Documente Academic
Documente Profesional
Documente Cultură
SERVICE MANUAL
No.1
Contents
Precautions
Load chains
Hooks
Electromagnetic brake
Lubricant oil
Disassembly
Disassembly procedures
Assembly
Frame section
Gear section
Precautions
Always cut off the power supply whenever the electric chain hoist is attempted for m
aintenanc or repair. Be sure to conduct maintenance or repair without load.
Always remove dirt from gears, load sheave, load chain and other related parts
after disassembly.
Never attempt to clean nor fix the bearings.
Replace if it is damaged.
Rated load
(t)
Std.
Limit
Std.
Limit
Discard limit
pitch
per 10 links
Type
0.5 1
7.1
7.1
6.7
21.2
21.8
216
2 5
11.2
11.2
10.6
34.3
35.3
350
(Remark): In case wear is found on the load chain, please also check (p/B4) Load sheave
and (p/B6) Load chain guide as they are the counterparts each other.
Fig. 1
Hooks
Measure dimension"A"for hook opening and dimension"H"for the thickness as per Table 2.
Replace the hook if it falls into any of the following conditions.
Dimension"A"exceeds the standard dimension given in Table 2.
Dimension"H"falls below the limit dimension given in Table 2.
Also, replace with new one if a crack is found on the part.
The hook does not swivel on the level smoothly.
-1-
Table 2
Dimensions, Hook
Top hook
Bottom hook
Rated load
(t)
Std.
Std.
Limit
Std.
Std.
Limit
0.5
1
32
31
29.5
23
28
23
27
21.9
25.7
33
35
33.3
33
35
33.3
2.5, 3
41
42
39.9
41
42
39.9
48
55
52.3
48
55
52.3
Electromagnetic brake
Electromagnetic brake for 3-Phase models (MH-5 & MHT-5)
Measure the dimension of the brake clearance between (p/C59-4) Armature and (p/C59-5)
Brake coil (Dimension A as per Fig 2 below) with a thickness gauge. The brake needs
adjustment according to the procedures through 1-4 as given below if the measured
value is 0.8mm or over.
Fig.2
. Loosen Fixing screws for Detent plate and remove (p/C59-6) Detent plate.
. Screw up Hex. nylon nut to adjust the clearance (Dimension A) to be between
0.3mm and 0.5mm while checking with a thickness gauge. (The arrowed points ,,
show the measuring positions for equal setting.)
. Attach (p/C59-6) Detent plate after the adjustment. Turn the hex. nylon nuts so
that either their corners or sides touch the side of Detent plate.
(The corners of the nuts are in touch with Detent plate in the above figure.)
. Fix Detent plate with Fixing screws.
-2-
Fig.3
. Loosen Fixing screws for Detent plate and remove (p/C59-6) Detent plate.
. Screw up Hex. nylon nut to adjust the clearance (Dimension A) to be between
1.3mm and 1.5mm while checking with a thickness gauge. (The arrowed points ,,
show the measuring positions for equal setting.)
. Attach (p/C59-6) Detent plate after the adjustment. Turn the hex. nylon nuts so
that either their corners or sides touch the side of Detent plate.
(The corners of the nuts are in touch with Detent plate in the above figure.)
. Fix Detent plate with Fixing screws.
. Lace brake lead-wires through (p/C49) Pipe for lead wire, and outfit the hoist
with the brake assembly using M6 Cap bolts.
. Screw up (p/C20) Adjusting nut for brake to the bottom, then turn it reversely
for one complete turn (for 1mm pitch).
. Fasten (p/C555) Cap bolts. If the holes of (p/C20) Adjusting nut for brake and
the tap holes of (p/C4) Brake wheel do not align each other, match the holes by
turning C20 clockwise or counterclockwise within the turning range of max. 45 .
. Screw up (p/C719) Bearing U nut to complete the brake installation.
Fig.4
Lubricant oil
The hoist is filled with lubricant oil
at initial delivery, hence it is not
necessary to add oil for the first run.
Make a small hole on (p/A505) Oil cap
as illustrated on the right, so that
the internal pressure of (p/A1) Gear
box does not increase during operation.
