Documente Academic
Documente Profesional
Documente Cultură
) ( Logic
) ( Normal & Abnormal Condition
.
) ( Logic
.
.
.
1 - CONDENSAT SYSTEM
2 - PEGGING STEAM
3 - FEED WATER SYSTEM
4 - HP STEAM SYSTEM
5 - IP STEAM SYSTEM
6 - LP STEAM SYSTEM
7 - COLD REHEAT
8 - HRSG
9 - PURGE
10 - SOLAR FUEL OIL PUMP
...
.....
......
.....
.
....
.....
.......
.....
.........
4
15
21
27
39
53
62
66
74
78
CONDENSAT PUMP
) ( Level - 0 -:
- ) Hot Well Circulating Pump
( Condensate Water Dereator Preheater Coil
) ( HP , IP , LP Head Tank Demy Pump
- -:
. IP Bay Pass ) ( B1 & A1
. Ventilator Valve DeSuper Spray
. Turbine Seal Steam Spray
. HP Drain Manifold Spray
. Cland Steam Condenser
- O2 Scav & Neut Amin & Phosphate System
- ) ( LV 015B
Start permissive
:
) -: (
-
-
-
-
Hi 80 C ~ Bearing
Low Bearing
Low ~ 222 mm
) ( 2 bar Filling From demy pump
) (
Start Standby Pump
:
-:
-
-
-
-
Trip
bearing 90C
Trip
14.5 bar 5 sec
Override Trip
:
) -: (
5 Sec
- ) 13.3 bar ( Low Low
60 Sec
) 44.5 kg /s ( Low
-
- ) 122 mm ~ ( Low Low
- Low Bearing
- Hi 90 C ~ Bearing
- HHH
) (
) (
FV- 012
* Level 7
No Load
. ) Sensor ( TE - 011 & FIT - 012A Flow Rate -:
Condensate Pump A/B Override Trip
Low
44.5 kg/s
= Flow
.
. ) (
.
Flow PID
Set Point Logic
Set Point
. Flow
Min Flow
) (
At Temp
At Temp
= 80C
= 90C
Auto Closed
3 sec 0%
Auto open
60%
=
=
=
=
HH
Hi
L
LL
Level
Level
Level
Level
LV 015A SP
A - Condenser Make up Control Valve LV- 015A
Level 0 ) (
PID Set Point Operator
-:
Demy Water Storage Tank Level
LLL
Close 0 %
Condenser Hot Well Level
H
Close 0%
B- Condenser level Control Reject Valve LV- 015B
HP/IP A1 Hi Hi
-:
Set Point ) LV 015A ( Operator
) = ( 100 Set Point PID
H H .
EXAMPELE :
Set Point For LV 015A
= 650 mm
Constant Value For LV-015B
= 100 mm
Total Set Point For LV 015B = 650 mm + 100 mm = 750 mm
* LV 015B Auto H H
* 790 mm 100 %
750 mm
)(
Open Permissive
:
) -: (
-
-
-
-
-
>
1295 mm
) (
:
- deaerator
:
Auto open
+ Normal Water Level
Auto Closed
-:
-
-
-
-
-
~ mm
Deaerator Level = HH
Selection Oil Operation
Secure To Worm Up Active
Secure To Drain Active
Close Diverter Damper To HRSG + Flam Off
1259
:
Remote
Close Permissive
Auto open
+ Normal Water Level
Open Permissive
) -: (
mm
- >
-
-
-
-
1259
) (
Auto Closed
:
-:
-
-
-
-
-
Deaerator Level = HH
Selection Gas Operation
Secure To Worm Up Active
Secure To Drain Active
Close Diverter Damper To HRSG + Flam Off
1259 mm
:
Remote
Close permissive
PUMP - 040
Stack Preheater
) 51.7 C0 ( 55 C0
) (
Auto Start
Preheater Outlet (TE 005) < 51.7 C0
Stack
) (
)
Start Permissive
Natural Gas Operation + Pump Ready For Start
Auto Stop
Preheater Outlet (TE 005) < 55 C0
5 min
Pump 040
Preheater
.
