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Date :Designed By :-

09.10.2014

Rev.

00

J.P.

Qty.

Project:

Comprehensive develop ment of corridor b/w Mukarba Chowk to Wazirabad (Jagatpur Flyover)

Type:

Type Slide Guide (T), Capacity ( 1800 KN) - GB7


( For Steel Superstructure)

ULS - Loads:
max,Nsd
min,Nsd
Vx,sd
V,sd
Vx,d
Vy,d
max,d

=
=
=
=
=
=
=

SLS - Loads:
max,Nsk
min,Nsk
perm,Nsk
Vx,sk
max,k

=
=
=
=
=

Nomenclature:
L
R
fk
fy
fu
k
m
A
Ar
Aco
Ed
e

p
D,kal
D,druck
k
d

h
c
fr
Ls
Bs
Lr
Br
Rr

=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=

2600.00
700.00
300.00
326.96
20.00
5.00
0.010

kN
kN
kN
mm
mm
rad

1800.00
500.00
700.00
200.00
0.010

kN
kN
kN
kN
rad

Vy,sd
i.e
i.e

+
+

10.00
2.50

=
mm
mm

130.00
/ -

10.00

Grade of Concrete (Bottom)


Grade of Steel (Top)

Vy,sk

kN
mm

60
180

90.00

kN

Diameter of the MSM disc


Radius of the sphere part
Charakteristic strength acc. ETA
Yield strength of the used steel (Q345)
Tensile strength of the used steel (Q345)
Faktor considering the ambient temperature higher than 35C
partial safety factor
Contact area
Reduced contact area
Area of the compressed concrete
Modulus of elasticity of steel (210000N/mm)
eccentricity
Sliding friction of MSM to polished stainless steel
Centric pressure on MSM in SLS
Outer Diameter of the sphere part
Diameter of the compressed concrete (conversion from the rectangular area)
Rotation capacity with SLS
Rotation capacity with ULS
Rotation safety from EN1337
Moment arm
Distance of the load centre to the load (guiding)
Sliding friction of the MSM strip to polished stainless steel
Lenth of MSM strip
Width of MSM strip
Lenth of rocker strip
Width of rocker strip
Radius of the rocker strip

MSM Pressure according ETA-06/0131 in ULS:


The permissible stress is reduced due to exceeding the category temperature above 35.
Max. ambient temperate:
47.5 C
MSM Pressure according ETAReduction:
25 %
Assuming,
06/0131 Annex C
L
=
210.00
mm
R
=
315.00
mm
R/L
=
1.50
e
fk
=
180.00
N/mm
m
=
1.40
k
=
0.75
Ar
max NSd
where,
Ar

Ar x k x fk / m

=
=

xA
(1 - 0.75 x x e / L)

1 page of 6

e
e1
e3
,max

=
=
=
=

e1+e3
,max x R
maxd x (R + b)
1.2 / (15 + (max,Nsd x 4 / ( x L)))

,max
e1
e3
e

Ar
thus,
max,Nsd

=
=
=
=
=
=

0.013
4.73
3.15
7.88
0.91
31575.71

ie

2600.00

also

0.015

,max <

0.06

(OK if greater than 0.02 otherwise value to be used as 0.02 min.)


mm
mm
mm
mm
kN

Ar x k x fk / m

3044.80

kN

Hence, Safe
2

Separation check acc. EN1337-7, section 6.2.2 in SLS:

Separation check acc. EN1337-7, section 6.2.2

Condition of separation of Sliding Surfaces is satisfied when, e t < L / 8


where,
et
=
e1+e3
e1
=
,max x R
max,k x (R + b)
e3
=
1.2/ (15 + (min,Nsk x 4 / ( x L)))
,max
=
,max
e1
e3
et

=
=
=
=

0.041
12.84
3.15
15.99

also

0.015

max <

0.06

(OK if greater than 0.0167 & less than 0.0534 otherwise limiting values to be used)
mm
mm
mm
<
L/8
=
26.25
mm

Hence, Safe

Diameter of Spherical Disc (Calotte):


D,kal
max,k

thus,
D,kal

=
=
=
=

(acc. EN-1337-1, Clause 5.4 a)

L + 2 x R x (max,k + )
0.010
0.032
(acc. EN-1337-1, Clause 5.4 a)
236.30

mm

<

240.00

mm

(Provided)

Hence, Safe
Calotte Above Portion Thk. =
Concave Base Wall OD =
4

12
270

mm
mm

Pressure to structure ULS:

