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E-C60
E-C61
EC-C1
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SENR8932-03
March 1999
M315:
7ML1-UP
Printed in U.S.A.
COMPONENT LOCATION
Page 1 of 2
Description
Schematic
Location
Machine
Location
Description
Schematic
Location
Machine
Location
G-14
40
H-1
G-8
Air Horn
E-7
62
Alternator
D-13
62
I-10
Alternator Fuse
D-15
71
G-15
34
I-13
23
G-14
36
Cigar Lighter
F-2
G-13
41
D-3
G-15
33
F-8
Stop Lamp
F-7
Diode - Brake
E-6
H-14
26
Diode - Harness AS
B-8
Switch - AEC
B-10
F-8
F-15
59
Diode - Temp
E6
F-15
45
Engine Control
C-12
F-15
59
C-11
E-15
43
C-2
C-14
70
G-10
H-2
G-9
E-3
F-10
C-5
F-9
Switch - A/C
B-11
C-14
72
E-14
57
E-5
Switch - Backup
C-11
Main Fuse
G-8
68
Switch - Beacon
B-5
C
17
Monitor Panel
C-2
H-5
E-14
55
E-3
C-13
72
D-13
64
B-8
20
D-13
65
F-1
C-6
I-13
25
Switch - Disconnect
I-12
24
Motor - Starter
D-14
67
D-13
61
I-12
28
H-6
19
H-12
32
D-5
F-2
Switch - Hammer
B-8
H-12
32
Switch - Hazard
B-4
F-7
D-5
Radio
G-2
B-10
E-13
56
C-10
C
A
E-13
H-3
Relay - Brake
G-6
E-14
54
E-5
E-14
53
G-7
C-7
G-7
C-8
F-6
C-9
Relay - Start
C-15
69
H-5
18
I-13
27
F-13
42
Relay - Temp
F-6
E-2
G-6
C-7
G-5
A-5
E-10
C-8
15
E-10
B-5
COMPONENT LOCATION
Page 2 of 2
Schematic
Location
Machine
Location
Schematic
Location
Machine
Location
B-8
21
E-8
72
B-5
D-6
B-10
22
D-12
63
H-4
16
C-5
G-14
46
F-5
F-14
52
B-5
14
D-15
66
B-8
H-15
B-9
H-14
E-4
E-14
58
H-2
H-1
C-5
I-10
C-6
G-14
35
C-5
D-13
60
G-5
Solenoid - Hammer
F-13
44
B-6
E-14
59
H-2
H-15
32
E-2
H-1
B-7
H-10
I-2
H-14
37
Description
Description
CONNECTOR LOCATION
Schematic
Location
Machine
Location
CONN 1
I-14
25
CONN 2
E-13
55
CONN 3
H-13
26
CONN 4
C-12
61
CONN 5
C-11
61
CONN 6
D-11
61
CONN 7
F-11
61
CONN 8
F-11
61
CONN 9
I-10
CONN 10
H-10
CONN 11
E-10
61
CONN 12
D-10
CONN 13
F-5
CONN 14
E-4
CONN 15
D-2
CONN 16
H-1
CONN 17
H-1
CONN 18
E-1
11
Connector Number
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.
Error Message
Logged
No
Result of Fault
Possible Causes
Low Voltage
No
No
No
None.
Engine speed requested does not match the actual governor actuator
position.
No
Swing Pump
No
No
Yes
Yes
Engine Overload.
Engine Stalls.
Yes
Yes
Yes
Yes
is possibly disturbed.
Function
Primary Flow
5W-9972
8U-2158
9D-7032
114-5333
116-4710
116-8514
117-0651
118-5501
119-3399
Coolant Temperature
119-3400
Actuate
Deactuate
Contact Position
4.0 grams
1.5 grams
Normally
(0.14 oz)
(0.05 oz)
Open
10000 kPa
--
Normally
(1450 psi)
--
Open
500 kPa
--
Normally
(72.5 psi)
--
Open
Normally
Open
--
Normally
--
Open
94 C
--
Normally
(201 F)
--
Open
--
Normally
250 kPa
(36.3 psi)
--
Open
1500 kPa
--
1 to 2 Normally Closed
(218 psi)
--
1 to 3 Normally Open
16000 kPa
--
Normally
(2320 psi)
--
Open
100 C
--
Normally
(212 F)
--
Open
11 C
17 C
Normally
(52 F)
63 F
Open
A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the
closed condition can be maintained down to 170 kpa (25 psi).
Contact position at the contacts of the harness connector.
Part No.
3E-1906
Resistance (Ohms)
17.6 0.6
Blade Front,
Blade Rear
Hammer
Heavy Lift
8U-6424
19
Full = 0.4
Empty = 70.6
38.5 @ 100 C (212 F)
116-4710
51.2 @ 90 C (194 F)
134 @ 60 C (140 F)
124-0329
Form Number
Alternator: 109-2362
SENR3685
SENR8937
Pressure
Symbol
Temperature
Symbol
Level
Symbol
Circuit Breaker
Symbol
Flow
Symbol
Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
resistance changes to give an indication to the gauge of the temperature or pressure.
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.