) (
) (
= B / A1
Deaerator
Deaerator level
=
=
=
=
=
Level
Level
Level
Level
Level
HHH
HH
H
L
LL
Dp = Pd + ( H h ) Gs HGw + VG0
Static pressure of drum
height between Actual water level from bottom tap
height between upper and bottom taps
Specific gravity of water inside drum
Specific gravity of steam inside drum
Specific gravity of water in the reference-H
:
:
:
:
:
:
Pd
h
H
Gw
Gs
Go
Dp ) ( H Go = 4038 ) ( H Gs )
(H = 4038 x ) (Gw - Gs Head h
Dp + H Go - HCs
Gw - Gs
)= h (Height Between Center Line And Bottom Taps
=h
Deaerator level
= ) + C ( Deaerator Level
Preheater
PID
) FIT ( 001A - 001B ) X (
.
Deaerator H H 0 % Auto
) (
* .
Drum
) ( 11.5 10.5 .
PH
PEGGING STEAM
Super Steam ) ( Deaerator -:
) ( deaerator ) ( 2 bar ( 4.5 bar ) .
Deaerator
} { P/ = R T
.
Deaerator . Vent
. Super Steam :
)- IP steam header ( valve PV-003D
) - LP steam header ( Low rang PV - 002D & High rang PV 001D
:
) PV ( 001D - 002D - 003D ) ( SP
) 2 bar 4.5 bar ( .
) (
) ( .
:
) Low Range LP Pegging Steam Line Requires Draining HV( 013D - 072D
) Drain ( HV - 013D & HV- 072 ) ( 7 min PV - 002D
) ( SP " .
) ( 99% ) ( SP HHH 2 min Enable Drain Valve HV-004D ) ( 7 min 10 Sec
)High Range LP Pegging Steam Line Requires Draining (HV - 004D
) ( 10 sec Enable PV - 001D
) .HV- 002D ( In Maintenance
PV - 001D ) ( 70% ) ( SP HHH 2 min ) Enable Drain Valve HV ( 008D - 010D
) ( 7 min 10 Sec
) IP Pegging Steam Line Requires Draining HV( 008D - 010D
Enable PV- 003D ) ( .
:
HV 001D < 10 % HV 002D HV 001D 70% HV- 003D .
) (
Control Block
:
) (
LOW RANGE LP PEGGING STEAM DRAIN VALVE HV- 013D & HV-072D
Auto Open:
) . (
( )
Auto Open:
- Diverter Damper Open To HRSG
- Flam On
- Enable Drain Valve HV - 004D + After 60 Min From { PV- 001D < 1% +
End Enable Drain Valve HV - 004D Through 7 Min }
OR
After 60 Sec From { ( PV - 001D ) < 1% + Mov Not fully Open Through 5 Min}
.
Auto Close :
- Diverter Damper Close To HRSG
-Flam Off
- End { Enable Drain Valve HV- 004D + PV-001D > 1% + Enable Drain
Valve HV - 004D } OR { ( PV - 001D ) > 1% + Mov Fully Open }
( )
Auto Close :
.
- Diverter Damper Close To HRSG
- Flam Off
- Not { Enable Drain Valve HV (008D- 010D ) + PV-003D > 1% + Enable Drain
Valve HV (008D- 010D )} OR { ( PV - 003D ) > 1% + Mov Fully Open }
( )
- < 2 bar
- Hi 100 C ~ Bearing
- LL = 9 C0
- 1 min ) + ( 2.5 bar
) ( Net Positive Suction Head
< 0.8 bar
- NPSH
- < Deaerator
-1000 mm
-1524 mm ~ Low
:
) (
) ( .
Command Start :
Block Control ) HP/IP (Operator
Aux Lube Oil Pump 2.5 bar
1 min HP/IP
Command Stop :
HP/IP Run Stop Block Control
) HP/IP (Operator Aux Lube Oil Pump
HP/IP
Run
Stop permissive :
Aux Lube Oil Pump
Override Trip
- Trip ) -: (
Suction Flow LL
15 Sec 20 Kg/sLube Oil Pressure L L
1 barBearing Vibration H H
110 uppBearing Temperature H H
110 C Motor Trip
HP/IP Lube Oil Temp LL
9 C0
- Trip ) -: (
NPSH Low Low
- > 0.4 bar
Deaerator Level Low Low
- -1600 mm > Deaerator
High High
- 116.7 Kg/s
Suction Flow
Start Stand by Pump:
) ) ( ( Auto :
-
- 120 bar
60 Sec ) ( B , C
Pump ( A or B ) Trip
Header Pressure Low
. .
