Documente Academic
Documente Profesional
Documente Cultură
Polyester Composites
L. UMA DEVI, 1, * S. S. BHAGAWAN, 2 SABU THOMAS 1
1
School of Chemical Sciences, Mahatma Gandhi University, Priyadarshini Hills P.O., Kottayam-686 560, Kerala, India
Propellant Engineering Division, Vikram Sarabhai Space Centre, Thiruvananthapuram-695 002, Kerala, India
ABSTRACT: Pineapple leaf fiber (PALF) which is rich in cellulose, relatively inexpen-
sive, and abundantly available has the potential for polymer reinforcement. The present
study investigated the tensile, flexural, and impact behavior of PALF-reinforced polyester composites as a function of fiber loading, fiber length, and fiber surface modification.
The tensile strength and Youngs modulus of the composites were found to increase
with fiber content in accordance with the rule of mixtures. The elongation at break of
the composites exhibits an increase by the introduction of fiber. The mechanical properties are optimum at a fiber length of 30 mm. The flexural stiffness and flexural strength
of the composites with a 30% fiber weight fraction are 2.76 GPa and 80.2 MPa, respectively. The specific flexural stiffness of the composite is about 2.3 times greater than
that of neat polyester resin. The work of fracture (impact strength) of the composite
with 30% fiber content was found to be 24 kJ m02 . Significant improvement in the
tensile strength was observed for composites with silane A172-treated fibers. Scanning
electron microscopic studies were carried out to understand the fibermatrix adhesion,
fiber breakage, and failure topography. The PALF polyester composites possess superior
mechanical properties compared to other cellulose-based natural fiber composites. q
1997 John Wiley & Sons, Inc. J Appl Polym Sci 64: 17391748, 1997
INTRODUCTION
As fiber-reinforced structural plastics are taking
the central stage in almost every sphere of material science, lignocellulosic natural fibers like the
pineapple leaf fiber come as a viable and abundant substitute for the expensive and nonrenewable synthetic fiber. These fibers with high specific strength improve the mechanical properties
of the polymer matrix.
In tropical countries, fibrous plants are available in abundance and at least some of them are
agricultural crops. Pineapple is among them.
Pineapple leaf fibers at present are a waste prodCorrespondence to: S. Thomas.
* Present address: Lecturer, St. Thomas College, Kozhencherry-689 641, Kerala, India.
q 1997 John Wiley & Sons, Inc. CCC 0021-8995/97 / 091739-10
/ 8e65$$4072
03-28-97 17:35:12
polaa
W: Poly Applied
4072
1740
matrix to make composites. Thomas and co-workers 8 10 reported on the use of sisal fiber as a potential reinforcing agent in polyethylene, polystyrene, natural rubber, and various thermosets
such as epoxy, phenolformaldehyde, and polyester. Although composites based on polyester matrix resin are well known, there have been only
limited studies on the properties of PALF-reinforced polyester composite. Mukherjee and Satyanarayana 11 reported on the mechanical properties
of PALF. Pavithran et al.12 studied unidirectionally aligned PALFpolyester composites and the
toughness of these composites were found to increase with the microfibrillar angle of the fibers.
Recently, George et al.13,14 reported on the processing characteristics, viscoelastic properties,
and mechanical behavior of PALFLDPE composites. The present investigation was aimed at
analyzing the mechanical properties of a PALFreinforced polyester composite. The influence of
fiber length, fiber loading, and coupling agents on
the tensile, flexural, and impact properties of the
composites was analyzed. The properties of the
composites were compared with other natural fiber-reinforced polyester composites.
EXPERIMENTAL
Pineapple leaf fiber (PALF) was obtained from
South India Textile Research Association, Coimbatore. The fiber was chopped to the desired
length, washed with water, dried in air, and used
for composite fabrication. Room-temperature cure
general-purpose polyester resin (HSR 8131, supplied by Bakelite Hylam Ltd., Hyderabad, India)
was used for the study. Vinyltri(2-ethoxy methoxy)silane (Silane A172) and g-aminopropyltrimethoxysilane (Silane A1100) were supplied
by Union Carbide Co., Montreal, Canada. The
physical and mechanical properties of the pineapple fiber and polyester are given in Table I.
Table I Physical and Mechanical Properties of
Pineapple Fiber and Polyester Resin
Property
PALF
Density (g/cm3)
Tensile strength (MPa)
Elongation at break (%)
Youngs modulus (MPa)
Specific strength (MPa)
Specific modulus (MPa)
1.526
170
3
6210
110
4070
/ 8e65$$4072
Polyester
1.159
22.9
1.6
580
19.7
502
03-28-97 17:35:12
polaa
W: Poly Applied
4072
1741
3PL
2bd 2
(1)
Flexural modulus
L 3m
4bd 3
(2)
/ 8e65$$4072
03-28-97 17:35:12
polaa
W: Poly Applied
4072
1742
Youngs
Modulus
(MPa)
Tensile
Strength
(MPa)
Elongation
at Break
(%)
5
10
20
30
40
815
1870
1990
2290
1970
15.6
35.0
39.2
52.9
38.4
3.0
3.0
3.0
3.6
3.0
Youngs
Modulus
(MPa)
Tensile
Strength
(MPa)
Elongation
at Break
(%)
0
10
20
30
40
580
1770
1830
2290
2520
20.6
17.1
40.0
52.9
63.3
1.6
1.3
3.0
3.6
5.0
/ 8e65$$4072
03-28-97 17:35:12
polaa
W: Poly Applied
4072
1743
/ 8e65$$4072
03-28-97 17:35:12
strength values of the PALFpolyester composites are found to be less than the neat resin at
low weight fractions of the fiber. But increase in
fiber content from 10 to 30% increases the flexural
strength by 120% for composites containing 30
polaa
W: Poly Applied
4072
1744
/ 8e65$$4072
03-28-97 17:35:12
polaa
W: Poly Applied
4072
1745
(2) are at odds with those required for good stiffness and strength of the composite.
In most fiber-filled composites, a significant
part of the energy absorption during impact takes
place through the fiber pullout process. The energy involved and, hence, toughness are greatest
when the length of the fibers is equal to the critical
length (lc ) in accordance with (1). Again, it is
apparent that maximum strength and maximum
toughness cannot be achieved simultaneously and
that composites must be designed for an optimum
combination of the desired mechanical properties.
The variation of the work of fracture with fiber
length was calculated by Copper 16 using a model
based on (1) given above. Fibers shorter than lc
(30 mm) will be pulled out from the matrix rather
than broken when a crack passes through the
composite. The fracture energy will then largely
be a combination of the work needed to debond
the fibers out of the matrix and the work done
against friction in pulling the fibers out of the
matrix. The fracture energy (U) arising from fiber
pullout is given by the following expressions due
to Cottrell 17 :
For l lc ,
U1
Figure 10 (a) SEM of fracture surface of PALFpolyester composites under flexural failure (fiber content
10 wt %). (b) SEM of magnified view of a pulled-out
fiber during flexural failure (fiber content 10 wt %).
