ENGINEERING SPECIFICATION

FOR
GENERAL REQUIREMENT IN EQUIPMENT
INSTALLATION

S-OIL ONSAN REFINERY

EXPANSION PROJECT

ES No.

D-301

Revision

PAGE 1 OF 1

*REVISION HISTORY SHEET*

REV.NO.

DATE

Jul /24/2008

Oct/16/2008

DESCRIPTION
Newly Issued For Approval

(All)

Revise the project name in cover and contents.

(1.1)

The word "Bunker-C Cracking Center" was deleted

(1.1)

The word "Ssangyong Oil Refining Co., Ltd" was changed to

"S-OIL Corporation"

(All)

The word "FEC/LEC" was changed to "S-OIL/SECL"

(All)

The word "SSYCON/FEC" was changed to "S-OIL/SECL"

(Table
4.2.2

Changed design compression strength of mortar

note 2

210 kg/cm2 240 kg/cm2

(5))

Oct/27/2008

3.1.4

Typographical error was revised: 55400 SS400

4.1.4

Typographical error was revised: be' coated be coated

4.1.6

Typographical error was revised: weldin9 welding

(Table
4.2.2
note 2

Changed the unit : 240 kg/cm2 23.5 Mpa

(5))

Nov/11/2008

Issued as approved (no comment)

Dec/09/2008

The revision history sheet was added

S-OIL ONSAN REFINERY

EXPANSION PROJECT

ENGINEERING SPECIFICATION
FOR
GENERAL REQUIREMENT IN EQUIPMENT
INSTALLATION

ES NO.

D-301

Revision

PAGE 1 OF 9

*CONTENTS*
1. GENERAL................................................................................................................................................................2
1.1 Scope...............................................................................................................................................................2
1.2 Related Engineering Specifications..................................................................................................................2
1.3 Manufacturer's Installation Manual...................................................................................................................2
2. TREATMENT OF FOUNDATION AND ANCHOR BOLTS........................................................................................2
2.1 Preparation of Foundation................................................................................................................................2
3. PREPARATION FOR INSTALLATION.....................................................................................................................3
3.1 Liners and Shim Plates....................................................................................................................................3
3.2 Mortar Pad........................................................................................................................................................5
4. GENERAL REQUIREMENT FOR INSTALLATION..................................................................................................5
4.1 Installation........................................................................................................................................................5
4.2 Grouting...........................................................................................................................................................6
5. CARE FOR SPECIAL EQUIPMENT........................................................................................................................9
5.1 Stainless Steel Equipment................................................................................................................................9
5.2 Rubber Lined Equipment.................................................................................................................................9
5.3 Nitrogen Sealed Equipment.............................................................................................................................9
5.4 Accessories and Instruments...........................................................................................................................9

S-OIL ONSAN REFINERY

EXPANSION PROJECT

ENGINEERING SPECIFICATION
FOR
GENERAL REQUIREMENT IN EQUIPMENT
INSTALLATION

ES NO.

D-301

Revision

PAGE 2 OF 9

1. GENERAL

1.1 Scope

This Specification covers general requirements for the installation of equipment, such as vessels, heat
exchangers, other static equipment, and rotating machines, which may be included in S-OIL ONSAN
REFINERY EXPANTION PROJECT to be constructed by S-OIL Corporation. (Hereinafter referred to as SOIL) at Onsan, Korea.

1.2 Related Engineering Specifications

The related Engineering Specifications to supplement this specification are as follows:

D-303

"Installation of Vessels & Heat Exchangers"

D-307

"Tray Assembling Works"

GA-301

"Installation of Pumps & Blowers"

GB-301

"Installation of Compressors and Turbines"

1.3 Manufacturer's Installation Manual

For equipment where installation manuals provided by the manufacturer and approved by S-OIL/SECL, the
work, inspection and test shall be carried out in accordance with the manufacturer's installation manuals.

2. TREATMENT OF FOUNDATION AND ANCHOR BOLTS

2.1 Preparation of Foundation

2.1.1 Center line marking and level marking of foundation or structural steel shall be checked prior to
commencement of works.

2.1.2 Major dimensions and position of anchor bolts or anchor pockets shall be checked. Center and
alignment of anchor bolts shall be within the following tolerance:

Level

3 mm

Position

3 mm

S-OIL ONSAN REFINERY

EXPANSION PROJECT

ENGINEERING SPECIFICATION
FOR
GENERAL REQUIREMENT IN EQUIPMENT
INSTALLATION

ES NO.