Check the oil level at periodic inspection.
Add oil in (p/A1) Gear box according to
Fig. 5 Lubricant oil
Table 3 below if it is at the lower level.
Runout or short of oil causes abnormal noise
in the gear box and/or malfunction of the
mechanical brake. Table 3 provides recommended
oil type and quantity per model/capacity to
replace or replenish the oil.
Table 3 Oil type & quantity
Lubrication on Load chain
MH-5MHT-5
MH-5
MHT-5
Make sure the load chain is
MHC-5 0.5 1t
2 5t
2 5t
always lubricated.
Diesel oil
Diesel oil
SHELL
Any machine oil or gear oil
CD #30(API)
CD #30(API)
Tonna oil
is recommendable.
0.8 liters
1.5 liters
1.5 liters
-4-
Disassembly
Disassembly procedures
2. Take off (p/C12) Switch cover and disconnect the wirings of (p/C563)
Limit cable.
It helps to
it faster.
7. Loosen
holder.
-5-
(w/ Rotor).
plate.
22Detach (p/B25) Chain limit stop, 23. Remove (p/B26) Load chain.
(p/D8) Bottom hook assembly and
(p/B536) Tail springs from
the load chain.
-6-
(p/B10) Handle.
-7-
MHC-5
6
5
MH-5 MHT-5
Std.
Limit
Remark: Never attempt to disassemble Brake base plate, Brake stay bolt
and its hex. nut apart. They are connected with locking agent.
-8-
C59-1
C 4
C59-4
C59-5
C59-6
plate
C59-8
C59-7
Assembly
Frame section
Please replace the parts with new ones if they fall into the following conditions.
Gear-/Motor-side plates
Bearings (p/B507,508) rattle on the holes, or wear or
(p/B1,B29)
deformation on the hole for (p/B18) Top hook pin is
found.
Load sheave (p/B4)
Either wear, deformation or flaws are found at any of
shank, spline or chain pocket section. Or, whenever
(p/B26) Load chain is to be replaced.
Oil seals (p/B502,B503)
Wear or flaws are found whereat they touch with (p/B4)
Load sheave or (p/A2) Pinion shaft (w/ Rotor).
Load chain guide (p/B6)
Wear or deformation is found on its internal groove.
Or, whenever (p/B26) Load chain is to be replaced.
Handle (p/B10)
Deformation or wear is found on its movable section
or on the crossed slit.
Assembly procedures
B4 Load sheave
-9-
stay bolt.
In case
(4 points)
link to be inserted is a
Horizontal link The load chain links which lie in the load sheave pockets in horizontal aspect.
Vertical link The load chain links which set to the load sheave pockets in perpendicular aspect.
- 10 -
Gear section
Replace the parts with new ones if they fall into the following conditions.
Any wear or flaw is found on the gear teeth.
Rattling or any damage is found the bearings (p/A507,A508,A509,A553,A554,B507).
Assembly procedures
side plate.
respectively.
- 11 -
6.
MH,MHT,MHC
0.5 1t
MH 2 3t
MHT 2 2.5t
MH,MHT
5t
- 12 -
M6 18 2pc.
M8 18 2pc.
M8 18 1pc.
The arm of Check washer hits the projection of the pinion gear when
it gets loose, and it stops the rotation.
Either face of (p/A15) Check washer can be used.
Oil (p/A514) Friction discs in advance for assembly.
Replace (p/A514) Friction discs with new ones when they wear at
thickness (t) over the limit dimension as given below.
- 13 -
Adjust the clearance between Check washer arm and the projection of
Pinion gear to 1mm or less by meshing (p/A15) Check washer on the
different threads of (p/A4) Second pinion gear and/or by turning over
Check washer to the other face.
- 14 -
Assembly procedures
plate.
bottom.
Also,
5. Set (p/C49) Pipe for lead wire on 6. Lace the brake lead wires through
its location.
bolts.
Be careful of the
Align
- 15 -
Refer to Section 2-3. for the brake clearance inspection & adjustment.
- 16 -
Assembly procedures
Parallel
plate.
