INTERACTIVE SCHEMATIC

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
Machine Views
Front Frame
Rear Frame
Tap Views

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EC-C2
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E-C60
E-C61

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EC-C1

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located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

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SENR8932-03
March 1999

M312 and M315 Excavators

Electrical System
M312:
6TL1-UP

M315:
7ML1-UP

1999 Caterpillar All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
Page 1 of 2
Description

Schematic
Location

Machine
Location

Description

Schematic
Location

Machine
Location

G-14

40

H-1

AEC - Aux. Hyd.

G-8

Solenoid - Parking Brake

Air Horn

E-7

62

Solenoid - Right Front Stabilizer Lockout

Alternator

D-13

62

Solenoid - Right Rear Stabilizer Lockout

I-10

Alternator Fuse

D-15

71

Solenoid - Swing Brake

G-15

34

Battery 12v (2)

I-13

23

Solenoid - Swing Pump PRV.

G-14

36

Cigar Lighter

F-2

Solenoid - Transmission Speed

G-13

41

Converter 24v - 12v

D-3

Solenoid - Travel Activation

G-15

33

Diode - AEC - Aux. Hyd.

F-8

Stop Lamp

F-7

Diode - Brake

E-6

Supplemental Steering Control

H-14

26

Diode - Harness AS

B-8

Switch - AEC

B-10

Diode - Stop Lamp

F-8

Switch - AEC Boom Cyl.

F-15

59

Diode - Temp

E6

Switch - AEC Impl. Travel

F-15

45

Engine Control

C-12

Switch - AEC Stick Cyl.

F-15

59

Engine Pump Control

C-11

Switch - AEC Swing

E-15

43

Engine Speed Dial

C-2

Switch - Air Filter Clog

C-14

70

Fuse Block (A Black)

G-10

Switch - Air Horn

H-2

Fuse Block (B Yellow)

G-9

Switch - Aux. Hyd. (ccw rotation)

E-3

Fuse Block (C Green)

F-10

Switch - Aux. Hyd. (cw rotation)

C-5

Fuse Block (D Red)

F-9

Switch - A/C

B-11

C-14

72

Switch - A/C Refrigerant Pressure

E-14

57

Glow Plug (Qty. 2)

Hour Meter

E-5

Switch - Backup

C-11

Main Fuse

G-8

68

Switch - Beacon

B-5

C
17

Monitor Panel

C-2

Switch - Brake Light

H-5

Motor - Air Conditioner Fan

E-14

55

Switch - Brake Light Cutoff

E-3

Motor - Governor Actuator

C-13

72

Switch - Coolant Temp

D-13

64

Motor - Heater Fan

B-8

20

Switch - Coolant Temp Cold Start

D-13

65

Motor - Lower Wiper

F-1

Switch - Creeper Speed

C-6

Motor - Re-fueling Pump

I-13

25

Switch - Disconnect

I-12

24

Motor - Starter

D-14

67

Switch - Engine Oil Press

D-13

61

Motor - Suppl. Steer

I-12

28

Switch - Fwd/Rev Travel Alarm (Qty.2)

H-6

19

Motor - Upper Washer

H-12

32

Switch - Front Flood Lamp

D-5

F-2

Switch - Hammer

B-8

Motor - Upper Wiper

H-12

32

Switch - Hazard

B-4

Pilot Press Enable

F-7

Switch - Head Lamp

D-5

Radio

G-2

Switch - Heater Fan

B-10

Relay - A/C Clutch

E-13

56

Switch - Heavy Lift

C-10

C
A

Motor - Washer Lower

Relay - A/C Fan

E-13

Switch - Horn/Turn /High Beam

H-3

Relay - Brake

G-6

Switch - Hyd. Oil Filter Clog

E-14

54

Relay - Brake / Travel Cutoff

E-5

Switch - Hyd. Oil Low Temp

E-14

53

Relay - Flasher/Warning Light

G-7

Switch - Key (Start)

C-7

Relay - Main Power

G-7

Switch - Left Front Stabl. Lockout

C-8

F-6

Switch - Left Rear Stabl. Lockout

C-9

Relay - Start

C-15

69

Switch - Low Brake Press.

H-5

18

Relay - Supplementary Steering

I-13

27

Switch - Low Trans. Clutch Press.

F-13

42

Relay - Temp

F-6

Switch - Lower Windshield

E-2

Relay - Trans Speed

G-6

Switch - Lower Wiper

C-7

Relay - Power Mode

Relay - Travel Alarm

G-5

Switch - Overload Warning Device

A-5

Resistor - Backup Main Pump PRV

E-10

Switch - Overload Warning Device

C-8

15

Resistor - Backup Swing Pump PRV

E-10

Switch - Parking Brake

B-5

COMPONENT LOCATION
Page 2 of 2
Schematic
Location

Machine
Location

Schematic
Location

Machine
Location

Resistor - Heater Fan

B-8

21

Resistor - Start / Stop

E-8

72

Switch - Pilot Control Lock

B-5

Switch - Power Mode

D-6

Sender - A/C Temp Regulator

B-10

22

Sender - Coolant Temp

D-12

63

Switch - Primary Steering Flow

H-4

16

Switch - Rear Flood Lamp

C-5

Sender - Fuel Level

G-14

46

Switch - Refueling Pump

F-5

Sender - Hyd. Oil High Temp

F-14

52

Switch - Reverse Steer Prox.

B-5

14

Sensor - Engine Speed

D-15

66

Switch - Right Front Stabl. Lockout

B-8

Solenoid - Aux. Hyd. (ccw rotation)

H-15

Switch - Right Rear Stabl. Lockout

B-9

Solenoid - Aux. Hyd. (cw)

H-14

Switch - Starting Pilot Press. Enable

E-4

Solenoid - A/C Clutch

E-14

58

Switch - Swing Brake

H-2

Solenoid - Blade Front

H-1

Switch - Swing Brake

C-5

Solenoid - Blade Rear

I-10

Switch - Trans Speed

C-6

Solenoid - Creeper Speed

G-14

35

Switch - Travel Alarm Cancel

C-5

Solenoid - Engine Start / Stop

D-13

60

Switch - Travel Cutoff

G-5

Solenoid - Hammer

F-13

44

Switch - Travel Lock

B-6

Solenoid - Heavy Lift

E-14

59

Switch - Travel Pedal

H-2

Solenoid - Impl. Activation

H-15

32

Switch - Upper Windshield

E-2

Solenoid - Left Front Stabilizer Lockout

H-1

Switch - Upper Wiper

B-7

Solenoid - Left Rear Stabilizer Lockout

H-10

Travel Lock Magnet

I-2

Solenoid - Main Pump PRV.

H-14

37

Description

Machine locations are repeated for components located close together.

A = Located in the cab.
B = Located in the lefthand console.
C = Located in the righthand console.
D = Located on or near relay panel.

Description

CONNECTOR LOCATION
Schematic
Location

Machine
Location

CONN 1

I-14

25

CONN 2

E-13

55

CONN 3

H-13

26

CONN 4

C-12

61

CONN 5

C-11

61

CONN 6

D-11

61

CONN 7

F-11

61

CONN 8

F-11

61

CONN 9

I-10

CONN 10

H-10

CONN 11

E-10

61

CONN 12

D-10

CONN 13

F-5

CONN 14

E-4

CONN 15

D-2

CONN 16

H-1

CONN 17

H-1

CONN 18

E-1

11

Connector Number

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

CID / MID / FMI

Error Message

Logged

Main Pump Circuit

No

System Faults Detected by the Controller

Result of Fault

Main pump set to minimum output.

Possible Causes

Main pump PRV solenoid faulty.

Open in harness wiring for main PRV solenoid.
Harness wiring for main PRV solenoid shorted to ground.

Low Voltage

No

RPM Setting Diff

No

RPM Setting High

No

None.

Battery Voltage below 17 DCV.

Engine operates at high idle.

Engine speed requested does not match the actual governor actuator

(No effect AEC or heavy lift operation)

position.

Low idle speed too low.

Governor actuator position signal too high.

Engine stall speed too high or low.

