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... 5 seconds....
7
Three Digit Part Number
Diagnostic Codes
4
Lamp Test
Display Mode
IV. EPTCII
1.
2.
3.
4.
Ubicacin de Componentes
Operacin
Mantenimiento
Pruebas y ajustes
A11
A12
A13
A14
A15
A16
FRENOS DE
SERVICIO
706-BR
A6
FRENOS
SECUNDARIOS
720-PU
A20
D3
INDICADOR DE
MARCHA
ACTUAL
O
SCRAPER
CONTROL
A31
A32
A33
A34
A35
733-BR
734-WH
735 - OR
736 - YL
737-GN
B9
B10
893-GN
892-BR
DATA LINK
B1
306-GN
SOLENOIDE DEARRANQUE
B2
321-BR
RELAYALARMADE
RETROCESO
B3
409-OR
NEUTRALOUTTOAUX
NEUTRALOUTTOEMS
B4
891-BU
NEUTRO A PMC
A5
E767-GN
10
A27
SWITCH
ARRANQUE
307-OR
B5
VELOCIDAD
DELMOTOR
450-YL
VELOCIDAD DE
TRANSMISIN
452-PU
D996-PU
D997-YL
HARNESS
CODE
A-CONECTOR DE 37 PINES
B--CONNECTOR SURESEALDE10PINES
12
13
(DATA LINK)
A29
A30
B6
A18 A36
A22 A24
B7
A17 A19 A37 A9 A10 A21 A23 A25 A26
SWITCH MARCHA
TOS
ACTUAL
TRANSMISION
AUGERSOLENOID
A4
A3
A5
UP,DOWN,
LOCKUP
SOLENOIDES
SISTEMA
EPTCII
A8
CAPTULO : EPTCII
708-YL
11
703-BU
704-GY
705-PK
E750-PU
A7
726-BU
707-PU
TRANSMISSION
HOLD (WTS)
SERVICE"SET"&
"CLEAR"SWITCHES
D2
721-BR
722-WH
723-OR
724 - YL
725-GN
BODY UP
D1
710-GN
BODY
RAISE
EPTC II
709-OR
IV-11
711-BR
712-WH
713-OR
714-YL
715-GN
716-BU
217-BK
218-BK
219-BK
280 - BK
227-BK
Pgina:
SWITCH
PALANCA
CAMBIOS
Pgina:
IV-22
SELECCIN DE VELOCIDAD
(MARCHAARRIBA)
EPTC II
D1
D2
ALMACENA MARCHA
D3
10
SWITCH DE
PALANCA DE
CAMBIOS
TIERRA DE VERIFICACIN
11
12
13
COMPROBAR TOS
MARCHAARRIBA
NO CAMBIO
SWITCH MARCHA
ACTUAL
TRANSMISION
TOS
GND VERIFY
signal
supply
Excepcines:
1) Cambios de marcha F-N o R-N solamente si
lavelocidad esmenora5mph.
2) Retroceso solo si la velocidad es menor a 3mph
3) Cambio una marcha hacia arriba en caso de
sobrevelocidad. L.U. desactivado si marcha actual
es la mxima (3500 OHT)
SOLENOIDESDE
MARCHASARRIBA/ABAJO
HARNESS
CODE
CAPTULO : EPTCII
PUNTO DE
CAMBIO TOS ???
FUNCINES ADICIONALES :
1)Funcin Neutral coast :
-No cambios de marcha hacia neutro si la velocidad es> 5mph
-Se graba un Evento si la velocidad es> 10mph
2) Funcin Marcha Mxima:
-Programada en modo 6
3) Funcin Tattletale(ET or ECAP):
-Contador de cambios de marcha (1/2 sec, max 1 280 000)
-Contador de LU (max 1 280 000)
-Contador de Coasting in neutral (255 max)
-Contador de sobrevelocidades del Motor (127 max)
-Contador de sobrevelocidades de la Mquina (127 max)
-Contador de Abusos de laTransmisin
(Cambios hacia, fuera o atravs de neutro & vel. >1 350rpm)
-Deslizamiento de embragues (VIMS)
4) Funcin de neutralizacin de Retroceso
-Switch Body raise (palanca) open (levantando)
Pgina:
IV-33
FUNCINES ADICIONALES :
5) Funcin de cambios hacia abajo rpidos
-Switches de presin frenos de servicio/retardador abiertos
-Switches de frenos secundarios/estacionamiento abiertos
-Demora para nuevo cambio de marcha de 2.3 desactivada
6) Funcin de cambios de marcha hacia abajo elevados
-Switches de presin frenos de servicio/retardador abiertos
-Altas rpm durante cambios de marcha hacia abajo
-Flujo myor hacia sistema de refrigeracin de los frenos
7) Contador de cclos de carga
-Switch Body up on por 10 segundos
-Total ( no reseteable)
- Parcial (reseteable con el ET)
8) Marcha mxima con tolva arriba (modo 5) (OHT)
Pgina:
IV-44
FUNCINES ADICIONALES:
9) Pre-lubricacin
- Switch de aranque en la posicin "arrancar"
- El EPTCII indica al ECM del motor cuando prelubricar
- El ADEM II indica cuando la prelubricacin est completa
- El EPTCII activa el relay de arranque.