03-28-97 17:35:12
(3)
vtl 2c
12d
(4)
Work of Fracture
(kJ m02)
10
20
30
40
24.4
19.9
24.2
22.0
/ 8e65$$4072
v tl 2
12d
polaa
W: Poly Applied
4072
1746
Figure 12 SEM of fractograph of the composite during impact test (fiber content 30 wt %).
vtl 3c
12dl
(5)
1
l
The slight decrease in impact strength for composites with fibers of length 40 mm can thus be explained.
The work of fracture (impact strength) of the
composites is found to increase linearly with the
weight fraction of the fiber as shown in Figure 11
/ 8e65$$4072
03-28-97 17:35:12
polaa
W: Poly Applied
4072
1747
Table V Effect of Chemical Treatment on Mechanical Properties (Fiber Length 30 mm, Fiber
Content 30 Wt %)
Type/Nature of Treatment
Untreated
2% NaOH (treated for 1 h)
Silane A172
Silane A1100
Glacial acetic acid and
acetic anhydride
Tensile
Strength
(MPa)
Elongation at
Break (%)
Youngs Modulus
(MPa)
Flexural
Strength
(MPa)
Flexural Modulus
(GPa)
52.9
55.4
73.5
52.7
3.6
4.7
4.3
3.5
2290
1460
2690
80.2
77.4
85.6
79.6
2.76
2.93
2.84
42.7
3.6
2260
71.5
2.55
/ 8e65$$4072
03-28-97 17:35:12
Density
(g/cm3)
Hardness
(Shore D)
0
10
20
30
40
1.15
1.03
1.10
1.09
1.09
82
73
75
83
84
polaa
W: Poly Applied
4072
1748
Table VII Properties of Natural Fiber Polyester Composites Prepared by Hand Layup Method (Fiber
Content 30 Wt %)
Property
Strawreinforced
Polyester
Sisal Polyester
PALFPolyester
47
2.6
28
53
11
52.7
80.2
24.2
CONCLUSION
The results of the present study showed that a
useful composite with good strength could be successfully developed using pineapple fibers as a reinforcing agent for the polyester matrix. The optimum length of the fiber required to obtain PALF
polyester composites of maximum properties was
found to be 30 mm. The stressstrain behavior in
tension reveals that neat polyester is brittle and
the addition of fibers makes the matrix more ductile. The tensile strength and Youngs modulus of
these PALF polyester composites increased linearly with the fiber weight fraction. But in the
case of flexural strength, there is a leveling off
beyond 30%. The impact strength also increased
linearly with the weight fraction of the fiber. The
composite with 30 wt % fiber content exhibits an
impact strength of 24 kJ/m 2 . The high toughness
of this natural fiber polymer composite places it
in the category of tough engineering materials. A
significant increase in the strength of the composites was observed after treatment of the fibers.
The best improvement was observed in the case of
silane A-172-treated fiber composites. The PALF
polyester composites exhibit superior mechanical
properties when compared to other natural-fiber
polyester composites and can be used as structural composites.
/ 8e65$$4072
03-28-97 17:35:12
REFERENCES
polaa
W: Poly Applied
4072
INTRODUCTION
Composite materials involving ber reinforcement are
replacing traditional materials at a fast rate. Because
natural bers such as sisal, jute, banana, and pineapple are renewable and relatively less expensive than
their synthetic counterparts, these promising bers are
used as a substitute for synthetic bers in polymer
composites. Natural bers possess moderately high
specic strength and stiffness and can be used to make
useful structural composites.1 8
Synthetic berreinforced composites impart good
long-term behavior to various aggressive environments and an enhancement in strength and stiffness.
However, it is found that natural berreinforced
polyester materials are more or less sensitive to humidity through absorption of water, leading to physical degradation such as plasticization of the matrix
with water and the differential swelling between the
bers and the resin. The uptake of water can also lead
to chemical degradation such as hydrolysis of the
matrix. Consequently, the matrix structure and ber
matrix interface are affected, resulting in changes of
bulk properties such as dimensional stability and both
mechanical and electrical properties.
Pineapple leaf bers (PALF) are easily available and
they possess excellent mechanical properties.9 These
Correspondence to: S. Thomas (sabut@sancharnet.in).
Journal of Applied Polymer Science, Vol. 94, 503510 (2004)
2004 Wiley Periodicals, Inc.
The effects of ageing on the tensile properties and dimensional stability of PALF polyester composites were studied
under two different ageing conditions. Ageing studies
showed a decrease in tensile strength of the composites. The
composite specimens subjected to thermal ageing showed
only a slight deterioration in strength. 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 503510, 2004
504
TABLE I
Physical and Mechanical Properties of Pineapple Leaf
Fiber and Polyester Resin
Ageing studies
Property
PALF
Polyester
Density, g cm3
Tensile strength, MPa
Elongation at break, %
Youngs modulus, MPa
1.526
170
3
6210
1.159
22.9
1.6
582
properties of PALF-reinforced polyethylene composites. Uma Devi et al.21 reported the mechanical properties of PALFpolyester composites. The present
study was aimed at evaluating the water absorption,
ageing characteristics, and the effect of different ageing conditions on the mechanical properties of PALF
polyester composites.
EXPERIMENTAL
Immersion in boiling water
Materials
Pineapple leaf ber (PALF) was obtained from South
India Textile Research Association (Coimbatore).
Washed and dried bers were used for the study.
General-purpose polyester resin (HSR, 8131, supplied
by Bakelite Hylam Ltd., Hyderabad, India) was used
for the study.The properties of PALF and polyester
resin are given in Table I. Composites made from
PALF and polyester resin of 30 wt % were used for
this study.21 The properties are detailed in Table II.
Preparation of PALFpolyester composites
Randomly oriented pineapple berpolyester composites of 30 mm ber length, with varying ber loadings, were prepared by hand layup method. Composite sheets (size 150 150 3 mm3) were prepared
using a closed mold. Polyester resin was mixed with 1
wt % cobalt naphthanate (accelerator) and 1 wt %
methyl ethyl ketone peroxide (catalyst), degassed, and
then poured onto the mat placed in the mold. When
the mat was completely wet by the resin, the mold was
closed and kept under pressure for 24 h. Samples were
postcured and test specimens of the required size were
cut from the sheets and used for testing.
TABLE II
Properties of PALFPolyester Composites of Different Fiber Loading
Fiber content
(wt %)
Density
(g cm3)
Tensile
strength (MPa)
Elongation
at break (%)
Youngs
modulus (MPa)
10
30
40
1.03
1.09
1.09
17.1
52.9
63.3
1.3
3.6
5.0
1767
2290
2519
Increase in wt %
Net wt conditioned wt 100
Conditioned wt
(1)
(2)
To study the mechanism of water sorption, the kinetic parameters n and k were analyzed from the
following relationship:
(3)
(4)
M
Mp
(5)
Ddt
b2
0.75
1 Vd 1 exp 7.3
Q t (mol %)
Qt V d 1 exp 7.3
505
(6)
Dlt
b2
0.75
(7)
Qt Q 1 1 exp 7.3
D1t
b2
0.75
Q2 1 exp 7.3
D2t
b2
0.75
(8)
506
Figure 1
Sorption curves showing the mol % uptake of PALF/polyester composites having different ber loadings.