Open or shorted supply voltage circuit.

Low idle stop passed.

RPM Setting Low

No

High idle speed too high.

Engine stall speed too high or low.

Governor actuator position signal too low.

Open or shorted supply voltage circuit.
High idle stop passed or engine speed adjustment loose.

Swing Pump

No

Swing pump set to minimum output.

Swing pump PRV solenoid faulty.

Open in harness wiring for swing PRV solenoid.
Harness wiring for swing PRV solenoid shorted to ground.

Low Engine Speed

No

Hydraulic pump outputs are reduced.

Engine speed sensor indicates engine speed is below 800 rpm.

Engine speed sensor is not adjusted properly or is faulty.
Open in harness wiring from engine speed sensor to controller.
Harness wiring for engine speed sensor shorted to ground.
Incorrect number of flywheel teeth specified in parameter settings

High Engine Speed

Yes

RPM Dial Setting

Yes

Engine Overload.

Engine speed sensor indicates engine speed is above 2200 rpm.

Engine Stalls.

Incorrect number of flywheel teeth specified in parameter settings.

Engine speed set to high idle.

Engine speed dial is faulty.

(No effect AEC or heavy lift operation)

Engine speed dial signal circuit has an open.

Engine speed dial supply voltage circuit has an open or is shorted to ground.
Engine speed dial signal circuit is shorted to ground.

Heavy Lift Circuit

Yes

Heavy lift does not operate correctly.

Heavy lift solenoid is faulty.

Open in harness wiring for heavy lift solenoid.
Harness wiring for heavy lift solenoid is shorted to ground.

Mode Switch Open

Yes

Power mode 1 selected no matter what

Mode switch is faulty.

the position of the power mode switch.

Open in harness wiring for mode switch.

Power mode 1 selected no matter what

Mode Switch is faulty.

the position of the power mode switch.

Short to ground in harness wiring for mode switch.

Control of the travel pedal magnet

Travel lock contacts are dirty.

Mode switch supply voltage circuit has an open or is shorted to ground.

Mode Switch Short

Yes

Pressure when the engine is stopped.

Travel Lock Switch

Yes

is possibly disturbed.

SPECIFICATIONS AND RELATED MANUALS

Part No.
3E-6429

Function

Off Machine Switch Specification

Primary Flow

5W-9972

Low Brake Pressure

8U-2158

Brake Light Pressure

9D-7032

Forward/Reverse Travel Alarm Pressure

114-5333

Refrigerant Pressure (AC)

116-4710

Hydraulic Oil High Temperature

116-8514

Hydraulic Oil Filter Clog Pressure

117-0651

AEC Implement Travel Pressure

118-5501

Overload Warning Device Pressure

119-3399

Coolant Temperature

119-3400

Hydraulic Oil Low Temperature

Actuate

Deactuate

Contact Position

4.0 grams

1.5 grams

Normally

(0.14 oz)

(0.05 oz)

Open

10000 kPa

--

Normally

(1450 psi)

--

Open

500 kPa

--

Normally

(72.5 psi)

--

Open

517 34.5 kPa

414 34.5 kPa

Normally

(75.0 5.0 psi)

(60.1 5.0 psi)

Open

275 to 1750 kpa

--

Normally

(40 to 255 psi)

--

Open

94 C

--

Normally

(201 F)

--

Open

--

Normally

250 kPa
(36.3 psi)

--

Open

1500 kPa

--

1 to 2 Normally Closed

(218 psi)

--

1 to 3 Normally Open

16000 kPa

--

Normally

(2320 psi)

--

Open

100 C

--

Normally

(212 F)

--

Open

11 C

17 C

Normally

(52 F)

63 F

Open

A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the
closed condition can be maintained down to 170 kpa (25 psi).
Contact position at the contacts of the harness connector.

Part No.
3E-1906

Resistor, Sender, and Solenoid Specifications

Component Description

Solenoid - A/C Clutch

Resistance (Ohms)
17.6 0.6

Blade Front,
Blade Rear
Hammer
Heavy Lift
8U-6424

Solenoid - Left Front Stabilizer Lockout

19

Left Rear Stabilizer Lockout

Parking Brake
Right Front Stabilizer Lockout
Right Rear Stabilizer Lockout
Transmission Speed
112-7178

Sender - Fuel Level

Full = 0.4
Empty = 70.6
38.5 @ 100 C (212 F)

116-4710

Sender - Hydraulic Oil Temperature Switch

51.2 @ 90 C (194 F)
134 @ 60 C (140 F)

124-0329

Resistor - Backup Main Pump PRV

Overall 6.0; Tap 1.5 or 4.5

Backup Swing Pump PRV

At room temperature.

Related Electrical Service Manuals

Title

Form Number

Alternator: 109-2362

SENR3685

Electronic Control System

SENR8937

HARNESS and WIRE

Electrical Schematic Symbols

Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)

Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Part Number: for

Connector Plug

2
Plug

1
2

Deutsch connector: Typical representation

of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation

of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

Part Number: for

Connector Receptacle

Receptacle
Pin or Socket Number

5A
Fuse (5 Amps)

Harness identification code:

This example indicates wire group 325,
wire 135 in harness "AG".

9X-1123

Component
Part Number

325-AG135 PK-14
Wire Gauge
Wire Color

15

14

13

12

11

10

L27

BR/WH (2)
GN (2)

BR/WH (2)

POS IND OUT

POS INDIN
POS IND GND

01
02
03

RD
BR
BK

01
02
03
04

SHIELD

L13

YL
BR
WH
SHIELD

G
BK-10
OR(5)
OR(6)
OR(6)

G
BK-10

STOP LAMP
9X-4493

L1
L4

L10

L11

L12

WH (4)
GY (6)
BK
RD (26)

RD (23)
RD (27)

L
RD (26)
BK
BK

BK

SOLENOID (DRE2K)
POS INDICATOR OUT
POS INDICATOR IN
POS INDICATOR GND
NC
NC
NC
NC
NC
NOMINAL VALUE1
PWM INPUT
SIGNAL GROUND
NC
NC
SIGNAL GROUND

TAIL LAMP
5W-2040

L8

RD (23)

L7

NOMINAL VALUE GND2

L6

NOMINAL VALUE2
ACTUAL VALUE OUTPUT

+ ELECTRONIC
OUTPUT STAGE
SWITCHING INPUT
GND (L0)
GND (L0)

L7

L5

BK
BK

GY (6)
TO FRAME

BASIC LAMP GP
116-9625

WH
GN
BR
SCHIELD
BK (14)
BU (13)
BK
BK
PU (9)
RD (24)
BK (15)
WH
BR
SHIELD
WH (12)
BK(16)
YL (17)
BK (17)

TURN LAMP
5W-2040

L28
BK-6

L84

BR/WH(3)
BR/BK(2)
GY
SHIELD
WH
GN
BR
YL(11)
YL(12)

RD/YL(30)
RD (3)
OR(6)
RD (2)

L59
L55

BK

E
10

GY (1)
GY

BK

RD/YL (29)

RD (21)

BK
GY

RD/YL(5)
B
GY

BK (2)

YL(1)

SW-TRAVEL PEDAL
NC
GROUND
GROUND
SW-PRESS AEC
SOLENOID HLC+
SOLENOID HLCENGINE SPEED SENSOR
ENGINE SPEED SENSOR

YL(7)
B

1
2

7,5

LOW BEAM RHS

7,5

LOW BEAM LHS

7,5

5
6

HIGH BEAM RHS

7,5

HIGH BEAM LHS

7,5

15

14

13

INSTRUMENT LIGHTING

CONTROL LIGHTS; TURN SIGNAL

7,5

12

7
8

(C) AEC SW
5W-9372

YL (13)
YL(8)

B
E

BK

PU (8)

BK

(C) HEATER FAN SW

111-3805

YL(13)
YL (7)
BU (11)
RD (20)
BK (10)
BK
BK

L3

BK
TO FRAME

BK

BK/GN (7)

YL(9)
B

GY

(C) RIGHT REAR

STABILIZER
LOCKOUT SW
5W-9347

A3
B3
B4
B5
C1
B1

RD/YL(28)