D-301

Revision

PAGE 3 OF 9

2.1.3 Treatment for the surface of the foundation, such as chipping and fitting, shall be carried out in
consideration of following points:
(1) Remove foreign materials, especially oil and rust.
(2) Chip the surface to remove laitance, to give good adhesion and to avoid cracking, peeling off, etc.,
of grouting mortar.

2.1.4 When the equipment is installed on structural steel, the contact surface of structural steel to equipment
base plate shall be checked and confirmed free from foreign materials. If it fouls on welded joint of
structural steel, welding reinforcement shall be ground off flush.

3. PREPARATION FOR INSTALLATION

3.1 Liners and Shim Plates

3.1.1 In general, liners to be used shall be made of carbon steel, and shim plates to be used shall be made of
austenitic stainless steel or brass plates. However, shim plates made of brass plate shall not be used
for ammonia Dr acid service equipment, unit, or area

Table 3.1.2
Thickness of Liner

Minimum 9 mm

Width of Liner

Minimum 50 mm

Length of Liner

20 to 40 mm longer than the width

of base plate of equipment.

Gradient of Wedge Liner

1/30 ~ 1/40

3.1.3 Liners shall be so arranged that the load of the equipment is uniformly and exactly distributed to the
foundation. Liners shall be placed as near as possible to and both sides of each anchor bolt.
3.1.4 The allowable stress on liner contact area on concrete shall be 40 kgf/cm2 [390 N/cm2]. Calculation of
the load shall be by the following formula:

a=

W
N LB

S-OIL ONSAN REFINERY

EXPANSION PROJECT

ENGINEERING SPECIFICATION
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ES NO.

D-301

Revision

PAGE 4 OF 9

Where,
a: Stress (kgf/cm2) (N/cm2 )
N: Number of liner
L: Length of liner (cm)
B: Width of liner (cm)
W: Erection load of equipment (kgf) (N)

3.1.5 When placing of liners on both sides of anchor bolts is not possible due to limited space between
anchor bolts, a liner shall be placed at the center of neighboring anchor bolts.

3.1.6 Distance between liners shall be a maximum of 800 mm for static equipment, and a maximum of 500
mm for rotating equipment.

3.1.7 In cases where only flat liners are used for alignment, no more than a maximum of 5 pieces shall be
used in anyone stack.

3.1.8 Shim plates placed on flat liners for alignment of very small adjustment shall be less than 1 mm
thickness of one shim plate.

3.1.9 Where the liners are used in multi-layers, they shall be tack welded to each other after completion of
alignment of the equipment.

3.1.10 Surface of straight liners needs no machining. Gradient surface of wedge liners shall be finished
smoothly by machining. All the corners of liner shall be rounded.

3.1.11 Wedge liners shall be set as per Fig. 3.1.11.

S-OIL ONSAN REFINERY

EXPANSION PROJECT

ENGINEERING SPECIFICATION
FOR
GENERAL REQUIREMENT IN EQUIPMENT
INSTALLATION

ES NO.

D-301

Revision

PAGE 5 OF 9

3.1.12 When the equipment is installed on structural steel, elevation of top surface of structural steel shall be
adjusted using liners or shim plates, if required.

3.1.13 In the case of anchor pocket type foundation, temporary liners shall be placed near to anchor pockets.
After grouting of anchor pockets and curing, permanent liners shall be placed as near as possible to
anchor bolts, and temporary liners shall be removed.

3.1.14 Materials of liners shall be JIS G 3101 55400, ASTM A36, unless otherwise specified.

3.2 Mortar Pad

3.2.1 Mortar pad maybe applied in accordance with Table 4.2.1

3.2.2 Dimension of mortar pad shall be as per Fig. 3.2.2

4. GENERAL REQUIREMENT FOR INSTALLATION

4.1 Installation

S-OIL ONSAN REFINERY

EXPANSION PROJECT

ENGINEERING SPECIFICATION
FOR
GENERAL REQUIREMENT IN EQUIPMENT
INSTALLATION

ES NO.

D-301

Revision

PAGE 6 OF 9

4.1.1 Oil and other foreign matter on the surfaces of legs, bed, frame, etc., which would come in contact with
grouting mortar, shall be entirely removed.

4.1.2 Alignment shall be performed in accordance with the tolerance shown in the related Engineering
Specifications.

4.1.3 Welding of weld-up type washers of anchor bolts shall be allowed only after the completion of alignment
and final tightening of anchor bolts.

4.1.4 Thread of anchor bolts shall be coated with grease to prevent galling of the thread before installation of
equipment.