507
TABLE III
Values of n, k, Q, Diffusion Coefcient (D), Sorption Coefcient (S), and Permeability Coefcient (P), for
PALFPolyester Composites with Different Fiber Loading
Fiber
loading
(wt %)
D (cm2 s1)
S (g/g)
P 1010
(cm2 s1)
0
10
20
30
40
0.320
0.256
0.243
0.274
0.268
1.570
1.180
1.094
1.264
1.193
0.1156
0.1996
0.2386
0.4503
0.9909
0.020
0.03
0.05
0.08
0.18
0.248
0.42
0.84
1.79
3.64
below the glass-transition temperature (Tg) is a threestage process in which the absorbed moisture rst
occupies the free volume present. In the second stage,
water becomes bound to network sites causing swelling. Finally, water enters the densely crosslinked regions. According to the equilibrium theory, a polymer
will absorb solvent until the solvent chemical potential
in the polymer and that in the free solution are equal.25
Kinetics of water sorption
The equilibrium sorption values Q of the composites
and the values of n and k, determined by linear regression analysis, are given in Table III. The value of n
provides information about the mechanism of solvent
transport under all experimental conditions. If n 0.5,
the mechanism is said to be Fickian.26 Here at all ber
loadings, n is less than 0.5. Thus a deviation from
Fickian behavior is observed in all cases.
Diffusion, sorption, and permeation
508
TABLE V
Tensile Strength of PALFPolyester Composites After
Immersion in Boiling Water for 7 ha
Sample
Polyester
Unaged
Aged
Composite
Unaged
Aged
a
The slight deviation from the experimental curve results from the deviation of diffusion processes from
Fickian behavior. This was very clear from the n values.
Immersion in boiling water
Table V shows that the tensile strength of pineapple
berpolyester composites decreases on immersion in
boiling water. The samples subjected to water ageing
showed a decrease of 34%. The natural bers absorb
water and swelling of the ber increases with exposure time in boiling water. As a result of the swelling
of bers, which are surrounded by the polymer matrix, cracks may be formed at the matrix. This may also
Tensile
strength (MPa)
Elongation
at break
(%)
Modulus
(MPa)
20.6
13.7
2
1
580
1600
52.9
34.5
4
3
2290
1900
TABLE IV
Fitting Values as per Eq. (8) for Composites at 28C
Fiber content
(wt %)
log D1
Q(1)
log D2
Q(2)
0
10
20
30
40
12.1344
11.8464
11.2448
11.4730
11.4152
0.10467
0.01304
0.89905
0.54737
0.44619
11.8742
11.3806
11.6818
11.3798
11.4168
0.89533
0.98696
0.10095
0.45265
0.5536
0.11559
0.19485
0.23599
0.4503
0.9906
TABLE VI
Variation in Weight and Cross-Sectional Area of the
Polyester and PALFPolyester Composite Specimensa
Sample
Increase in wt %
Increase in area %
Polyester
PALFpolyester
composites
0.4
Nil
1.3
509
TABLE VII
Tensile Properties of PALFPolyester Composites After
Thermal Ageing 100C, 48 h; Loading 30 wt %
Sample
Tensile
strength
(MPa)
Elongation
at break
(%)
Modulus
(MPa)
Unaged
Aged
52.9
49.8
4
4
2290
1110
References
1. Bisanda, E. T. N.; Ansell, M. P. Compos Sci Technol 1991, 41,
165.
2. Pavithran, C.; Mukherjee, P. S.; Brahmakumar, M.; Damodaran,
A. D. J Mater Sci Lett 1987, 7, 882.
3. Varma, I. K.; Ananthakrishnan, S. R.; Krishnamoorthy, S. Composites 1989, 20, 383.
4. Bismark, A.; Aranberri Askargorta, I.; Springer, J.; Lampke, T.;
Wielage, B.; Shendervich, A.; Limbach, H. H. Polym Compos
2002, 23, 872.
5. Rong, M. Z.; Zhang, M. Q.; Liu, Y.; Zhang, Z. W.; Yang, G. C.;
Zeng, H. M. Polym Polym Compos 2002, 10, 407.
6. Rozman, H. D.; Saad, M. J.; Ishak, Z. A. M. J Appl Polym Sci
2003, 87, 827.
7. Joseph, P. V.; Rabello, M. S.; Mattoso, L. H. C.; Joseph, K.;
Thomas, S. Compos Sci Technol 2002, 62, 1357.
8. Sreekala, M. S.; Kumaran, M. G.; Thomas, S. Composites A 2002,
33.
9. Mukherjee, P. S.; Satyanarayana, K. G.; J Mater Sci 1986, 21, 51.
10. Pavithran, C.; Mukherjiee, P. S.; Brahmakumar, M.; Damodaran,
A. D. J Mater Sci Lett 1987, 6, 882.
11. Mckenzie, A. W.; Yuritha, J. P. Appita 1979, 32, 460.
12. Komorowskj, J. P. National Aeronautical Establishment, National Research Council of Canada, Aeronautical Note NAEAN-10, NRC No. 22700, 1983.
13. Weitsman, Y. In: Comprehensive Composite Materials; Talreja,
R.; Manson, J. A. E., Eds.; Polymer Matrix Composites, Vol. 2;
Elsevier: New York, 2000.
14. Sapieha, S.; Caron, M.; Schreiber, H. P. J Appl Polym Sci 1986,
32, 5661.
15. Maldas, D.; Kokta, B. V.; Polym Plast Technol Eng 1990, 29, 419.
16. Maldas, D.; Kokta, B. V.; Daneault, C.; Koran, Z. Drevarsky
Vyskum 1990, 125, 1.
17. Joseph, K.; Thomas, S.; Pavithran, C. Compos Sci Technol 1995,
53, 99.
18. George, J.; Bhagwan, S. S.; Prabhakaran, N.; Thomas, S. J Appl
Polym Sci 1995, 57, 843.
510
School of Chemical Sciences, Mahatma Gandhi University, Priyadarshini Hills, Kottayam, Kerala 686560, India
The dynamic mechanical properties of randomly oriented intimately mixed hybrid composites based on
pineapple leaf bers (PALF) and glass bers (GF) in unsaturated polyester (PER) matrix were investigated.
The PALFs have high-specic strength and improve
the mechanical properties of the PER matrix. In this
study, the volume ratio of the two bers was varied by
incorporating small amounts of GF such as PALF/GF,
90/10, 80/20, 70/30, and 50/50, keeping the total ber
loading constant at 40 wt%. The dynamic modulus of
the composites was found to increase on GF addition.
The intimately mixed (IM) hybrid composites with
PALF/GF, 80/20 (0.2 Vf GF) showed highest E0 values
and least damping. Interestingly, the impact strength
of the composites was minimum at this volume ratio.