(C) RIGHT FRONT

STABILIZER
LOCKOUT SW
5W-9347
RD/YL(27)

BK (5)
B

GY

GY

7
2
4

RD/YL (7)

BK(3)
B

10

(C) TRANS SPEED

SWITCH
5W-9372

L3

(22) A/C TEMP

REGULATOR
3E-5464

04
03
02
01

WH (1)
B

GY
BK
GY

BK

1
BK
GN (9)
BU (10)

ELECTRICAL FUEL LIFT PUMP

WARNING LIGHT
STARTER KEY SWITCH; MAIN POWER-RELAY; LIGHT
POTENTIAL TRANSFORMER 24V /12V (RADIO)
START/STOP SOLENOID; COLD START SYSTEM
COMPRESSOR AIR HORN
HEATER FAN
CIGARETTE LIGHTER; PLUG; DOME LIGHT

MOTOR

(20) HEATER FAN

122-2372

7,5

15

7,5

7,5

15

ELECTRONICS

7,5

15

ROTATING BEACON

15

7,5

BACKUP

7,5

POWER MODE SELECTION

7,5

(D) HARNESS AS
DIODE
142-9472

INDIVIDUAL STABILIZERS
WORKING LIGHTS
HAMMER BLOW FREQUENCY ADJUST.; FLOW CONTROL

AIR SUSPENDED DRIVER SEAT; PRIORITY

STOP LIGHT

7,5

AIR CONDITION

20

HORN; BUZZER (OVERLOAD); 1/3 PRESSURE DROP

7,5

BLUE LIGHT (REVERSE STEERING); TRAVEL ALARM

15

7,5

7,5

10

ARM REST SWITCH; SWING GEAR; MISCELLANEOUS-

SYMBOL

BLADE, SPADE, RING,

BK/GN (12)

(C) TRAVEL LOCK

SWITCH
8U-6357

1
6

WINDSHIELD WIPER UPPER AND PUMP

WINDSHIELD WIPER LOWER AND PUMP

03
01
02

L80

(C) BEACON SW
5W-9347

B
10
BK

L35
(C) MONITOR
PANEL
148-7927

BK(8)

1
7

BK/GN/RD(3)

7
1

(C) PARKING
BRAKE SW
8U-6353

GN/BR (5)
GN/BR (1)
RD/YL(2)
BK (7)
WH (3)
BK/GN (9)
BK/GN (1)

GY

8
2

B
6
8
2
3
5

BK/YL(1)

BK

7,5

WASHER/WIPER CIRCUIT.

CONNECTION TO SURFACE

7,5

OF COMPONENT

15

CONNECTOR
ATCH WIRE, CABLE,
COMPONENT

7,5
7,5

L#

CIRCUIT GROUPING
DESIGNATION

7,5

RD/YL (12)
BU/YL(3)
BK

MONITOR CIRCUIT.

CIRCUIT CONNECTED

TO MACHINE STRUCTURE

L68

E
A
B
C

RD

GY

GY
(C) PILOT CONTROL
LOCK SW
5W-9372

10

BK
BK
BK

1
2
3

BR
BK
BU

+ V
SIGNAL
GROUND

(C) OVERLOAD WARNING

DEVICE SWITCH
118-5501

BK
YL(1)

GY (8)

BK

BR

2
BK

(C) ENGINE
SPEED DIAL
141-6258

L69
YL(11)
YL(12)

L81

L81

L68

(14) REVERSE STEER

PROX. SW
151-1953

L1

RD (7)
BK (1)
RD/YL
GN/BR
GN/BR
GN/BU
GN/WH
GY (4)

PART-NO.

LOC

147-5913

E-10

126-0928

E-10

140-9123

G-11

133-2103

D-11

120-6922

D-11

120-6923

D-11

144-7391

D-11

139-0549

E-2

120-6920

E-4

139-8284

119-8301

I-15

120-6919

E-1

129-3454

I-13

121-0876

I-12

121-0877

I-12

121-0879

I-13

122-2360

D-15

145-9202

F-13

132-7212

122-2364

I-13

121-2972

H-9

121-2973

I-1

AA

122-2365

H-1

BB

122-2366

H-1

CC

129-4673

DD

8X-9618

EE

B-10

I-13

D-14
H-2

123-6475

C-12

GG

126-6801

I-12

HH

128-1041

D-13

JJ

128-1042

D-14

KK

128-1043

D-13

LL

145-9203

E-13

FF
(11)
(3)
(4)
(4)
(4)

WH (4)
RD/YL (12)
BU/YL (3)
YL (1)

TO FRAME

TURN SIGNAL
LAMP AS.
116-9626

IDENT

A
1

BK
WH (4)

L55

TO FRAME

L80

POSITION
LAMP
5W-2033

31

BK

L68

L2

56A
58

BK

GY

BK

BK

BK/GN/RD(9)

BK/RD (1)
BK/GN/RD (8)

GN/BR (2)

RD/YL (8)
GN (10)

GN (2)
BK/GN/RD (1)
BK/GN/RD (8)
1

L55

PANEL LAMP CIRCUIT.

INTERNAL ELECTRICAL

TRANSMISSION SPEED; CREEPER SPEED; CAB-RISER

SUPPLEMENTAL STEERING

L79

(C) HAZARD SW
5W-9351

YL(11)
YL(12)
BK
GN/WH(1)
WH(2)
BU(4)
GN(3)
BR/WH(1)
BU(2)
RD(1)
BK/GN(11)
BK/WH(4)
BU/YL(5)
YL(10)
GN/BR(5)
RD/YL(18)
BK/GN(9)
BK

BK (6)
(C) TRAVEL ALARM
CANCEL SW
8U-6357

GY

BK

L80

L81

GY

L69

HEAD
LAMP AS.
2U-4800

56B

GN/BU (4)
GN/WH (4)
GY (4)

L35

L79

D
L68

L81

L80

BK

BK/GN (2)

10

OR SCREW TERMINAL

ELECTRICAL CONNECTION

31

53
31B
53A
L64

L78

10

RD/YL (11)
GN/BR (3)
GN/BR (4)

L69

STARTING CIRCUIT.

DESCRIPTION

FUNCTION; RELAY TRAVEL CUT OFF; PARK BRAKE;

8
2

BK/GN/RD (7)

L2

HEATER AND AIR CONDITIONER CIRCUIT.

GROUND CIRCUIT.

BK/GN (6)

BK

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS ON.

FUSE "D" RED

25

7
1

RD/YL(1)

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS OFF.

L1

11

L77

RD (7)
BU/YL(4)
BU (7)
GN (5)

BU (2)
10

BK

FORWARD
HORN
153-6559

BU/WH (1)
(C) REAR FLOOD
LAMP SW
9 5W-9347
GY

OR(2)

7
2
4

BK

BK

L63

TO FRAME
BK-14

BK (1)

BK

BK

GY

FUSE "C" GREEN

PU (7)

WH-14
BK-14

WH
RD
BK
BR

CONN 15
PU (7)
OR (1)
BK

GY

GN/BU (5)

7
1

10

(A) SWING BRAKE

SWITCH
8U-6353
B
5

BK/WH (3)
GN (8)

L67

BU (11)
RD (20)
BK (10)
BK
YL (13)

12V
24V
GND

(C) FRONT FLOOD

LAMP SW
5W-5867

BK

(21) RESISTOR
122-2373

1
2

10

BK/GN (3)

L79

BK/WH (5)

RD/YL(6)

BK/GN (11)
BK/WH (1)
BK/WH(4)

7
1

L80

BK (12)

53
31B
53A

BU (9)
YL (5)
WH (7)
BU (8)
BU (10)
GN (6)
RD (10)
L46
BU (4)
GN (3)
WH (2)
BU/YL(1)
BK (6)
L49

B
GY

GY

(A) UPPER
WIPER SW
5W-9744

BK

SOLENOID VALVE-LS+
SOLENOID VALVE-LS-

YL (15)
YL (16)
YL (13)

WH (6)
WH (5)