Test both the limits for up and down direction with (p/B10) Handle.
limits operates, make adjustment by changing the angle of the limit switch body over
the slits on its fin plate with (p/C626) screws.
properly.
- 17 -
Assembly procedures
(p/A30) Pipe.
Gear side
Motor side
- 18 -
8. Close (p/B30-1) Body cover B with 9. Close (p/B30-2) Body cover B while
(p/B542) Screws.
for C563.
the wiring.
10. Fix (p/C42) Supporting plate for 11. Connect one of (p/C23) Hanging
C23 in its position.
operation.
- 19 -
5t Capacity
- 20 -
Load chain, Bottom hook assembly, Stop holder & Chain bucket assembly
Load chain
Pilot chain
'C' link
B26 Load chain
side.
Then
- 21 -
2. Plug the oil hole with (p/A505) Oil cap and make sure
a depressurizing hole is being made on top of the cap.
- 22 -
GEAR BOX
PINION SHAFT
PINION GEAR
SECOND PINION
SECOND PINION GEAR
THIRD PINION
LOAD GEAR
DISC HUB
( ) shows old style
RATCHET WHEEL
CHECK WASHER ( ) shows old style
PAWL
BRAKE SUPPORTING PLATE
SWITCH HOLDER
PIPE
O-RING
OIL CAP
BALL BEARING
ROLLER BEARING
NEEDLE BEARING
BALL BEARING
RETAINING RING
RETAINING RING
A514
FRICTION DISCS
1set
A519
A523
A530
A531
A537
A553
A554
A556
A557
A558
CAP BOLTS
SPRING WASHER
PAWL SPRING
RETAINING RING
OIL EXTRACTOR PLUG
BALL BEARING
BALL BEARING
NUTS
SPRING WASHER
SPRING PINS
8(9)
10
1
2
2
1
1
3
3
2
4
7
1
1
2(1)
A1
A2
A3
A4
A5
A6
A7
A13
A14
A15
A16
A28
A29
A30
A501
A505
A507
A508
A509
A510
A513
Part Name
A559
A560
A561
A562
Part
Number
B1
B1-3
B1-4
B4
B5
B6
B10
B18
Part Name
GEAR-SIDE PLATE
STAY BOLT B
STAY PIPE A
LOAD SHEAVE
COLLAR FOR B4
LOAD CHAIN GUIDE
HANDLE
TOP HOOK PIN
B25
B26
B27
B28
B29
B29-2
B30-1
B30-2
B32
B35
B36
B38
B501
B502
B503
B506
B507
B508
B509
B514
LOAD CHAIN
CHAIN BUCKET
HANGING PLATE FOR B27
MOTOR-SIDE PLATE
BODY COVER A
BODY COVER B
BODY COVER B
CHAIN BUCKET PIN
STAY PIPE B
LIMIT LEVER
CHAIN GAUGE
RUBBER SEAL
OIL SEAL
OIL SEAL FOR B4
BALL BEARING
BALL BEARING
NEEDLE BEARING
RETAINING RING
SPLIT PINS
B522
CAP BOLTS
Recommended Parts marked is for Light Duty use and is for Heavy Duty use.
Nos.
used
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Part
Number
B523
LOCK NUTS
B533
B536
B537
RETAINING RING
TAIL SPRINGS
SPRINGS FOR B6
B538
NUTS
B539
SPRING WASHER
B540
B541
CAP BOLT
SPRING WASHER
B542
SCREWS
B545
B546
B550
B566
B567
B568
B569
B572
B573
B574
CAP BOLT
NUT
SPRIT PINS
RETAINING RING
SUPPORTING SPRING
CAP BOLT
SPRING WASHER
CAP BOLT
SPRING WASHER
BOLT
Nos.