The composites with 0.46 Vf GF or PALF/GF (50/50)
showed maximum damping behavior and highest
impact strength. The results were compared with
hybrid composites of different layering patterns such
as GPG (GF skin and PALF core) and PGP (PALF skin
and GF core). IM and GPG hybrid composites are
found more effective than PGP. The activation energy
values for the relaxation processes in different composites were calculated. The overall results showed that
hybridization with GF enhanced the performance properties. POLYM. COMPOS., 31:956965, 2010. 2009 Society
of Plastics Engineers
INTRODUCTION
In recent years, cellulose bers have become an important class of reinforcing materials [13]. Natural bers are
considered to be a potential alternative to glass bers
(GFs) for use in composites applications. Uses of natural
bers as reinforcement in polymers have gained imporCorrespondence to: L. Uma Devi; e-mail: umaharitham@yahoo.com
DOI 10.1002/pc.20880
Published online in Wiley InterScience (www.interscience.wiley.com).
C 2009 Society of Plastics Engineers
V
POLYMER COMPOSITES-2010
tance because of their eco-friendly nature. Their advantages also include low density, biodegradability, high
stiffness, and relatively low price. The properties of the
natural ber composites can be improved by hybridizing
these bers with GFs. The hybridization enhances the
strength, stiffness, and also improves the moisture-resistant behavior of the resulting composite. Several studies
are being undertaken in these days to replace GF partially
or fully by natural ber. GF is reported to have good reinforcing effect along with natural bers like sisal, jute,
hemp, etc [49].
Many studies have been reported on the dynamic mechanical behavior of hybrid composites of natural bers
and GF by Thomas and coworkers [10, 11]. Dynamic mechanical properties of randomly oriented intimately mixed
short banana/sisal hybrid ber reinforced polyester composites were reported by Idicula et al. [12]; maximum
stress transfer between the ber and the matrix was
obtained for composites having banana and sisal bers in
the ratio 3:1, which showed lowest impact strength and
minimum tan d value. Thermoplastic natural rubber was
recently reinforced by the short carbon and kenaf ber
hybrid systems [13]. The storage modulus, loss modulus,
and tan d of the untreated hybrid composite were found
better than those of the treated hybrid composites.
This work aims at developing high-performance, costeffective, and lightweight hybrid composites. It describes
studies on hybrid composites containing pineapple leaf
ber (PALF) and GF as the reinforcement. The PALFs
exhibit superior mechanical properties because of its
high-cellulose content (7082%) and comparatively lowmicrobrilar angle (148).These are extracted from the
leaves of the plant Ananus cosomos belonging to bromeliacease family by retting. Our earlier studies proved
PALF to be an effective reinforcement in polyester (PER)
and LDPE systems [14, 15].
PALF
GF
Polyester
Density (g/cm3)
Diameter (lm)
Tensile strength (MPa)
Youngs modulus (GPa)
Elongation at break (%)
1.526
3060
413
6.5
1.6
2.54
525
2500
70
2.5
1.16
22.9
0.97
1.6
The PALF is hybridized with small quantities of stronger GF and randomly oriented intimately mixed hybrid
composites and other layered hybrid composites GPG (GF
skin and PALF core) and PGP (PALF skin and GF core)
were prepared. The purpose of the study is to develop
new cost-effective structural composite material having
better performance properties using PALF and small
quantities of GF. Our previous study indicated that the
tensile properties of these composites are excellent [16].
In this article, their dynamic mechanical properties were
evaluated with respect to hybrid-ber ratio by varying the
volume fractions of GF and PALF.
EXPERIMENTAL
Materials
PALF was obtained from South India Textile Research
Association, Coimbatore. Isophthalic polyester HSR 8131
obtained from m/s Bakelite Hylam, Hyderabad, India is
used (viscosity at 258C-650 cps, Sp. gravity at 258C-1.11,
styrene content 3035%). Multidirectional E-glass strand
mat is supplied by Ceat Ltd. (Hyderabad, India). The
physical and mechanical properties of PALF, GF, and
polyester resin are given in Table 1.
Method
Preparation of PALF/GF Hybrid Polyester Composites. The PALF was chopped to their optimum length
30 mm [14], washed with water, dried in air, and used for
composite preparation. Hand lay-up method followed by
compression molding was adopted for composite fabrication. Composite sheets of size 150 3 150 3 3 mm3 were
prepared. Randomly oriented intimately mixed (IM) com-
DOI 10.1002/pc
PALF/GF ratio
Volume
fraction of GF
0.1
0.20
0.26
0.46
0.1
0.20
0.26
0
0.1
0.20
0.26
0.46
Constant
(C)
Activation energy
(kJ/mol)
Peak
height
Impact
strength (J/m)
0.0230
0.0206
0.0234
0.0276
106.1
210.9
314.9
207.7
104.4
0.129
0.126
0.128
0.135
0.150
236
899
862
1203
1128
where E0G and E0R are the storage modulus values in the
glassy and rubbery region respectively.
The C value decreases as GF loading is increased till
0.2 Vf and an increase is noticed there after. This implies
that the effectiveness of ber reinforcement is maximum
at this volume fraction (0.2 Vf) of the composite. On further increasing the volume fraction of GF, agglomeration
of GF takes place which decreases the effective stress
transfer between the ber and the matrix. The storage
modulus of the intimately mixed hybrid composites are
higher than the neat PALF/PER composite (0 Vf) at all
temperatures. The activation energy E for glass transition
of the hybrid composites can be calculated from the
Arrhenius equation
f f0 expE=RT
tan d maximum
frequency (Hz)
Volume fraction of GF
Neat resin
0
0.1
0.20
0.26
0.46
0.1
10
0.1
10
0.350
0.166
0.170
0.166
0.170
0.180
0.557
0.133
0.133
0.131
0.135
0.150
0.798
0.129
0.126
0.129
0.135
0.150
114
113
116
106
107
110
116
143
130
115
121
139
116
160
161
163
156
154
TABLE 6. Values of E00 max and Tg from E00 max of IM hybrid polyester
composites.
E00 max (MPa),
frequency (Hz)
Volume fraction of GF
0.1
10
0.1
10
Neat resin
0
0.10
0.20
0.26
0.46
249
272
309
243
307
342
260
229
257
293
263
301
235
222
243
283
257
294
55
87
94
90
87
95
62
86
92
86
89
96
62
92
96
92
90
97
Tg (8C)
120
128
116
116
113
DOI 10.1002/pc
DOI 10.1002/pc
FIG. 10. (a) Variation of tan d with temperature of GPG hybrid composites at 10 Hz. (b)Variation of tan d with temperature of GPG hybrid
composites at 10 Hz (excluding resin).
DOI 10.1002/pc
TABLE 7. The coefcient (C), tan dmax (Tg), tan d peak height and
activation energies of GPG hybrid composites.
Volume
fraction
of GF
Coefcient of
reinforcement
(C)
tan dmax
(Tg) at 10 Hz
Peak height of
tan d curve
at 10 Hz
Activation
energy
(kJ/mol)
0.022
0.021
0.010
157.5
157.9
163.6
0.129
0.128
0.146
212.8
368.3
503.3
0.10
0.20
0.26
ColeCole Analysis
FIG. 11. (a) Variation of tan d with temperature of PGP hybrid composites at 10 Hz. (b) Variation of tan d with temperature of PGP hybrid
composites at10 Hz (excluding resin).
composite of GF content 0.2 Vf reduces the damping values over a wide temperature range.