) (
) (
:
Manual ) (
- : HP/IP
- Suction Strainer DP Hi
- Bearing Temp Alarm
-
-
-
-
. HP/IP
) (
- :
Aux lube Oil Pump Stop
HP/IP Start Permissive
Aux lube Oil Pump Start
HP/IP Override Trip
= HH
= H
= Low
= Low Low
= 3.5 bar
= 2.5 bar
= 1.5 bar
= 1.0 bar
Pressure
Pressure
Pressure
Pressure
:
) :(
<
- NPSH
- < Deaerator
:
:
>
- NPSH
- > Deaerator
0.3 bar
-1524 mm ~ Low
-1000 mm
Override Trip
0.1 bar
Low Low
~ -1600 mm
Start Stand by Pump
:
) :(
Pump ( A or B ) Trip
Header Pressure Low
-
- 16 bar
) (
* - :
) (
* -:
20 MW .
1- DD open to HRSG
2- flam on
3- HP drum level Low OR LV-100 > 0%
60 Sec
Auto Closed:
.
-:
Level mm . H2O ) ( -:
Dp = h Gw + ( H h ) Gs HGo
-:
height between Actual water level from bottom tap
height between upper and bottom taps = constant value
Specific gravity of water inside drum
Specific gravity of steam inside drum
Specific gravity of water in the reference-H
:
:
:
:
:
h
H
Gw
Gs
Go
SEE* = Dp ) ( H Go = 1896 ) ( H Gs
) (H = 1896 x
Dp + H Go - HCs
) ( Gw - Gs
= h
Head h
Gw - Gs
) = ( height between center line and bottom taps
Drum Level
drum level ) ( HHH & HH & H & L & LL & LLL ) ( ) F( x 64 mm = Set Point
level ) ( 1 - element & 3 - Element
-: 1 - Element
-
S.P
Control
- -: 3 Element
Flow Water & Flow Steam
) ( Error S.P ) ( Error Control
.
*( )
( )
-:
At level 559
At level 241
At level 191
At level -134
At level -737
At level -1337
mm
mm
mm
mm
mm
mm
=
=
=
=
=
=
HHH
HH
H
L
LL
LLL
Feed Back
Sensor ZT-100
Valve Travel Deviation
3 % Set point
) (
.
) ( ) (
Down Comer +
.
Super Heater
.
) (
Module 2 Thermocouple :
) TE ( 114 331 320 - 004G - 005G - 006G
) (A1 ) (B3 ) (B3 ) Close HV ( 280 - 282 - 284
Thermocouple : TE ( 335 336 337 338 339 340 340 342 343 344 345 346 114 331 -320 B
) 004G - 005G - 006G - 001G - 002G - 003G
) ( B 93 oC Secure To Warm Lay Up) Open HV ( 280 - 282 - 284
) ( B = C1 = B - A
Secure To Warm Lay Up
) Open HV ( 280 - 282 - 284
) ( -:
Auto Open:
) Sat Temp >0C or ( Temp <93C or Low Pressure + Secure To Warm Lay Up Not Active
+DD Open to HRSG + Flam On
Auto Closed :
DD Open To HRSG + Flam On+ Command Close HV-280 & HV-282 & HV-284
Open / Close permissive :
Motor Remote and Ready
A1
) (
open permissive
Close:1- Flam On
1- Flam Off
2- Secure To Warm Lay Up Not Active
2- Secure To Warm Lay Up
3- Secure To Drain Not Active
3- Secure To Drain
4- End Command Close HV-300
4- Command Close HV-300
5- DD Open to HRSG
5- DD Close to HRSG
6- After 30 Sec Of Open HV- 300
6- After 30 Sec Of End Sig Open HV- 300
7- After 30 Sec Of
7- After 30 Sec Of
TE-( 331A & 331B ) > 5C0 Sat .Temp
( TE-331A & TE-331B ) < 5C0 SAT.