L-C12
3E-5179
AG-C4
111-7898
L-C12
3E-5179
2
Plug
1
2
1
2
Receptacle
Pin or Socket Number
5A
Fuse (5 Amps)
9X-1123
Component
Part Number
325-AG135 PK-14
Wire Gauge
Wire Color
15
14
13
12
11
10
L27
BR/WH (2)
GN (2)
BR/WH (2)
01
02
03
RD
BR
BK
01
02
03
04
SHIELD
L13
YL
BR
WH
SHIELD
G
BK-10
OR(5)
OR(6)
OR(6)
G
BK-10
STOP LAMP
9X-4493
L1
L4
L10
L11
L12
WH (4)
GY (6)
BK
RD (26)
RD (23)
RD (27)
L
RD (26)
BK
BK
BK
SOLENOID (DRE2K)
POS INDICATOR OUT
POS INDICATOR IN
POS INDICATOR GND
NC
NC
NC
NC
NC
NOMINAL VALUE1
PWM INPUT
SIGNAL GROUND
NC
NC
SIGNAL GROUND
TAIL LAMP
5W-2040
L8
RD (23)
L7
L6
NOMINAL VALUE2
ACTUAL VALUE OUTPUT
+ ELECTRONIC
OUTPUT STAGE
SWITCHING INPUT
GND (L0)
GND (L0)
L7
L5
BK
BK
GY (6)
TO FRAME
BASIC LAMP GP
116-9625
WH
GN
BR
SCHIELD
BK (14)
BU (13)
BK
BK
PU (9)
RD (24)
BK (15)
WH
BR
SHIELD
WH (12)
BK(16)
YL (17)
BK (17)
TURN LAMP
5W-2040
L28
BK-6
L84
BR/WH(3)
BR/BK(2)
GY
SHIELD
WH
GN
BR
YL(11)
YL(12)
RD/YL(30)
RD (3)
OR(6)
RD (2)
L59
L55
BK
E
10
GY (1)
GY
BK
RD/YL (29)
RD (21)
BK
GY
RD/YL(5)
B
GY
BK (2)
YL(1)
SW-TRAVEL PEDAL
NC
GROUND
GROUND
SW-PRESS AEC
SOLENOID HLC+
SOLENOID HLCENGINE SPEED SENSOR
ENGINE SPEED SENSOR
YL(7)
B
1
2
7,5
7,5
7,5
5
6
7,5
7,5
15
14
13
INSTRUMENT LIGHTING
7,5
12
7
8
(C) AEC SW
5W-9372
YL (13)
YL(8)
B
E
BK
PU (8)
BK
YL(13)
YL (7)
BU (11)
RD (20)
BK (10)
BK
BK
L3
BK
TO FRAME
BK
BK/GN (7)
YL(9)
B
GY
A3
B3
B4
B5
C1
B1
RD/YL(28)
BK (5)
B
GY
GY
7
2
4
RD/YL (7)
BK(3)
B
10
L3
04
03
02
01
WH (1)
B
GY
BK
GY
BK
1
BK
GN (9)
BU (10)
MOTOR
7,5
15
7,5
7,5
15
ELECTRONICS
7,5
15
ROTATING BEACON
15
7,5
BACKUP
7,5
7,5
(D) HARNESS AS
DIODE
142-9472
INDIVIDUAL STABILIZERS
WORKING LIGHTS
HAMMER BLOW FREQUENCY ADJUST.; FLOW CONTROL
STOP LIGHT
7,5
AIR CONDITION
20
7,5
15
7,5
7,5
10
SYMBOL
BK/GN (12)
1
6
03
01
02
L80
(C) BEACON SW
5W-9347
B
10
BK
L35
(C) MONITOR
PANEL
148-7927
BK(8)
1
7
BK/GN/RD(3)
7
1
(C) PARKING
BRAKE SW
8U-6353
GN/BR (5)
GN/BR (1)
RD/YL(2)
BK (7)
WH (3)
BK/GN (9)
BK/GN (1)
GY
8
2
B
6
8
2
3
5
BK/YL(1)
BK
7,5
WASHER/WIPER CIRCUIT.
CONNECTION TO SURFACE
7,5
OF COMPONENT
15
CONNECTOR
ATCH WIRE, CABLE,
COMPONENT
7,5
7,5
L#
CIRCUIT GROUPING
DESIGNATION
7,5
RD/YL (12)
BU/YL(3)
BK
MONITOR CIRCUIT.
CIRCUIT CONNECTED
TO MACHINE STRUCTURE
L68
E
A
B
C
RD
GY
GY
(C) PILOT CONTROL
LOCK SW
5W-9372
10
BK
BK
BK
1
2
3
BR
BK
BU
+ V
SIGNAL
GROUND
BK
YL(1)
GY (8)
BK
BR
2
BK
(C) ENGINE
SPEED DIAL
141-6258
L69
YL(11)
YL(12)
L81
L81
L68
L1
RD (7)
BK (1)
RD/YL
GN/BR
GN/BR
GN/BU
GN/WH
GY (4)
PART-NO.
LOC
147-5913
E-10
126-0928
E-10
140-9123
G-11
133-2103
D-11
120-6922
D-11
120-6923
D-11
144-7391
D-11
139-0549
E-2
120-6920
E-4
139-8284
119-8301
I-15
120-6919
E-1
129-3454
I-13
121-0876
I-12
121-0877
I-12
121-0879
I-13
122-2360
D-15
145-9202
F-13
132-7212
122-2364
I-13
121-2972
H-9
121-2973
I-1
AA
122-2365
H-1
BB
122-2366
H-1
CC
129-4673
DD
8X-9618
EE
B-10
I-13
D-14
H-2
123-6475
C-12
GG
126-6801
I-12
HH
128-1041
D-13
JJ
128-1042
D-14
KK
128-1043
D-13
LL
145-9203
E-13
FF
(11)
(3)
(4)
(4)
(4)
WH (4)
RD/YL (12)
BU/YL (3)
YL (1)
TO FRAME
TURN SIGNAL
LAMP AS.
116-9626
IDENT
A
1
BK
WH (4)
L55
TO FRAME
L80
POSITION
LAMP
5W-2033
31
BK
L68
L2
56A
58
BK
GY
BK
BK
BK/GN/RD(9)
BK/RD (1)
BK/GN/RD (8)
GN/BR (2)
RD/YL (8)
GN (10)
GN (2)
BK/GN/RD (1)
BK/GN/RD (8)
1
L55
INTERNAL ELECTRICAL
L79
(C) HAZARD SW
5W-9351
YL(11)
YL(12)
BK
GN/WH(1)
WH(2)
BU(4)
GN(3)
BR/WH(1)
BU(2)
RD(1)
BK/GN(11)
BK/WH(4)
BU/YL(5)
YL(10)
GN/BR(5)
RD/YL(18)
BK/GN(9)
BK
BK (6)
(C) TRAVEL ALARM
CANCEL SW
8U-6357
GY
BK
L80
L81
GY
L69
HEAD
LAMP AS.