The peak height of the GPG composites at 10 Hz is
given in Table 7. The peak height is less for 0.2 Vf showing better interfacial bonding. However for higher volume
fractions of GF (0.26 Vf), the peak height is more, which
is clear from Fig. 10b. It is already mentioned that 0.2 Vf
composite has higher initial storage modulus and comparatively higher storage modulus at all temperatures.
DOI 10.1002/pc
The changes in viscoelastic properties have been demonstrated by means of colecole method in the literature,
which had been developed for the study of dielectric dispersions.
It is used to examine the structural changes occurring
in cross linked polymers after ber addition to polymeric
matrices [24]. Figure 14 shows colecole plot where the
loss modulus E00 data are plotted as a function of storage
modulus E0 for PALF/GF/hybrid polyester composite(40%), but of different hybrid congurations showing
good dynamic mechanical behavior.
The nature of the colecole plots is reported to be indicative of the homogeneity of the system. Homogeneous
polymeric systems are reported to show semicircle diagrams [25]. In this study, we obtained imperfect circles
indicative of the heterogeneity of the system. However,
TABLE 8. The tan dmax (Tg) and tan d peak height of PGP hybrid
composites.
Volume
fraction of GF
0.10
0.20
0.26
0.46
tan
dmax (Tg) at
10 Hz (8C)
Peak height
of tan d curve
(10 Hz)
Activation
energy (kJ/mol)
162.6
157.7
158.8
160.6
0.130
0.131
0.136
0.131
115.8
242.2
203.1
223.6
FIG. 13. Variation of loss modulus with temperature of PGP composites at 10 Hz.
FIG. 15. Experimental and theoretical storage modulus of hybrid composites having different volume fractions of GF.
Theoretical Modeling
DOI 10.1002/pc
REFERENCES
DOI 10.1002/pc
Department of Polymer Engineering, Amrita Vishwa Vidyapeetham, Ettimadai, Coimbatore 641105, India
School of Chemical Sciences, Mahatma Gandhi University, Kottayam, Kerala 686560, India
INTRODUCTION
Understanding water absorption in polymer composites
is important for many applications such as waste water
treatment, packaging and building industry. The way in
which ber reinforced composite materials absorb water
depends upon many factors, such as temperature, ber volume fraction, orientation of reinforcement, ber nature,
area of exposed surfaces, diffusivity, and surface protection.
Water absorption into composites occurs mainly by one
Correspondence to: L. Uma Devi; e-mail: umaharitham@yahoo.com
DOI 10.1002/pc.21034
Published online in Wiley Online Library (wileyonlinelibrary.com).
C 2011 Society of Plastics Engineers
V
POLYMER COMPOSITES-2011
EXPERIMENTAL
Materials
PALF was provided by South India Textile Research
Association, Coimbatore, India. The ber is obtained
from the leaves of the plant Ananus cosomus belonging
to Bromeliaceae family. Neatly separated PALF, cut manually to their optimum length 30 mm [21] was used for
the study. Unsaturated isophthalic polyester HSR 8131
was obtained from M/S Bakelite Hylam, Hyderabad (Viscosity at 258C-650 cps, Sp. gravity at 258C-1.11, Tensile
strength 23 MPa, Impact strength 11 J m21). The multidirectional glass strand mat was supplied by Ceat (Hyderabad, India). Methyl ethyl ketone peroxide (MEKP) and
cobalt naphthanate were of commercial grade.Vinyl tri (2methoxy ethoxy silane) and c-methacryloxy propyl trimethoxy silane were obtained from Sigma-Aldrich, India.
Sodium hydroxide, glacial acetic acid, and polystyrene
maleic anhydride (PSMA) were of commercial grade.
Table 1 gives the characteristics of pineapple leaf ber
and glass ber used.
PALF
1.526
60 6 6
413 6 8
6.2
1.6
GF
2.54
15
2,500 6 8
5672
2.5
(1)
Where M(w) is the mass of water at time t, Mr (w) the relative molecular mass of water, 18, and Mi(s) is the initial
mass of the sample. When equilibrium was reached, Qt
was taken as the mole percent uptake at innite time Q!.
Sorption Experiments
Samples of approximate dimensions 10 3 10 3 3
mm3 were used for the measurement of water absorption.
The corners of the samples were curved to avoid nonuniform water diffusion. The thickness and weight of the
sample were measured. Samples were immersed in water
at different temperatures 28, 60, and 908C in a thermostatically controlled air oven. The specimens were periodically taken out of water, surface dried with absorbent
paper and reweighed. This process was continued till
equilibrium was reached. At each temperature, three
DOI 10.1002/pc
DOI 10.1002/pc
FIG. 4. Variation of molar uptake with root time of PALF/PER composite (40 wt%) at different temperatures.
FIG. 5. Variation of molar uptake with root time of IM hybrid composite (0.46 Vf) at different temperatures.
DOI 10.1002/pc
1
kc
3
(2)
FIG. 6. Variation of molar uptake with root time of GPG hybrid composite (0.46 Vf) at different temperatures.
POLYMER COMPOSITES-2011 339
PALF/PER
IM (0.1 Vf)
IM (0.46 Vf)
0.11
0.14
0.15
0.75
1.04
1.03
0.70
0.79
0.63
0.33
0.28
0.31
0.85
0.86
0.82
0.32
0.53
0.37
k (g/g/min2)
0.32
0.28
0.25
0.28
0.28
0.24
0.26
0.28
0.23
0.24
0.30
0.25
0.26
0.39
0.28
0.26
0.25
0.36
21.57
21.43
21.1
21.10
21.0
20.90
21.20
21.10
20.70
20.79
20.79
20.65
21.10
21.10
20.86
21.10
20.79
20.86
DOI 10.1002/pc
Vinyl silane
Methacrylate silane
(4)
where h is the slope of initial linear portion of the sorption curves and h is the thickness of the sample. Q! is
the mole % at equilibrium. The values of diffusion coefcient D of the hybrid composites and chemically modied PALF/PER composites are given in Tables 4 and 5.
The diffusion coefcient of the hybrid composites
NaOH
To follow the mechanism of sorption, the kinetic parameters n and k were calculated from the following
equation
(3)
PSMA
Temperature (8C)
k (g/g/min2)
28
60
90
28
60
90
28
60
90
28
60
90
28
60
90
0.28
0.28
0.24
0.30
0.40
0.30
0.22
0.39
0.24
0.19
0.35
0.32
0.28
0.38
0.31
21.10
21.0
20.90
21.10
21.30
21.03
20.79
20.99
20.63
20.77
20.76
20.55
20.84
20.87
20.98
DOI 10.1002/pc
Samples
Temperature
(8C)
Neat resin
PALF/PER
IM (0.1 Vf)
IM (0.46 Vf)
28
60
90
28
60
90
28
60
90
28
60
90
28
60
90
28
60
90
D (31029) 6
S.D (31029)
(cm2 s21)
0.47
0.54
0.40
0.74
2.17
0.21
0.53
0.88
0.33
0.74
3.60
0.21
0.34
1.53
0.21
0.13
0.67
0.14
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
P (310210)
(cm2 s21)
S (g g )
0.01
0.02
0.05
0.01
0.11
0.004
0.07
0.04
0.09
Nil
1.9
0.06
0.04
0.09
0.04
0.03
0.05
0.03
21
0.11
0.10
0.08
0.13
0.14
0.06
0.15
0.15
0.03
0.06
0.05
0.04
0.15
0.15
0.04
0.05
0.08
0.04
S M1 =Mp
0.51
0.54
0.32
0.99
3.09
0.13
0.79
1.32
0.09
0.45
1.80
0.08
0.51
2.29
0.08
0.06
0.53
0.05
P D:S
(5)
(6)
where M! is the mass of the solvent taken up at equilibrium and Mp is the initial mass of polymer sample. Solubility is a thermodynamic parameter which depends on
the strength of interaction in the polymer-penetrant mixture. From the S values of the composites for IM and
GPG hybrid composites (Table 6), the sorption coefcient
decreases with increase of GF loading. For a particular
sample the sorption coefcient decreases with increase of
temperature.