Temp ) TE (331 A/B
) (TE-331A/B - TS > 5 C0 Super Heater
) (
) (
Auto Open
1- D.D Open To HRSG
2- Flam on
3- HV-001 Closed
4- HV- 001A Closed
Auto Closed :HV - 001Open +
HP Steam Flow >10%
) (
1 - Flam On
2 - Diverter Damper Open
) 3 - Match ( P & T
) Closed (
4 - Drain Valve ( HV- 061 ) Full Open
Override Closed
- Trip CTG OR HRSG
Trip ) - HRSG ( CTG
) (
Trip
) Or HRSG
) (
33 C0
<
Ts - T line
)(
> 25 MW
Auto Closed
< 25 MW
) (
-:
Level mm . H2O ) ( -:
Dp = h Gw + ( H h ) Gs HGo
-:
height between Actual water level from bottom tap
height between upper and bottom taps = constant value
Specific gravity of water inside drum
Specific gravity of steam inside drum
Specific gravity of water in the reference-H
:
:
:
:
:
h
H
Gw
Gs
Go
SEE* = Dp ) ( H Go = 1409
) ( H Gs ) (H = 1409 x
Dp + H Go - HCs
) ( Gw - Gs
= h
Head h
Gw - Gs
) = ( height between center line and bottom taps
Drum Level
drum level ) ( HHH & HH & H & L & L & LLL ) ( ) F( x 0 mm = Set Point
level ) ( 1 - element & 3 - Element
- . 1 Element
) ( SP
Control
- . 3 - Element
Flow Water & Flow Steam
) ( Error S.P ) ( Total ErrorControl
.
( )
( )
-:
At level 508 mm
At level 178 mm
At level 127 mm
At level -104 mm
At level -508 mm
At level -901 mm
=
=
=
=
=
=
HHH
HH
H
LL
LLL
) (
) (
) (
DD Open To HRSG
Flam On
HV - 604 A Close
HV 604 Close
1234-
Auto Close:
- IP steam flow > 10 %
Open / Close permissive :
- Motor Remote and Ready
) (
Close.
- IP Steam Flow > 10 % +
) (
Open permissi
-:
-:
1- DD Close To HRSG
2- Flam Off
3- Secure To Drain / Worm Lay Up
Close permissive
1 - Motor Remote / Ready
1- DD Open To HRSG
2- Flam On
3- Secure To Drain Not Active
4- Secure To Worm Lay Up Not Active
5- Open HV 604A
) (
) (
. Table
B
. 28 C0 = = 28 C0 + A
) (
.
.
.
.
.
Thermocouples - :
TE ( 767 - 768 - 769 - 770 - 771 - 772 - 760 - 781 - 766 - 742 - 004G - 005G
B1
)Sat Temp >0C or (Temp <93C or Low Pressure + Secure To Warm Lay Up Not Active
+ DD Open to HRSG + Flam On
Auto Closed:
DD Open To HRSG + Flam Off+ Command Close HV 760 & HV - 765
Open / Close Permissive:
Motor Remote and Ready
) (
-:
Open Permissive
1 - Flam On
2 - Secure To Warm Lay Up Not Active
3 - Secure To Drain Not Active
4 - End Command Close HV-700
5 - DD Open to HRSG
6 - After 30 Sec Of Open HV- 700
7 - After 30 Sec Of
TE-( 766A & 766B ) > 5C0 Sat .Temp
) TE (766 A/B
) ( TE-331A/B - TS > 5 C0 Super Heater
8- ( HP Steam flow + IP Steam Flow ) > 20 % Of Total OR TE( 781A - 781B ) > 340C0
) (
) (
) (
-:
- Trip ) HRSG
( CTG
) (
33
>
) ( Ts - T line
Auto Closed
33 C
<
) ( Ts - T line
)(
25 MW
Auto Closed
25 MW
) (
1- DD open to HRSG
2- flam on
3- LP drum level Low OR
LV-801 > 1%
Auto Closed:
.
