AI 000 Title

Industrial Automation
Automation Industrielle
Industrielle Automation
0.0 Course Contents Summer 2005
2005 March, HK
Prof. Dr. Hubert Kirrmann

ABB Research Center, Baden, Switzerland
Goal of the course
Understand industrial control systems, their purpose and structure from a practical viewpoint.
Understand the terms used in publications and standards
Be able to analyze a plant and propose automation solutions
Compare the solutions used in automation with other domains
Become rapidly productive in an industrial company or public utility service
2/12
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Organization of the course

After a general introduction, the course takes a bottom-up approach:
instrumentation hardware: sensors, actors
programmable logic controllers: architecture and programming
industrial communication networks: field busses (general)
remote access to devices: DDL, MMS
software interface to application: OPC
operator interface and SCADA: details
manufacturing execution systems
enterprise
notions of plant configuration and system engineering
execution
effects of failures in a control system and how to deal with them
supervision
device access
analysis of availability and safety of a system
communication networks
field devices, controllers
sensors, actors
3/12
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Calendar Summer 2005

Date
Chapter
Contents
Lecturer
March 9:
Introduction, Examples, Plants & Control, Architecture
HK
March 23:
Instrumentation, Programmable logic controllers, field bus
HK
April 6:
Laboratory at Siemens (only possible date for ELEC students)
Siemens
April 13:
Laboratory at Siemens (for INF and COM students))
Siemens
April 20:
Printing system - Visit to CIEL, Communication with Devices, MMS
April 27:
Laboratory at Siemens (for INF and COM students))
May 4:
OPC, Man-machine interface, Batch and Manufacturing
May 18:
8, 9 Performance evaluation, Dependability, Reliability and safety
HK
June 1:
HK
Fault tolerance, Safety analysis
4/12
HK
Edipresse
Siemens
HK
guest
0.0 Contents
Exercises and Exams

Participation to the practice, workshop, exercises and visits is part of the course
(questions can be asked at the exam also concerning these parts)
Exercises are carried out in form of personal work, to be presented at the last course on
one-two slides (2 minutes per person).
Workshops are group works during the course
Exams are oral - a set of some 100 questions will be published at the end of the course.
(do not rely on the former year s questions)
The course slides will be made available on the web after the course.
http://lamspeople.epfl.ch/kirrmann
Master thesis, trainees (practicands) are welcome.
5/12
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Chapter 1: Processes and Control System

1 Introduction
1.1
1.2
1.3
1.4
1.5
Automation and its importance

Examples of automated processes
Types of plants and controls
1.3.1
Continuous processes
1.3.2
Discrete processes
1.3.3
Mixed processes
Automation hierarchy
Control System Architecture
6/12
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Chapter 2: Instrumentation and Control

2.1 Instrumentation
2.1.1 Binary and analogue instruments
2.1.2 Transducers
2.1.3 Instrumentation diagrams
2.2 Control
2.2.1 Plant modeling
2.2.2 Two-point controller
2.2.3 PID controller
2.2.4 Nested Controllers
2.3 Programmable Logic Controllers
2.3.1 PLCs: Definition and Market
2.3.2 PLCs: Kinds
2.3.3 PLCs: Functions and construction
2.3.4 Continuous and Discrete Control
2.3.5 IEC 61131 languages
7/12
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Chapter 3-4: Communication
3 Industrial communication (see course of Prof. JD Decotignie)

3.1 Field bus principles
3.2 Field bus operation
3.2.1 Physical layer: media and wiring
3.2.2 Link Layer: determinism and redundancy
3.2.3 Application Layer: shared memory and messages paradigm
4. Information Interchange
4.1 Device Access protocols: HART
4.2 Device Description Language
4.3 Manufacturing Messaging Specification
4.4 OPC
4.5 XML / Web Access / OSGi (not given in 2005)
8/12
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Chapters 5-7 Higher levels

5. Man-machine communication
5.1
Hardware and software structure
5.2
Tools
6. Enterprise Level
6.1
Asset Management (gestion des moyens de production)
6.2
Manufacturing Execution Systems
6.3
Enterprise Resource Planning (*)
7. Engineering and Commissioning (*)
7.1
Life Cycle
7.2
Project
(*) not taught in 2005

9/12
0.0 Contents
Chapters 8-9 Performance and Dependability

8. Real-time and performance evaluation
9. Dependable control systems
9.1 Dependability, overview and definitions
9.2 Dependability evaluation
9.3 Dependable communication
9.4 Dependable architectures
9.5 Dependable software
9.6 Safety and Hazard analysis (not given in 2004)
10/12
0.0 Contents
Questions
exhaust
Bb
heat exchanger
internal buss
400 Vac, 3 ph
50 Hz
recuperator
main grid
Bg
water
LCV
75 kVA
inverter
grid
loads
Bt
air filter
fuel
compressor turbine
C2
auxiliary loads
MTG dissipator
100 kW
generator
10 kVA
inverter
11/12
10 kVA
rectifier
house
loads
< 300 kW
0.0 Contents

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Industrial Automation

0.0 Course Contents Summer 2005

Prof. Dr. Hubert Kirrmann

Goal of the course

Understand the terms used in publications and standards

Be able to analyze a plant and propose automation solutions

Compare the solutions used in automation with other domains

Become rapidly productive in an industrial company or public utility service

Organization of the course

notions of plant configuration and system engineering

effects of failures in a control system and how to deal with them

analysis of availability and safety of a system

Calendar Summer 2005

Introduction, Examples, Plants & Control, Architecture

Instrumentation, Programmable logic controllers, field bus

Laboratory at Siemens (only possible date for ELEC students)

Laboratory at Siemens (for INF and COM students))

Printing system - Visit to CIEL, Communication with Devices, MMS

Laboratory at Siemens (for INF and COM students))

OPC, Man-machine interface, Batch and Manufacturing

8, 9 Performance evaluation, Dependability, Reliability and safety

Fault tolerance, Safety analysis

Exercises and Exams

Chapter 1: Processes and Control System

Automation and its importance

Chapter 2: Instrumentation and Control

Chapter 3-4: Communication

3 Industrial communication (see course of Prof. JD Decotignie)

Chapters 5-7 Higher levels

(*) not taught in 2005

Chapters 8-9 Performance and Dependability

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