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SOURCE SAMPLING TITLE PAGE

Source Information
Plant Name Ye Chiu Metal Smelting Sdn Bhd
Sampling Location Rotary Furnace Dust Collector
Fuel or Source Type
Fuel F-Factor
i)

Rotary Furnace Dust Collector


Test Information
Starting Test Date 05/10/2016
Project # AD1610(025)
Chimney Label. Chimney No.3
Default value used in
Operator
calculations is either 20 C or
o

Standard Temperature
Standard Pressure
Minimum required sample vol.
Run Duration
Base Run Number
# of Ports Available
# of Ports Used
Port Inside Diameter
Circular Stack?
Rectangular Stack?

20
760
1
2
2
100
Yes

Default
value
used
in value
68oF. Enter
the
desired
o
calculations
is either
760mm
C This
here if you wish
to change.
Hg
or
29.92in
Hg.
Enter
the
will affect standardization
mm
Hg
desired valuethroughout
here if
youthe
calculations
wish
to change. This scm
will
spreadsheet.
affect standardization
calculations throughout
the
Minutes
spreadsheet.

mm

Test Equipment Information


Meter Box Number
Err:502
Meter Calibration Factor
(Y)
0.9779
(DH@)
Orifice Meter Coefficient
46.606
Pitot Identification
Err:502
(Cp)
Pitot Tube Coefficient
0.84
Orsat Identification
Nozzle Number
Nozzle Diameter
Probe Number
Probe Length
(SS, Glass . ) Liner Material
Sample Case / Oven Number
Impinger Case Number

mm H2O

Err:502
(Dn)

Err:508
Err:502
1.83
SS
Err:502

mm
m

Acetone Lot Number

D2

Testing Company Information


Company Name Envilab Sdn Bhd
Address 38-A Jalan Pingai Taman Pelangi
City, State Country Zip 80400 Johor Bahru, Johor, Malaysia
Project Manager
Phone Number 07-3326277
Fax Number 07-3319357
Engineer Present: Chloe Cheah
Technicians Present: Mohd Dennial and Mohd Farhaan
Verified by Khaw Hern Shean
Khaw Hern Shean
Chloe Cheah
Mohd Iskandar and Mohd ShMohd Dennial and Mohd Farhaan
Chloe Cheah
Khaw Hern Shean

ed in
her 20oC or
ed
in value
esired
her
760mmThis
o
change.
.rdization
Enter the
re if youthe
ughout
This will
ation
ughout the

Form: AD/SAP-01
Effective Date: 01/10/06
Revision: 2
Page 1 of 10

Data in red
Data in blue
Data in black

=
=
=

Variable Data
Calculated Data
Fixed Data

Default value used in


calculations is either 20oC or
68oF. Enter
the
desired
Default
value
used
in value
here
if you wish
to change.
calculations
is either
760mmThis
will
affect
standardization
Hg or
29.92in
Hg. Enter the
calculations
desired
valuethroughout
here if youthe
spreadsheet.
wish to change. This will
affect standardization
calculations throughout the
spreadsheet.

d in
her 20oC or
esired value
o change. This
dization
ghout the

METHOD 1 - SAMPLE AND VELOCITY TRAVERSES FOR CIRCULAR SOURCES


i)

Plant Name
Sampling Location
Operator
Stack Type
Stack Size

Ye Chiu Metal Smelting Sdn Bhd


Rotary Furnace Dust Collector
Circular
Large

# of Ports Available
# of Ports Used
Port Inside Diameter

Circular Stack or Duct Diameter


(Lfw)
Distance to Far Wall of Stack
1.02
(Lnw)
Distance to Near Wall of Stack
0.1
(=Lfw - Lnw)

Diameter of Stack

(=3.14(D/2/Cunits)2)

(D)
(As)

Area of Stack

0.92

0.66

m2

Distance from Port to Disturbances


Distance Upstream
(B)
5.82
(BD)
(=B/D) Diameters Upstream
6.33
Distance Downstream
(A)
10.9
(AD)
(=A/D) Diameters Downstream
11.85
Distance from ground level to disturbance

m
diameters
m
diameters
m

Number of Traverse Points Required


Diameters to
Flow Disturbance
Up
Down
Stream
Stream
2.00-4.99
0.50-1.24
5.00-5.99
1.25-1.49
6.00-6.99
1.50-1.74
7.00-7.99
1.75-1.99
>= 8.00

>=2.00
Upstream Spec
Downstream Spec
Traverse Pts Required

Number of Traverse P

Minimum Number of
Traverse Points
Particulate
Velocity
Points
Points
24
16
20
16
16
12
12
12
1

8 or 122
12
12
12

8 or 122
12
12
12

2
12

Traverse Point Loc


Traverse
Point
Number
1
2

Check Minimum Number of Points for the Upstream


and Downstream conditions, then use the largest.

3
4

8 for Circular Stacks 12 to 24 inches


12 for Circular Stacks over 24 inches

5
6
7

8
9
10
11
12

1
2
3
4
5
6
7
8
9
10
11
12

2
0.146
0.854

4
0.067
0.25
0.75
0.933

6
0.044
0.146
0.296
0.704
0.854
0.956

8
0.032
0.105
0.194
0.323
0.677
0.806
0.895
0.968

10
0.026
0.082
0.146
0.226
0.342
0.658
0.774
0.854
0.918
0.974

OR CIRCULAR SOURCES
Date
Project #
# of Ports Available
# of Ports Used
Port Inside Diameter

05/10/2016
AD1610(025)
2
2
100
Minimum Minimu
m
number of
sampling number
of
lines
Range of duct diameters
sampling
(diameters)
points
< 0.35
1
2
per
diameter
0.35 to 0.70
2
2
0.70 to 1.00
2
4
1.00 to 2.00
2
6
> 2.00
2
8

Number of Traverse Points Used


Ports by
Pts Used

6
12

Across
Required

Traverse Point Locations


Fraction Distance Distance
of
from
Including
Stack
Inside
Nipple
Diameter
0.044
0.146

Wall
m
0.040
0.134

Length
m
0.140
0.234

0.296
0.704

0.272
0.648

0.372
0.748

0.854
0.956

0.786
0.880

0.886
0.980

12
0.021
0.067
0.118
0.177
0.25
0.356
0.644
0.75
0.823
0.882
0.933
0.979

METHOD 1 - SAMPLE AND VELOCITY TRAVERSES FOR RECTANGULAR SOURCES


Plant Name
Sampling Location
Operator
Stack Type
Stack Size

i)

Ye Chiu Metal Smelting Sdn Bhd


Rotary Furnace Dust Collector
Circular
Large

Rectangular Stacks or Ducts


(Lfw)
Length to Far Wall of Stack

(Lnw)

Length to Near Wall of Stack


(=Lfw - Lnw) Length of Stack
Width of Stack
(=2LW/(L+W)) Equivalent Stack Diam

(L)
(W)
(De)

(=LW/Cunits) Area of Stack

(As)

m2

(A)
(AD)

(=A/De) Diameters Downstream

m
m
m
m

Distance from Port to Disturbances


Distance Upstream
(B)
(BD)
(=B/De) Diameters Upstream
Distance Downstream

Date
Project #
# of Ports Available
# of Ports Used
Port Inside Diameter

m
diameters
m
diameters

Number of Traverse Points Required


Diameters to
Flow Disturbance
Up
Down
Stream
Stream
2.00-4.99
0.50-1.24
5.00-5.99
1.25-1.49
6.00-6.99
1.50-1.74
7.00-7.99
1.75-1.99
>= 8.00

>=2.00
Upstream Spec
Downstream Spec
Traverse Pts Required

Minimum Number of
Traverse Points
Particulate Velocity
Points
Points
25
16
20
16
16
12
12
12
9 or 122

9 or 122

Number of Traverse Points U


Ports by
Pts Used
Particulate

Traverse Point Locations


Fraction
Traverse
of
Point
Stack
Number
1
2

Check Minimum Number of Points for the Upstream


and Downstream conditions, then use the largest.

3
4

9 for Rectangular Stacks 12 to 24 inches


12 for All Stacks over 24 inches

5
6

Dimension

7
8
9
10
11
12
ii)

Plant Name
Sampling Location
Operator
Stack Type
Stack Size

Ye Chiu Metal Smelting Sdn Bhd


#REF!
#REF!
Circular
Large

Rectangular Stacks or Ducts


(Lfw)
Length to Far Wall of Stack

(Lnw)

Length to Near Wall of Stack


(=Lfw - Lnw) Length of Stack
Width of Stack
(=2LW/(L+W)) Equivalent Stack Diam

(L)
(W)
(De)

(=LW/Cunits) Area of Stack

(As)

Distance from Port to Disturbances


Distance Upstream
(B)
(BD)
(=B/De) Diameters Upstream
Distance Downstream

(A)
(AD)

(=A/De) Diameters Downstream

Date
Project #
# of Ports Available
# of Ports Used
Port Inside Diameter

m
m
m
m
m2

m
diameters
m
diameters

Number of Traverse Points Required


Diameters to
Flow Disturbance
Up
Down
Stream
Stream
2.00-4.99
0.50-1.24
5.00-5.99
1.25-1.49
6.00-6.99
1.50-1.74
7.00-7.99
1.75-1.99
>= 8.00

>=2.00
Upstream Spec
Downstream Spec

Minimum Number of1


Traverse Points
Particulate Velocity
Points
Points
25
16
20
16
16
12
12
12
9 or 122

9 or 122

Number of Traverse Points U


Ports by
Pts Used
Particulate
Traverse Point Locations
Fraction
Traverse
of
Point
Stack
Number
1

Dimension

Traverse Pts Required


1

iii)

Check Minimum Number of Points for the Upstream


and Downstream conditions, then use the largest.