) (
-:
) (
Level mm . H2O ) ( -:
Dp = h Gw + ( H h ) Gs HGo
-:
height between Actual water level from bottom tap
height between upper and bottom taps = constant value
Specific gravity of water inside drum
Specific gravity of steam inside drum
Specific gravity of water in the reference-H
:
:
:
:
:
h
H
Gw
Gs
Go
SEE* = Dp ) ( H Go = 1471 ) ( H Gs
) (H = 1471 x
Dp + H Go - HCs
) ( Gw - Gs
= h
Head h
Gw - Gs
) = ( height between center line and bottom taps
Drum Level
drum level ) ( HHH & HH & H & L & LL & LLL ) ( ) F( x 0 mm = Set Point
level ) ( 1 - element & 3 - Element
- . 1 Element
) ( SP
Control
- . 3 - Element
Flow Water & Flow Steam
) ( Error S.P ) ( ErrorControl
.
) (
-:
Closed Diverter Damper Through 2 min
Forced Closed LV-100 and HV -100
Open Blow Off Valve HV -180
Closed Blow Off Valve HV -180
Alarm
Closed Diverter Damper Through 2 min
mm = HHH
mm = HH
mm = H
mm = L
mm = LL
mm = LLL
At Level 559
At Level 241
At Level 191
At Level -134
At Level -737
At Level -1337
) (
) (
A1
) ( Table Ts B3
28 C0 = B2 = B2 + A1 Thermocouples -: B1
) TE ( 916 - 009G - 008G - 007G - 012G - 010G - 011G
* B1 = B1 - A1 A1
) Close Valve HV ( 948 - 949
0
* B1 93 C
)Open Valve HV(948-949
Secure To Worm Lay Up
:A3
) (
-:
) (
+ Secure To Warm Lay Up
Auto Open :
SAT TEMP > 0C OR ( TEMP < 39C OR Low Pressure
Not Active ) + DD Open To HRSG + Flam On
Auto Closed :
DD Open To HRSG + Flam On + Order Close HV-948 & HV-949
Open / Close permissive :
Motor Remote and Ready
) (
Open Permissive :
:
By Pass
) (
Auto closed
:
1- flam off
2- diverter damper close
3- Secure To Worm Lay Up
4- Secure To Drain
Open / Close permissive :
Motor Remote and Ready
) (
Auto Open
25 MW
Auto Closed
Hi 10 Sec
.
. Hi Hi 25 Sec
. 25 MW
Override Open
:
Hi
Hi Hi
HV-014
- ) HV-001 (
1- flam on
2- diverter damper open
) 3- Match ( P & T
)(
Override Closed:
Trip :
) - HRSG ( CTG
) (
A1 -:
) + HP ( HP By Pass 1A ) + HP ( HP By Pass 1B - = = B + A
A
B
C
%
L
. x Cold Reheat = L x %
S.P S.P
.
* 100 % ) ( - :
-
) + HP 80% = ( HP By Pass
FV 015 Closed
) + HP ( HP By Pass <
3.5 Kg / s 100 % B1
) + HP ( HP By Pass )(A1
) ( B1 ) ) Rang ( -3.5 kg /s 3.5 kg /s (
* 0 % ) ( - :
-:
Closed
Closed
Closed
) (
-:
Actuator P < 8 bar
15 bar -:
- .
-
.
) COLD REHEAT DRAIN VALVE LV- ( 054 - 055 - 053 - 059 - 064
Pipe Rack ) ( Level 14 & Level 7
) HP Exhaust IP Steam
) ( Reheater . Warm Up
< 25 MW
.
Auto open: ) : (
.
25 MW
.