used
1
1
3
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
4
2
4
1
2
2
4
5
4
5
1
1
4
2
1
1
2
1
1
1
1
1
1
1
Part Code
0.5t
1t
2t
3t
5t
GMH5A001U
LMH5A001U
LMH5A002U
GMH5A002U
JMH5A002U
LMH5A003
GMH5A003
GMH5A004
JMH5A004
LMH5A004
MMH5A004
PMH5A004
GMH5A005
JMH5A005
LMH5A005
MMH5A005
PMH5A005
MH4005A06
LMH5A006
MH4020A07
MH4005A07
(MH4020A13)/LMH5A013
(MH4005A13)/GMH5A013
MH4005A14
MH4020A14
(MH4005A15)/GMH5A015
GMH5A016
MH4020A16
LMH5A028T
MH4005A28T
GMH5A029
LMH5A029
MH4005A30
LMH5A030
MH4020A501
MH4005A501
MH4005A505
B6202ZNR
B6303ZNR
T153511
T204725ZNR
B6303NRZ
SRC5140
SRC5145
SRC5124
SRC5130
MH4005A514
MH4020A514
MH4005A515
MH4020A515
CBM610
CBM810
SWM6
SWM8
MH4005A530
MH4020A530
SRC5116
SRC5118
TPO.25
B6202ZNR
B6302ZNR
B6202ZNR
B6303ZNR
HN1M8
HN1M10
SWM8
SWM10
SPP610
MH4005A559
MH4005A559
GMH5A560
LMH5A560
GMH5A561
CBM618
CBM818
0.5t
1t
GMH5B001S
MH4005B014
GMH5B004
MH4005B05
GMH5B006
GMH5B010
MH4005B18
MH4005B25
CT-7.1
MH4005B28
GMH5B029U
GMH5B0292T
GMH5B030T1
GMH5B030U
MH4005B32
MH4005B35
MH4005B36T
GMH5B037U1
SC426512
B6208Z
SRC5080
SP530
MH4005B53E
MH4005B53F
HN1M12
SWM12
CBM615
SWM6
CBM810
HBBM12100
Parts Code
2t
3t
LMH5B001S
MH4020B013
MH4020B014
LMH5B004
MH4020B05
LMH5B006
LMH5B010
MH4020B18
MH4020B25
CT-11.2
NO.1-NO.5 & S1-S7
MH4020B28
LMH5B029U
LMH5B0292T
LMH5B030T2
LMH5B030U
MH4020B32
MH4020B36T
LMH5B037U2
MH4005B501
SC487012
SC25408
B6305ZZC3D4M
B6209Z
TA5025
SRC5085
SP540
CBM630
HNN1M6
SRC5062
MH4020B53E
MH4020B53F
HN1M14
SWM14
CBM818
SWM8
CMSM615
CBM620
HNN1M6
SP320
SRC5122
MH4020B567
CBM1235
SWM12
CBM812
SWM8
-
- 23 -
Remarks
( ) is applied to 5t
( ) is applied to 5t
Remarks
5t
MH4020B25
Refer to the Operating Handbook
CBM630
HNN1M6
Old style
Old style
CMSM615
Part
Number
Part Name
C1
MOTOR COVER
C3
Nos.
used
1
C4
C12
C23
C27
C32
C34
C42
C44
C45
C46
C47
C48
C49
C50
C51
C52
C59
C59-5
C512
C514
C524
C525
C533
C553
C560
C563
C564
C565
C584
C585
C603
C604
C605
C607
C609
C610
C614
C615
C619
C626
C628
C629
C630
C634
C635
C638
C639
C640
C642
C652
C653
C654
C655
C657
C659
C662
C664
C665
C666
C667
C668
C669
C671
C673
C674
C675
C676
C677
C678
C679
C680
C681
C682
C683
C684
C687
C688
C691
C692
C693
C694
C700
C701
C702
72
BRAKE WHEEL
SWITCH COVER
HANGING PLATE FOR C533
LIMIT SWITCH COVER
LIMIT SWITCH PLATE
SUPPORTER FOR C563
SUPPORTING PLATE FOR C23
MOTOR FLANGE
SHIELD
BRAKE BASE PLATE
ARMATURE
BRAKE COIL
PIPE FOR LEAD WIRE
SWITCH BOARD
CONNECTING PLATE FOR C563
CONNECTING PLATE FOR CABLE
BRAKE UNIT
BRAKE COIL
PUSH BUTTON
NAME PLATE
SCREWS
CAP BOLT
SUPPORTING CHAIN FOR C564