3
4

9 for Rectangular Stacks 12 to 24 inches


12 for All Stacks over 24 inches

5
6
7
8
9
10
11
12

Plant Name
Sampling Location
Operator
Stack Type
Stack Size

Ye Chiu Metal Smelting Sdn Bhd


#REF!
#REF!
Circular
Large

Rectangular Stacks or Ducts


(Lfw)
Length to Far Wall of Stack
Length to Near Wall of Stack
(=Lfw - Lnw) Length of Stack
Width of Stack
(=2LW/(L+W)) Equivalent Stack Diam
(=LW/Cunits) Area of Stack

(As)

Distance from Port to Disturbances


Distance Upstream
(B)
(BD)
(=B/De) Diameters Upstream
Distance Downstream
(=A/De) Diameters Downstream

(A)
(AD)

Number of Traverse Points Required


Diameters to
Flow Disturbance
Up
Down
Stream
Stream
2.00-4.99
0.50-1.24
5.00-5.99
1.25-1.49

(Lnw)
(L)
(W)
(De)

Minimum Number of1


Traverse Points
Particulate Velocity
Points
Points
25
16
20
16

Date
Project #
# of Ports Available
# of Ports Used
Port Inside Diameter

m
m
m
m
m2

m
diameters
m
diameters

Number of Traverse Points U


Ports by
Pts Used
Particulate
Traverse Point Locations
Fraction

6.00-6.99
7.00-7.99

1.50-1.74
1.75-1.99

>= 8.00

>=2.00
Upstream Spec
Downstream Spec
Traverse Pts Required

iv)

16
12

12
12

Traverse
Point

of
Stack

9 or 122

9 or 122

Number

Dimension

1
2

Check Minimum Number of Points for the Upstream


and Downstream conditions, then use the largest.

3
4

9 for Rectangular Stacks 12 to 24 inches


12 for All Stacks over 24 inches

5
6
7
8
9
10
11
12

Plant Name
Sampling Location
Operator
Stack Type
Stack Size

Ye Chiu Metal Smelting Sdn Bhd


#REF!
#REF!
Circular
Large

Rectangular Stacks or Ducts


(Lfw)
Length to Far Wall of Stack
Length to Near Wall of Stack
(=Lfw - Lnw) Length of Stack
Width of Stack

(Lnw)

(=2LW/(L+W)) Equivalent Stack Diam

(L)
(W)
(De)

(=LW/Cunits) Area of Stack

(As)

(=A/De) Diameters Downstream

m2

(A)
(AD)

Minimum Number of

m
diameters
m
diameters

Number of Traverse Points Required


Diameters to

m
m
m
m

Distance from Port to Disturbances


Distance Upstream
(B)
(BD)
(=B/De) Diameters Upstream
Distance Downstream

Date
Project #
# of Ports Available
# of Ports Used
Port Inside Diameter

Number of Traverse Points U


1

Ports by

Flow Disturbance
Up
Down
Stream
Stream
2.00-4.99
0.50-1.24
5.00-5.99
1.25-1.49
6.00-6.99
1.50-1.74
7.00-7.99
1.75-1.99
>= 8.00

>=2.00
Upstream Spec
Downstream Spec
Traverse Pts Required

Traverse Points
Particulate Velocity
Points
Points
25
16
20
16
16
12
12
12
9 or 122

9 or 122

Pts Used
Particulate
Traverse Point Locations
Fraction
Traverse
of
Point
Stack
Number
1
2

Check Minimum Number of Points for the Upstream


and Downstream conditions, then use the largest.

3
4

9 for Rectangular Stacks 12 to 24 inches


12 for All Stacks over 24 inches

5
6
7
8
9
10
11
12

Dimension

ANGULAR SOURCES
05/10/2016
AD1610(025)
2
2
100

Plant Name
Sampling Location
Operator
Stack Type
Stack Size

v)

Ye Chiu Metal Smelting Sdn Bhd


0
0
#REF!
#REF!

Rectangular Stacks or Ducts


(Lfw)
Length to Far Wall of Stack
(Lnw)

Length to Near Wall of Stack


(=Lfw - Lnw) Length of Stack
Width of Stack
(=2LW/(L+W)) Equivalent Stack Diam

(L)
(W)
(De)

(=LW/Cunits) Area of Stack

(As)

Distance from Port to Disturbances


Distance Upstream
(B)
(BD)
(=B/De) Diameters Upstream
Distance Downstream

(A)
(AD)

(=A/De) Diameters Downstream

er of Traverse Points Used

Number of Traverse Points Required

Across
Required
Velocity

Diameters to
Flow Disturbance
Up
Down
Stream
Stream
2.00-4.99
0.50-1.24
5.00-5.99
1.25-1.49
6.00-6.99
1.50-1.74
7.00-7.99
1.75-1.99

averse Point Locations


Distance Distance
from
Including
Inside
Nipple
Wall
m

Length
m

>= 8.00
>=2.00
Upstream Spec
Downstream Spec
Traverse Pts Required
1

Minimum Number of1


Traverse Points
Particulate
Velocity
Points
Points
25
16
20
16
16
12
12
12
9 or 122

9 or 122

Check Minimum Number of Points for the Upstream


and Downstream conditions, then use the largest.
9 for Rectangular Stacks 12 to 24 inches
12 for All Stacks over 24 inches

#REF!
#REF!
#REF!
#REF!
#REF!

vi)

Plant Name
Sampling Location
Operator
Stack Type
Stack Size

Ye Chiu Metal Smelting Sdn Bhd


#REF!
#REF!
#REF!
#REF!

Rectangular Stacks or Ducts


(Lfw)
Length to Far Wall of Stack
(Lnw)

Length to Near Wall of Stack


(=Lfw - Lnw) Length of Stack
Width of Stack
(=2LW/(L+W)) Equivalent Stack Diam

(L)
(W)
(De)

(=LW/Cunits) Area of Stack

(As)

Distance from Port to Disturbances


Distance Upstream
(B)
(BD)
(=B/De) Diameters Upstream
Distance Downstream

(A)
(AD)

(=A/De) Diameters Downstream

er of Traverse Points Used


Across
Required
Velocity

averse Point Locations


Distance Distance
from
Including
Inside
Nipple
Wall
m

Length
m

Number of Traverse Points Required


Diameters to
Flow Disturbance
Up
Down
Stream
Stream
2.00-4.99
0.50-1.24
5.00-5.99
1.25-1.49
6.00-6.99
1.50-1.74
7.00-7.99
1.75-1.99
>= 8.00
>=2.00
Upstream Spec
Downstream Spec

Minimum Number of1


Traverse Points
Particulate
Velocity
Points
Points
25
16
20
16
16
12
12
12
9 or 122

9 or 122

Traverse Pts Required


1

#REF!
#REF!
#REF!
#REF!
#REF!

vii)

Check Minimum Number of Points for the Upstream


and Downstream conditions, then use the largest.
9 for Rectangular Stacks 12 to 24 inches
12 for All Stacks over 24 inches

Plant Name
Sampling Location
Operator
Stack Type
Stack Size

Ye Chiu Metal Smelting Sdn Bhd


#REF!
#REF!
#REF!
#REF!

Rectangular Stacks or Ducts


(Lfw)
Length to Far Wall of Stack
Length to Near Wall of Stack
(=Lfw - Lnw) Length of Stack
Width of Stack

(Lnw)

(=2LW/(L+W)) Equivalent Stack Diam

(L)
(W)
(De)

(=LW/Cunits) Area of Stack

(As)

Distance from Port to Disturbances


Distance Upstream
(B)
(BD)
(=B/De) Diameters Upstream
Distance Downstream
(=A/De) Diameters Downstream

er of Traverse Points Used


Across
Required
Velocity

averse Point Locations


Distance Distance

(A)
(AD)

Number of Traverse Points Required


Diameters to
Flow Disturbance
Up
Down
Stream
Stream
2.00-4.99
0.50-1.24
5.00-5.99
1.25-1.49

Minimum Number of1


Traverse Points
Particulate
Velocity
Points
Points
25
16
20
16

from
Inside

Including
Nipple

Wall
m

Length
m

6.00-6.99
7.00-7.99

>= 8.00
>=2.00
Upstream Spec
Downstream Spec
Traverse Pts Required
1

#REF!
#REF!
#REF!
#REF!
#REF!

1.50-1.74
1.75-1.99

viii)

16
12

12
12

9 or 122

9 or 122

Check Minimum Number of Points for the Upstream


and Downstream conditions, then use the largest.
9 for Rectangular Stacks 12 to 24 inches
12 for All Stacks over 24 inches

Plant Name
Sampling Location
Operator
Stack Type
Stack Size

Ye Chiu Metal Smelting Sdn Bhd


#REF!
#REF!
#REF!
#REF!