(C) HAMMER
SWITCH
8U-7284

GY

RD/YL(3)
BK

GY

RD/YL (17)

(C) AUX HYD

(CW ROTATION)
SWITCH
113-2531

PU (1)

BK
GY

L67

ENGINE SPEED SENSOR

SOL SWING CONTROL+
SOL SWING CONTROL-

10

PU (2)

BK

L67

BK

(C) HEAD
LAMP SW
5w-5867

RD (5)

GY

RD/YL(31)

(C) LOWER
WIPER SW
5W-9744

GY

(C) A/C SW
5W-9347

GY

BK

CIRCUIT NOT CONNECTED

7,5

OR(7)

17

L55

BK

BK

FUSE "B" YELLOW

7,5

(C) CREEPER SPEED

SWITCH
5W-9347
B

YL(9)

(15) OVERLOAD WARNING

DEVICE SWITCH
5W-9347

(C) LEFT FRONT

STABILIZER
LOCKOUT SW
5W-9347

7
1

(C) LEFT REAR

STABILIZER
LOCKOUT SW
5W-9347

L1

PARKING LIGHTS LHS

B
10

RD/YL (30)

L57

L4

PARKING LIGHTS RHS

19

30

B
RD (2)

50A

RD/YL (7)
BK (2)
RD/YL (5)
BK (3)
BK (5)
BK (4)

(A) CONVERTER
24V-12V
120-6566

+
D

L70

BK/YL/WH (2)

(C) KEY SWITCH

117-9508
15

PU (8)
RD (21)
(C) HEAVY
LIFT SW
5W-9372

L66

L54

BK

PU(6)
OR(4)
YL(17)
BU(15)
WH(12)
GN(7)

(C) BACKUP SW
8U-6353

SW-TRAVEL SPEED CONTR

BK
TO FRAME

PLUG
120-5967
GY (8)
BK
H

GY

MAGNET TRAVEL SPEED +

L4

OR(6)

BK
WH (4)

BK

GN(7)
WH(12)
BU(15)

L65

MODE-III LAMP +

AIR SUSPENDED
DRIVER SEAT

YL(9)

BU/YL(2)
(C) POWER
MODE SW
5W-9372

L66

MODE TEMP.
GOVERNOR CONTR-KL.3

STICK TRAVEL
LAMP AS.
8U-4742

BK
GN/WH(1)
BK/GN(9)
GN/BR(5)
YL(12)
YL(11)
WH(2)

L83
L65

CONN 14

L63

L60

YL (10)
BU/YL(5)

BK

L64

L80

31

GN/YL

L49

02
06
01
05
03
04

BK/YL/WH(1)

L48

FLOOD
LAMP AS.
120-6775

1
2
3
4
5
6
7

PU(6)
WH(12)
OR(4)
YL(17)
BU(15)
GN(7)

(B) STARTING/
PILOT PRESS
ENABLE SWITCH
117-3187

WH
BK
M

87a

L46

BU(4)
RD/YL(18)
BU/YL(5)
BK/GN(11)
GN(3)
YL(10)
BK/WH(4)

L44
L46
L48

1
2

RD
J

WH(14)

30

L78

BK
GN(13)

(B) AUX HYD

(CCW ROTATION)
SWITCH
113-2531

GN(10)

CONN 5

MAGNET TRAVEL SPEED -

A
L52

(D) BRAKE/
TRAVEL
CUTOFF
85 117-4861

86
87

BK (1)
BK

BK-14

BK/WH (5)
BU/WH (1)
BK (12)
GY (7)
BK/GN (10)
GN (8)
BK/PU (1)
GY/BK (1)
BK -14
YL (2)
PU (7)
BK/YL(1)

L50

BK
GN(13)

RD(14)
A

CONN 12

BRAKE LIGHT
MODE II
MODE I
GOVERNOR CONTR-KL.1
GOVERNOR CONTR-KL.2
SWITCH HLC
+ 24 VOLT
+ 24 VOLT
NC
NC
NC
NOMINAL VALUE GND2
NOMINAL VALUE2
ACTUAL VALUE OUTPUT
NC

WH (8)

BK

BK-14

L70

L46

BK-10

1
2
3
5

BU (5)

L52

CONN 18

(A) LOWER WINDSHIELD

137-7245
H

L62

L85

GOVERNOR CONTR-SHIELD

FUSE "A" BLACK

L50

BK

L44

87

PU (4)

RD (13)
(D) DIODE
BRAKE
120-5969

BK/GN (10)

BR
BU

L61

CONN 6

L28

BK
OR(5)
BK/GN (2)

RD-10(9)

L49

GLOW PLUG SYSTEM

157-0836
85
BK
A
30
RD-10(10)

86

+
BU (2)

SHIELD
WH
GN
BR
YL(11)
YL(12)
PU (8)
RD (21)
BK
GN (9)
BU (10)

L1

09
10
03
02
11
07
12
01
08
06
04
05

CONN 11

OR(6)

L44
L46
L48

J
GN/BR (2)
BK/RD(1)

(D) HOUR METER

120-5966

(A) UPPER WINDSHIELD

122-2369
H

GY/BK (1)
YL (2)
BK/PU (1)
BK/YL (1)
BK/WH (5)
BU/WH (1)
GN (8)
BK/GN (10)
GY (7)
BK (12)

(B) BRAKE LIGHT

CUTOFF SW
124-8427

BK/GN/RD (8)
GN/BR (2)
BK/RD (1)

L45

K
TURN LAMP GP
116-9624

L50

L50

L46

PU(12)
BU(15)
GN(7)
RD (10)
BU (8)
WH (7)
YL (5)
BU (9)
RD (11)
GN (6)
BU (10)

TXD
RXD
GND (BB3)
MODE-III LAMP -

RD(18)
RD-10(9)

L77

GN (5)
GN (3)
BU (7)
BU (4)

POWER MODE III-

SOLENOID (DRE2K)

L5

WH
GN
BR

L7

RD (27)
RD (24)
BK (15)
PU (9)
SHIELD
BR
WH
YL (17)
BK (17)
WH (12)
BK (16)

L14

SHIELD

16
17
01
13
19
20
03
07
10
11
04
12
22
14
23
21
06
05
24
09
15
18
02
08

RD-10(9)

RD-10(9)

OR (3)
PU (3)
WH (1)
BK (4)
BK (5)
BK (2)
BK (3)
YL (1)
BK (1)
BR/WH (2)
BR/BK (1)
BR/WH (1)
BR/BK (2)
GN (2)
RD (1)

RD (7)

(D) DIODE
TEMP
123-3998

(62) AIR HORN

5W-5883
30
RD(17)
RD(16)
BK

87

BU/YL(4)
A

D
A

85

A 86

COMPRESSED
AIR HORN
5W-9400

RD (7)
BK

POWER MODE III+

WH(13)
PU(10)

CONN 7

(D) BACKUP RESISTOR

SWING PUMP PRV
124-0329

L87

GY/BK (1)

PARKING BRAKE

SOLENOID (DRE2K)

(D) BACKUP RESISTOR

MAIN PUMP PRV
124-0329
F

BK/GN(14)
GN/BR(6)
PU(12)

RD(28)
RD(29)

CONN 13

SUPPL STEERING

01
02

SOLENOID (DRE2K)

GLOW PLUG SYSTEM

RESISTOR
7W-1251
D
FF
RD-12(1)

(A) CONTROL-ENGINE143-9581

BR (1)

BK

GY/BK(2)

BK/GN (5)
RD (6)
BR (1)
(72) START/STOP
RESISTOR
126-9078

BK/GN(3)
GN/BR(2)

BK (12)
GY (7)

BK/GN (7)
BK/WH (3)
BK/PU (2)

SUPPL STEERING

(72) GOV ACTR

52-0197

BK-10

BU(15)
GN(7)
PU(12)

L44

30

+
-

RD/YL(16)
BK

RD (13)
RD (6)

(D) STOP LAMP

117-4861

87a

BK/GN (4)
L39

BU (7)
GN (5)
BU (5)