10) Funcin Controlled throttle shifting (EUI)
- Reduce esfuerzos en los componentes de la transmisin
- Flujo de combustble reducido durante cambios hacia arriba
- Flujo de combustble aumentado durante cambios abajo
11) Funcin de control de cambios de Direccin(EUI)
- Velocidad del motor > 1350 rpm & cambios atravs,
fuera de o hacia neutro.
- EPTCII demora cambio de marcha, & reduce combustble
- Evento grabado ( Xms abuse)
12) Funcin de arranque en Neutro
- Palanca de cambios en neutro, llave de aranque en arrancar
- + Bat >36V... no arranque
- EOS no cero.....no arranque
- Arrancador off si EOS>300rpm
13) Alarma de retroceso
- Switch de posicin de la palanca en retroceso
Pgina:
IV-55
Page:
IV-6
- COS:AMBER LED
ON:RECEIVING SIGNAL
(VIMS ONLY)
- DIAGNOSTIC PRESENT:
RED LED
ON when an active diagnostic
code is present and stored in
internal memory
- TOS:AMBER LED
ON:RECEIVING SIGNAL
ELECTRONIC
PROGRAMMABLE
TRANSMISSION
CONTROL
Used on
WTS ONLY
CHAPTER : EPTCII
Page:
IV-7
ELECTRONIC
PROGRAMMABLE
TRANSMISSION
CONTROL
... 5 seconds....
7
Diagnostic Codes
4
Lamp Test
Display Mode
CHAPTER : EPTCII
NORMAL MODE
ELECTRONIC
PROGRAMMABLE
TRANSMISSION
CONTROL
Page:
IV-8
MODE - 0 -
CHANGING MODES
MODE - 0 -
ET MUST BE USED
FOR D-SERIES
TRUCKS
ELECTRONIC
PROGRAMMABLE
TRANSMISSION
CONTROL
CLEAR
SET
MODE - 1 -
Page:
IV-9
MODE - 1 -
Page:
IV-10
PIN
CONNECTOR
TERMINAL
GROUNDED
PIN
CONNECTOR
TERMINAL
GROUNDED
PIN
CONNECTOR
TERMINAL
OPEN
37 PIN
CONNECTOR
TERMINAL
NUMBER
12
14
7
Body
Raise
6
15 Service
Brake
Retarder
11
16
Verify
20
Secondary Brake
VERIFY
CONNECTION
ON AT ALL TIMES
SHIFT LEVER
SWITCH SIGNALS
Page:
IV-11
23
8 Hold
13
OTHER
27
Body Up
28
22
24
21
25
26
Verify
PIN
CONNECTOR
TERMINAL
OPEN
TRANSMISSION
SWITCH SIGNALS
A12
A23
A08
A13
A14
A07
A25
A28
A15
A16
A24
A21
A06
A11
A22
A27
A26
A20
SEGMENT AND
CONTACT
CIRCUIT
NAME
CIRCUIT
GROUNDED
CIRCUIT
OPEN
A11
A12
A13
A14
A15
A16
LEVER 1
LEVER 2
LEVER 3
LEVER 4
LEVER 5
LEVER GROUND VERIFY
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
A06
A07
A08
A20
A27
A28
SERVICE BRAKE
BODY RAISE
WTS ONLY
SECONDARY BRAKE
BODY UP
NOT USED
OFF
OFF
ON
OFF
ON
ON
A21
A22
A23
A24
A25
A26
GEAR 1
GEAR 2
GEAR 3
GEAR 4
GEAR 5
TX GEAR GRD VRFY
ON
ON
ON
ON
ON
ON
Page:
IV-12
ON
ON
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
Page:
MODE - 3 -
IV-13
PIN
CONNECTOR
TERMINAL
GROUNDED
37 PIN
CONNECTOR
TERMINAL
NUMBER
PIN
CONNECTOR
TERMINAL
OPEN
17
18
10
TOS
32
FRONT
5