Rectangular Stacks or Ducts


(Lfw)
Length to Far Wall of Stack
Length to Near Wall of Stack
(=Lfw - Lnw) Length of Stack
Width of Stack

(Lnw)

(=2LW/(L+W)) Equivalent Stack Diam

(L)
(W)
(De)

(=LW/Cunits) Area of Stack

(As)

Distance from Port to Disturbances


Distance Upstream
(B)
(BD)
(=B/De) Diameters Upstream
Distance Downstream
(=A/De) Diameters Downstream

er of Traverse Points Used


Across

(A)
(AD)

Number of Traverse Points Required


Diameters to

Minimum Number of1

Required
Velocity

Flow Disturbance
Up
Down
Stream
Stream
2.00-4.99
0.50-1.24
5.00-5.99
1.25-1.49
6.00-6.99
1.50-1.74
7.00-7.99
1.75-1.99

averse Point Locations


Distance Distance
from
Including
Inside
Nipple
Wall
m

Length
m

>= 8.00
>=2.00
Upstream Spec
Downstream Spec
Traverse Pts Required
1

Traverse Points
Particulate
Velocity
Points
Points
25
16
20
16
16
12
12
12
9 or 122

9 or 122

Check Minimum Number of Points for the Upstream


and Downstream conditions, then use the largest.
9 for Rectangular Stacks 12 to 24 inches
12 for All Stacks over 24 inches

melting Sdn Bhd

Date
Project #
# of Ports Available
# of Ports Used
Port Inside Diameter

###
0
0
0
0

s or Ducts
m

m
m
m
m
m2

Disturbances
m
diameters
m
diameters
Number of Traverse Points Used
Ports by
Pts Used
Particulate

Across
Required
Velocity

Traverse Point Locations


Fraction Distance Distance
Traverse
of
from Including
Point
Stack
Inside
Nipple
Number
1
2
3
4
5
6

Dimension

Wall
m

Length
m

7
8
9
10
11
12

melting Sdn Bhd

Date
Project #
# of Ports Available
# of Ports Used
Port Inside Diameter

#REF!
#REF!
#REF!
#REF!
#REF!

s or Ducts
m

m
m
m
m
m2

Disturbances
m
diameters
m
diameters
Number of Traverse Points Used
Ports by
Pts Used
Particulate

Across
Required
Velocity

Traverse Point Locations


Fraction Distance Distance
Traverse
of
from Including
Point
Stack
Inside
Nipple
Number
1

Dimension

Wall
m

Length
m

2
3
4
5
6
7
8
9
10
11
12

melting Sdn Bhd

Date
Project #
# of Ports Available
# of Ports Used
Port Inside Diameter

#REF!
#REF!
#REF!
#REF!
#REF!

s or Ducts
m

m
m
m
m
m2

Disturbances
m
diameters
m
diameters
Number of Traverse Points Used
Ports by
Pts Used
Particulate

Across
Required
Velocity

Traverse Point Locations


Fraction Distance Distance

Traverse
Point

of
Stack

from
Inside

Including
Nipple

Number

Dimension

Wall
m

Length
m

1
2
3
4
5
6
7
8
9
10
11
12

melting Sdn Bhd

Date
Project #
# of Ports Available
# of Ports Used
Port Inside Diameter

#REF!
#REF!
#REF!
#REF!
#REF!

s or Ducts
m

m
m
m
m
m2

Disturbances
m
diameters
m
diameters
Number of Traverse Points Used
Ports by

Across

Pts Used
Particulate

Required
Velocity

Traverse Point Locations


Fraction Distance Distance
Traverse
of
from Including
Point
Stack
Inside
Nipple
Number
1
2
3
4
5
6
7
8
9
10
11
12

Dimension

Wall
m

Length
m

METHOD 2 - DETERMINATION OF STACK GAS VELOCITY AND VOLUMETRIC FL


i)

Plant Name
Sampling Location
Operator
Stack Type

Ye Chiu Metal Smelting Sdn Bhd


Rotary Furnace Dust Collector
Circular

Stack Dimensions
Diameter or Length of Stack
(D)
Width of Stack (W)
Area of Stack (As)

# of Ports Used
Pitot Identification
Pitot Coefficient (C

Velocity Travers
0.92
-

m
m

0.66

m2

Pressures
Barometric Pressure
Static Pressure
Absolute Stack Pressure

Traverse
Point

A1
(Pb)

757

(Pstatic)
(Ps)

Stack Gas Composition


Composition Data:
Carbon Dioxide Concentration (%CO2)

A2

mm Hg
mm H2O

757.1

mm Hg

A4
A5
A6
A7

A8

%
%

A9
A10

A11

A12

Oxygen Concentration (%O2) 19.36667


Carbon Monoxide Concentration (%CO)
0
Nitrogen Concentration (%N2) 80.63333
Stack Moisture Content (Bws)
1.6

A3

Stack Dry Molecular Weight

(Md)

28.77

g/g-mole

Stack Wet Molecular Weight

(Ms)

28.60

g/g-mole

B1
B2
B3

(vs)

4.49

m/sec

B4
B5
B6
B7
B8
B9
B10
B11
B12

Results
Avg Stack Gas Velocity

Average
1

As = DW/Ku for Rectangular Stacks

Average of the square roots of


where (p)1/2avg = 1/nS(p1/2)

Formulas Used
Ts(avg) = 1/nSts + Tu

As = (p(D/2)2)/Ku for Circular Stacks

where Tu = 273 oK for metric units

where Ku = 1 for metric units

where Tu = 460 oR for English units

where Ku = 144 (in2/ft2) for English units

vs = KpCp(Dp)1/2avg (Ts(avg)/(PsMs))1/2

Ps = Pbar + Pstatic/13.6

where Kp = 34.97 for metric units

%N2 = 100 - %CO2 - %O2 - %CO

where Kp = 85.49 for English units

Md = .44(%CO2) + .32(%O2 ) + .28(%N2 + %CO)

Qsd = 3600(1 - Bws)vsAs(T

Ms = Md(1 - Bws) + 18Bws

where Tstd = 293 oK, Pstd = 760 mm Hg,

(Dp)1/2avg = 1/nS(Dp1/2)

where Tstd = 528 oR, Pstd = 29.92 in Hg,

TY AND VOLUMETRIC FLOW RATE


Date
Project #
# of Ports Used
Pitot Identification
Pitot Coefficient (Cp)

05/10/2016
AD1610(025)
2
Err:502
0.84

Velocity Traverse Data


Velocity Square Root
Head
Velocity

Stack
Temp
(ts)

(p)
mm H2O

(p)1/2
(mm H2O)1/2

1.4

1.183

C
50

1.4

1.183

50

1.4

1.183

51

1.5
1.6
1.6

1.225
1.265
1.265

51
51
51

1.6
1.6
1.6

1.265
1.265
1.265

50
51
51

1.7
1.7
1.7

1.304
1.304
1.304

52
52
51

1.57

1.25

50.9

Average of the square roots of p


where (p)1/2avg = 1/nS(p1/2)

= 273 oK for metric units


= 460 oR for English units

)1/2avg (Ts(avg)/(PsMs))1/2

= 34.97 for metric units

= 85.49 for English units

- Bws)vsAs(Tstd/Ts(avg))(Ps/Pstd)

td

= 293 oK, Pstd = 760 mm Hg, for metric units

td

= 528 oR, Pstd = 29.92 in Hg, for English units

METHOD 3 - GAS ANALYSIS FOR THE DETERMINATION OF DRY MOLECULAR


i)

Plant Name
Sampling Location
Operator
Meter Cal Factor (Y)

Averages

Ye Chiu Metal Smelting Sdn Bhd


Rotary Furnace Dust Collector
0.9779

Carbon
Dioxide
Conc.
(%CO2)

Gas Analysis Data


Carbon
Oxygen Monoxide
Conc.
Conc.
(%O2)
(%CO)

percent
0.0

percent
19.4

percent
0.0

Meter Box Number

Nitrogen
Conc.
(%N2)

Dry
Molecular
Weight
(Md)

percent
80.6333333

g/g-mole
28.77

METHOD 4 - DETERMINATION OF MOISTURE CONTENT IN STACK GASES


Moisture Content Data
Total Meter Volume

(Vm)

0.731

Avg Meter Temp

(tm)avg

34

Avg Stack Temp

(ts)avg

50.9

Barometric Press.

(Pb)

757

Stack Static Press.

(Pstatic)

Avg Orifice Press. (H)avg

Contents

dcm
C
C

mm Hg
mm H2O

mm H2O
30
Impinger 1 Impinger 2
g
g
DI
DI

Impinger 3
g

Final Value (Vf),(Wf)


Initial Value (Vi),(Wi)

717.8

710.1

674.6

715.5

708.3

672.6

Net Value (Vn),(Wn)


Results
(Wt)
Total Weight

2.3

1.8

8.5

0.6820

dscm

0.0113

scm

1.6

Std Meter Volume (Vm(std))


Water Vol Condensed (Vwc(std))
Final Moisture Content

(Bws)

Fuel Factor Fo

Formulas Used

Fuel Type
Coal, Anthracite

Minimum Maximum %CO2 = VCO2


%O2 = VO2 - VCO2
1.016
1.13

Coal, Lignite

1.016

1.13

%CO = VCO - VO2

Coal, Bituminous

1.083

1.23

%N2 = 100 - %CO2 - %O2 - %CO

Oil, Distillate

1.26

1.413

Md = .44(%CO2)+ .32(%O2 )+ .28(%N

Oil, Residual

1.21

1.37

DMd = Md - Mdavg

Gas, Natural

1.6

1.836

Fo = (20.9 - %O2 - .5%CO)/(%CO

Gas, Propane
Gas, Butane
Wood
Wood Bark

1.434
1.405
1
1.003

1.586
1.553
1.12
1.13

%EA=(%O2-.5%CO)/(.264%NO

NATION OF DRY MOLECULAR WEIGHT


Date
Project #
# of Ports Used
Meter Box Number

05/10/2016
AD1610(025)
2
Err:502

NT IN STACK GASES

Impinger 4
g
Sil Gel

Impinger 5 Impinger 6
g
g

863.1

0.0

0.0

860.7

0.0

0.0

2.4

0.0

0.0

Formulas Used

O2 - %O2 - %CO

+ .32(%O2 )+ .28(%N2 + %CO)