2U-4800
56B
GN/BU (4)
GN/WH (4)
GY (4)
L35
L79
D
L68
L81
L80
BK
BK/GN (2)
10
OR SCREW TERMINAL
ELECTRICAL CONNECTION
31
53
31B
53A
L64
L78
10
RD/YL (11)
GN/BR (3)
GN/BR (4)
L69
STARTING CIRCUIT.
DESCRIPTION
8
2
BK/GN/RD (7)
L2
BK/GN (6)
BK
25
7
1
RD/YL(1)
L1
11
L77
RD (7)
BU/YL(4)
BU (7)
GN (5)
BU (2)
10
BK
FORWARD
HORN
153-6559
BU/WH (1)
(C) REAR FLOOD
LAMP SW
9 5W-9347
GY
OR(2)
7
2
4
BK
BK
L63
TO FRAME
BK-14
BK (1)
BK
BK
GY
PU (7)
WH-14
BK-14
WH
RD
BK
BR
CONN 15
PU (7)
OR (1)
BK
GY
GN/BU (5)
7
1
10
BK/WH (3)
GN (8)
L67
BU (11)
RD (20)
BK (10)
BK
YL (13)
12V
24V
GND
BK
(21) RESISTOR
122-2373
1
2
10
BK/GN (3)
L79
BK/WH (5)
RD/YL(6)
BK/GN (11)
BK/WH (1)
BK/WH(4)
7
1
L80
BK (12)
53
31B
53A
BU (9)
YL (5)
WH (7)
BU (8)
BU (10)
GN (6)
RD (10)
L46
BU (4)
GN (3)
WH (2)
BU/YL(1)
BK (6)
L49
B
GY
GY
(A) UPPER
WIPER SW
5W-9744
BK
SOLENOID VALVE-LS+
SOLENOID VALVE-LS-
YL (15)
YL (16)
YL (13)
WH (6)
WH (5)
(C) HAMMER
SWITCH
8U-7284
GY
RD/YL(3)
BK
GY
RD/YL (17)
PU (1)
BK
GY
L67
10
PU (2)
BK
L67
BK
(C) HEAD
LAMP SW
5w-5867
RD (5)
GY
RD/YL(31)
(C) LOWER
WIPER SW
5W-9744
GY
(C) A/C SW
5W-9347
GY
BK
7,5
OR(7)
17
L55
BK
BK
YL(9)
7
1
L1
B
10
RD/YL (30)
L57
L4
19
30
B
RD (2)
50A
RD/YL (7)
BK (2)
RD/YL (5)
BK (3)
BK (5)
BK (4)
(A) CONVERTER
24V-12V
120-6566
+
D
L70
BK/YL/WH (2)
PU (8)
RD (21)
(C) HEAVY
LIFT SW
5W-9372
L66
L54
BK
PU(6)
OR(4)
YL(17)
BU(15)
WH(12)
GN(7)
(C) BACKUP SW
8U-6353
BK
TO FRAME
PLUG
120-5967
GY (8)
BK
H
GY
L4
OR(6)
BK
WH (4)
BK
GN(7)
WH(12)
BU(15)
L65
MODE-III LAMP +
AIR SUSPENDED
DRIVER SEAT
YL(9)
BU/YL(2)
(C) POWER
MODE SW
5W-9372
L66
MODE TEMP.
GOVERNOR CONTR-KL.3
STICK TRAVEL
LAMP AS.
8U-4742
BK
GN/WH(1)
BK/GN(9)
GN/BR(5)
YL(12)
YL(11)
WH(2)
L83
L65
CONN 14
L63
L60
YL (10)
BU/YL(5)
BK
L64
L80
31
GN/YL
L49
02
06
01
05
03
04
BK/YL/WH(1)
L48
FLOOD
LAMP AS.
120-6775
1
2
3
4
5
6
7
PU(6)
WH(12)
OR(4)
YL(17)
BU(15)
GN(7)
(B) STARTING/
PILOT PRESS
ENABLE SWITCH
117-3187
WH
BK
M
87a
L46
BU(4)
RD/YL(18)
BU/YL(5)
BK/GN(11)
GN(3)
YL(10)
BK/WH(4)
L44
L46
L48
1
2
RD
J
WH(14)
30
L78
BK
GN(13)
GN(10)
CONN 5
A
L52
(D) BRAKE/
TRAVEL
CUTOFF
85 117-4861
86
87
BK (1)
BK
BK-14
BK/WH (5)
BU/WH (1)
BK (12)
GY (7)
BK/GN (10)
GN (8)
BK/PU (1)
GY/BK (1)
BK -14
YL (2)
PU (7)
BK/YL(1)
L50
BK
GN(13)
RD(14)
A
CONN 12
BRAKE LIGHT
MODE II
MODE I
GOVERNOR CONTR-KL.1
GOVERNOR CONTR-KL.2
SWITCH HLC
+ 24 VOLT
+ 24 VOLT
NC
NC
NC
NOMINAL VALUE GND2
NOMINAL VALUE2
ACTUAL VALUE OUTPUT
NC
WH (8)
BK
BK-14
L70
L46
BK-10
1
2
3
5
BU (5)
L52
CONN 18
L62
L85
GOVERNOR CONTR-SHIELD
L50
BK
L44
87
PU (4)
RD (13)
(D) DIODE
BRAKE
120-5969
BK/GN (10)
BR
BU
L61
CONN 6
L28
BK
OR(5)
BK/GN (2)
RD-10(9)
L49
86
+
BU (2)
SHIELD
WH
GN
BR
YL(11)
YL(12)