Auto Closed: ) : (
. H 10 Sec
. H H 25 Sec
. 25 MW
override open: ) : (
. Hi
H H
) (
1 - STACK DAMPER
2 - STG TRIP FROM DCS
3 - TRIP AUTO STOP OIL PRESS LOW
4 - CTG TRIP FROM DCS
5 - SECURE TO WORM LAY UP
6 - SECURE TO DRAIN
7 - DIVERTER DAMPER OPERATION
-:
Manual Operator Cold State -:
Manual Operator Hot State Protection Signal
:
. = 50 MW HP Drum > 70 bar
. = 20 MW HP Drum < 70 bar
. Diverter Damper By Pass Stack
. CC Purge Complete
. Set Point < 0
-:
Manual Stop Damper Rest Local Diverter Damper System Off Fail Diverter Damper 83 Sec CC Cycle Protection :) ( Order Close DD & Run Back & Auto Stop Oil Press Low + TBV Not Available
-:
Manual Operator ) ( :
Manual Stop Damper Rest Local Diverter Damper System Off Set Point > 0 -:
Protection Signal -:
Close Diverter Damper To HRSG Required Stack Damper Close CC Cycle Protection :) ( Order Close DD & Run Back & Oil Press Low + TBV Not Available
-:
Stack Damper Close
Fast Close Diverter Damper To HRSG
123456-
- : DCS Trip
Command Trip CTG From Graphic Screen
Diverter Damper / Stack Damper Inter Lock
Drum Pressure 154.5 bar + Diverter Damper Not Closed Through 2min
CTG Trip From HRSG Protection
If Diverter Damper Not Closed Through 2min For
. HP Drum Level HHH
. IP Drum Level HHH
. LP Drum Level HHH
. HP Drum Level LLL
. IP Drum Level LLL
. LP Drum Level LLL
. STG Tripped + ( HRSG HP TBV & HRSG IP TBV ) Not Available +
Diverter Damper Not Closed Through 2min
SECURE TO DRAIN
) . ( 1.73 bar
All Start Up Vent Valve
-:
STACK DAMPER
Outlet Stack
Secure To Warm Lay Up Boxing
. .
1 - Purge procedure
2 - Purge System
3 - C.C Purge & C.C Start Mode
4 - C.C Purge & S.C Start Mode
5 - S.C Purge & S.C Start Mode
:-
Purge ) - (
Purge
GT Start Mode
S.C
S.C
C.C
Purge Selection
S.C
C.C
C.C
Purge ) ( C.C Purge & C.C Start Mode - Diverter Damper Remote
Diverter Damper System On
-
C.C Purge
- Block Control
- Block Control C.C Start Mode
SFC ( 120 rpm ) T.G
) ( 780 rpm Purge Time Out ) (1200 Sec
By Pass Stack 30 Sec S.C Purge Complete
Diverter Damper 60 Sec 780 Sec
C.C Purge Complete
-:
C.C Purge Selection & S.C Purge Selection Start Purge Cycle Diverter Damper
HRSG/By Pass Purge Required - 5 Sec Start GT From Unit Control SFC
- SFC 20 min Purge Cycle Complete
Purge Time Out Rest HRSG/By Pass Purge Required
SFC 20 min Purge Time Out Rest
HRSG/By Pass Purge Required
+ SFC S.C Purge Selection + Diverter Damper 30 Sec
S.C Purge Credit Rest S.C
Diverter Damper 60 Sec
+ SFC C.C Purge Selection + Diverter Damper 13 min
C.C Purge Credit Rest C.C
:
Trip CC / SC Purge Complete
Shut Down Flam On CC / SC Purge Complete 40 min .
1 - Selection logic
2 - Start permissive
3 - Standby Start
4 - Override Trip
5 - SOLAR FUEL OIL FORWARD
PUMP9A
) (
Standby Start:
) : (
) (
-:
START 1A .
) ( C. B . A ) ( A ) ( C . B .
FO Request NO = 1
START ) ( 1B ) ( A ) . ( 1B & 1A
FO Request NO = 2
START ) ( 2A ) ( B ) ( C .
FO Request NO = 2
START ) ( 2B ) ( A & B
) (1A & 1B & 2A & 2B
FO Request NO = 1
) (
) ( -:
]) + Start One Pump (FO Request NO = 1 [ ]+ ) + ( ) OR + ( [ +
:
FO Supply System For GT 1A In Operation And Return Line To Tank Farm Is Open
Start Up
]) + Start Two Pump (FO Request NO = 2 [ ]+ ) + ( ) OR + ( [ +
:
FO Supply System For GT 1A In Operation And Return Line To Tank Farm Is Open
Start Up