4.1.5 After the installation, temporary attachments provided by manufacturer shall be removed. Lifting lugs
and tailing lugs shall be cut-off, when so requested in the drawings. For stainless steel equipment,
proper protection on equipment body shall be provided before cutting off lugs.
Approval by S-OIL/SECL shall be required before cutting off lugs.

4.1.6 Welding work for pressure parts shall not be performed in principal. However, if it is necessary prior
approval is required, and welding work for pressure parts shall be performed by welders qualified in
accordance with the related specifications, codes and standard. Welding work for non-pressure parts
including structural welding for washers, etc. shall also be performed by welders qualified by SOIL/SECL.

4.2 Grouting

4.2.1 Before grouting, anchor bolts shall be cleaned from oil, where in contact with grout, and also anchor
pockets shall be cleaned from water and foreign materials.

4.2.2 For foundation of vertical equipments having skirt at bottom, adequate numbers of drain pipes shall be
provided inside of grouting.

4.2.3 Before grouting, chipping and cleaning of foundation surface shall be confirmed. Water shall be
sprayed onto concrete, soaking for 20 to 30 minutes before grouting. Excess stagnant water shall be
removed before grouting.

S-OIL ONSAN REFINERY

EXPANSION PROJECT

ENGINEERING SPECIFICATION
FOR
GENERAL REQUIREMENT IN EQUIPMENT
INSTALLATION

ES NO.

D-301

Revision

PAGE 7 OF 9

4.2.4 The grouting mortar shall be poured into the gap between equipment and foundation as referred in
Table 4.2.1. Grout mortar shall be poured not to form any air pocket. Vent tubes shall be provided to
prevent air pocket forming, when required. Vibrator shall be used to ensure no air pockets.

4.2.5 Mixing ratio of grouting mortar shall be as specified in Table 4.2.2 Standards of Mixing Ratio of Mortar.

4.2.6 For open frame type skid equipment, grouting mortar shall be poured up to the top level of the skid to
prevent rain water from accumulating in the skid.

S-OIL ONSAN REFINERY

EXPANSION PROJECT

ENGINEERING SPECIFICATION
FOR
GENERAL REQUIREMENT IN EQUIPMENT
INSTALLATION

ES NO.

D-301

Revision

PAGE 8 OF 9

Note 1: The above table shows, as reference, the standard of mixing ratio, water % against cement and
curing time of mortar, which shall be used for mortar pad, grouting of anchor bolts, liners and frame
of equipment.

Note 2: Standard of materials for making mortar shall be as shown below and be free from harmful or
detrimental substances such as alkali, acid, oil, salt, etc.

(1) Portland cement shall be used as "ordinary cement" graded and tested, dry and free of lumps and
contamination.

(2) Clean sand with grain size of between 0.3 mm and 2.5 mm shall preferably be used.

(3) Clean gravel with grain size of 5 mm to 10 mm shall preferably be used.

(4) Water to be used shall not contain detrimental substances as mentioned above or solid matter.

(3) Mixing and pouring of ordinary cement shall be performed at ambient temperature of over 5C.

(4) Where the use of non-shrink cement or epoxy grout material is specified, the extent of application,
mixing ratio, etc. shall be in accordance with the manufacturer's installation manual.

(5) The design compression strength of mortar at 28 days shall not be less than 23.5 Mpa in
accordance with ASTM C31 and ASTM C39.

S-OIL ONSAN REFINERY

EXPANSION PROJECT

ENGINEERING SPECIFICATION
FOR
GENERAL REQUIREMENT IN EQUIPMENT
INSTALLATION

ES NO.

D-301

Revision

PAGE 9 OF 9

5. CARE FOR SPECIAL EQUIPMENT

5.1 Stainless Steel Equipment

5.1.1 For the transportation, lifting, installation, assembling, etc. of equipment made of stainless steel
(including stainless steel lined/laded equipment), the use of galvanized and/or zinc coated/painted tools
and tackle such as, but not limited to wire sling, stay wire rope, scaffolding, protection wire-net and its
stay wire, etc. is prohibited to contact directly the surface (either outside or inside) of the equipment.

5.1.2 Outside surface of stainless steel equipment shall be washed by fresh water at site, when the
equipment was ocean transported in bare condition.

5.2 Rubber Lined Equipment

Water shall be filled in rubber lined equipment or shield cover shall be provided around the equipment, as a
protection against heating due to sunshine, when so requested in manufacturer's installation manual.

5.3 Nitrogen Sealed Equipment

For the equipment supplied in nitrogen sealed condition, nitrogen sealing shall be maintained until piping
connection.

5.4 Accessories and Instruments

All accessories and instruments, which may be damaged during the works, shall be dismantled and returned
to warehouse.