the depth of cut.
When mixing is efficient and process parameters
are correct, a deviation in SOD of up to +-12.7mm
can be tolerated without degradation of the cut
quality.
If SODs are increased to a distances of about
80mm, the process will no longer cut but will
efficiently clean and de-scale surfaces.
Process Capabilities
AWJM can be thought of as a combination of
WJM and AJM principles.
But in terms of capability, AWJM combines the
best of both processes, resulting in a new
process that can cut materials whether they
are hard or soft at high rates and in very thick
sections.
AWJM can cut materials as thick as 200mm
and still maintain a comparatively narrow kerf.