- .5%CO)/(%CO2 + %CO)

CO)/(.264%NO2-(%O2-.5%CO))

ISOKINETIC SAMPLING DATA


Plant Name
Sampling Location
Operator
# of Points Across

Ye Chiu Metal Smelting Sdn Bhd


Rotary Furnace Dust Collector
6

Date
Project #
Run #
# of Ports Used

Ideal Nozzle Diameter and IsoKinetic Factor Setup


(Cp)
Pitot Tube Coefficient
0.84

05/10/2016
AD1610(025)
1
2
Sampling Equipment
(Y)
(Dna)

0.9779

Actual Nozzle Diameter

Meterbox Cal. Factor

11.04

mm

Req. Nozzle Diameter

(Dni)

10.49

mm

Avg Stack Temp

(ts)

50.9

Avg Gas Meter Temp

(tm)

34

(H@)
(pavg)

46.606

C
mm H2O

1.57

mm H2O

Stack Moisture Content

(Bws)

1.6

7.96

7.56

Stack Dry Molecular Weight


Stack Wet Molecular Weight
DP to DH Isokinetic Factor
Nozzle Area

(Mds)

9.58
11.04
12.74

9.39
10.78
12.59

DH @ 0.75 SCFM
Avg Pitot Tube Diff. Pressure

(Ms)
(K)
An

28.774667 g/g-mole
28.60
g/g-mole
36.25
0.00010 m2

Pressures

Traverse
Point #

(Pb)

757

(Pstatic)

mm Hg
mm H2O

Absolute Stack Pressure

(Ps)

757.1

mm Hg

Absolute Meter Pressure

(Pm)

757

mm Hg

Dry Gas
Meter
Reading
(Vm)

Sample
Volume

Velocity
Head

Velocity
Head
(Dp)

Sampling
Time

(Q)

(Q)

min
0.0
3.0
6.0
9.0
12.0
15.0
18.0

second

A1
A2
A3
A4
A5
A6
B1
B2
B3
B4
B5
B6

21.0
24.0
27.0
30.0
33.0
36.0

180.0
180.0
180.0
180.0
180.0
180.0

Last Pt
36.0
Average Values

180.0
180.0
180.0
180.0
180.0
180.0

Clock
Time

3.14

3.06

4.6

4.48

6.32

6.06

Leak Checks

Barometric Pressure
Stack Static Pressure

Sampling
Time

Nozzle Diameter (mm)

Desired
Orifice
DH

Actual
Orifice
DH

0.0008

m3/min

15

mm Hg

m3/min

mm Hg

Post
DVm <

0.0009

m3/min

15

mm Hg

0.001

m /min

Leak Check OK?


Pitot OK?

Stack
Temp
(ts)

Stack
Temp
(ts)

Barometric Stack
Pressure Pressure

Turbine
Load

Meter
Outlet
Temp
(tmo)

Genset
Load

Steam
Pressure

Wet
Actual
Pump
Meter
Meter
Stack Sample Flowrate Flowrate
Wet
Nozzle
Vacuum Pressure Pressure Velocity Flowrate at Nozzle at Nozzle Flowrate Velocity
Static

Actual Standard

qn

at Nozzle

Square
Root
DP

hh:mm:ss
11.45.00 AM
11.48.00 AM
11.51.00 AM
11.54.00 AM
11.57.00 AM
12.00.00 PM
12.03.00 PM
12.04.00 AM
12.07.00 AM
12.10.00 AM
12.13.00 AM
12.16.00 AM
12.19.00 AM
12.22.00 AM

m3
0.0000
0.0572
0.1144
0.1717
0.2336
0.3004
0.3672

mm Hg

kPa

kW

kW

Bar

mm Hg

mm Hg

kPa

m/s

l/s

l/s

l/s

57.2
57.2
57.2
62.0
66.8
66.8

1.2
1.2
1.2
1.3
1.4
1.4

11.8
11.8
11.8
12.7
13.7
13.7

43.5
43.5
43.5
47.1
50.7
50.7

43
43
43
47
51
51

48
48
49
49
49
49

321
321
322
322
322
322

757.1
757.1
757.1
757.1
757.1
757.1

101.0
101.0
101.0
101.0
101.0
101.0

29
30
31
32
33
34

302
303
304
305
306
307

760.2
760.2
760.2
760.5
760.7
760.7

101.3512
101.3512
101.3512
101.3867
101.4222
101.4222

3.92
3.92
3.93
4.09
4.24
4.24

0.318
0.318
0.318
0.344
0.371
0.371

0.287
0.286
0.286
0.308
0.331
0.330

0.301
0.300
0.299
0.323
0.347
0.346

0.355
0.354
0.354
0.382
0.411
0.409

3.712
3.700
3.699
3.995
4.290
4.276

0.947
0.943
0.942
0.977
1.011
1.008

0.4339
0.5007
0.5674
0.6390
0.7105
0.7820

66.8
66.8
66.8
71.5
71.5
71.5

1.4
1.4
1.4
1.5
1.5
1.5

13.7
13.7
13.7
14.7
14.7
14.7

50.7
50.7
50.7
54.4
54.4
54.4

51
51
51
54
54
54

48
49
49
50
50
49

321
322
322
323
323
322

757.1
757.1
757.1
757.1
757.1
757.1

101.0
101.0
101.0
101.0
101.0
101.0

35
36
37
38
39
39

308
309
310
311
312
312

760.7
760.7
760.7
761.0
761.0
761.0

101.4222
101.4222
101.4222
101.4578
101.4578
101.4578

4.24
4.24
4.24
4.40
4.40
4.39

0.371
0.371
0.371
0.397
0.397
0.397

0.329
0.328
0.327
0.349
0.348
0.348

0.345
0.344
0.343
0.366
0.365
0.365

0.407
0.407
0.405
0.434
0.433
0.432

4.249
4.249
4.235
4.538
4.524
4.510

1.003
1.002
0.998
1.032
1.029
1.027

0.059
0.059
0.059
0.063
0.063
0.063

12:22:00 AM

0.7820

1.37
1.2

13.40

49.54

49.54
49.5

48.92
48.9

321.92

757.15

100.96

34.42
34.4

307.42

0.0

4.2

0.4

0.3

0.3

0.4

4.2

1.0

0.6946

Static

Ratio Isovolume

(Dp1/2)
1/2
Nm3 (mm H2O)
0
0.052
1.10
0.052
1.10
0.051
1.10
0.056
1.14
0.060
1.18
0.059
1.18

Stack

Meter
Outlet
Temp
(tmo)

(Dp)
mm H2O

Pa

(DH)
(DH)
mm H2O mm H2O

Pre
Mid

m/s

Local
Stack
Velocity
(vs)l

Cumulative
Meter
Volume
(Vm)std

Cumulative
Percent
IsoKinetic

CO2

Oxygen

Carbon
Monoxide

Sulphur
Dioxide

Nitrogen
Oxide

(I)

m/sec

scm

3.92
3.92
3.92
4.08
4.24
4.24

0.0543
0.0542
0.0540
0.0583
0.0626
0.0624

89.92
89.63
89.29
92.71
95.96
95.66

0
0
0
0
0
0

19.2
19.2
19.2
19.2
19.5
19.5

0
0
0
0
0
0

ppm(v/v)
0
0
0
0
0
0

0
0
0
0
0
0

1.18
1.18
1.18
1.22
1.22
1.22

4.23
4.24
4.24
4.39
4.39
4.39

0.0622
0.0620
0.0618
0.0660
0.0658
0.0658

95.47
95.03
94.74
97.67
97.39
97.55

0
0
0
0
0
0

19.3
19.4
19.4
19.5
19.5
19.5

0
0
0
0
0
0

0
0
0
0
0
0

0
0
0
0
0
0

1.2

4.2

0.7

94.3

0.0

19.4

0.0

0.0

0.0

METHOD 5 - SAMPLE RECOVERY AND INTEGRITY DATA SHEET


i)

Plant Name Ye Chiu Metal Smelting Sdn Bhd


Sampling Location Rotary Furnace Dust Collector
Operator Run History Data
Run Number
1
Run Start Time 11:45:00 AM
Run Stop Time 12:22:00 AM
Train Prepared By
AD
Train Recovered By
AD
Recovery Date 05/10/2016
Relinquished By
AD
Received By
AD
Relinquished Date 05/10/2016
Relinquished Time 5:30:00 PM

Date 05/10/2016
Project # AD1610(025)
Acetone Lot Number D2

(hh:mm)
(hh:mm)

(mm/dd/yy)

(mm/dd/yy)
(hh:mm)

Equipment Identification Numbers


Filter
IFP5484
Acetone Wash AD1610(025)
Silica Gel
Impinger Case
Err:502
Sample Box
Oven
-

Final Weight

Moisture Content Data


Impingers 1, 2, and 3 - Water Volume
(Wf)
720.5
714.1

Initial Weight

(Wi)

Net Weight

(Wn)

Final Weight

718.2

712.2

2.3
1.9
Impinger 4 - Silica Gel Weight
(Wf)
865.6

Initial Weight

(Wi)

Net Weight

(Wn)

Total Weight

(Wlc)

862.5
3.1
Total Water Collected
9.5

677.9

675.7

2.2

g
g
g
g
g

Vn = Vf - Vi

Formulas Used
Wn = Wf - Wi
Vlc = Vn + Wn/rw where rw = .9982 g/ml

Vn = Vf - Vi

Formulas Used
Wn = Wf - Wi
Vlc = Vn + Wn/rw where rw = .9982 g/ml

METHOD 5 - SAMPLE ANALYTICAL DATA SHEET

i)