85

86
87

C
PLUG
120-5967

GND
HIGH BEAM
TURN SIGNAL
TURN SIGNAL

40
42
12
07
16
19
22
32
33
35
37
38
39
44
45
51
02
01
---10
34
46
-08
36
-03
04
50
30
09
53
18
17
29
06
28
05

BK /RD(2)
GN(13)

RD (11)

F
(D) TEMP.
117-4861

BK/RD (1)
BK
BK

RD (12)

L39

30
87a

BRAKE LOW PRESS

TO CAB
RD-10(9)

BR(2)
WH (10)
BK (13)
YL(11)
SHIELD
RD (11)
BR
BU (8)
YL(12)
GN (9)
GN (6)
BU (9)
YL (5)
WH
GN
RD (21)
RD (10)
RD (22)

A
L38

BK

(7) LOWER WIPER

6C-9156

(A) UPPER WIPER

122-2367

+ 24 VOLT
AIR FILTER
HYD FILTER

(70) AIR FILTER

CLOG SW
5W-9934

(72) GLOW PLUG

(QNTY 2)
035-8059
FF
RD-12(2)

BK

L9

3
2
1

MOTOR

TO CAB

OVERLOAD

RD-12(3)

BR (2)
WH (10)

(D) DIODE
STOP LAMP
123-5635

85

86
87

WH (8)

7
6
5
4
3
2
1

FF

GLOW PLUG SYSTEM

RESISTOR
7W-1251
D
FF

L9

L43

OR(10)
WH (9)
WH (2)
BK /RD(2)

MOTOR

YL(9)
BU(1)
RD/YL(9)
BR/WH(2)
BR/BK(1)
PU(3)
RD(4)

BK

(A) CONTROL- M315=147-8478

ENG/PUMP M312=147-8477

TO FRAME

5
4

PU (4)

ENG COOL HIGH TEMP

BK-10

A
B
C
D
E

H
RD/YL (14)

POWER MODE I
TRANS SPEED I

BB3
123-6472
24V
2
WH
GND
3
BR
TXD
7
GN
RXD
6
YL
SCHIELD

EE

G
RD (22)
BK (13)

BK-14

L40

L85

POSITION
LAMP
5W-2033
BK

1
2
3
4
5
6
7

CONN 4

RD/YL(2)
OR (1)
RD (19)
RD/YL (11)
RD (8)
GY (4)
GN/WH (4)
GN/BU (4)
RD/YL(12)
BK/PU (2)
GN/WH (3)
GN/BU (3)
GY (3)
RD/YL (10)

L43
L47

L86

31

HEAD
LAMP AS.
2U-4800

HYD OIL HIGH TEMP

BK
GN (2)

56B

BU-10(2)

+ 24 VOLT
POWER MODE II
TRANS SPEED II

L1
L4

(A) CIGAR LIGHTER

5W-9628

YL(14)
BK

BU-10(1)

L38

RD (7)
BU/YL (4)

07
12
10
11
06
01
02
05
08
09
04
03

20A
7,5A

(D) REFUELING
PUMP SWITCH
8U-3011
A

GN/BU (3)
56A
GN/WH (3)
58
GY (3)

GN/WH (1)

L43

L86

TO FRAME

RD(1)

1
2

L13

TO FRAME

RD-10(7)

7,5A

TURN SIGNAL
LAMP AS.
116-9626

BK(8)

YL(2)

HYD OIL LOW TEMP

BK
D

RD(28)
F

7,5A

L74

BK (18)

BK

BK

BK
30
(D) POWER
MODE
117-4861

87a
F

RD
RD

BK

BU(2)

BK
BK

L10

BU/YL(2)

7,5A

RD/YL(5)

7,5A

RD/YL(6)

15A

87a

BU (9)
YL(5)

87a

DOME LIGHT
5W-2041

ALTERNATOR
NC (+ 24 VOLT)

GN(6)

TO ENGINE

BK

15A
7,5A

RD (4)
RD (8)
RD/YL (8)
RD/YL (15)
RD/YL (12)
RD/YL (13 )
RD/YL (9)
RD/YL (11)
RD-12
RD(31)
RD/YL (10)

30
(D) PILOT PRESS
ENABLE
117-4861

SPEAKER
5W-8937

BK
YL(14)

BR/WH(3)
BR/BK(2)
OR(3)

7,5A

L73

7,5A

RD/YL (15)

BR
BR/RD

FLOOD-LAMP
120-6776

30
(D) TRAVEL
CUTOFF
117-4861

BR/WH(1)

BK-4

YL (11)
GN
WH
RD (21)
GN (9)
YL (12)
BR
SHIELD
PU (8)
BK

L8

RD(19)
RD-10(9)

BK/PU (1)
BK/PU (2)
GY/BK (1)

7,5A

BK/GN/RD (4)
WH (9)

GROUND

L77

85

86
87

BK

SPEAKER
SPEAKER
SPEAKER
SPEAKER

ENGINE OIL PRESS

ENGINE
COLD START
SOLENOID

HH

F
RD (10)
RD/YL(14)
RD/YL(7)

7,5A

1
2
3
5

(D) DIODE
AEC AUX-HYD
120-5969

BU/YL(1)
BK
A

H
BK
BK /YL
(1)
ANTENNA
5W-9391

L75

85

86
87
WH (14)
OR (10)

85

86
87

BK

ANTENNA
ANTENNA

BK

D-

(65) COOLANT TEMP

COLD START SW
126-5983
KK

RD-4(4)
(69) START
RELAY
3E-0075

RD/YL(1)

7,5A

RD-10(8)

RD (5)

15A

PU(12)
GN/BR(6)
BK/GN(14)

L87

(D) TRANS SPEED

117-4861

BK/GN/RD (2)
BK/GN/RD (1)
BK

L75

1
2
3
4
5
6
7

WH(15)
W

BK

7,5A

L73

(D) AEC
AUX-HYD 87a
117-4861

GROUND

FLOOD LAMP
120-6776

GND
NC
NC

BK-00
JJ

CC

(62) ALTERNATOR
109-2362

+
D+

(2) BLADE FRONT

SOLENOID
8U-6424

BEACON
116-9627

+BATT.

7
6
5
4 NC
3 FUEL LEVEL
2 COOL TEMP
1 HYD OIL TEMP

RD-00

GN (5)
D

BB

SPEAKER
5W-8937

2.5A

PU (7)
RD
RD

SCHIELD
WH
GN
BR

RD-10(5)

12
11
09
10
01
02
03
04
05
06
07
08

BR
BU

GN/BR(1)
BK(7)
WH(3)
BK/GN(1)
BK(8)
RD(1)
BU(2)
BR/WH(1)
GN(3)
RD/YL(2)
BU(4)
WH(2)
GN/WH(1)
OR(3)
BU(1)
RD/YL(9)
BR/WH(2)
BR/BK(1)
PU(3)
RD(4)
YL(9)

(67) STARTER
109-2361

MOTOR

RD-6(2)

BK-00

RD-6 (3)

BAT

(63) COOLANT TEMP

SENDER
119-3401

(64) COOLANT TEMP

SWITCH
119-3399

RD-6 (2)

MTR

(71) FUSE
ALTERNATOR
123-8838

BU (5)

RD-4 (1)

BK

RD-10(6)

(D) FUSE BLOCK

1480081
D RED

BK

30

REAR WORK
LAMP AS.
120-6776

GY (2)
BK (1)
RD/YL (6)
BK (6)
RD/YL (1)
BK/GN/RD(3)

RD-4(1)

BU(15)
GN(7)
PU(12)
WH (7)
RD (10)
BU (8)
GN (6)
RD (11)
BU (9)
YL (5)
BU (10)

L84

02
01
04
03

GN/BR (4)
BR (1)
C

(2) RIGHT FRONT

STABILIZER
LOCKOUT SOL
8U-6424

BR/RD

H
H

L70

BR/WH (1)

RD-4(4)

WH (4)

AA

BU/WH (1)
BK/YL (1)

PU(8)

70A

(61) ENGINE OIL

PRESS SW
7W-1238

BR
BU
BR
BU

CONN 17

BK/WH (5)