KEY GEAR # 2
START
SWITCH
31
FRONT
GEAR # 1
2
BACKUP
ALARM
35
FRONT
GEAR # 5
1
START
RELAY
30
COS
34
FRONT
GEAR # 4
29
EOS
PIN
CONNECTOR
TERMINAL
GROUNDED
HARNESS CODE
B CONNECTOR
ACTUAL GEAR
36
3
NEUTRAL
OUT # 1
CHAPTER : EPTCII
37
19
33
FRONT
GEAR # 3
4
NEUTRAL
OUT # 2
A18
A37
A19
A36
B03
A10
A17
A18
A19
A36
A37
Page:
B05
A34
A35
B01
A29
A30
CIRCUIT
NAME
TOS
HARNESS CODE 2
HARNESS CODE 1
HARNESS CODE 0
HARNESS CODE 4
HARNESS CODE 3
B01
B02
B03
B04
B05
A30
START RELAY
BACKUP ALARM
NEUTRAL OUT 1
NEUTRAL OUT 2
KEY START SWITCH
COS
A29
A31
A32
A33
A34
A35
EOS
FRONT GEAR 1
FRONT GEAR 2
FRONT GEAR 3
FRONT GEAR 4
FRONT GEAR 5
IV-14
A32
A31
B02
A10
SEGMENT AND
CONTACT
A33
B04
A17
CIRCUIT
GROUNDED
CIRCUIT
OPEN
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
MODE - 4 SOLENOIDS
ELECTRONIC
PROGRAMMABLE
TRANSMISSION
CONTROL
SHIFT LEVER
SWITCH SIGNALS
TRANSMISSION GEAR
SWITCH SIGNALS
LOCK UP CLUTCH
SOLENOIDS
UP SHIFT
SOLENOID
DOWN SHIFT
SOLENOIDS
ON in DIRECT DRIVE
(OFF during either
UPSHIFT or DOWNSHIFT)
ON during
DOWNSHIFTS and in
NEUTRAL
Page:
IV-15
ON during
UP SHIFTS
ELECTRONIC
PROGRAMMABLE
TRANSMISSION
CONTROL
CLEAR
LOWER
PROGRAMMED
VALUES
SET
RAISE
PROGRAMMED
VALUES
MODE - 6 -
Page:
IV-16
MODE - 6 -
ELECTRONIC
PROGRAMMABLE
TRANSMISSION
CONTROL
Page:
IV-17
ELECTRONIC
PROGRAMMABLE
TRANSMISSION
CONTROL
SUPPLY
GROUND
SIGNAL
(FREQUENCY MODULATED SIGNAL OF
APPROXIMTELY 10 VAC)
Page:
IV-18
Pgina:
IV-199
Pernos de montaje
del switch
4ta
Lneas de
alineamiento
Pernos de
mountaje de la
carcaza (3)
Alineamiento de la palanca de cambios:
-Revisar marcas de alineamiento en 4th
-Afloje pernos de montaje en la carcaza y alinee si es necesario
Pgina:
IV-200
EJERCICIOS DE LABORATORIO
LABORATORIO A: HOJA DE TRABAJO IDENTIFICACIN DE COMPONENTES DE EPTC II
Indicacines: Ubique la letra o el nmero correctos cerca al componente y de una breve descripcin de
cada uno.
Ejemplo:
Pgina:
IV-211
LAB EXERCISES
LAB B: ACCESSING AND READING MODES 0 AND 1 WORKSHEET
Directions: Number the order in which the display sequences will be shown.
Example: During system power-up, the EPTC II display will show:
3
LED Test
Unit ID Number
B1. Using the 777D electrical schematics connect up two cables to the appropiate pins to enable
you to scroll through the service modes without using the service tool (PC)
B2. After scrolling to Mode 1, the display will show:
Occurrence Identifier (OID). Describes how many times the fault has occurred.