Plant Name Ye Chiu Metal Smelting Sdn Bhd


Sampling Location Rotary Furnace Dust Collector
Operator Analytical Data
Placed in Desiccator
Number
Date
Filter
IFP5484
05/10/2016
Acetone Wash Beaker AD1610(025) 05/10/2016
Filter
Acetone
Filter Paper End Mass (mff),(mfa')
Filter Paper Begin Mass (mtf),(mta')
Reference Begin Mass
Reference End Mass
Filter Paper Begin Mass Adjusted
Weight Gain (mf),(ma')
(Wa)
Blank Adjustment
Total Particulates

(mn)

0.3741

103.5266

0.3711
0.5263
0.5265
0.3711

103.5251

0.0030

0.0015
0.0
0.0045

NALYTICAL DATA SHEET

Date 05/10/2016
Project # AD1610(025)
Acetone Lot Number D2

Time
5:30
5:30

g
g

g
g
g

METHOD 5 - DETERMINATION OF PARTICULATE EMISSIONS


Plant Name Ye Chiu Metal Smelting Sdn Bhd
Sampling Location Operator -

Sampling Point
Equipment Type
Run Start Time
Run Stop Time
Meter Calibration Factor
Pitot Tube Coefficient

(Y)
(Cp)

Actual Nozzle Diameter

(Dna)

Historical Data
Rotary Furnace Dust Collector
2
11:45:00 AM
12:22:00 AM
0.9779
0.84
#NAME?
Stack Test Data

Initial Meter Volume

(Vm)i

Final Meter Volume

(Vm)f

0.7820

Total Meter Volume


Total Sampling Time

(Vm)

0.7820
36

Average Meter Temperature

()
(tm)avg

34.4

Average Stack Temperature


Average Stack Temperature

(ts)avg

48.9
321.9

Barometric Pressure

(Pb)

757.0

Stack Static Pressure

(Pstatic)

(Ps)

#NAME?
101.0

Absolute Stack Pressure


Average Stack Pressure

Average Orifice Pressure Drop (H)avg


(Pm)
Absolute Meter Pressure

#NAME?

1/2
Avg Square Root Pitot Pressure (p )avg
Cross Sectional Area of Stack
As

1.17
0.66

49.5

Moisture Content Data


Impingers 1-3 Water Volume Gain

(Vn)

6.4

Impinger 4 Silica Gel Weight Gain

(Wn)

3.1

Total Water Volume Collected

(Vlc)

9.5

Standard Water Vapor Volume

(Vw)std

0.0127

Standard Meter Volume

(Vm)std

0.7300

Calculated Stack Moisture (Bws(calc))


Saturated Stack Moisture (Bws(svp))
Reported Stack Moisture Content

(Bws)

1.7
100.00
1.7
Gas Analysis Data

Carbon Dioxide Percentage (%CO2)


Oxygen Percentage (%O2)
Carbon Monoxide Percentage (%CO)
Nitrogen Percentage (%N2)

0.0
19.3666666667
0
80.6

Dry Gas Molecular Weight

(Md)

Wet Stack Gas Molecular Weight

(Ms)

Average Stack Gas Velocity

(vs)

Nozzle Cross-Sectional Area


Percent of Isokinetic Rate

(An)

Mass of Particulate on Filter

(mf)

0.0030

Mass of Particulate in Acetone

(ma')

0.0015

Mass due to Acetone Blank

(Wa)

Total Mass of Particulates

(mn)

0.0045

Stack Particulate Concentration

(cs)

#DIV/0!

Volume in Nm3

(VN)

0.6829

Stack Cross-Sectional Area


Average Volume Flowrate
Average Normal Volume Flowrate
Total Dust Emitted Rate

As

0.66
2.78
2.31
0.02

Dry Normal Stack Flow Rate

QN

#NAME?

Stack Particulate Concentration


Particulate Emission Rate
Final Dust Emission Result

(I)

(E)
(Cn)

28.7746666667
28.591
Volumetric Flow Rate Data
4.19
#NAME?
#NAME?
Emission Rate Data

0.0066
#NAME?
0.0066
Parameters Results

Sulphuric Acid Mist/Sulphur Trioxide (H2SO4/SO3)


Chlorine Gas (Cl2)
Hydrogen Chloride (HCl)
Fluorine, Hydrogen Fluoride Acid, or Inorganic Fluorine Compound

Sulphur Dioxide (SO2)


Nitrogen Oxides (NOX)
Carbon Monoxide (CO)
Hydrogen Sulphide (H2S)
Rotary Furnance Dust Collector
Mercury (Hg)
Cadmium (Cd)
Lead (Pb)
Arsenic (As)

F PARTICULATE EMISSIONS - RESULTS


Date 05/10/2016
Project # AD1610(025)
Stack Type Circular
Historical Data

Type 1: need to correct to 12% CO


hh:mm
hh:mm

mm
Stack Test Data
m3
m3
m3
min
C

C
K

mm Hg
mm H2O
mm Hg
kPa
mm H2O
mm Hg
(mm H2O)1/2
m2

oisture Content Data


g
g
g
scm
dscm

%
%
Gas Analysis Data
%
%
%
%
g/g-mole
g/g-mole

umetric Flow Rate Data


m/sec
m2
%

Emission Rate Data


g
g
g
g
g/Nm3
Nm3
m2

g/s
Nm3/min
g/Nm3
kg/hr

eters Results
Rotary Furnace Dust Collector
g/Nm3
Lab result
0.001
0.000071816
0
0
0
0
0
MW (g/mol)
MV(L/mol)
ppm(L/L)

haven't fill in result

g/Nm3

0
ppm(mg/L)

64.064
30.005
28.01
MW (g/mol)
34.0818

ry Furnance Dust Collector


g
g/Nm3
0
0
0
0

22.414
22.414
22.414
MV(L/mol)
22.414

0
0
0
0

0
0
0
test volume (L) ppm(L/L)
0

need to correct to 12% CO2, Type 2: dont need to correct

RINGELMANN-CHART READING
Location: YE CHIU METAL SMELTING SDN BHD (PLO
472)
Hour:
11:45am - 12:22pm
Date:
5/10/2016
0
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

1/4 1/2 3/4

0
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59

Observe
r:
Checked

1/4 1/2 3/4 Point of observation: 1

Distance to stack:
Direction of stack:
Direction of wind:
Velocity of wind:
Equiv. No. 1 Units
Units No.5
Units No.4
Units No.3
Units No.2
Units No.1
Units No.0
Units
0
0

x 20pct=
#DIV/0! Smoke density

i)

POST TEST 3-POINTS CONSOLE CALIBRATION USING CALIBRATED CR


Meter Console Information
Console Model Number
MC-572
Console Serial Number
Err:502

Calibration Conditions
Date
05/10/2016 Time
Barometic Pressure
Theoretical Critical Vacuum
Calibration Personnel

For valid test results, the Actual Vacuum should be 25 to 50 mm Hg greater than the Theoretical Critical

The Critical Orifice Coefficient, K' must be entered in Metric units(m2 K1/2/mmHg min)
Calibration Data
Run Time
Metering Console

Run No. Elapsed


()
1
2
3

min
6.43
6.45
6.43

DGM
Orifice
H
(Pm)
mm H2O
52
52
52

Volume
Initial

Volume
Final

(Vmi)

(Vmf)

Outlet
Temp
Initial
(toi)

m3
0.0000
0.1531
0.3059

m3
0.1531
0.3059
0.4582

C
35
35
35

Dry Gas Meter Calibrated Critical Orifice


Run No.

Vm(std)

Qm(std)

Vcr(std)

Qcr(std)

1
2
3

m3
0.1459
0.1456
0.1451

m3/min
0.0227
0.0226
0.0226

m3
0.1375
0.1379
0.1375

m3/min
0.0214
0.0214
0.0214

Outlet Temp
Final

Serial
No.

(tof)
C
35
35
35
o

RS 63
RS 63
RS 63

Calibration Factor
Value
Variation
Y

(Y)

0.9427
0.9470
0.9476
0.9457

-0.003083
0.001215
0.001868
Y Average

Note: If Y Variation differs from Y Average by +- 0.02 or if Y value changed by 5%, do 5-point check

SING CALIBRATED CRITICAL ORIFICES

bration Conditions
12:22:00 AM
757
378.5
Chloe Cheah

mm Hg
mm Hg

an the Theoretical Critical Vacuum shown above

Hg min)
Data
Critical Orifice
Coefficient
K'
see above 2
0.0004916
0.0004916
0.0004916

Verified By :

5%, do 5-point check

Ambient Ambient
Temp
Temp
Initial
Final
(tai)
(taf)
C
30
30
30
o

C
30
30
30
o

Khaw Hern Shean

Actual Vacuum
see above 1
in Hg
mmHg
16
16
16

406.4
406.4
406.4

Basic Information Needed For Chimney Air Monitoring Report:


Reminders

DONT OVERWRITE THIS FILE! SAVE NEW!