10

L83

(A) AIR
HORN SW
5W-9376

BU/WH (1)

10

BK

BK
TO
PLATFORM

GN (16)

GN/BU (5)
BK/GN (6)

BK
LL
GN
BK

54
R

YL (4)

BU

L1

(60) ENGINE
START/STOP
SOLENOID
7W-6249

02
01
04
03

BR

BK/GN/RD (4)

BK/GN/RD (2)
BK/GN (3)
BK/GN (2)

CONN 16
BR
DK-BU
GN/YL
BK

L34

BK/WH (6)

PU (2)
BK/WH (1)

D
GN (4)

RD (7)
BK (1)
RD/YL (11)
GN/BR (3)
GN/BR (4)
GN/BU (4)
GN/WH (4)
GY (4)
WH (4)
RD/YL (12)
BU/YL (3)
YL (1)

L16

NO

BK
TO BOX

BK/GN/RD (5)

GN (4)
BU/YL (4)
BR/WH (1)
BU (5)
GN (5)
BR/BK (2)
RD(19)

BR/WH (2)
GN (2)

TO FRAME

GN/BU (1)
BK/GN (6)

C
C

0
TO CAB

L34

BK

BU (10)
BU (8)

BK/GN/RD (6)

RD(31)

L13

BR/BK (2)

(66) ENGINE SPEED

SENSOR
116-6680

87b

1
2

GN
BK

30

L4

H
56A

GN/BU (5)
BK/GN (6)
GN/BU (1)
BR (1)
GN/BR (4)

BK

BU/YL(1)
BU/YL(2)

WH
BR
SHIELD

1
2

(D) FUSE BLOCK

148-0080

30

10

G
BK
BK

C GREEN

85

86
87

87a
F

OR(2)

1
2

LL
GN
BK

1
2

ARC
SUPPRESSOR
106-8704

PU(9)
SHIELD
BR
WH

GY (10)
BK

BK
GY (6)
WH (4)
RD (26)

87
V

(58) A/C CLUTCH

SOLENOID
3E-1906
GN-14
GN-14

L11

86

85

BU
L12

L12

L14

OR(8)
YL (16)

BK
LAMP
LICENCE PLATE
116-9623

1
2

YL(13)
YL(15)
YL(16)

BU-10(2)

85

86
87
BK

BK/RD (1)
BK/GN (2)

GN(10)

GN

GN (4)

L72

C
31

BK

RD (18)
RD (16)
RD/YL(15)
RD/YL(14)

RD(27)

D
1
2

71A
56B
56
L

(C) SWING
BRAKE SW
8U-6109
NC

(A) RADIO
165-5934

+BATTERY
ALARM
PRESS.SW
SHUTDN.SW
GROUND

BK
BK
BK
BK
BK

1
2
3
4

BK
RD (14)

L48

WH (7)

BK/GN (10)

GN (4)
(56) A/C CLUTCH
RELAY
123-6527

L16

BK (7)

GY (7)
BK (12)
GN (8)

CONN 2

30
(D) BRAKE
117-4861

87a

(D) FLASHER
8U-9152

L68

RD (3)

RD/YL(13)
BK/GN (8)
BK/WH (2)
BK (6)

F
GN (6)

BK
RD (2)
GN/BR (1)
BK/GN (1)
BK/GN/RD (2)
BK/GN/RD (1)

+ BATTERY

10

87b

GN (4)
BU/YL (4)
BR/WH (1)
BU (5)
GN (5)
BR/BK (2)
RD(19)

L56

25A

BK

OUT (LAMP)

10

RD-12

30

7,5A

49a
C2
49

BK/GN (1)
BK/GN (4)
GN/BR (1)

BK
85

86
87

BK

L52

BK-12
BR-12

15A

L71

RD (18)
RD (19)
OR (1)

TO BOX

RD (15)

L53

85

PU (12)

YL(15)

RD (24)
BK (15)

KL.15

L42

RD/YL (11)
GN/BU (4)
GN/WH (4)
GY (4)
RD (8)
RD/YL (12)
RD(19)

RD-10(1)

7,5A

RD-10(4)
RD-10(3)
RD-10(8)
RD-10(7)

GN/BR (3)
GN/BR (4)
GN (4)
BU/YL(3)

GY (3)
GY (5)
GY (4)
GY (6)

7,5A

GY (1)

7,5A

RD-10(2)

7,5A

RD (16)

RD(12)

(5)
(6)

(D) A/CFAN
86 RELAY
123-6527

87

BU (7)
RD (1)
BR/BK (1)
OR (3)

L17

04
05
21
38
27
01
40
03
06
07
08
23
30
32
33
34
02
13
11
25
26
14
22
36
37
35
31
39
29
28
20
19
10
09
18
17
16
15
12
24

7,5A

L72

GN/BU (4)

15A

L32

WH
WH

2
1

(57) A/C PRESS

SWITCH
114-5333

PU (9)

GY (2)

7,5A

RD-10(3)

15A

GG

L54

BR-12

BK-12

PU (8)

L15

WH (1)

YL(13)
BK

DIODE
140-6617

MOTOR

(59) HEAVY LIFT

SOLENOID
8U-6424

7,5A

GN/WH (1)
GN/WH (4)
GN/BU (3)

YL (2)
RD/YL(16)
RD/YL(3)

RD-12
L56
RD(31)
GY (5)
GY (6)
RD/YL (13)
BU-10(2)
L51
RD (10)
RD/YL (16)
RD/YL (14)
RD/YL (15)
L50
RD (16)
RD (18)
GY (2)
RD/YL(3)
RD (4)
GY/BK (1)
BK/PU (1)
RD/YL (1)
BU/YL (2)
RD/YL (5)
RD/YL (6)
RD/YL (7)
RD/YL (8)
RD (5)
L47
BK (7)
RD (3)
RD/YL(9)
YL (2)
GY (1)

L60

TO FRAME

PU(12)

RD (26)
WH (4)
GY (6)
BK
GY (9)

7,5A

GN/WH (3)

7,5A

YL(2)
RD/YL(3)
RD/YL(16)
RD (16)
OR (1)
RD (3)
BK (7)
BU-10(2)
RD (18)
RD (19)
RD/YL (2)
GN/WH (1)
GN/WH (3)
GN/WH (4)
GN/BU (3)
GN/BU (4)
GY (1)
GY (2)
GY (3)
GY (4)
GY (5)
GY (6)
RD (5)
RD/YL (14)
RD (10)
RD/YL (1)
RD/YL (5)
RD/YL (6)
BU/YL (2)
RD/YL (7)
RD(31)
BK/PU (1)
BK/PU (2)
GY/BK (1)
RD (4)
RD (8)
RD/YL (8)
RD/YL (9)
RD/YL (10)
RD/YL (11)
RD/YL (12)
RD/YL (13)
RD-12
RD/YL (15)

L59

(55) AIR
CONDITIONER
FAN
145-7724

7,5A

RD-10(4)

L61

BK

BR/BK (1)

RD(30)

GN/BU (2)

RD/YL (2)

L57

CONN 7
BK-12

BK
D

L18

RD (22)

(54) HYD OIL

FILTER
CLOG SW
116-8514

7,5A

(D) FUSE BLOCK

148-0079

WH (1)
BK (1)
BK (2)
BK (3)
BK (4)
YL (1)
L45
BK (5)
BR/WH (1)
BR/BK (1)
BR/WH (2)
BR/BK (2)
RD(1)
GN (2)
PU (3)
OR (3)
BU (1)
BR/WH (3)
BK/GN/RD (3)
WH (5)
WH (6)
BK/WH (1)
BK/GN (6)
L41
GN/BU (5)
BK/GN (7)
BK/WH (3)
BK/YL/WH (2)
PU(2)
GN/BR (2)
BK/GN (3)
BK (8)
L40
WH (3)
OR (1)
RD/YL (9)
RD/YL (8)
RD (4)
GY/BK (1)
BK/PU (1)

(53) HYD OIL

LOW-TEMP
SWITCH
119-3400
D

L83

(2)
(3)
(4)
(5)
(3)
(8)