BRAKE SPRING
BLIND BUSHING
POWER SOURCE CABLE
PENDANT CONTROL CABLE
RING
CAP BOLTS
SPRING WASHER
SCREWS
SCREWS
SCREWS
ELECTROMAGNETIC CONTACTOR
TRANSFORMER
WARNING RELAY OF NEGATIVE PHASE
SPRING WASHER
SPRING PINS
WAVE WASHER
SCREWS
CAP BOLTS
SPRING WASHERS
CAP BOLTS
LIMIT SWITCH
LIMIT CABLE
SCREWS
NUT
SPRING WASHER
SCREWS
NUT
CAP BOLT
SPRING WASHER
SCREWS
SPRING WASHERS
GASKET FOR MOTOR CASE
PROTECTION PIPE FOR C563
THROUGH BOLTS
SPRING WASHERS
GASKET FOR C12
CAP BOLTS
SPRING WASHERS
BALL BEARING
CAP BOLTS
ADJUSTING NUTS FOR BRAKE
CAP BOLTS
SPRING WASHERS
BUSHING FOR LEAD WIRE
RECTIFIER
SCREWS
TERMINAL BOARD
SCREWS
BUSHING FOR MOTOR LEAD WIRE
TERMINAL BOARD
SCREWS
SCREWS
CAP BOLT
SPRING WASHERS
GASKET FOR C51
GASKET FOR C52
SCREWS
CORD LOCKS
TERMINAL BOARD
SCREWS
TERMINAL BOARD
SAFETY LINK
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
3
1
1
1
3
1
1
4
4
( )
1
1
1
1
2
1
2
2
2
2
1
1
1
1
1
1
1
1
1
2
2
1
1
4
4
1
4
4
1
3
6
3
3
1
1
2
1
2
1
1
2
1
4
4
1
1
8
2
1
2
1
1
1t
0.5t
Parts Code
2t
3t
LMH5C001
GMH5C001
200V
GMH5C003S
Dual
GMH5C003ST
400V
GMH5C003SB
200V
JMH5C003S
Dual
JMH5C003ST
400V
JMH5C003SB
Remarks
5t
200V LMH5C003S
Dual LMH5C003ST
400V LMH5C003SB
GMH5C004U
GMH5C012
LMH5C004U
LMH5C012
MH4005C23T
GMH5C027
MH4005C32
MH4020C34
MH4005C34
MH4005C42
GMH5C044
GMH5C045
(GMH5C046T)
(GMH5C047)
(GMH5C048U)
GMH5C049
JMH5C049
GMH5C050
LMH5C044
LMH5C045
(LMH5C046T)
(LMH5C047)
(LMH5C048U)
LMH5C049
LMH5C050
GMH5C051
GMH5C052
NFHA1-029C
NFHA1.5-008C
GMH5C0595
LMH5C0595
Refer to the type shown in the circuit diagram
GMH5C514
JMH5C514
LMH5C514
MMH5C514
PMH5C514
CMSM58
CBM815
GMH5C533
(GMH5C553)
(LMH5C553)
LMH5C560
Refer to the type shown in the circuit diagram
Refer to the type shown in the circuit diagram
MH4005C565
CBM818
SWM8
CMSM412
CMSM48
CMSM4X15(2)
CMSM4X20(3)
HMUF1024
HMU1824
TF301N024
TF302N024
PR-2N (200V) PR-4N (400V) PR-24N (Dual)
SWM8
SPP612
WW46
WW32
CMSM48
CBM635
SWM6
CBM630
LS-61-1
GMH5C635
LMH5C635
CMSM4X15
HN1M4
SWM4
CMSM520
HN1M8
CBM812
SWM8
CMSM520
SWM6
LMH5C659
GMH5C659
GMH5C662
LMH5C62
LMH5C664
GMH5C664
JMH5C664
SWM5
SWM6
GMH5C666
LMH5C666
CBM610
SWM6
B6204ZZC3D4M
B6206ZZC3D4M
(CBM650)
(CBM855)
(HUN1M6L)
(HUN1M8L)
CBM615
CBM618
SWM6
GMH5C676
RF-2A
CMSM415
TS-615 8P
CMSM410
GMH5C681
TS-615 4P
CMSM410
CMSM48
CBM6X10
SWM6
GMH5C691
GMH5C692
CMSM58
NC-1
TS-615 10P
CMSM4X10
TS-615 8P
GMH5-72
- 24 -
Discontinued
Discontinued
Discontinued
Old style
Discontinued
Old style
A:200V
B:400V
Discontinued
Discontinued
Dual only
Dual only
Dual only
C:Dual
Part
Number
D1
D2
D3
D6
Nos.