REVIEW EVERYTHING WHEN ADAPTING THIS REPORT FOR DIFFERENT CLIENTS!
KEEP FORMAT AS MUCH AS POSSIBLE BUT CUSTOMIZE TO CLIENTS REQUIREMENTS

Report Reference

AD1610(025)/YCMSB(MPPG-ROT)

Client's Name

YE CHIU METAL SMELTING SDN BHD (PLO 472)


Ye Chiu Metal Smelting Sdn Bhd

Purpose of job

To verify compliance with Clean Air Regulations 1978

Sources of Pollution (Cover)

ROTARY FURNACE DUST COLLECTOR


Rotary Furnace Dust Collector

Chimney No. (Cover)

CHIMNEY 2

Note of Parameter Types

MAJLIS PERBANDARAN PASIR GUDANG

Sampling Date

05 OCTOBER 2016
05 October 2016

Reporting Date

25 OCTOBER 2016

25 October 2016
Person In charge

Mr Chew

Reminders

CHECK COVER PAGE

Client's Address

PLO 37, 472, 474 Jalan Keluli, Kawasan Perindustrian Pasir Gudang, 81700 Pasir Gudang Johor, Malaysia

Type of Industry

Manufacturing of secondary aluminium alloy

Reminders

CUSTOMIZE INTRODUCTION PAGE "SOURCES OF POLLUTION SAMPLED"


CUSTOMIZE INTRODUCTION PAGE "TESTED PARAMETERS"

CUSTOMIZE DATA PAGE 1, 2, 3: NUMBER OF COLUMNS IN TABLES AND LINK CELLS TO BASIC INFO PAGE
Sample Source Rotary Furnace Dust Collector
Chimney Label. Chimney No.3
Project Number AD1610(025)
Sampling Date (dd/mm/yy) 05/10/2016
Sampling Time(s) 11:45am - 12:22pm
Weather Condition Clear
Fuel Type Brand & Model Weelix Eng.(WE-12-12-26)
Description of Equipment Dust Collector
Equipment Control System -

Fuel Feed Dust Collector System Equipment Design Capacity Equipment Operating Capacity Plant Capacity Turbine Capacity Ambient Temperature DOE KB No.Daftar E 10/04/05
Shape of Stack/Chimney Circular
Sampling Port(s) Available 2
Port(s) Inside Diameter (mm) 100
mney from Sampling Port(s) (m) 1.02
ney from Sampling Port(s) (m) 0.10
Stack/Chimney Diameter (m) 0.92
Disturbance (Distance B) (m) 5.82
Disturbance (Distance A) (m) 10.90
Barometric Pressure (mmHg) 757.0
Static Pressure (mmH2O) 2.00
te Stack Gas Pressure (mmHg) #NAME?
on Dioxide Gas Concentration 0.0
% Oxygen Gas Concentration 19.4
% Other Gas Concentration 80.6
y Molecular Weight (g/g-mole) 28.77
t Molecular Weight (g/g-mole) 28.59

Density (g/L) 1.275572


% Moisture Content 1.7
Average Gas Velocity (m/sec) 4.19
olumetric Flow Rate (dscm/hr) #NAME?
Final Isokinetic Sampling Rate #NAME?
ack/Chimney Temperature (C) 48.9
erage Meter Temperature (C) 34.4
Normal Cubic Meter (Nm3) 0.6829
Filter Paper Diameter (mm) 82

Filter Paper Type/Material Glass fiber filters, without organic binders, exhibiting at least 99.95% efficiency (< 0.05 % penetration) on 0.3 micron dioc
Cross Sectional Area of Stack (m2) 0.664763
Dry Normal Stack Flow Rate (Nm3/min) #NAME?
rticulate Emission Rate (kg/hr) #NAME?
Nozzle diameter (m) 0.01104

S TO BASIC INFO PAGE

Reminder FILL UP DATA PAGE 2 AND CHECK DATA PAGES


CUSTOMIZE, FILL UP AND CHECK RESULTS PAGE
PUT IN LOCATION PLAN
PUT IN GRAPH(S)
CORRECT CONTENT PAGE: PAGE NUMBERS

FINAL CHECK: PRINT PREVIEW, PAGE BREAKS, BASIC INFO

tration) on 0.3 micron dioctyl phthalate smoke particles

FINAL CHECK: PRINT PREVIEW, PAGE BREAKS, BASIC INFO

ENVILAB SDN BHD

REPORT REF:

AD1610(025)/YCMSB(MPPG-ROT)

MONITORING DATE: 05 OCTOBER 2016


REPORT DATE:

25 OCTOBER 2016

CHIMNEY GAS EMISSION


MONITORING REPORT
YE CHIU METAL SMELTING SDN BHD
(PLO 472)
ROTARY FURNACE DUST COLLECTOR
MAJLIS PERBANDARAN PASIR GUDANG

ENVILAB SDN BHD

ENVILAB SDN BHD

REPORT REF:

AD1610(025)/YCMSB(MPPG-ROT)

YE CHIU METAL SMELTING SDN BHD (PLO 472)


CHIMNEY GAS EMISSION MONITORING REPORT CONTENTS

A INTRODUCTION

1.0 SAMPLING INFORMATION


2.0 PURPOSE OF THIS REPORT
3.0 TESTED PARAMETERS
4.0 METHODOLOGY
4.1 REFERENCE STANDARD
4.2 EQUIPMENT DESCRIPTION
B DATA AND CALCULATIONS

1.0 FIXED PARAMETERS


2.0 RESULTS
2.1 PROCESS CONDITIONS
2.2 SAMPLING GAS CONDITIONS
2.3 DUST SAMPLE
2.4 SUMMARY
3.0 FULL ISOKINETIC DATA PRINTOUT
C SUMMARY OF RESULTS AND LIMITS

12

D APPENDIX

13

1.0 SAMPLE CALCULATION


2.0 MAP OF SAMPLING LOCATIONS

Page 64 of 88

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Page 65 of 88

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AD1610(025)/YCMSB(MPPG-ROT)

CHIMNEY GAS EMISSION MONITORING REPORT


EXECUTIVE SUMMARY
Dust emission measurement were carried out on Rotary Furnace Dust Collector Exhaust
(Chimney no.3) at Ye Chiu Metal Smelting Sdn Bhd, according to the Malaysian Standard MS
1596:2003 on 5th of October 2016. The plant operating conditions were logged during the test.

A INTRODUCTION
1.0 SAMPLING INFORMATION
An air emission/quality monitoring job was conducted by Envilab Sdn Bhd as follows:
Client's Name

Client's Address

Ye Chiu Metal Smelting Sdn Bhd


PLO 37, 472, 474 Jalan Keluli, Kawasan Perindustrian Pasir
Gudang, 81700 Pasir Gudang Johor, Malaysia

Type of Industry

Manufacturing of secondary aluminium alloy

Sampling Date(s)

05 October 2016

Report Date

25 October 2016

Personnel Involved

Ms Chloe Cheah

(Environmental Engineer)

Mr Mohd Dennial
Mr Mohd Farhaan
Person In Charge

Mr Chew

(Site)
2.0 PURPOSE OF THIS REPORT
This report shows the results from Isokinetic Dust Emission Measurements to
determine the prevailing dust emissions in Rotary Furnace Dust Collector Exhaust
during normal plant operation and to verify the compliance with Environmental
Quality (Clean Air) Regulations 1978.
3.0 TESTED PARAMETERS
The following parameters were tested in this monitoring:
i.
ii.

Particulate Matter (Dust, Soot, Ash, Grit and any Solid Particles)
Nitrogen Oxides (NOx)

iii.

Sulphur Dioxide (SO2)

Page 66 of 88

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4.0 METHODOLOGY
The test is performed by taking a gas sample from the chimney isokinetically (at
prevailing velocities) whilst collecting the dust in the sample with a media filter.
During this time all relevant plant parameters are logged and the flue gas conditions
continuously monitored.

4.1 REFERENCE STANDARD


The Malaysian Standard MS 1596:2003, " Determination of Concentration and
Mass Flow of Particulate Matter in Flue Gas For Stationary Source Emissions" is
referred to and has been followed without exceptions.
-

Malaysian Standard MS 1596:2003


Determination of concentration and mass flow of particulate matter in flue
gas for stationary source emissions
The Malaysian Standard specifies a manual gravimetric method for the
measurement of the concentration and mass flow rate of particulate matter in
a moving gas stream in confined spaces such as ducts, chimneys and flues.
This method can be used to determine concentrations ranging from 0.005
g/m3 to 10 g/m3. For concentrations under 0.050 g/m3, the inaccuracy of this
method will be greater than 10%. It is primarily a reference method for the
determination of particulate matter emitted from stationary sources, it can
also be used for calibrating automatic continuous particulate. The method
should be applied as much as possible under steady state conditions of the
gas flow in the duct. It is not suitable for use on ventilation or air condition
systems, indoor atmospheres, or gases carrying droplets. The Malaysian
Standard also sets out requirements for the design features of apparatus
which can be used for the determinations if correctly used and indicates
basic requirements for the positioning of sampling facilities. If any of the
requirements of this MS are not fulfilled, the method can still be applied in
special cases but the uncertainty on particulate concentration or flow rate
may be larger.

USEPA Method 5 (Dust)


Particulate matter is withdrawn isokinetically [Sampled at the same velocity
as the stack/chimney gas velocity] from the source [Actual Orifice (HA)
must be within 10% of Desired Orifice (HD) for all traverse points] and
of 88
collected on a glass fiber Page
filter67
maintained
at a temperature of 120 14C
(248 25 F) or such other temperature as specified by an applicable subpart
of the standards or approved by the Adminstrator for a particular application.
The PM mass, which includes any material that condenses at or above the
filtration temperature, is determined gravimetrically after the removal of

ENVILAB SDN BHD

Particulate matter is withdrawn isokinetically [Sampled at the same velocity


as the stack/chimney gas velocity] from the source [Actual Orifice (HA)
must be within 10% of Desired Orifice (HD) for all traverse points] and
collected on a glass fiber filter maintained at a temperature of 120 14C
(248 25 F) or such other temperature as specified by an applicable subpart
of the standards or approved by the Adminstrator for a particular application.
The PM mass, which includes any material that condenses at or above the
filtration temperature, is determined gravimetrically after the removal of
uncombined water.
REPORT REF:

AD1610(025)/YCMSB(MPPG-ROT)

USEPA Method 7E (Nitrogen Oxides)


A sample is continuously extracted from the effluent stream; a portion of the
sample stream is conveyed to an instrumental chemiluminescent analyzer for
determination of NOx concentration. Performance specifications and test
procedures are provided to ensure reliable data.