PU (8)
RD (21)
BK
GN (9)
BU (10)
L1
09
10
03
02
11
07
12
01
08
06
04
05
CONN 11
OR(6)
L44
L46
L48
J
GN/BR (2)
BK/RD(1)
GY/BK (1)
YL (2)
BK/PU (1)
BK/YL (1)
BK/WH (5)
BU/WH (1)
GN (8)
BK/GN (10)
GY (7)
BK (12)
BK/GN/RD (8)
GN/BR (2)
BK/RD (1)
L45
K
TURN LAMP GP
116-9624
L50
L50
L46
PU(12)
BU(15)
GN(7)
RD (10)
BU (8)
WH (7)
YL (5)
BU (9)
RD (11)
GN (6)
BU (10)
TXD
RXD
GND (BB3)
MODE-III LAMP -
RD(18)
RD-10(9)
L77
GN (5)
GN (3)
BU (7)
BU (4)
SOLENOID (DRE2K)
L5
WH
GN
BR
L7
RD (27)
RD (24)
BK (15)
PU (9)
SHIELD
BR
WH
YL (17)
BK (17)
WH (12)
BK (16)
L14
SHIELD
16
17
01
13
19
20
03
07
10
11
04
12
22
14
23
21
06
05
24
09
15
18
02
08
RD-10(9)
RD-10(9)
OR (3)
PU (3)
WH (1)
BK (4)
BK (5)
BK (2)
BK (3)
YL (1)
BK (1)
BR/WH (2)
BR/BK (1)
BR/WH (1)
BR/BK (2)
GN (2)
RD (1)
RD (7)
(D) DIODE
TEMP
123-3998
87
BU/YL(4)
A
D
A
85
A 86
COMPRESSED
AIR HORN
5W-9400
RD (7)
BK
WH(13)
PU(10)
CONN 7
L87
GY/BK (1)
PARKING BRAKE
SOLENOID (DRE2K)
BK/GN(14)
GN/BR(6)
PU(12)
RD(28)
RD(29)
CONN 13
SUPPL STEERING
01
02
SOLENOID (DRE2K)
(A) CONTROL-ENGINE143-9581
BR (1)
BK
GY/BK(2)
BK/GN (5)
RD (6)
BR (1)
(72) START/STOP
RESISTOR
126-9078
BK/GN(3)
GN/BR(2)
BK (12)
GY (7)
BK/GN (7)
BK/WH (3)
BK/PU (2)
SUPPL STEERING
BK-10
BU(15)
GN(7)
PU(12)
L44
30
+
-
RD/YL(16)
BK
RD (13)
RD (6)
87a
BK/GN (4)
L39
BU (7)
GN (5)
BU (5)
85
86
87
C
PLUG
120-5967
GND
HIGH BEAM
TURN SIGNAL
TURN SIGNAL
40
42
12
07
16
19
22
32
33
35
37
38
39
44
45
51
02
01
---10
34
46
-08
36
-03
04
50
30
09
53
18
17
29
06
28
05
BK /RD(2)
GN(13)
RD (11)
F
(D) TEMP.
117-4861
BK/RD (1)
BK
BK
RD (12)
L39
30
87a
TO CAB
RD-10(9)
BR(2)
WH (10)
BK (13)
YL(11)
SHIELD
RD (11)
BR
BU (8)
YL(12)
GN (9)
GN (6)
BU (9)
YL (5)
WH
GN
RD (21)
RD (10)
RD (22)
A
L38
BK
+ 24 VOLT
AIR FILTER
HYD FILTER
BK
L9
3
2
1
MOTOR
TO CAB
OVERLOAD
RD-12(3)
BR (2)
WH (10)
(D) DIODE
STOP LAMP
123-5635
85
86
87
WH (8)
7
6
5
4
3
2
1
FF
L9
L43
OR(10)
WH (9)
WH (2)
BK /RD(2)
MOTOR
YL(9)
BU(1)
RD/YL(9)
BR/WH(2)
BR/BK(1)
PU(3)
RD(4)
BK
TO FRAME
5
4
PU (4)
BK-10
A
B
C
D
E
H
RD/YL (14)
POWER MODE I
TRANS SPEED I
BB3
123-6472
24V
2
WH
GND
3
BR
TXD
7
GN
RXD
6
YL
SCHIELD
EE
G
RD (22)
BK (13)
BK-14
L40
L85
POSITION
LAMP
5W-2033
BK
1
2
3
4
5
6
7
CONN 4
RD/YL(2)
OR (1)
RD (19)
RD/YL (11)
RD (8)
GY (4)
GN/WH (4)
GN/BU (4)
RD/YL(12)
BK/PU (2)
GN/WH (3)
GN/BU (3)
GY (3)
RD/YL (10)
L43
L47
L86
31
HEAD
LAMP AS.
2U-4800
BK
GN (2)
56B
BU-10(2)
+ 24 VOLT
POWER MODE II
TRANS SPEED II
L1
L4
YL(14)
BK
BU-10(1)
L38
RD (7)
BU/YL (4)
07
12
10
11
06
01
02
05
08
09
04
03
20A
7,5A
(D) REFUELING
PUMP SWITCH
8U-3011
A
GN/BU (3)
56A
GN/WH (3)
58
GY (3)
GN/WH (1)
L43
L86
TO FRAME
RD(1)
1
2
L13
TO FRAME
RD-10(7)
7,5A
TURN SIGNAL
LAMP AS.
