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Specifications of PTss Velcon - TDS1GA4X

With Effect from 1st March 2015


1. Technology
Technology is of Online Dryout process for drying out wet transformer in energised conditions by
monitoring the percentage of Moisture in the insulation to its Dry Weight. PTss-Velcon TDS equipment is fitted
with TIMES (Transformer Insulation Moisture Estimation System which automatically estimates the %M/DWi
(%Moisture to Dry Weight of insulation) and triggers itself for self removal of moisture in Transformers. It uses
Specialised cartridges for maintaining the %M/DWi to acceptable levels. This equipment is capable of being
safely operated on transformers/reactors under energised conditions and is capable of being installed upto 764
KV Class. Process will not deteriorate any of the Oil characteristics before and after the process.
2. Process
PTss-TDS is basically designed to operate on an energised Transformer to remove moisture from it. The
moisture is removed by circulation of Oil through TDS which has special type of absorptive cartridges which
absorb and remove moisture from the oil. This process does not employ any heating or vacuum process of oil
thereby retaining the original virgin characteristics of the oil. Process does not remove Oxidation inhibitors or
fault gases. Equipment estimates the %M/Dwi (Percentage of Moisture to Dry Wt of Insulation) and
automatically triggers itself for operation and is safe for unattended operation.
3. Capacity
TDS comes in flow capacities of 260 LPH and can be sized based on the requirements of the transformer
oil capacity. It comes in Filter housing to house 4 Nos of Cartridges.
TDS1GA4X Transformer Dryout System with 260 LPH Flow with 4 Cartridges

4. Scope of Supply
The scope of supply of this specification include the design, manufacture and factory testing of one PTSS
TDS1G Online Transformer Dryout Equipment complete with components as described below . The system
when received by the purchaser shall provide a fully workable unit and shall perform as in accordance with this
specification.
PTSS will supply all necessary physical arrangements, mechanical, pneumatic, electrical connection, piping
Schematic, Electronic Controls and necessary data for use in the operational and maintenance of the equipment.
One copy of the operational manual will be supplied along with the equipment.
5. Power Requirements
3Phase, 415 Volts, 50 Hertz 1 Hp is standard and other options available on specific request.

6.Description of Components in TDS


The system is assembled on heavy duty outdoor steel enclosure specially painted with polyester coated paint to
withstand the outdoor environment. The system is controlled automatically with automation by PLC system. PTSS
TDS1GA consists of
1. Outdoor Enclosure (IP55) with Zinc Rich Primer and Polyester Top Powder Coat paint with Back and Floor
Mounting Options
2. Cartridge mounting SS Vessel (To House 4 Cartridges) with Pressure Gauge
3. Complete stainless steel Piping with Forged Fittings
4. Electro Valves for Oil Flow Control
5. Sight Flow Glass
6. Inline Sensor with PLC Integrated Moisture Sensor for Inlet and Outlet Readings
7. PLC for process control including %M/Dwi Determination
8. Touch Screen HMI for Machine control and RS, Temp, PPM and %M/Dwi Display
9. Equipment is fitted with TIMES System (Transformer Insulation Moisture Estimation System) for
determination of Oil Temperature, PPM of Dissolved Moisture and %M/Dwi Estimates
10.Electrical Panel for integration of all the components and unattended operations.
11.260 LPH Gear Pump with 3 Phase Motor 0.37Kw for Oil3ow
12.Instrumentation High Pressure Sensors for Flow Pressure control
13.Hoses Hydraulic or SS Braided Flexible Hoses for Inlet & Outlet to Transformer (1 x 15 Mtr and 1 x 5
Mtr)
14.Equipment is capable of maintaining between 1.0 to 1.25 %M/Dwi or less than or equal to 8 ppm
moisture content levels at 60 deg Top Oil temperature in an energised transformer consistently
without heat or vacuum.
15.Total Installed Power for the equipment not to exceed 2 KW for the entire operation
16.Specialised Cartridges For removal of Dissolved Moisture (4 Nos) & particulate conductive contaminants
of size as low as 1 micron
17.Self Draining Facility
18.Replacement of cartridges possible while transformer in service
19.Adequate Alarm functions in the event of any abnormal signal
20.Equipment has Compatibility for interface of IEC61850 MMS Client as an option to be added later on

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