HIPPS Valve Closing Time Calculation Instrumentation Tools

9/20/2016
HIPPSValveClosingTimeCalculationInstrumentationTools
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HIPPS Valve Closing Time Calculation

May 20, 2016
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In the High Integrity Pressure Protection System (HIPPS), usually it is required to have a HIPPS valve that can close as fast as
possible (in general it is 2 second closing time). Where this requirement comes from? Why 2 second, 3 second, 4 secondetc?
First of all, the HIPPS it self is selected to protect the plant from excessive pressure due to blockage or any other possible cause.
This excessive pressure increasing is very fast thus the pressure source shall be cut in a fast way also by a HIPPS valve. How fast it
is? It depends on the mass ow rate from pressure source and the delta pressure of the operating and design pressure of the
plant downstream of the pressure source. If the mass ow rate is high and the delta pressure between operating and design
pressure of the plant is quite small, then the required time to cut the pressure source is faster than if the mass ow rate is slow
and the delta pressure is large. These rapid changes of pressure need to be calculated so that we get the required closing time of
HIPPS valve to cut the pressure source.
In order to calculate the pressure increasing per time, we can use an ideal gas equation as follow:
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Lets take a case study regarding this so that we get a clear understanding. The following data was given:
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Conductivity Meter
Separator design pressure: 800 psig
June 12, 2016
Separator Volume: 60 m3 (with HHLL liquid lled as worst case)

Choke valve downstream pressure: 1900 psig (valve full open as worst case)
Choke valveBASICS
ow at full
open: 200 MMSCFD
239056.4kg/h
= 239056404.5
=
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Wet gas operating temperature: 360 K

Wet gas molecular weight: 24 g/mol
Gas constant: 8.31441 J/(mol.K)
Lets say we neglect the volume of the pipeline from choke valve up to production manifold and up to production separator. So the
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volume that we consider is only the separator volume.
http://instrumentationtools.com/hippsvalveclosingtimecalculation/
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9/20/2016
Also Read : Field Instruments Selection Aid

From above data, the pressure increasing can be calculated as follow:
Pressure increasing rate = (8.31441 * 360 * 239056404.5) /( 24*60) = 496903240 Pa/h
Pressure increasing rate = 72069.7 psi/h
Pressure increasing rate = 20.019 psi/second
Available time delay calculation before the separator reaches its design pressure when the outlet is blockage and the choke
Concrete Mixer
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valve is fully open.
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Separator Operating Pressure = 600 psig
MPMC Diesel
Generators
PAHH = 750 psig (lets take this pressure as initial pressure for our delay time calculation)
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Design pressure = 800 psig
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Delta pressure = 50 psig
Food Processing
Equipment
Required time to charge the separator = (50 psig) / (20.019 psi/second) = 2.49 second
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Control Valve Working

Animation...
This is the available time delay that we have for the HIPPS valve closing time. The HIPPS valve closing time must be equal or faster
than 2.49 second so that sudden overpressure in the separator will not happen.
How a Process Control
Loop: Works...
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Also Read: Overview of HIPPS System

DCS/PLC Flow Diagram
Meter
Instrumentation Tools
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How to Select an
How to Select a
Actuator for Valve...
pH/ORP Meter
June 12, 2016
Instrumentation
Common e-Books...
How to Select a
Conductivity Meter
&June 12, 2016

Control Valve Tips
Tricks...
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Get an electronic Guide on pH measurement. By METTLER TOLEDO.
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Recent Comments
Author
raghu: thank you sir
S Bharadwaj Reddy: Hi, Thanks for

the support. Recently website
updated. I am facing a problem with
print/pdf option. Hope the problem
will
moljengo: Bro, nice work you are

doing out here educating the rest of
the world by sharing your
knowledge
Sathit: Interesting, never seen this ,

just thinking about fail-safe mode
which is energizes instrument in
normal operation.
arshad: hi sir LT installed at Dearator

tank is showing high alarm while
actually tank level is low?? what
kingsley: Thanks sir, very usefull how

can i print this?
S Bharadwaj Reddy
Instrumentation Professional Working in a reputed Oil & Gas Company.
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June 12, 2016
How to Select a
pH/ORP Meter
June 12, 2016
How to Select a
Conductivity Meter
June 12, 2016
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Home / Instrumentation Design / HIPPS Valve Closing Time Calculation

HIPPS Valve Closing Time Calculation

Water tank level switches

Separator design pressure: 800 psig

June 12, 2016

Separator Volume: 60 m3 (with HHLL liquid lled as worst case)

Wet gas operating temperature: 360 K

Train, Trade And Prot

volume that we consider is only the separator volume.

Also Read : Field Instruments Selection Aid

valve is fully open.

Separator Operating Pressure = 600 psig

Design pressure = 800 psig

Delta pressure = 50 psig

Control Valve Working

How a Process Control

Also Read: Overview of HIPPS System

How to Select a Flow

June 12, 2016

&June 12, 2016

Original Yokogawa, made in Japan Competitive price & best service

Get an electronic Guide on pH measurement. By METTLER TOLEDO.

raghu: thank you sir

S Bharadwaj Reddy: Hi, Thanks for

moljengo: Bro, nice work you are

Sathit: Interesting, never seen this ,

arshad: hi sir LT installed at Dearator

kingsley: Thanks sir, very usefull how

What is a Mimic Panel ?

Circuit Breaker Working Principle

PLC/DCS Digital Signals Wiring Techniques

How to Select a Fuse ?

September 20, 2016

September 18, 2016

History of 3-15 psi, 10-15 mA, and 4-20 mA

Field Instruments Scaling and Unit

INSTRUMENTATION DESIGN PLC SYSTEMS

Failsafe Wiring Practices

Where should we Terminate the Cable

July 30, 2016

June 18, 2016

How to Select a Flow

June 12, 2016

Copyright 2016. Created by Bharadwaj.

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