116-9626
BK(8)
YL(2)
BK
D
RD(28)
F
7,5A
L74
BK (18)
BK
BK
BK
30
(D) POWER
MODE
117-4861
87a
F
RD
RD
BK
BU(2)
BK
BK
L10
BU/YL(2)
7,5A
RD/YL(5)
7,5A
RD/YL(6)
15A
87a
BU (9)
YL(5)
87a
DOME LIGHT
5W-2041
ALTERNATOR
NC (+ 24 VOLT)
GN(6)
TO ENGINE
BK
15A
7,5A
RD (4)
RD (8)
RD/YL (8)
RD/YL (15)
RD/YL (12)
RD/YL (13 )
RD/YL (9)
RD/YL (11)
RD-12
RD(31)
RD/YL (10)
30
(D) PILOT PRESS
ENABLE
117-4861
SPEAKER
5W-8937
BK
YL(14)
BR/WH(3)
BR/BK(2)
OR(3)
7,5A
L73
7,5A
RD/YL (15)
BR
BR/RD
FLOOD-LAMP
120-6776
30
(D) TRAVEL
CUTOFF
117-4861
BR/WH(1)
BK-4
YL (11)
GN
WH
RD (21)
GN (9)
YL (12)
BR
SHIELD
PU (8)
BK
L8
RD(19)
RD-10(9)
BK/PU (1)
BK/PU (2)
GY/BK (1)
7,5A
BK/GN/RD (4)
WH (9)
GROUND
L77
85
86
87
BK
SPEAKER
SPEAKER
SPEAKER
SPEAKER
ENGINE
COLD START
SOLENOID
HH
F
RD (10)
RD/YL(14)
RD/YL(7)
7,5A
1
2
3
5
(D) DIODE
AEC AUX-HYD
120-5969
BU/YL(1)
BK
A
H
BK
BK /YL
(1)
ANTENNA
5W-9391
L75
85
86
87
WH (14)
OR (10)
85
86
87
BK
ANTENNA
ANTENNA
BK
D-
RD-4(4)
(69) START
RELAY
3E-0075
RD/YL(1)
7,5A
RD-10(8)
RD (5)
15A
PU(12)
GN/BR(6)
BK/GN(14)
L87
BK/GN/RD (2)
BK/GN/RD (1)
BK
L75
1
2
3
4
5
6
7
WH(15)
W
BK
7,5A
L73
(D) AEC
AUX-HYD 87a
117-4861
GROUND
FLOOD LAMP
120-6776
GND
NC
NC
BK-00
JJ
CC
(62) ALTERNATOR
109-2362
+
D+
BEACON
116-9627
+BATT.
7
6
5
4 NC
3 FUEL LEVEL
2 COOL TEMP
1 HYD OIL TEMP
RD-00
GN (5)
D
BB
SPEAKER
5W-8937
2.5A
PU (7)
RD
RD
SCHIELD
WH
GN
BR
RD-10(5)
12
11
09
10
01
02
03
04
05
06
07
08
BR
BU
GN/BR(1)
BK(7)
WH(3)
BK/GN(1)
BK(8)
RD(1)
BU(2)
BR/WH(1)
GN(3)
RD/YL(2)
BU(4)
WH(2)
GN/WH(1)
OR(3)
BU(1)
RD/YL(9)
BR/WH(2)
BR/BK(1)
PU(3)
RD(4)
YL(9)
(67) STARTER
109-2361
MOTOR
RD-6(2)
BK-00
RD-6 (3)
BAT
RD-6 (2)
MTR
(71) FUSE
ALTERNATOR
123-8838
BU (5)
RD-4 (1)
BK
RD-10(6)
BK
30
REAR WORK
LAMP AS.
120-6776
GY (2)
BK (1)
RD/YL (6)
BK (6)
RD/YL (1)
BK/GN/RD(3)
RD-4(1)
BU(15)
GN(7)
PU(12)
WH (7)
RD (10)
BU (8)
GN (6)
RD (11)
BU (9)
YL (5)
BU (10)
L84
02
01
04
03
GN/BR (4)
BR (1)
C
BR/RD
H
H
L70
BR/WH (1)
RD-4(4)
WH (4)
AA
BU/WH (1)
BK/YL (1)
PU(8)
70A
BR
BU
BR
BU
CONN 17
BK/WH (5)
10
L83
(A) AIR
HORN SW
5W-9376
BU/WH (1)
10
BK
BK
TO
PLATFORM
GN (16)
GN/BU (5)
BK/GN (6)
BK
LL
GN
BK
54
R
YL (4)
BU
L1
(60) ENGINE
START/STOP
SOLENOID
7W-6249
02
01
04
03
BR
BK/GN/RD (4)
BK/GN/RD (2)
BK/GN (3)
BK/GN (2)
CONN 16
BR
DK-BU
GN/YL
BK
L34
BK/WH (6)
PU (2)
BK/WH (1)
D
GN (4)
RD (7)
BK (1)
RD/YL (11)
GN/BR (3)
GN/BR (4)
GN/BU (4)
GN/WH (4)
GY (4)
WH (4)
RD/YL (12)
BU/YL (3)
YL (1)
L16
NO
BK
TO BOX
BK/GN/RD (5)
GN (4)
BU/YL (4)
BR/WH (1)
BU (5)
GN (5)
BR/BK (2)
RD(19)
BR/WH (2)
GN (2)
TO FRAME
GN/BU (1)
BK/GN (6)
C
C
0
TO CAB
L34
BK
BU (10)
BU (8)
BK/GN/RD (6)
RD(31)
L13
BR/BK (2)
87b
1
2
GN
BK
30
L4
H
56A
GN/BU (5)
BK/GN (6)
GN/BU (1)
BR (1)
GN/BR (4)
BK
BU/YL(1)
BU/YL(2)
WH
BR
SHIELD
1
2
30
10
G
BK
BK
C GREEN
85
86
87
87a
F
OR(2)
1
2
LL
GN
BK
1
2
ARC
SUPPRESSOR
106-8704
PU(9)
SHIELD
BR
WH
GY (10)
BK
BK
GY (6)
WH (4)
RD (26)
87
V
L11
86
85
BU
L12
L12
L14
OR(8)
YL (16)
BK
LAMP
LICENCE PLATE
116-9623
1
2
YL(13)
YL(15)
YL(16)
BU-10(2)
85
86
87
BK
BK/RD (1)
BK/GN (2)
GN(10)
GN
GN (4)
L72
C
31
BK
RD (18)
RD (16)