used
1
1
1
1
D8
D9
D12
D13
D8-10
D8-11
83
1
1
1
1
1
2
2
0.5t
1t
Parts Code
2t
3t
5t
MH4005D01T
MH4010D01T
LMH5D001U
MMH5D001U
MH4050D01T
HH4100040
MH4030D03
PMH5D006T
LMH5D008U
MH4028D08X
PMH5D008U
HH4015074T
HH4015074T
HH4030048
HH4030074T
HH4030074T
Parts Code
2t
3t
GMH5D008U
MH4010D08X
-
HH4005048
HH4010074T
HH4015074T
HH4005074T
HH4010074T
Remarks
MH4030D09
HH4050074T
HH4050074T
PMH5D008A
PMH5D008B
HH4100083
A2
A3
A4
A5
A14
A32
C3
C49
C606
C608
C609
C664
C682
C689
C690
Part Name
PINION SHAFT
PINION GEAR
SECOND PINION
SECOND PINION GEAR
RATCHET WHEEL
BEARING BUSH
STATOR FOR MOTOR
PIPE FOR LEAD WIRE
SCREWS
ELECTROMAGNETIC CONTACTOR
TRANSFORMER
THROUGH BOLTS
TERMINAL BOARD
TRANSFORMER
SCREWS
Nos.
used
1
1
1
1
1
1
1
1
2
1
1
4
1
1
4
0.5t
1t
GMT5A002U
GMT5A003
JMH5A004
JMT5A004
JMH5A005
JMT5A005
MT4005A14
MT4010A32
GMT5C003S
GMT5C049
LMT5A002U
LMT5A003
A2
A3
A4
A5
A32
C3
C4
C18
C20
C49
C50
C54
C59
C547
C555
C556
C664
C669
C670
C677
C682
C686
C717
C718
C719
PINION SHAFT
PINION GEAR
SECOND PINION
SECOND PINION GEAR
BEARING BUSH
STATOR FOR MOTOR
BRAKE WHEEL
CONDENSER HOLDING PLATE
ADJUSTING NUT FOR BRAKE
PIPE FOR LEAD WIRE
SWITCH BOARD
CONDENSER MOUNTING PLATE
BRAKE UNIT
CONDENSER
CAP BOLT
SPRING WASHERS
THROUGH BOLTS
BALL BEARING
RUBBER WASHER
RECTIFIER
TERMINAL BOARD
RUBBER FOR CONDENSER
CAP BOLT
SPRING WASHER
LOCK NUT
Nos.
used
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
4
1
1
1
1
1
1
1
1
Remarks
CMSM4X15
MUD72224
MUF102224
A:200V B:400V C:Dual
TF302N024
GMT5C664
LMT5C664
TS-615 6P
TF-301N(400/200V)
CMSM4X8
5t
PMT5A002U
PMT5A003
LMT5A004
LMT5A005
MT4020A14
LMT5C003S
LMT5C049
Parts Code
0.5t
1t
GMC5A002U
GMT5A003
GMH5A004
JMC5A004
GMH5A005
JMC5A005
MT4010A32
GMC5C003S
GMC5C004U
GMC5C018
GMC5C020
GMT5C049
GMC5C050
GMC5C054
NFHA1-026C
GMC5C547
CBM5X12
SWM5
GMT5C664
6303ZZC3D4M
GMC5C670
RF-1A(100V) RF-2A(200V)
TS-615 6P
DEC30853
CBM6X70
SWM6
FU00SS
Remarks
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