USEPA Method 6C (Sulphur Dioxide)


A gas sample is continuously extracted from a stack, and a portion of the
sample is conveyed to an instrumental analyzer for determination of SO gas
concentration using an ultraviolet (UV), nondispersive infrared 2 (NDIR), or
fluorescence analyzer. Performance specifications and test procedures are
provided to ensure reliable data.

4.2 EQUIPMENT DESCRIPTION


The Apex Instruments isokinetic source sampling system was used to carry out the
measurements. The system consists of six (6) main components:
1. Source Sampler Console, includes a dual column manometer, sample
flow control valves with orifice flow meter, dry gas meter, and
electrical controls.
2. External Vacuum Pump Unit, includes pump, hoses with quick-connect
fittings and lubricator.
3. Probe Assembly, includes a removable probe liner, removable tube
heater encapsulated in a protective probe shealth with pitot tubes/stack
temperature/orsat line quad assembly.
4. Modular Sample Case, includes hot box for filter assembly, cold box
for impinger glassware, and electrical connections.
5. Umbilical Cable, includes all electrical and pneumatic lines to connect
the Modelar Sample Case with the Source Sampler Console.
6. The Advantec GC-90 82mm glass fiber filter paper (with organic
binders, exhibiting at least 99.99% efficiency on 0.3 micron dioctyl
phthalate smoke particles) was used in the measurement.

Page 68 of 88

ENVILAB SDN BHD

USEPA: CPR Promulgated Test Methods (TM). Washington D.C.: United States of
America Environmental Protection Agency 1990-2000.
http://www.epa.gov/ttn/emc/promgate.html.
Methods listed here does not represent the scope of Envilab Sdn Bhd's SAMM
(ISO/IEC 17025) Accredition.

Page 69 of 88

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B DATA AND CALCULATIONS


1.0 FIXED PARAMETERS
Table 2 shows the fixed parameters of the plant:
Table 2: Fixed Parameters
Parameters

Units

Value (as given / measured)

NA

Chimney No.3

Chimney Diameter

0.92

Source of Emission

NA

Rotary Furnace Dust Collector

Manufacturer of
Equipment/Model

NA

Weelix Eng.(WE-12-12-26)

Description of Equipment

NA

Dust Collector

Ton/hr

Equipment Design Capacity

Ton/hr, 100% MCR

Equipment Operating Capacity

Ton/hr, 100% MCR

Turbine Capacity

kW

Dust Collector Description

NA

Fuel
Equipment Control System

NA
NA

Fuel Feed System

NA

Chimney Label

Plant Capacity

Figure 2 and Table 3 shows the chimney dimension and traverse point location
10.90

Shape of Sampling Plane

Circular

Inside diameter of Chimney


Number of Traverse Point per
Sampling Line

0.92

Table 3 Traverse point location


5.82

Traverse
Point
Number

Fraction of
Inside
Diameter

Distance from
inside wall
(m)

0.044

0.040

0.146

0.134

0.296

0.272

Page 70 of 88

ENVILAB SDN BHD

Figure 2 Chimney Dimension

0.704

0.648

0.854

0.786

0.956

0.880

Page 71 of 88

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2.0 RESULTS
2.1 PROCESS CONDITIONS
Table 4 shows the plant conditions as logged during the test. Note that one reading was
taken during every point.
Table 4: Process conditions as logged during each point.
Traverse Sampling
Turbine
Point
Time
[second]
A1
180
A2
180
A3
180
A4
180
A5
180
A6
180
B1
180
B2
180
B3
180
B4
180
B5
180
B6
180
Average

[kW]
-

Genset

Steam
Pressure

CO2

Stack
Temperature

Stack
Pressure

Stack
Velocity

[kW]
-

[Bar]
-

%
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0

[deg K]
321
321
322
322
322
322
321
322
322
323
323
322
322

[kPa]
101.0
101.0
101.0
101.0
101.0
101.0
101.0
101.0
101.0
101.0
101.0
101.0
101.0

[m/s]
3.92
3.92
3.93
4.09
4.24
4.24
4.24
4.24
4.24
4.40
4.40
4.39
4.19

Ratio

Isovolum
e

2.2 SAMPLING GAS CONDITIONS


Table 5 shows the conditions and flowrate of the sampling gas.
Table 5: Conditions and Flowrate of the sampling gas
Static
Sample Velocity
Sample
Temperature
Traverse Sampling
Pressure
Flowrate
at
Flowrate
at Gas
Point
Time
at Gas
(Standar Sampling
(Actual)
Meter
Meter
d)
Nozzle
A1
A2
A3
A4
A5
A6
B1
B2
B3

[second]
180
180
180
180
180
180
180
180
180

[l/s]
0.318
0.318
0.318
0.344
0.371
0.371
0.371
0.371
0.371

[kPa]
101.4
101.4
101.4
101.4
101.4
101.4
101.4
101.4
101.4

[deg K]
302
303
304
305
306
307
308
309
310
Page 72 of 88

[l/s]
0.287
0.286
0.286
0.308
0.331
0.330
0.329
0.328
0.327

[m/s]
3.71
3.70
3.70
4.00
4.29
4.28
4.25
4.25
4.23

0.95
0.94
0.94
0.98
1.01
1.01
1.00
1.00
1.00

[Nm3]
0.0517
0.0516
0.0514
0.0555
0.0596
0.0594
0.0592
0.0590
0.0588

ENVILAB SDN BHD

B4
180
B5
180
B6
180
Average
REPORT REF:

0.397
0.397
0.397
0.362

101.5
101.5
101.5
101.4

311
312
312
307

0.349
0.348
0.348
0.322

4.54
4.52
4.51
4.16

1.03
1.03
1.03
0.99

0.0629
0.0627
0.0627
0.6946

AD1610(025)/YCMSB(MPPG-ROT)

2.3 DUST SAMPLE

The filter paper was weighted prior to the test by baking them in an oven at 120oC for half
an hour and cooled in a desiccator for two hours. The filter paper was then weighed within
5 minutes of each other. After the test the process was repeated but the drying time extended
to one hour and the cooling time to 3 hours. A reference thimble was subjected to the same
procedure and the weights were adjusted accordingly.
Table 6 shows the results
Table 6: Filter paper before and after weights, total dust collected
Parameter

Unit

IFP5484

Filter Paper Begin Mass

[gram]

0.3711

Reference Begin Mass

[gram]

0.5263

Reference End Mass

[gram]

0.5265

Filter Paper End Mass

[gram]

0.3741

Mass of Dust Collected from Filter Paper

[gram]

0.0030

Mass of Dust Collected from Acetone Rinse

[gram]

0.0015

Total Mass of Dust Collected

[gram]

0.0045

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2.4 SUMMARY
Table 7 shows the summary of the results
Table 7: Summary of results
Client

Ye Chiu Metal Smelting Sdn Bhd

Job Reference
System

AD1610(025)
Rotary Furnace Dust Collector

Equipment Control System

Description

Unit

Value

Filter Paper No.

IFP5484

Starting Time

11:45:00 AM

Ending Time

12:22:00 AM

Average Turbine Reading

kW

Average Genset Reading

kW

E 10/04/05

Nm3, dry

0.6946

kPa

101.0

49

gram

0.0045

g/Nm3,dry

0.007
0.0

Dust Load (Corrected)

% vol/vol
g/Nm3,dry, 12% CO2

Average Stack Velocity

m/s

4.19

Cross Sectional Area of Stack

0.66

Average Volume Flow

m3/s

2.78

Average Normal Volume Flow, dry

m /s

2.31

Total Dust Emitted Rate

g/s

0.02

DOE KB No.Daftar
Iso Volume
Average Gas Pressure
Average Gas Temperature
Total Mass
Dust Load (Actual)
Average CO2 Content

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3.0 FULL ISOKINETIC DATA PRINTOUT


Chimney Label.

Chimney No.3 Gas Composition


05/10/2016 (Dry) [% volume]
CO2
0.92
0.0

Date
Stack diameter (m)

Gas Composition
(Wet) [% volume]

Mi

Wet Density
[kg/m3]

Dry Density
[kg/m3]

CO2

0.00

44

0.000

0.000

0.01104

O2

19.4

O2

19.04

32

0.272

0.277

Starting Time

11:45:00 AM

N2

80.6

N2

79.26

28

0.991

1.008

Ending Time

12:22:00 AM

NOX

0.00

NOX

0.00

Thimble no.