RD/YL(15)
RD/YL(14)
RD(27)
D
1
2
71A
56B
56
L
(C) SWING
BRAKE SW
8U-6109
NC
(A) RADIO
165-5934
+BATTERY
ALARM
PRESS.SW
SHUTDN.SW
GROUND
BK
BK
BK
BK
BK
1
2
3
4
BK
RD (14)
L48
WH (7)
BK/GN (10)
GN (4)
(56) A/C CLUTCH
RELAY
123-6527
L16
BK (7)
GY (7)
BK (12)
GN (8)
CONN 2
30
(D) BRAKE
117-4861
87a
(D) FLASHER
8U-9152
L68
RD (3)
RD/YL(13)
BK/GN (8)
BK/WH (2)
BK (6)
F
GN (6)
BK
RD (2)
GN/BR (1)
BK/GN (1)
BK/GN/RD (2)
BK/GN/RD (1)
+ BATTERY
10
87b
GN (4)
BU/YL (4)
BR/WH (1)
BU (5)
GN (5)
BR/BK (2)
RD(19)
L56
25A
BK
OUT (LAMP)
10
RD-12
30
7,5A
49a
C2
49
BK/GN (1)
BK/GN (4)
GN/BR (1)
BK
85
86
87
BK
L52
BK-12
BR-12
15A
L71
RD (18)
RD (19)
OR (1)
TO BOX
RD (15)
L53
85
PU (12)
YL(15)
RD (24)
BK (15)
KL.15
L42
RD/YL (11)
GN/BU (4)
GN/WH (4)
GY (4)
RD (8)
RD/YL (12)
RD(19)
RD-10(1)
7,5A
RD-10(4)
RD-10(3)
RD-10(8)
RD-10(7)
GN/BR (3)
GN/BR (4)
GN (4)
BU/YL(3)
GY (3)
GY (5)
GY (4)
GY (6)
7,5A
GY (1)
7,5A
RD-10(2)
7,5A
RD (16)
RD(12)
(5)
(6)
(D) A/CFAN
86 RELAY
123-6527
87
BU (7)
RD (1)
BR/BK (1)
OR (3)
L17
04
05
21
38
27
01
40
03
06
07
08
23
30
32
33
34
02
13
11
25
26
14
22
36
37
35
31
39
29
28
20
19
10
09
18
17
16
15
12
24
7,5A
L72
GN/BU (4)
15A
L32
WH
WH
2
1
PU (9)
GY (2)
7,5A
RD-10(3)
15A
GG
L54
BR-12
BK-12
PU (8)
L15
WH (1)
YL(13)
BK
DIODE
140-6617
MOTOR
7,5A
GN/WH (1)
GN/WH (4)
GN/BU (3)
YL (2)
RD/YL(16)
RD/YL(3)
RD-12
L56
RD(31)
GY (5)
GY (6)
RD/YL (13)
BU-10(2)
L51
RD (10)
RD/YL (16)
RD/YL (14)
RD/YL (15)
L50
RD (16)
RD (18)
GY (2)
RD/YL(3)
RD (4)
GY/BK (1)
BK/PU (1)
RD/YL (1)
BU/YL (2)
RD/YL (5)
RD/YL (6)
RD/YL (7)
RD/YL (8)
RD (5)
L47
BK (7)
RD (3)
RD/YL(9)
YL (2)
GY (1)
L60
TO FRAME
PU(12)
RD (26)
WH (4)
GY (6)
BK
GY (9)
7,5A
GN/WH (3)
7,5A
YL(2)
RD/YL(3)
RD/YL(16)
RD (16)
OR (1)
RD (3)
BK (7)
BU-10(2)
RD (18)
RD (19)
RD/YL (2)
GN/WH (1)
GN/WH (3)
GN/WH (4)
GN/BU (3)
GN/BU (4)
GY (1)
GY (2)
GY (3)
GY (4)
GY (5)
GY (6)
RD (5)
RD/YL (14)
RD (10)
RD/YL (1)
RD/YL (5)
RD/YL (6)
BU/YL (2)
RD/YL (7)
RD(31)
BK/PU (1)
BK/PU (2)
GY/BK (1)
RD (4)
RD (8)
RD/YL (8)
RD/YL (9)
RD/YL (10)
RD/YL (11)
RD/YL (12)
RD/YL (13)
RD-12
RD/YL (15)
L59
(55) AIR
CONDITIONER
FAN
145-7724
7,5A
RD-10(4)
L61
BK
BR/BK (1)
RD(30)
GN/BU (2)
RD/YL (2)
L57
CONN 7
BK-12
BK
D
L18
RD (22)
7,5A
WH (1)
BK (1)
BK (2)
BK (3)
BK (4)
YL (1)
L45
BK (5)
BR/WH (1)
BR/BK (1)
BR/WH (2)
BR/BK (2)
RD(1)
GN (2)
PU (3)
OR (3)
BU (1)
BR/WH (3)
BK/GN/RD (3)
WH (5)
WH (6)
BK/WH (1)
BK/GN (6)
L41
GN/BU (5)
BK/GN (7)
BK/WH (3)
BK/YL/WH (2)
PU(2)
GN/BR (2)
BK/GN (3)
BK (8)
L40
WH (3)
OR (1)
RD/YL (9)
RD/YL (8)
RD (4)
GY/BK (1)
BK/PU (1)
L83
(2)
(3)
(4)
(5)
(3)
(8)
BK
GN/BR
YL
WH/BK
BK/WH
BK/GN
BK/WH/GN
WH
BR
(D) TRAVEL
ALARM
RELAY
122-2371
11
05
06
07
08
10
09
14
12
16
18
03
17
56
13
01
20
49
69
70
48
57
65
66
67
68
21
46
47
53
54
30
60
43
44
52
02
39
62
40
41
42
33
58
36
31
38
55
34
50
37
35
25
27
29
04
26
24
22
23
59
45
15
51
64
63
61
28
32
19
BK
PU(11)
BK/GN (4)
BK/GN (5)
L39
RD (6)
BR (1)
BK (8)
WH (3)
GN/BU (1)
GN/BU (1)
GN/BR (2)
L86
BK/GN (3)
PU (2)
GN/BU(5)
BK/GN(6)
BU (1)
BR/WH (3)
BK/GN/RD (3)
L41
WH(5)
WH(6)
BK/WH (1)
BK/YL/WH(2)