Permeability coefcient, which could be considered as
the total effect of sorption and diffusion, can be estimated
using the equation [23].
(7)
Samples
Temperature
(8C)
PALF/PER
Vinyl silane
Methacrylatesilane
NaOH
PSMA
28
60
90
28
60
90
28
60
90
28
60
90
28
60
90
D (3109) 6
S.D (31029)
(cm2 s21)
S (g g )
P (310210)
(cm2 s21)
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
0.13
0.14
0.06
0.16
0.15
0.06
0.15
0.13
0.05
0.13
0.13
0.05
0.15
0.15
0.21
0.99
3.09
0.13
0.74
4.95
0.06
0.74
4.81
0.05
0.40
2.86
0.05
1.02
5.10
0.44
0.74
2.14
0.21
0.46
3.30
0.10
0.49
3.70
0.10
0.29
2.20
0.10
0.68
3.40
0.21
0.01
0.11
0.004
0.02
0.28
0.07
0.04
0.14
0.03
0.02
0.40
0.01
0.22
Nil
0.007
21
Samples
PALF/PER
IM hybrid
GF (0.1 Vf)
GF (0.46 Vf)
GPG hybrid
GF (0.1 Vf)
GF (0.46 Vf)
Activation energy
(kJ mole21)
DH
(kJ mole21)
2DS
(J mole21)
42.5
26.0
61.3
20.0
62.5
28.8
5.4
67.3
10.7
59.4
64.8
27.2
216.0
14.4
101.1
Thermodynamic Parameters
The thermodynamic parameter for diffusion, viz the
enthalpy and entropy of sorption DH and DS can be calculated using vant Hoffs relation
ln Ks DS=R DHs =RT
(8)
where Ks number of moles of solvent sorbed at equilibrium/mass of the polymer. The values of DS and DHs of
the chemically treated and PALF/GF hybrid composites
obtained by regression analysis of the plots of log Ks vs.
1/T are given in Tables 6 and 7.
Activation energy of diffusion is high for all the hybrid
composites except IM composites of low GF content (0.1 Vf)
and it lies in the range 2065 kJ mol21 (Table 6). As glass
ber loading increases, activation energy increases. This
shows that diffusion of water is hindered by the presence of
glass bers. GPG hybrid composites where glass bers are
on both surface show comparatively higher activation energies. DS is negative in all cases and DH is also negative for
all the composites except IM hybrid of higher GF content.
The activation energy values of the chemically treated
composites are given in Table 7. It is found that the chemically treated composites have higher activation energies
than the untreated composites. This is due to the presence
of a strong interface which hinders the entry of water. The
water molecule can easily form bonds with maleic anhydride groups present in PSMA and so the energy needed for
this process is low compared to other treated composites.
FIG. 13. Experimental and tted diffusion curve for PALF/PER composite at 908C.
Theoretical Modeling
Jacob-Jones Model. This model describes the diffusion
processes in two-phase materials consisting of one dense
TABLE 7. Activation energy and thermodynamic parameters of treated
PALF/PER composites.
Fiber
treatment
Neat PALF/PER
Vinyl silane
Methacrylate silane
NaOH
PSMA
Activation energy
(kJ mole21)
DH
(kJ mole21)
2DS
(J mole21)
42.5
77.9
79.9
80.1
63.6
26.0
24.6
29.9
5.2
8.8
61.3
54.5
71.8
23.7
10.9
FIG. 14. Experimental and tted diffusion curve for IM (0.46 Vf) composite at 908C.
DOI 10.1002/pc
where Q(t) Qt/Qa, Dd and Dl are the diffusion coefcients of less dense and the dense phase respectively, and
Vd is the volume fraction of the dense phase. In the case
of PALF/PER and PALF/GF hybrid ber composites, the
material can be considered as two phase system [33] with
polyester matrix as one phase (Phase 1) and the ber as
second phase (Phase 2). The diffusion of water in the matrix phase is mainly attributed to thevoids present in the
composite material. In the second phase (ber) the diffusion takes place through the formation hydrogen bonds
between the hydroxyl groups of ber and water molecules. In this case the Jacobs-Jones model can be modied to Eq. 10, as follows:
(
"
0:75 #)
D1 t
Qt Q1 1 exp 7:3 2
b
(
0:75 )
D2 t
Q2 1 exp 7:3 2
10
b
where D1 and D2 and Q(1) and Q(2) are the diffusion coefcient and the normalized water content of absorbed
water at saturation in the two phases respectively. Since
Q(2) 1 2 Q(1) Eq. 10 can be modied as
(
"
0:75 #)
D1 t
Qt Q1 1 exp 7:3 2
b
(
0:75 )
D2 t
1 Q1 1 exp 7:3 2
10
b
The experimental results of water diffusion in PALF/PER
and PALF/GF composites are tted by this equation by
nonlinear least square t method and Figs. 13 and 14
shows typical experimental and tted diffusion curves of
40% PALF/PER composite and PALF/GF hybrid composite at 908C. The tted values of Q1, Q2, D1, and D2 are
listed in Tables 8 and 9. Theoretical prediction shows
good agreement with the experimental values. This conrms the existence of two different phases and mode of
diffusion in PALF composites. The slight deviation from
the experimental curve results from the deviation of diffusion processes from Fickian behavior. The deviation from
the Fickian behavior is clear from the values of n given
in Table 2.
DOI 10.1002/pc
Q1
log D1
logD2
Q2
Qa
0.167828
0.23193
0.123337
212.6696
212.2426
212.0054
212.3846
212.2523
212.0126
0.5791
0.8113
0.9159
0.7469
1.0433
1.0393
Q1
log D1
logD2
Q2
Qa
0.0442
0.5649
0.1160
0.1070
0.4204
0.0355
0.1876
0.1404
0.3339
0.0160
0.0002
0.1687
212.5421
212.3633
212.0702
212.7414
212.3896
213.0316
212.701
212.5531
211.9487
212.3141
212.3118
211.7535
212.541
212.3629
212.1161
212.7219
212.3864
211.9952
212.5542
0.4344
211.9806
212.3123
212.3118
212.0135
0.8096
0.2981
0.7049
0.2156
0.1841
0.3362
0.5212
0.6569
0.2970
0.3179
0.2792
0.1469
0.8538
0.8631
0.8210
0.3227
0.6045
0.3718
0.7089
0.7974
0.6310
0.3339
0.2794
0.3157
CONCLUSION
The water absorption kinetics of PALF/GF hybrid ber
reinforced polyester composites were analyzed at different
temperatures (28, 60, and 908C). The effect of chemical
modication of PALF, hybrid pattern and GF loading on
the water absorption of the composites were evaluated.