BK

GN/BR
YL
WH/BK
BK/WH
BK/GN
BK/WH/GN
WH
BR

(D) TRAVEL
ALARM
RELAY
122-2371

11
05
06
07
08
10
09
14
12
16
18
03
17
56
13
01
20
49
69
70
48
57
65
66
67
68
21
46
47
53
54
30
60
43
44
52
02
39
62
40
41
42
33
58
36
31
38
55
34
50
37
35
25
27
29
04
26
24
22
23
59
45
15
51
64
63
61
28
32
19

BK
PU(11)

(43) AEC SWING

DIODE
SWITCH G
8U-8045
163-2084
1
PU (13)
4
BK
2
RD(27)

BK/GN (4)
BK/GN (5)
L39
RD (6)
BR (1)
BK (8)
WH (3)
GN/BU (1)
GN/BU (1)
GN/BR (2)
L86
BK/GN (3)
PU (2)
GN/BU(5)
BK/GN(6)
BU (1)
BR/WH (3)
BK/GN/RD (3)
L41
WH(5)
WH(6)
BK/WH (1)
BK/YL/WH(2)
BK/GN(7)
BK/WH(3)
GN/BR (4)
GN/BR (3)
L42
BU/YL (3)
GN (4)

GN/WH (2)

GY (1)
BR/BK(2)
BR/WH(3)

L17
RD (1)
BR/BK (1)

RD(36)

L37

GY(1)

BU (7)
OR (3)

OR(4)
PU(6)
YL(17)
WH(12)

L6

1
PU (5)
3
BK
2

BK
BK
BK
BK
PU
RD

L19

RD-00
BK(17)
BK (16)

DIODE
8U-8045

TO FRAME

L10

BK

PU(14)

(45) AEC IMPLEMENT

TRAVEL SWITCH
117-0651

(52) HYD OIL

HIGH TEMP
SW & SENDER
116-4710
D
T

L24

WH (1)
BK

RD-14(1)

L38

B YELLOW

BK/GN (5)

BK
BK
BK

BK
BK

RD(37)

(44) HAMMER
SOLENOID
8U-6424

BK

L82

BK

BK/WH (2)
YL(4)
BK/YL/WH (1)

L62

BK

PU(16)

1
PU (15)
4
BK
2

WH(15)

DIODE
8U-8045

A BLACK

L63

L20

YL (4)

(59) AEC STICK-CYL

SWITCH
163-2084

PU (2)
GN/BU (1)
BR/WH (3)
BK/GN (5)
BK/WH (1)
YL (4)
WH(6)
WH(5)
BK/YL/WH(2)
BK/WH(3)
BK/GN(7)
GN/BU(5)
BK/GN(6)
GN (4)

L36

L58

CONN 8

(42) LOW TRANSMISSION

CLUTCH PRESS SW
8U-9306

(D) FUSE BLOCK

148-0078

BK/PU (2)
GN/WH (3)
GN/BU (3)
GY (3)
RD/YL (10)

RD/YL (16)
RD (10)
BU-10(2)

L51

(D) MAIN-POWER
157-0836
30
87
RD-8(2)
RD-8(1)
RD-10(10)
A
BK
86
85

GY

1
PU (17)
4
BK
2

DIODE
8U-8045

BK(18)
WH (3)
BK/GN (4)
GN/WH (2)

BU-10 (1)
BK/GN (8)

L51

L51

RD-8(1)

60A

YL (1)
WH (1)

L21

BK

BK

01
08
06
05
04
03
07
02

DD

L28

L37

L64

BK
(59) AEC BOOM-CYL
SWITCH
163-2084

GN/BR (2)
BK/GN (3)
BK/GN/RD (3)
BK/YL/WH (1)

RD-8(3)

A
GN/WH (2)
GN/BU (2)

BK/GN/RD (1)

RD-8(3)

10

BR/WH (3)
C

BU/YL (3)

GN/BU (5)

(1)LEFT FRONT
STABILIZER
LOCKOUT SOL
8U-6424

BK
(A) TRAVEL
PEDAL SW
136-9421

L34

(68) MAIN FUSE

124-0016

GG

KL.30

10

L56

(41) TRANSMISSION
SPEED
SOLENOID
8U-6424

L36

GN (3)
BU/YL(1)
BK (6)
WH (2)
BU (2)

(40) PARKING
BRAKE
SOLENOID
8U-6424

(46) FUEL LEVEL

SENDER
112-7178

L22

L56

L64

GN/BU (1)

L20

L27

L30

L36
L36

10

RD-00

BK
BK

(A) HORN/TURN
HIGH BEAM SW
111-1975

BU (13)

L33

BU (4)

BK

C
PU (2)
BK

BU (1)

1
2

L32

RD-6(4)

10

PU (2)
GN/BU (1)
BR/WH (3)
BK/GN (5)
BK/WH (1)
YL (4)

L19

(33) TRAVEL
ACTIVATION
SOLENOID
151-2515

(35) CREEPER
SPEED
SOLENOID
151-2515

RD (25)
BK

BK

BK (14)
WH (7)
BU(13)
GN/BR (3)
GN/BU (2)
BK/YL/WH (2)

L33

L63

TO FRAME

(34) SWING
BRAKE
SOLENOID
151-2515

BK
WH

BU/YL (3)

YL (4)
BK/YL/WH (1)
BK/WH (2)

30
10
21
27
12
11
33
36
25
24
23
05
39
40
16
29
06
34
14
15
02
09
19
20
28
01
26
04
08
18
31
32
38
13
35
37
22
17
07
03

GN/BR (3)
GN/BR (4)
GN/BU (1)
WH (3)
BK/GN (4)
GN/WH (2)
BU/YL (3)
GN/BU (2)
BR (1)
BK (8)
GN/BU (3)
GN/WH (3)
GY (3)
BK/PU (2)
BK/WH (2)
RD/YL(10)
RD (6)
BU (1)

L82

PU(6)
BK(16)

(16) PRIMARY
STEERING
FLOW SW
3E-6429

L30

L34

L56

BK

BK

(A) TRAVEL LOCK

MAGNET
116-1146

BK
WH
BU(13)
REVERSE
STER LIGHT
164-8366

(18) LOW BRAKE

PRESS SW
5W-9972

L56

L18

C
BK/YL/WH (1)
BK

L32

L24

L21

(36) SWING PUMP PRV

SOLENOID
143-2363

01
02

RD (6)

RD/YL(10)
RD (6)
BU (1)
RD (25)

L29

BK/RD (1)
BK/GN (2)

BK
BK

BK

TERMINAL
5W-3624

L48

(37) MAIN PUMP PRV

SOLENOID
143-2363

RD/YL (10)

BK
G

TO FRAME

BK/GN/RD (1)

BK

BK/WH (2)

BK/GN/RD (2)

MOTOR

BK

SWIVEL
121-2974

L62

(32) WASHER
LOWER
8U-2598

TO FRAME

SUPPL STER
RELAY
117-4861

OR(4)
BK (17)

BK(4)
BK(3)
BK(2)
BK(1)

4
3
2
1

10

87a

L34

DK-BU
BK

10

BR
GN/YL
BK
DK-BU

L47

MOTOR

BK

L31

(17) BRAKE
LIGHT SW
8U-2158

(19) FORWARD/REVERSE
TRAVEL ALARM
SW (QNTY 2)
9D-7032

BU/YL (2)
RD/YL (5)
RD/YL (6)
RD/YL (7)
RD/YL (1)
RD (5)
BK (7)
RD (3)
RD/YL(3)
YL (2)
GY (1)
GN/WH (1)
RD/YL (2)
GY (2)
OR(6)
RD (2)
GN/BR (1)
BK/GN (1)

85

86
87

L22

L31

BK/WH
(7)

RD (5)
BR/WH (2)
GN/WH (1)
PU(3)
RD (1)
GN/BR (1)
BK (7)
WH (2)
BK/GN (1)
BK (8)
OR (3)
WH (3)
BU (1)
BR/BK (1)
RD (4)
BR/WH (1)
GN (3)
BU (2)
RD/YL(2)
RD/YL(9)
BU(4)
BK/PU (1)
GY/BK (1)
YL (2)
OR (1)
BK/RD (1)
GN/BR (2)
GN (2)
RD/YL (8)