BK/GN(7)
BK/WH(3)
GN/BR (4)
GN/BR (3)
L42
BU/YL (3)
GN (4)
GN/WH (2)
GY (1)
BR/BK(2)
BR/WH(3)
L17
RD (1)
BR/BK (1)
RD(36)
L37
GY(1)
BU (7)
OR (3)
OR(4)
PU(6)
YL(17)
WH(12)
L6
1
PU (5)
3
BK
2
BK
BK
BK
BK
PU
RD
L19
RD-00
BK(17)
BK (16)
DIODE
8U-8045
TO FRAME
L10
BK
PU(14)
L24
WH (1)
BK
RD-14(1)
L38
B YELLOW
BK/GN (5)
BK
BK
BK
BK
BK
RD(37)
(44) HAMMER
SOLENOID
8U-6424
BK
L82
BK
BK/WH (2)
YL(4)
BK/YL/WH (1)
L62
BK
PU(16)
1
PU (15)
4
BK
2
WH(15)
DIODE
8U-8045
A BLACK
L63
L20
YL (4)
PU (2)
GN/BU (1)
BR/WH (3)
BK/GN (5)
BK/WH (1)
YL (4)
WH(6)
WH(5)
BK/YL/WH(2)
BK/WH(3)
BK/GN(7)
GN/BU(5)
BK/GN(6)
GN (4)
L36
L58
CONN 8
BK/PU (2)
GN/WH (3)
GN/BU (3)
GY (3)
RD/YL (10)
RD/YL (16)
RD (10)
BU-10(2)
L51
(D) MAIN-POWER
157-0836
30
87
RD-8(2)
RD-8(1)
RD-10(10)
A
BK
86
85
GY
1
PU (17)
4
BK
2
DIODE
8U-8045
BK(18)
WH (3)
BK/GN (4)
GN/WH (2)
BU-10 (1)
BK/GN (8)
L51
L51
RD-8(1)
60A
YL (1)
WH (1)
L21
BK
BK
01
08
06
05
04
03
07
02
DD
L28
L37
L64
BK
(59) AEC BOOM-CYL
SWITCH
163-2084
GN/BR (2)
BK/GN (3)
BK/GN/RD (3)
BK/YL/WH (1)
RD-8(3)
A
GN/WH (2)
GN/BU (2)
BK/GN/RD (1)
RD-8(3)
10
BR/WH (3)
C
BU/YL (3)
GN/BU (5)
(1)LEFT FRONT
STABILIZER
LOCKOUT SOL
8U-6424
BK
(A) TRAVEL
PEDAL SW
136-9421
L34
GG
KL.30
10
L56
(41) TRANSMISSION
SPEED
SOLENOID
8U-6424
L36
GN (3)
BU/YL(1)
BK (6)
WH (2)
BU (2)
(40) PARKING
BRAKE
SOLENOID
8U-6424
L22
L56
L64
GN/BU (1)
L20
L27
L30
L36
L36
10
RD-00
BK
BK
(A) HORN/TURN
HIGH BEAM SW
111-1975
BU (13)
L33
BU (4)
BK
C
PU (2)
BK
BU (1)
1
2
L32
RD-6(4)
10
PU (2)
GN/BU (1)
BR/WH (3)
BK/GN (5)
BK/WH (1)
YL (4)
L19
(33) TRAVEL
ACTIVATION
SOLENOID
151-2515
(35) CREEPER
SPEED
SOLENOID
151-2515
RD (25)
BK
BK
BK (14)
WH (7)
BU(13)
GN/BR (3)
GN/BU (2)
BK/YL/WH (2)
L33
L63
TO FRAME
(34) SWING
BRAKE
SOLENOID
151-2515
BK
WH
BU/YL (3)
YL (4)
BK/YL/WH (1)
BK/WH (2)
30
10
21
27
12
11
33
36
25
24
23
05
39
40
16
29
06
34
14
15
02
09
19
20
28
01
26
04
08
18
31
32
38
13
35
37
22
17
07
03
GN/BR (3)
GN/BR (4)
GN/BU (1)
WH (3)
BK/GN (4)
GN/WH (2)
BU/YL (3)
GN/BU (2)
BR (1)
BK (8)
GN/BU (3)
GN/WH (3)
GY (3)
BK/PU (2)
BK/WH (2)
RD/YL(10)
RD (6)
BU (1)
L82
PU(6)
BK(16)
(16) PRIMARY
STEERING
FLOW SW
3E-6429
L30
L34
L56
BK
BK
BK
WH
BU(13)
REVERSE
STER LIGHT
164-8366
L56
L18
C
BK/YL/WH (1)
BK
L32
L24
L21
01
02
RD (6)
RD/YL(10)
RD (6)
BU (1)
RD (25)
L29
BK/RD (1)
BK/GN (2)
BK
BK
BK
TERMINAL
5W-3624
L48
RD/YL (10)
BK
G
TO FRAME
BK/GN/RD (1)
BK
BK/WH (2)
BK/GN/RD (2)
MOTOR
BK
SWIVEL
121-2974
L62
(32) WASHER
LOWER
8U-2598
TO FRAME
SUPPL STER
RELAY
117-4861
OR(4)
BK (17)
BK(4)
BK(3)
BK(2)
BK(1)
4
3
2
1
10
87a
L34
DK-BU
BK
10
BR
GN/YL
BK
DK-BU
L47
MOTOR
BK
L31
(17) BRAKE
LIGHT SW
8U-2158
(19) FORWARD/REVERSE
TRAVEL ALARM
SW (QNTY 2)
9D-7032
BU/YL (2)
RD/YL (5)
RD/YL (6)
RD/YL (7)
RD/YL (1)
RD (5)
BK (7)
RD (3)
RD/YL(3)
YL (2)
GY (1)
GN/WH (1)
RD/YL (2)
GY (2)
OR(6)
RD (2)
GN/BR (1)
BK/GN (1)
85
86
87
L22
L31
BK/WH
(7)
RD (5)
BR/WH (2)
GN/WH (1)
PU(3)
RD (1)
GN/BR (1)
BK (7)
WH (2)
BK/GN (1)
BK (8)
OR (3)
WH (3)
BU (1)
BR/BK (1)
RD (4)
BR/WH (1)
GN (3)
BU (2)
RD/YL(2)
RD/YL(9)
BU(4)
BK/PU (1)
GY/BK (1)
YL (2)