The changes in temperature were found to alter the diffusion mechanism during water absorption. IM and GPG
hybrid composites of higher GF content showed minimum
water uptake at all temperatures. The NaOH and vinyl silane treated composites showed lower water uptake among
the chemically modied composites. The diffusion coefcient and permeation coefcient of all the composites
were low at 28 and 908C and the solubility coefcient
decreased with increase of temperature. Modied JacobsJones Model was used to study the diffusion process in
PALF/PER and PALF/GF hybrid polyester composites
and showed good agreement between experimental values
and theoretical predictions. The model prediction also
conrms the existence of two different phases and modes
of diffusion in the composites.
REFERENCES
1. M.S. Sreekala, M.G. Kumaran, and S. Thomas, Comp. Part
A, 33, 763 (2002).
2. A.W. Mckenzie and I.P. Yuritha, Appita, 32, 460 (1979).
3. J.P. Komorowskj, National Aeronautical Establishment,
National Research Council of Canada, Aeronautical Note
NAEAN-10,NRC No22700 (1983).
4. Y. Weitsman, Comprehensive Composite Materials, in:
Polymer Matrix Composites, Vol. 2, R. Talreja and L.A.E.
Manson, Eds., Elsevier: New York (2000).
5. C.W. Browning, Polym. Eng. Sci., 18, 16 (1978).
6. C. Shen and G.S. Springer, J. Comp. Mater., 11, 2 (1977).
7. L. Banks and B. Hills, Polym. Bull., 1, 337 (1979).
8. W.W. Wright, Composites, 12, 201 (1981).
9. P.H. Castaing and L. Lemoine, Polym. Comp., 16, 349
(1995).
POLYMER COMPOSITES-2011 345
DOI 10.1002/pc
INTRODUCTION
Incorporation of renewable natural bers like sisal, banana, ax, and pineapple in polymeric materials helps to
obtain new materials of high performance. Their advantages include low density, exibility, low cost, and highspecic mechanical properties, besides their environment
friendly character and are replacing traditional materials at
a fast pace. They are found to provide effective reinforcement in various thermosets and thermoplastic matrices [1
6]. Among these, pineapple leaf ber (PALF) exhibits
excellent mechanical properties. These bers have high cellulose content (7082%) and comparatively low microbrilar angle (148). Our earlier studies have proved PALF to
Correspondence to: L. Uma Devi; e-mail: umaharitham@yahoo.com
DOI 10.1002/pc.21197
Published online in Wiley Online Library (wileyonlinelibrary.com).
C 2011 Society of Plastics Engineers
V
POLYMER COMPOSITES-2011
PALF
Polyester
Diameter (lm)
Density (g/cm3)
Tensile strength (MPa)
Elongation at break (%)
Youngs modulus (MPa)
50
1.526
413
1.6
6210
1.159
22.9
1.6
970
Characterization
The DMA was carried out using TA Instruments Thermal Analyser in Dual cantilever mode. Measurements
were made at three frequencies (0.1, 1, and 10 Hz). Rectangular specimens of size 35 mm 3 10 mm 3 3 mm
were used for the study. The mechanical measurements
were carried out using an FIE universal testing machine
at a cross head speed of 50 mm/min and a gauge length
of 100 mm. Mechanical measurements of the composites
of different ber loading at optimum ber length 30 mm
[7] were also carried out. Tensile tests were done according to ASTM D 638-76 and exural properties according
to ASTM D 790. Izod impact tests on notched specimens
were carried out using International Equipments, Mumbai
as per ASTM-D256. The results reported are the average
of ve parallel tests.
ral ber-reinforced composite with excellent dynamic mechanical properties using PALF, which is abundantly
available in India. This work details a systematic study of
dynamic mechanical behavior of neat polyester resin and
short PALF-reinforced polyester composites with special
reference to ber length, ber loading, and frequency.
Fiber/matrix interactions were analyzed from the dynamic
mechanical data. The results were also compared to composites using standard glass bers as reinforcement.
EXPERIMENTAL
PALF was obtained from South India Textile Research
Association, Coimbatore. Woven E-Glass bers were supplied by Ceat, Hyderabad, India. [Tensile strength 2500
(MPa), tensile modulus 70 (GPa), elongation at break 2.5
(%).] The polyester resin (HSR, 8131 supplied by Bakelite Hylam, Hyderabad, India) was used for the study (at
258C viscosity is 650 cps and specic gravity is 1.11).
Methyl ethyl ketone peroxide (MEKP) and cobalt naphthanate were of commercial grade supplied by Sharon
Enterprise, Cochin. The physical and mechanical properties of the materials are given in Table 1.
Composite Processing
The bers were chopped to desired length, washed
with water, dried at 60708C for 2 h. Hand lay up method
was used for composite preparation. Composite sheets of
size 150 3 150 3 3 mm3 were prepared. The polyester
resin was mixed with 1 vol% cobalt naphthenate and 1
vol% methyl ethyl ketone peroxide. The resin mixture
was poured on to the ber mat prepared of denite
weight, which is placed in the mold, and the air bubbles
were removed carefully with a roller. The closed mold
was cured at room temperature for 24 h under constant
pressure (1 MPa) and postcured at 508C for further 24 h.
TABLE 2. Static mechanical properties of PALF/PER composites (ber aspect ratio 600).
Fiber loading
(wt%)
0
15
30
40
50
Tensile
strength (MPa)
23
36
49
65
59
6
6
6
6
6
3
3.6
2.8
1.2
3.7
Tensile
modulus (MPa)
970
2030
2510
2730
1900
6
6
6
6
6
95
115
160
47
100
Elongation
at break (%)
1.6
2.8
3.6
9.2
6
6
6
6
6
6
0.25
0.43
0.56
0.3
0.77
Flexural
strength (MPa)
50
46
55
70
62
6
6
6
6
6
1.5
1.2
0.9
1.8
1.5
Flexural
modulus (MPa)
1500
2100
3400
3790
3360
6
6
6
6
6
16
27
50
57
57
Impact
strength (J/m)
11
106
202
236
365
6
6
6
6
6
1
9
16
13
17
DOI 10.1002/pc
1743
Peak width at
half maximum (cm)
8.1
3.9
3.5
1.2
1.3
2.1
2.6
2.6
6.1
6.1
0.095
0.057
0.022
0.025
Gum
15
30
40
50
E G =E R composite
E0 G =E0 R resin
DOI 10.1002/pc
Tan d
Theoretical
Experimental
Theoretical
3,370
3,850
3,670
1,275
3,270
3,650
3,880
4,114
0.087
0.074
0.067
0.059
0.075
0.064
0.060
0.051
POLYMER COMPOSITES-2011
1745
TABLE 5. Values of tan dmax and Tg values of neat resin and PALF/
PER composites of different aspect ratio having 40 wt% ber loading.