Eccentricity acc. ETA-06/0131, Annex


D:

Eccentricity acc. ETA-06/0131, Annex D:

et
where,
e1
e2
e3
el
,max
V,sd
fr
c
h
b
thus,
e1
e2
e3
el

=
=
=
=

4.73
0.92
3.48
6.21

mm
mm
mm
mm

et

15.34

mm

=
=
=
=
=
=
=
=
=
=

e1+e2+e3+el
,max x R
(Vsd / max,Nsd) x fr x c
max,d x (R + b)
(Vsd / max,Nsd) x (h / 2)
0.015
(As calculated in check (1) above)
(Vx,sd + Vy,sd)
=
326.96
kN
0.07
(acc. ETA-06/0131, section 2.2.7.)
105.00
mm
(distance load / centre of bearing)
98.75
mm
(height of the Bearing)
33.00
mm
for bottom and -

65.75

mm for top

for bottom and

2.49

mm for top

for bottom and

14.35

mm for top

Steel superstructure in ULS:


max,Nsd
c

Aco

Aco x c,zul
max,Nsd/Aco

or

c,zul

(1 - 0.75 x x e / D,druck) x D,druck x / 4

Load distribution under 60 acc. BS

2 page of 6

c,zul
D,druck
Top Dispersion
Aco
max,Nsd

=
=
=
=
i. e.

202.67
270.00
570.00
50085.10
2600.00

N/mm
mm
x

Load distribution under 60 acc. BS


5400-3 :2000, 9.5.6
570.00
mm
kN

10150.58

202.67

kN

Hence, Safe
=

51.91

N/mm

N/mm

Hence, Safe
6

Concrete substructure in ULS:


max,Nsd
c

Aco
c,zul
D,druck
Pedestal
Aco
max,Nsd

=
=
=
=
=
i. e.

Aco x c,zul
max,Nsd/Aco

or

c,zul

(1 - 0.75 x x e / D,druck) x D,druck x / 4


67.56
N/mm
270.00
mm
570.00
x
570.00
49591.68
mm
2600.00
kN

Load distribution under 60 acc. BS


5400-3 :2000, 9.5.6
3350.19

kN

Hence, Safe
c

52.43

N/mm

67.56

N/mm

Hence, Safe

Bearings backing plates:


The verifications are conducted to ETA-06/0131 section 2.2.6 and Annex E.5 up to SLS-Load.
w
where,
wzul
w

<

=
=

wzul

The verifications are conducted to ETA06/0131 section 2.2.6 and Annex E.5

1.00 x h x (0.45 - 1.708 x k x h/L)


(0.55 / L) x kc x c x kb x b

MSM

78.5

45

For details of kc, c, kb & b, refer EN-1337-2, "Annex C"


Top plate (Q345):
h
tp

=
=

3.00
24.00

max
k
kc
kb
1.708k
D,druck
max,Nsk
perm,Nsk

=
=
=
=
=
=
=

51.97
0.09
1.77
1.01
0.15
270.00
1800.00
700.00

wzul
w

=
=

1.30
0.53

mm
mm

tp,min req.

19.90

mm

c
b

=
=

105.41
1.07

mm

Lo
Ecd
Ecrd

=
=
=

300.00
37000.00
12333.33

mm
N/mm2
N/mm2

1.00
mm
KN
KN
mm
mm

1.30

mm

Hence, Safe
Base plate (Q345):
h
t'b

=
=

where,
tb,max

48.02

max

51.97

k
kc
kb
1.708k
D,druck

0.09
1.77
1.01
0.15
270.00

=
=
=
=

3.00
mm
tb,min + 0.6 x (tb,max - tb,min)
mm

tb,min, req.

9.55

mm

tb,min

30.00

mm

t'b
c
b

=
=
=

40.8090911
105.41
0.84

mm
mm

Lo

300.00

1.00
mm

mm

3 page of 6

max,Nsk
perm,Nsk

=
=

1800.00
700.00

KN
KN

wzul
w

=
=

1.30
0.41

mm
mm

Ecd=
Ecrd=

=
=

1.30

N/mm2
N/mm2

37000.00
12333.33

mm

Hence, Safe

Calculation of MSM Strip Dimension in ULS:


The permissible stress is reduced due to exceeding the category temperature above 35.
Max. ambient temperate:
47.5 C
Reduction:
25 %
Vy,sd
where,
Ls
Bs
fk
m
k
thus,
Vx,sd

Ls x Bs x k x fk / m

=
=
=
=
=

250.00
15.00
180.00
1.40
0.75

i.e.