OR (1)
BK/RD (1)
GN/BR (2)
GN (2)
RD/YL (8)
(32) WASHER
UPPER
8U-2598
BK
BK/GN/RD (3)
21
L30
BU-10(1)
BK/GN (8)
BK (2)
BK (3)
BK (4)
BK (5)
BK-6
GY (5)
GY (6)
RD (12)
RD-6(4)
RD-12
RD(31)
BK (9)
WH (4)
A7
A6
A5
A4
A3
A2
A1
L61
BK-4
GN/YL
GY (2)
BK (1)
RD/YL(1)
BK (6)
RD/YL(6)
L18
GN/BU (5)
BK/GN (6)
PU (3)
RD(8)
WH(15)
1
2
3
BK (2)
BK (3)
BK (4)
BK (5)
BK
CONN 10
L29
BK/YL/WH (2)
01
02
03
04
05
06
BK(1)
BK(2)
BK(3)
BK(4)
GN/YL
L54
BR
DK-BU
GN/YL
BK
10
CONN 3
04
03
02
01
BR
BU
BR
BU
10
GN(15)
CONN 9
L53
L19
GN(14)
AA
L28
BK
BK
BK
D
A1
A2
A3
A4
A5
A6
A7
BK/GN (2)
BK/GN (3)
WH (5)
WH (6)
BK/GN (7)
BK/WH (3)
YL
30
BK/GN/RD (3)
BK
L56
PU (2)
BK/WH (1)
BK/GN (3)
GN/BR (2)
YL
L56
BK/GN/RD (2)
WH(15)
MOTOR
TO UNDCRG
L58
BR
Y
04
03
02
01
RD/YL (5)
BK (2)
RD/YL (7)
BK (3)
BK (4)
BK (5)
YL (1)
WH (1)
RD (2)
RD (3)
OR(6)
BU/YL (1)
BU/YL (2)
RD/YL (3)
RD-4
RD-8(2)
RD(8)
RD(32)
BB
BR
BU
L60
L23
X
RD(8)
WH(15)
PU(3)
BK/GN (3)
GN/BR (2)
BK/GN/RD (3)
BK/YL/WH (1)
BK (14)
BU (13)
BK/YL/WH (2)
BK/WH (3)
BK/GN (7)
GN/BU (5)
BK/GN (6)
RD-12
RD(31)
WH (7)
BK (2)
BK (3)
BK (4)
BK (5)
GN/BR (3)
GN/BR (4)
GN/BU (1)
WH (3)
BK/GN (4)
GN/WH (2)
BU/YL (3)
GN/BU (2)
BR (1)
BK (8)
GN/BU (3)
GN/WH (3)
GY (3)
BK/PU (2)
BK/WH (2)
RD/YL (10)
RD (6)
BU (1)
I
BK
L59
L6
L27
BK
(32) IMPLEMENT
ACTIVATION
SOLENOID
151-2515
BK
BK
RD (25)
(26) SUPPLEMENTAL
STEERING CONTROL
132-6640
BK-6
L33
GG
10
BASIC LAMP GP
116-9625
GY (9)
BK
L15
RD (26)
GY (6)
WH (4)
P
BK-00
L30
L31
BK(9)
WH(4)
BK/GN (8)
BK
L26
TO FRAME
5
2
6
4
1
3
7
8
9
10
11
12
BU
BK
PU
OR
RD
YL
BR
WH
PK
GN
GR
R
(24) DISCONNECT
SWITCH
7N-0718
W
STEER SW
GROUND
STEER SW
GOV.SWITCH
BATTERY +
KEY SWITCH
DUMP VALVE
R TERM (W)
SHUT D SOL
MAGN SWITCH
EMS
UNUSED
BK-00
NEG
(3)
(8)
TRAVEL
ALARM
3T-1815
POS
WH
BK
TO BOX
BK
GY (5)
GY (9)
NEG
L29
L67
TAIL LAMP
5W-2040
T
POS
BK (14)
WH (7)
BU (13)
GN/BR (3)
GN/BU (5)
BK/YL/WH(2)
WH (3)
BK/GN (6)
GN/WH (2)
BU/YL (3)
GN/BU (1)
BK/GN (4)
GN/BU (2)
BR (1)
GN/BR (4)
BK (8)
GN/BU (3)
GN/WH (3)
GY (3)
BK/GN (7)
BK/WH (3)
BK/PU (2)
BK/WH (2)
RD/YL (10)
RD (6)
BU (1)
RD (25)
BK
RD (12)
RD (26)
BK
BK
BK-10
MOTOR
RD (12)
GY (6)
GY (5)
WH (4)
BK (9)
BK/GN (8)
BU-10(1)
RD-6(4)
BK-6
RD (25)
RD-00
RD-00
BU-10(1)
L26
L6
L
STOP LAMP
9X-4493
RD (12)
GY (6)
GY (5)
WH (4)
BK (9)
BK
BK/GN (8)
BU-10(1)
L23
01
02
03
04
05
06
BK (9)
BK
RD (12)
GY (5)
GY (6)
WH (4)
BK (9)
BK
BK
GG
WH (6)
WH (5)
BK/YL/WH (2)
BK/WH (3)
BK/GN (7)
GN/BU (5)
BK/GN (6)
TURN LAMP
5W-2040
L28
RD-6(4)
(25) REFUELING
PUMP
5W-8633
RD-4
L40
CONN 1
TURN LAMP GP
116-9624
L
AWG
MM*2
00
70
50
ABBREV
COLOR
BK
BLACK
BR
BROWN
BU
BLUE
16
GN
GREEN
10
GY
GRAY
OR
ORANGE
10
PK
PINK
12
2.5
14
1.5
16
PU
PURPLE
RD
RED
WH
WHITE
YL
YELLOW
E85429
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
4
56
67 15 55
14
58
11
60
61
63
64
67
72
62
68
69 65 66 42
40
41
71
70
52
53
54
19
45
59
18
44
17
46
16
21
22
20
42
62 63
23
27
26
64 41
28 24
40
43 37 36
44 45 59
35
34
32
25 33
24 23 33 32 36 37 34
54
46
35
58
43
70
3
B
66
52
53
71
25
65
68
69
19
18
17
16
20
21
22
67
57
56
55
27 26
28
61
60
72