Fiber length
(mm)
Gum
10
20
30
40
Tan d maximum
Frequency (Hz)
Tg from tan d
maximum (8C)
Frequency (Hz)
Fiber
aspect ratio
0.1
10
0.1
10
200
400
600
800
0.35
0.22
0.17
0.17
0.19
0.55
0.22
0.14
0.13
0.17
0.79
0.22
0.14
0.13
0.17
114
106
102
115
110
116
125
112
145
130
116
130
157
160
132
aspect ratio) showed two relaxation peaks, the higher temperature relaxation corresponds to the glass transition. We
could see the new relaxation at all aspect ratios; however,
this is more predominant at aspect ratios 200 and 800.
The additional relaxation indicates a strong interphase in
the composites of all aspect ratios. A more broadening of
the curve is observed for composites of aspect ratio 600
indicating improved interaction between the ber and the
matrix. The peak height also gets reduced, and the glass
transition temperature (Tg) showed a positive shift for
composites of l/d ratio 600. Thus, the optimum stress
transfer between the ber and the matrix takes place in
the composites of aspect ratio 600 (30-mm ber length).
At highest aspect ratio, ber entanglements occur which
reduces the ber dispersion [24].
Table 5 gives the values of tan d maximum, and Tg
values of neat polyester resin and PALF/PER composites
of different ber aspect ratio at different frequencies. The
damping shows its highest value for composites at 0.1 Hz
and decreases as frequency is increased. The tan d is
found to decrease as ber aspect ratio is increased to 600
(ber length 30 mm). This can be attributed to better
ber/matrix adhesion. However, an increase is noticed for
composites of 40 mm (aspect ratio 800). Sreekala et al.
[30] have observed similar trend in the study of the
dynamic mechanical properties of oil-palm ber/phenol
formaldehyde composites. The tan d maximum is found
to be less for 40-mm oil-palm ber composite and further
increase in ber length to 50 mm increases the tan d
value. As expected, the transition temperatures are shifted
to higher temperatures as the frequency is increased for
PALF/PER composites of different ber length. The Tg of
the neat polyester is also found to be increased with
increase of frequency. A broadening effect of glass transition region and an increase in peak temperature to the
high temperature side for composites of 30 mm (aspect
ratio 600) are indications of the high degree of reinforcement. The composites of aspect ratio 800 (40 mm long
bers) showed lower value of Tg at all frequencies.
A mechanical damping term tan d is the ratio of loss
modulus to the storage modulus E00 /E0 . It is related to the
degree of molecular mobility in the material, and damping
is affected through the introduction of bers. This is due
1746 POLYMER COMPOSITES-2011
DOI 10.1002/pc
TABLE 6. Values of tan dmax and Tg values of neat resin and PALF
polyester composites of different ber loading (ber aspect ratio 600).
Tan dmax
Frequency (Hz)
Fiber loading
(wt%)
0.1
10
0.1
10
Gum
15
30
40
50
0.35
0.16
0.18
0.17
0.13
0.55
0.21
0.22
0.13
0.12
0.79
0.30
0.27
0.13
0.13
114
118
115
115
165
116
122
115
145
168
116
122
117
160
168
posite (Fig. 8). At higher frequencies, the material exhibits elastic behavior and behaves more like a solid. At
lower frequencies increased damping results due to the
liquid like behavior as the molecule get time to move
under cyclic loading. Thus, an increase in tan d values is
observed at low frequencies. It is interesting to note that
at higher temperatures, the tan d values are not affected
by the change of frequency, and the curves overlap one
another for 40% composite (Fig. 8). The observations during mechanical measurements given in Table 1 are in
good agreement with dynamic mechanical test results.
The composite of 40 wt% loading has maximum properties both mechanical and dynamic mechanical that
showed a uniform stress distribution from the matrix to
the ber and better ber/matrix interaction.
The damping factor tan d values of the composite is
determined theoretically using Nielson equation tan dc
tan dm (1 2 Vf) [39] where c and m refer to the composite
and matrix, respectively. The experimental damping values
as a function of ber loading and the theoretically calculated values are given in Table 4, and the experimental values are in good agreement with the theoretical values.
1747
Tensile
strength (MPa)
23
45
73
94
95
89
6
6
6
6
6
6
3.0
3.1
2.9
4.9
3.2
1.9
Tensile
modulus (MPa)
970
2,951
2,056
4,348
4,401
2,834
6
6
6
6
6
6
95
125
88
145
95
52
Elongation
at break (%)
1.6
4.3
4.9
7.1
7.1
5.4
6
6
6
6
6
6
0.25
0.15
0.30
0.35
0.25
0.20
Flexural
strength (MPa)
50
48
116
144
152
119
6
6
6
6
6
6
1.5
1.9
2.5
1.5
1.2
2.7
Flexural
modulus (MPa)
2,753
3,484
7,365
9,862
9,221
8,390
6
6
6
6
6
6
32
58
85
98
81
78
Impact
strength (J/m)
11
638
592
538
558
502
6
6
6
6
6
6
1
21
22
20
13
21
Dynamic Mechanical Properties. Examining the variation of storage modulus with temperature of GF/PER
composites of different ber loading at 10 Hz (Fig. 9), it
is found that the storage modulus increases with the
increase in volume fraction of glass bers in the polyester
matrix even though a slight decrease is noticed for 35%.
The modulus of elasticity of GF is much higher, and
therefore 40% composite shows higher storage modulus
values. As the temperature is increased, the storage modulus exhibited a sharp drop in the temperature region from
90 to 1208C. E0 values are low for GF/PER composites at
high temperature as the GF becomes rubbery. The curves
of E0 in the rubbery state became atter, and the rubbery
range extends more to the higher temperature side when
ber loading increases. This suggests that the thermal stability of the composites increases with ber loading.
DOI 10.1002/pc
POLYMER COMPOSITES-2011
1749
31. A.K. Rana, B.C. Mitra, and A.N. Banerjee, J. Appl. Polym.
Sci., 71, 531 (1999).
32. P. Ghosh, N.R. Bose, B.C. Mitra, and S. Das, J. Appl.
Polym. Sci., 64, 2467 (1997).
33. S. Das and A.K. Rana, Compos. Sci. Technol., 62, 911
(2002).
34. L.E. Nielson, Mechanical Properties of Polymers and Composites, Vol. 2, Marcel Dekker, New York (1974).
35. J.J. Arnold, M.P. Zamora, and A.B. Brennan, Polym. Compos., 17, 332 (1996).
36. H. Eklind and F.H.J. Maurer, Polymer, 38, 1047 (1997).
37. H. Eklind and F.H.J. Maurer, J. Polym. Sci., Part B: Phys
Ed., 34, 1569 (1996).
38. S. Dong and R. Gauvin, Polym. Compos., 14, 414 (1993).
39. L.T. Drazal, M.J. Rich, M.F. Koining, and P.F. Llyod, J.
Adhes., 16, 133 (1983).
DOI 10.1002/pc