Component Identifier (CID). Describes the component or signal that may have trouble.
Failure Mode Identifier (FMI). Describes what type of failure has occurred.
Page:
IV-22
LAB EXERCISES
LAB B3 : INTERPRET DIAGNOSTIC MODE 2.
Using the EPTCII diagnostic window on the 777D truck move the shift lever to the indicated gear and
fill in the appropiate led boxes.
EXAMPLE:
A13
A8
A23
A12
A14
A7
A27
A22
A24
A11
A15
A6
A28
A21
A25
A16
A20
A26
A13
A8
A13
A23
A8
A23
A12
A14 A7
A27
A22
A24
A12
A14 A7
A27
A22
A24
A11
A15 A6
A28
A21
A25
A11
A15 A6
A28
A21
A25
A16
A20
N1
A13
A8
A26
A16
A23
A13
A20
A26
A8
A23
A12
A14 A7
A27
A22
A24
A12
A14 A7
A27
A22
A24
A11
A15 A6
A28
A21
A25
A11
A15 A6
A28
A21
A25
A16
A20
A13
A8
A26
A16
A14 A7
A27
A22
A24
A11
A15 A6
A28
A21
A25
A20
A26
A23
A12
A16
A20
A26
N2
Page:
IV-23
LAB EXERCISES
LAB D1: USING ECAP TO DISPLAY/CLEAR LOGGED DIAGNOSTICS WORKSHEET
Directions: Using the ET, access the Display/Clear Diagnostics screen and record on the
worksheet any logged Diagnostic Codes, the number of Occurrences, the First time and Last time
logged, the current Diagnostic Clock hours and the Current Status. The students must Clear the
logged Diagnostic Codes from the system after each student in the group has recorded them.
Display Diagnostics
CID - FMI___Diagnostic Clock: _______ hours
Press
or
Num
Occur
Current
Status
LAB D2: USE ET TO CREATE A PERSONALIZED GROUP NAMED 777D CLASS WITH
THE FOLLOWING PARAMETERS.. ONCE FINISHED DELETE THE GROUP TO ENABLE
THE FOLLOWING STUDENT TO PERFORM THE LAB.
GROUND SPEED
ENGINE SPEED
PARKING BRAKE
SERVICE BRAKE
GEAR
LAB D3: USE ET TO CHANGE THE MAXIMUM FORWARD GEAR TO 5. CHANGE BACK
TO 7 WHEN THE LAST STUDENT HAS FINISHED
LAB D4: USE THE PRINT TO FILE OPTION IN THE ET STATUS SCREEN TO HOLD AND
PRINT THE CURRENT MACHINE READINGS. CREATE A GROUP CALLED 777D AND A
FILE NAMED CLASS.
Page:
IV-24
LAB EXERCISES
LAB C: INTERPRET DIAGNOSTIC MODE 2 WORKSHEET
Directions Lab C-1: Using the simulated displays of the Shift Lever Switch inputs and the chart in the
Diagnostic Guide Handout (page IV-27), identify the gear positions of the Shift Lever Switch that
appear on the left digit of the EPTC II display in Mode 2.
A13
A8
A23
A12
A14
A7
A27
A22
A24
A11
A15
A6
A28
A21
A25
A16
A20
A26
A13
A8
A23
A13
A8
A23
A12
A14 A7
A27
A22
A24
A12
A14 A7
A27
A22
A24
A11
A15 A6
A28
A21
A25
A11
A15 A6
A28
A21
A25
A16
A20
A26
A16
A20
A26
A13
A8
A23
A13
A8
A23
A12
A14 A7
A27
A22
A24
A12
A14 A7
A27
A22
A24
A11
A15 A6
A28
A21
A25
A11
A15 A6
A28
A21
A25
A16
A20
A26
A13
A8
A23
A16
A12
A14 A7
A27
A22
A24
A11
A15 A6
A28
A21
A25
A16
A20
A20
A26
A26
Page:
IV-25
LAB EXERCISES
LAB C: INTERPRET DIAGNOSTIC MODE 2 WORKSHEET
Directions Lab C-2: Using the simulated displays of the Transmission Gear Switch inputs and the
chart in the Diagnostic Guide handout (page IV-27), identify the Transmission Gear Switch positions
(for a 777D Truck) that appear on the right digit of the EPTC II display in Mode 2.