IFP5484

SOX

0.00

SOX

0.00

Rotary
Furnace Dust
Collector

CO

0.0

CO
H2 O

0.00

28

0.000

0.000

1.7

18

0.014

Total

100.0

1.276

Sampling Nozzle (m)

System

Measured Water Content

Total

100.0

1.7

Leak Test
Starting Pressre

[kPa]

49.8

Ending Pressure

[kPa]

51.3

Total Volume

[m3]

0.0069

Time

[s]

35

Mass Difference

[g]

0.119

[g/s]

0.0034

Mass Flow

Page 76 of 88

Mwet

Mdry

0.000

[g/mol]

[g/mol]

1.285

28.59

28.77

ENVILAB SDN BHD

Sampling Nominal Flow Rate

[l/s]

0.6

Leak Flow Rate

[l/s]

0.0058

Ratio

[%]

0.97

Page 77 of 88

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Point

Sampling
Time

AD1610(025)/YCMSB(MPPG-ROT)

Sampling
Flow Rate

[second] [l/s, actual]

Static
Temperature
Pressure at
at gas meter
Gas Meter

[kPa]

Sample
Flowrate

Stack
Temperature

[deg K] [l/s, standard] [deg K]

Stack
Pressure

Pitot P

Stack
Velocity

Velocity at
Sampling
Nozzle

[kPa]

[Pa]

[m/s]

[m/s]

Ratio

CO2

Isovolume Turbine

Genset

Steam
Pressure

[V/V]

[Nm3]

[kW]

[kW]

[Bar]

A1

180

0.318

101.4

302

0.287

321

101.0

11.8

3.9

3.7

0.95

0.0517

A2

180

0.318

101.4

303

0.286

321

101.0

11.8

3.9

3.7

0.94

0.0516

A3

180

0.318

101.4

304

0.286

322

101.0

11.8

3.9

3.7

0.94

0.0514

A4

180

0.344

101.4

305

0.308

322

101.0

12.7

4.1

4.0

0.98

0.0555

A5

180

0.371

101.4

306

0.331

322

101.0

13.7

4.2

4.3

1.01

0.0596

A6

180

0.371

101.4

307

0.330

322

101.0

13.7

4.2

4.3

1.01

0.0594

B1

180

0.371

101.4

308

0.329

321

101.0

13.7

4.2

4.2

1.00

0.0592

B2

180

0.371

101.4

309

0.328

322

101.0

13.7

4.2

4.2

1.00

0.0590

B3

180

0.371

101.4

310

0.327

322

101.0

13.7

4.2

4.2

1.00

0.0588

B4

180

0.397

101.5

311

0.349

323

101.0

14.7

4.4

4.5

1.03

0.0629

B5

180

0.397

101.5

312

0.348

323

101.0

14.7

4.4

4.5

1.03

0.0627

B6

180

0.397

101.5

312

0.348

322

101.0

14.7

4.4

4.5

1.03

0.0627

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ENVILAB SDN BHD

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ENVILAB SDN BHD

REPORT REF:

AD1610(025)/YCMSB(MPPG-ROT)

C SUMMARY OF RESULTS AND LIMITS


Results
Sampled and Tested
Parameters

Rotary Furnace Dust


Collector

Sampling and/or
Analyzing
Method Used

EQA/DOE
Limits

AD1610(025)
Particulate Matter (Dust,
Soot, Ash, Grit and any
Solid Particles)

0.007

MS 1596:2003

0.4 g/Nm3

Nitrogen Oxides (NOX)

Err:502

USEPA Method
7E

Equivalent of
2.0 g of
SO3/Nm3

Sulphur Dioxide (SO2)

Err:502

USEPA Method
6C

Equivalent of
0.2 g SO3/Nm3

Note: Report conforms to Malaysian Standard MS 1596:2003.


This report shall not be reproduced except in full, without written approval of the laboratory.
All concentration(s) expressed in g/Nm3 unless otherwise mentioned.
EQA: Environmental Quality (Clean Air) Regulations 1978;
or Environmental Quality (Dioxin and Furan) Regulations 2004.
DOE: Department of Environment, Malaysia.
Where relevant or applicable:
Result(s) is corrected to 12% by volume of CO2 as required for boilers and incinerators only.
Not Detected: Concentration is less than detection limit. Clarification upon request.
Chart: Ringelmann Chart as defined in US Bureau of Mines, IC8333, 1967
*
Not SAMM Accredited
' Tests marked "Not SAMM Accredited" in this Report/Certificate are not included in the SAMM Accreditation
Schedule of our laboratory'

Certified by,

LIM SWEE CHOON


B Sc (Hons); LMIC
Conclusion:
The air emission as measured in Rotary Furnace Dust Collector Exhaust (Chimney 3) at Ye
Chiu Metal Smelting Sdn Bhd on 5th October 2016, from 11:45am to 12:22pm complied
with the EQA Limits during testing period.
Page 80 of 88

ENVILAB SDN BHD

The air emission as measured in Rotary Furnace Dust Collector Exhaust (Chimney 3) at Ye
Chiu Metal Smelting Sdn Bhd on 5th October 2016, from 11:45am to 12:22pm complied
with the EQA Limits during testing period.
' Opinions and interpretations expressed herein are outside in the scope of SAMM Accreditation'

Page 81 of 88

ENVILAB SDN BHD

REPORT REF:

AD1610(025)/YCMSB(MPPG-ROT)

D APPENDIX
1.0 SAMPLE CALCULATION
Herewith the sample calculation in chronological sequence:
(All symbols follows that used in the Malaysian Standard 1596:2003)
DETERMINING THE MOLECULAR WEIGHT OF THE GAS AND DENSITY FROM
THE MEASURED COMPOSITION
Gas Composition
Gas Composition (Wet)
by volume%
CO2
0.0

Mi
44

Wet Density

Dry Density

0.000

0.000

O2

19.0

32

0.272

0.277

N2

79.3

28

0.991

1.008

CO
H2 O

0.0

28

0.000

0.000

1.7
100.0

18

0.014
1.276

0.000
1.285

Total

With the density given, the molar mass is calculated using equation
Ma
Vm
=

=
=

22.4
28.6

1.276
[ g / mol ]

MEASURING THE STACK VELOCITY


The Stack Velocity is given by the equation:
v'a

(pPt/'a)

101.0

28.59

8.314

321

KPt

=
where

KPt

'a

=
=

v'a

1.189
p a Ma
RuT

1.082

1.189

3.9

[ kg / m3 ]

12

1.082

[m/s]

DETERMINING THE EXTRACTION VELOCITY (AT THE NOZZLE)


From the measured sample flow rate, the flow rate at standard conditions is calculated by
using the ideal gas law:
qn

qg

pg

Page 82 of 88

Tn

ENVILAB SDN BHD

qn

qg

0.318

0.287

REPORT REF:

pn
101.4
101.3

Tg
273
302

[l/s]

AD1610(025)/YCMSB(MPPG-ROT)

This flow rate is dry (after the condenser and silica gel), and therefore to calculate the
velocity at the sampling nozzle, we have to add the amount of moisture, then relate it to actual
conditions in the stack:
q'n

qn

100
(100 - fvolume)

0.287

100
100
-

0.292

qa,N

q'n

0.292

0.345

AN
Ta

Tn
321
273

pn
pa
101.3
100.96

[l/s]
0.345

=
1000
=

1.7077 )

qa,N

vN

vN

[l/s]

3.6

4
[m/s]

0.01104

CALCULATING THE RATIO BETWEEN STACK AND EXTRACTION VELOCITY


Ratio

=
=
=

vN
v'a
3.6
3.9
0.92

DUST CONCENTRATION
Cn

=
=
=

m
Vg,n
0.0045
0.6829
0.007

[ g / Nm3 ]

TOTAL VOLUME AND DUST FLOW RATE


The volume flow is calculated by multiplying the average velocity with the cross sectional
area of the chimney at the sampling plane.
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ENVILAB SDN BHD

The volume flow is calculated by multiplying the average velocity with the cross sectional
area of the chimney at the sampling plane.
qv

2.8

v'
0.920

[ m3 / s ]

Page 84 of 88

4.19

ENVILAB SDN BHD

REPORT REF:

AD1610(025)/YCMSB(MPPG-ROT)

Normal conditions are used to express the dust load, therefore we conveniently calculate the
volume flow rate at standard conditions, dry:
pa
Tn
qv,n,dry
qv
( 1 - fvolume)
=

pn
Ta
=

2.8

2.31

101.0

101.3
[ Nm3 / s, dry ]

273
322

(1

1.7
)
100

The total dust emitted is then simply the product of the dust load and Normal volume flow:
qm
qv,n,dry
= c

=
=

0.007
0.02

2.31
[g/s]

THIMBLE MASS
The thimble initial mass is adjusted using the reference thimble's initial and final weights.
reference weight (final)
thimble weight (final)
thimble weight (initial)
=

reference weight (initial)


0.5265
0.5263
0.371

=
=

0.3711

[g]

LEAK RATE
Consider the internal volume of the equipment as fixed. The leak rate is given by the equation:
dmg
qm,leak
=
[g/s]
dt
where
mg, mass of gas in sampling apparatus
from the ideal gas law:
mg

PV

RT

where
R, specific gas constant
if the time period is small enough
mg
qm,leak

t
P 1 V1

RT1

P 2 V2

V
RT
0.00340

RT2

( P1 P2 )

1
t

1
t

[g/s]

This mass flow rate is converted to a volume flow rate by again using the ideal gas law:
RT
qv,leak
qm,leak
=

Page 85 of 88

ENVILAB SDN BHD

qv,leak

=
=
or
=

qm,leak
0.0058
0.97

[l/s]
%

Page 86 of 88

ENVILAB SDN BHD

REPORT REF:

AD1610(025)/YCMSB(MPPG-ROT)

2.0 MAP OF SAMPLING LOCATIONS

20 MT Dust
Collector

Rotary Dust
Collector
40 MT Dust
Collector

Page 87 of 88

ENVILAB SDN BHD

Page 88 of 88

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