(32) WASHER
UPPER
8U-2598

BK

(4) LEFT REAR

STABILIZER
LOCKOUT SOL.
8U-6424

BK/GN/RD (3)

21

L30

BU-10(1)
BK/GN (8)
BK (2)
BK (3)
BK (4)
BK (5)
BK-6
GY (5)
GY (6)
RD (12)
RD-6(4)
RD-12
RD(31)
BK (9)
WH (4)

A7
A6
A5
A4
A3
A2
A1

L61

BK-4

GN/YL

GY (2)
BK (1)
RD/YL(1)
BK (6)
RD/YL(6)

L18

GN/BU (5)
BK/GN (6)

PU (3)
RD(8)
WH(15)

1
2
3

BK (2)
BK (3)
BK (4)
BK (5)
BK

CONN 10

L29

BK/YL/WH (2)

01
02
03
04
05
06

BK(1)
BK(2)
BK(3)
BK(4)
GN/YL

L54

BR
DK-BU
GN/YL
BK

10

CONN 3

04
03
02
01

BR
BU
BR
BU

10

GN(15)

CONN 9

L53

L19

GN(14)

AA

L28

BK
BK
BK

D
A1
A2
A3
A4
A5
A6
A7

BK/GN (2)
BK/GN (3)
WH (5)
WH (6)
BK/GN (7)
BK/WH (3)

YL

30

BK/GN/RD (3)
BK

L56

PU (2)
BK/WH (1)

BK/GN (3)
GN/BR (2)

YL

L56

BK/GN/RD (2)

WH(15)

MOTOR

TO UNDCRG

L58

BR

Y
04
03
02
01

RD/YL (5)
BK (2)
RD/YL (7)
BK (3)
BK (4)
BK (5)
YL (1)
WH (1)
RD (2)
RD (3)
OR(6)
BU/YL (1)
BU/YL (2)

(27) SUPPL STER

RELAY
3E-0075
W
BK
1
BK
2

(28) SUPPL STER

MOTOR
118-9168

RD/YL (3)

RD-4

(4) RIGHT REAR

STABILIZER
LOCKOUT SOL.
8U-6424

RD-8(2)

RD(8)
RD(32)

BB
BR
BU

L60

L23
X

RD(8)
WH(15)
PU(3)

BK/GN (3)
GN/BR (2)
BK/GN/RD (3)
BK/YL/WH (1)

BK (14)
BU (13)
BK/YL/WH (2)
BK/WH (3)
BK/GN (7)
GN/BU (5)
BK/GN (6)
RD-12
RD(31)
WH (7)
BK (2)
BK (3)
BK (4)
BK (5)
GN/BR (3)
GN/BR (4)
GN/BU (1)
WH (3)
BK/GN (4)
GN/WH (2)
BU/YL (3)
GN/BU (2)
BR (1)
BK (8)
GN/BU (3)
GN/WH (3)
GY (3)
BK/PU (2)
BK/WH (2)
RD/YL (10)
RD (6)
BU (1)

I
BK

L59

L6

(4) BLADE REAR

SOLENOID
8U-6424

L27

BK

(32) IMPLEMENT
ACTIVATION
SOLENOID
151-2515

BK
BK
RD (25)

(26) SUPPLEMENTAL
STEERING CONTROL
132-6640

(C) AUX HYD

(CW ROTATION)
SOLENOID
8U-9137

(B) AUX HYD

(CCW ROTATION)
SOLENOID
8U-9137

BK-6

L33

GG

10

BASIC LAMP GP
116-9625
GY (9)
BK
L15
RD (26)
GY (6)
WH (4)

P
BK-00

L30
L31

BK(9)
WH(4)

BK/GN (8)
BK

L26

TO FRAME

5
2
6
4
1
3
7
8
9
10
11
12

BU
BK
PU
OR
RD
YL
BR
WH
PK
GN
GR

R
(24) DISCONNECT
SWITCH
7N-0718

(23) 12V BATTERY

(QNTY 2)
3T-5760
BK
BK

W
STEER SW
GROUND
STEER SW
GOV.SWITCH
BATTERY +
KEY SWITCH
DUMP VALVE
R TERM (W)
SHUT D SOL
MAGN SWITCH
EMS
UNUSED

BK-00

NEG

(3)
(8)

TRAVEL
ALARM
3T-1815

POS

WH
BK

TO BOX
BK

GY (5)
GY (9)

NEG

L29

L67

TAIL LAMP
5W-2040

T
POS

BK (14)
WH (7)
BU (13)
GN/BR (3)
GN/BU (5)
BK/YL/WH(2)
WH (3)
BK/GN (6)
GN/WH (2)
BU/YL (3)
GN/BU (1)
BK/GN (4)
GN/BU (2)
BR (1)
GN/BR (4)
BK (8)
GN/BU (3)
GN/WH (3)
GY (3)
BK/GN (7)
BK/WH (3)
BK/PU (2)
BK/WH (2)
RD/YL (10)
RD (6)
BU (1)
RD (25)

BK

RD (12)
RD (26)
BK
BK

BK-10

MOTOR

RD (12)
GY (6)
GY (5)
WH (4)
BK (9)
BK/GN (8)
BU-10(1)
RD-6(4)
BK-6
RD (25)

RD-00
RD-00

BU-10(1)

L26

L6

L
STOP LAMP
9X-4493

RD (12)
GY (6)
GY (5)
WH (4)
BK (9)
BK
BK/GN (8)
BU-10(1)

L23

01
02
03
04
05
06

BK (9)
BK
RD (12)
GY (5)
GY (6)
WH (4)

BK (9)
BK
BK

GG

WH (6)
WH (5)
BK/YL/WH (2)
BK/WH (3)
BK/GN (7)
GN/BU (5)
BK/GN (6)

TURN LAMP
5W-2040

L28

RD-6(4)

(25) REFUELING
PUMP
5W-8633

RD-4

L40

CONN 1
TURN LAMP GP
116-9624
L

ENGINE PUMP CONTROL CIRCUIT.

TURN SIGNAL CIRCUIT.
WIRES THAT HAVE BATTERY VOLTAGE
WHEN THE KEY SWITCH IS ON AND THE
LEFT HAND HYDRAULIC CONSOLE IS
LATCHED IN THE DOWN POSITION.
START AID CIRCUIT.

ALL DASHED LINES ARE ATTACHMENTS.

AWG

MM*2

00

70

50

ABBREV

COLOR

BK

BLACK

BR

BROWN

BU

BLUE

16

GN

GREEN

10

GY

GRAY

OR

ORANGE

10

PK

PINK

12

2.5

14

1.5

16

PU

PURPLE

RD

RED

WH

WHITE

YL

YELLOW

E85429

NOTE A: SWITCH SHOWN WITH NO HYDRALIC DEMAND.

NOTE: ALL CONSOLE SWITCHES ARE SHOWN WITH THE FRONT
OF THE SWITCH DEPRESSED, AS SEEN FROM THE OPERATORS SEAT.

THIS SCHEMATIC IS FOR THE M312 AND M315 EXCAVATORS

ELECTRICAL SYSTEM
MEDIA NUMBER: SENR8932-03
SCHEMATIC PART NUMBER: 128-0764, CHANGE: 04, VERSION: EY

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
4

MACHINE HARNESS CONNECTOR AND

COMPONENT LOCATIONS
VIEW ALL CALLOUTS

56

67 15 55

14

58

11

60

61

63

64

67

72

62

68

69 65 66 42
40
41
71
70
52
53
54

19

45

59

18

44

17

46

16

21

22

20

42

62 63

23

27

26

64 41

28 24
40

43 37 36

44 45 59

35

34

32

25 33

24 23 33 32 36 37 34
54
46
35

58

43

70

3
B

66

52
53
71
25
65
68
69

19

18

17

16

20

21

22

67

57

56

55

27 26

28

61

60

72