300.00

mm
mm
N/mm

kN

361.61

kN

53.33

Hence, Safe
9

SLS centric MSM Pressure:

MSM

Vx,sk / (Ls x Bs)

N/mm

90.00

N/mm

Hence, Safe

10

Guiding system in ULS:

Acc.to EN 1337-4, 6.7.1

Calculation of Rocker strip dimension (Q345):

The MSM strip is placed in a rocker strip. The backside of this strip is curved, so that rotation is possible.
Vy,sd
where,
Lr
Br
Rr
fu
Ed
m

Depth
thus,
Vx,sd

23 x Rr x Lr x fu / (Ed x m)

=
=
=
=
=
=
=

270.00
25.00
200.00
570.00
210000.00
1.10
15.00

i.e.

326.96

kN

53.00
12.00

mm
mm

Ht. of Guide Bar


Flange
Guiding bar (Q345):

=
=

mm
mm
mm
N/mm
N/mm

Vy,Sd

Bx

1588.06

Hence, Safe
Req. Height =

kN

52.79

mm

The backing plate and guiding bar are made from a solid steel.

v
where,
Vx,sd
h
Lx
Bx
fy
m

=
=
=

Vy,sd x h x 6 / (Lx x Bx)


Vy,sd/(Lx x Bx) + 1
(1 + )

=
=
=
=
=
=

300.00
42.24
330.00
30.00
345.00
1.10

kN
mm
mm
mm
N/mm

255.99

N/mm

fy / m
fy / m
fy / m

313.64

thus,

N/mm

4 page of 6

Hence, Safe
1

/2

211.31

181.01
N/mm

N/mm

313.64

N/mm

313.64

N/mm

Hence, Safe
v

278.24

N/mm

Hence, Safe

11

Sliding Capacity:
Slide Plate Dimension used =

330.00

Top Plate Effective Dia, D,druck =

270.00

Preset in Long. Direction =

0.00

Longitudinal Movement =

330.00

M'ment possible in one direction =

mm length

375.00

60.00

mm wide

mm dia.
mm
-

270.00

60 / 2 + 0 =

mm

30.00

mm

>

10.00

mm

30.00

mm

>

10.00

mm

Hence, Safe
M'ment possible in other direction =

60 / 2 - 0 =
Hence, Safe

Guides =

Width of Top Plate

375

mm

Guide Bar Outer to Outer Dimension

375

mm

Inside Dimension of Guide Bar

375

2 x

30.00

3) =

309

mm

Outside dimension of the Rocker Strip

270

2 x

15.00

3) =

304

mm

M'ment possible in Transv. direction =

309.00

304.00

mm

Guide Bars can be placed inside of the Top Slide Plate so that Transverse Movement caould be limited to 5 mm

12
i

Calculation of Anchorage (bolts):


Bolts

Acc. EN-1993-1-8: 2005, Table 3.4

Bolt design shall be deemed satisfactory when


V,sd

<

min,Nsd

Vpd

ms
where,
k

(Friction Factor Steel to Concrete Surface)

ms

2.0

Vpd

(Safety Factor against Sliding)

Total Shear Resistance offered by the Bolts calculated as below:


n x 0.6 x Fy x A

m
No of bolts used, n

Nos.

Bolt Diameter

16

mm

C. Sec. Area of one Bolt (A)

157

mm2

Total C. Sec. Area of Bolts (n x A)

942.00

mm2

Grade of Bolts

8.8

1.10

Spec. min. Yield Strength (Fy)


(Vpd)

800.00

6 x

0.6 x

MPa

(IS 1367)

800 x

157

1.10
=

411054.55

N or

411.05

kN

5 page of 6

Thus, putting in the equation,


V,sd

<

min,Nsd

x
2.0

700.00

<

411.05

kN

Vpd

ms
326.96

<

326.96

411.0545455

Hence, Safe
ii

Dowels
for Pedestal

Dowel Size =

Dia. ( Dld )

40

mm

Length ( Dll )

155

mm

Pressure in Concrete

<

27.72

Mpa

x [V,sd
n

26.37

<

{ ( min,Nsd x k )
Dld
x
27.72

/ ms } ]
Dll

MPa

Hence, Safe

6 page of 6

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