Example:
A13
A8
A23
A12
A14
A7
A27 A22
A24
A11
A15
A6
A28 A21
A25
A16
A20
A26
A13
A8
A23
A13
A8
A23
A12
A14 A7
A27
A22
A24
A12
A14 A7
A27
A22
A24
A11
A15 A6
A28
A21
A25
A11
A15 A6
A28
A21
A25
A16
A20
A26
A16
A20
A26
A13
A8
A23
A13
A8
A23
A12
A14 A7
A27
A22
A24
A12
A14 A7
A27 A22
A24
A11
A15 A6
A28
A21
A25
A11
A15 A6
A28 A21
A25
A16
A20
A26
A13
A8
A23
A16
A12
A14 A7
A27 A22
A24
A11
A15 A6
A28 A21
A25
A16
A20
A20
A26
A26
Page:
IV-26
LAB EXERCISES
OHT (PIN/WIRE) GROUND RELATIONSHIPS
SHIFT LEVER SWITCH
GEAR
PINS GROUNDED
CIRCUIT NAME
N
13 & 15
LEVER 3 LEVER 5
R
14 & 15
LEVER 4 LEVER 5
1
12 & 15
LEVER 2 LEVER 5
2
11 & 15
LEVER 1 LEVER 5
3
13 & 14
LEVER 3 LEVER 5
4
12 & 14
LEVER 2 LEVER 4
5
11 & 14
LEVER 1 LEVER 4
6
12 & 13
LEVER 2 LEVER 3
7
11 & 13
LEVER 1 LEVER 3
Ground Verify pin/wire 16 is always grounded (LED illuminated)
TRANSMISSION GEAR SWITCH
(777D - 793C)
GEAR PINS GROUNDED
CIRCUIT NAME
N1
24 & 25
GEAR 4,GEAR 5
N2
23 & 25
GEAR 3,GEAR 5
R
22 &25
GEAR 2,GEAR 5
1
21 & 25
GEAR 1,GEAR 5
2
23 & 24
GEAR 3,GEAR 4
3
22 & 24
GEAR 2,GEAR 4
4
21 &24
GEAR 1,GEAR 4
5
22 & 23
GEAR 2,GEAR 3
6
21 & 23
GEAR 1,GEAR 3
7
21 & 22
GEAR 1,GEAR 2
Ground Verify pin/wire 26 is always grounded (LED illuminated)
EPTC II
LEVER 1
LEVER 2
LEVER 3
LEVER 4
LEVER 5
GROUND VERIFY
GROUND
NEUTRAL
711 - BR
712 - WH
713 - OR
714 - YL
715 - GN
716 - BU
202 - BK
A11
LEVER 1
A12
LEVER 2
A13
LEVER 3
A14
LEVER 4
A15
LEVER 5
A16
GROUND VERIFY
A2
GROUND
10
6
7
?@
??
???
???
?
??
Page:
IV-267
PRUEBA FINAL
Ejemplo:
transmisines
1. El tema motores es tratado en esta clase
1. The Shift Lever Switch sends a three wire signal to the Transmission Gear Switch to select
the top gear which the transmission will be allowed to shift.
2. All stored faults that have been corrected may be cleared using the Service Switches in
Mode 1.
3. If a fault is currently present, the green status LED to the left of the three digit display will be
illuminated.
4.If the hoist lever linkage is out of adjustment, the Body Raise (hoist lever) Switch may
prevent the transmission from shifting into REVERSE.
5. Pressing both service switches at the same time will cause the EPTC II to scroll through the
diagnostic display Modes.
Directions: Multiple Choice - Circle the correct letter of the best answer for each question.
6. The ECAP can be used to:
A.
B.
C.
D.
10
6
8
9
Pgina:
IV-278
PRUEBA FINAL
8. The Ground Verify wire on the Shift Lever Switch and the Transmission Gear Switch is used to:
A.
B.
C.
D.
Verify the switch is connected and not just between gear positions.
Signal the EPTC II which gear position the switch is in.
Signal the transmission for correct shifting.
Ground the other wires in the circuit when needed.
Directions: Match the component with the correct location by placing the letter next to the component.
Shift Lever Switch
Body Up Switch
Service Switches
IV-289