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Operating Instructions
Linde Fork Lift Truck
E 14 - 02 / E 16 - 02 / E 16 C - 02 / E 18 C - 02
E 16 P - 02 / E 18 P - 02 / E 20 P - 02
With Electric Motors
Foreword
Approved applications
Linde lift trucks are designed for transporting and lifting the
loads stated in the load capacity diagram.
In particular, we refer to the VDMA booklet Rules for the
Normal and Proper Use of Industrial Trucks, to the accident
prevention rules of your employers liability insurance and the
special measures for driving on public roads.
The rules for use of industrial trucks must be followed under
all circumstances by the responsible persons, especially by
the operating and service personnel.
The user, and not Linde, is responsible for any danger arising
from applications not authorised by the manufacturer.
If you desire to use the truck for applications not mentioned in
the manual and convert or supplement it for this purpose,
please first contact your authorised Linde dealer.
No changes, especially conversions or modifications, may be
made on your fork truck without the prior permission of the
manufacturer.
Foreword
Technical note
Truck takeover
Please submit all enquiries concerning your fork truck and all
orders for spare parts to your authorised distributor, making
sure to state your correct shipping address.
For repairs, use only genuine Linde spare parts to ensure that
your Linde fork truck will maintain its original technical standard.
When ordering spare parts, it is important also to give the
following information:
Operating manual
EC certificate of conformity
(The manufacturer certifies that the industrial truck conforms to EC guidelines for machines)
Rules for the normal and proper use of industrial trucks
(VDMA)
Type plates
Description
Manufacturer
CE symbol
(The symbol certifies that EC guidelines for machines
and all applicable guidelines are fulfilled.)
Serial No./year
Unladen mass
Battery voltage
Rated capacity
10
Type
11
12
13
14
15
16
17
10
3
9
4
5
8
6
5
Description
Advanced technology,
simple and ergonomic operation,
energy saving, environment-conscious and minimal maintenance,
solid manufacture
and for availability of your lift truck
nearly all parts are available from Linde.
The success of a company
with about 9600 employees in eight plants.
The drivers position and the controls are arranged in accordance with state-of-the-art human engineering. The arrangement and operation of each control is adapted to the driver so
that fatigue-free and therefore safe working is ensured.
Of course, this includes theeasily operated hydrostatic power
steering with non-return lock, the service-proved doublepedal control - forward travel with the right accelerator pedal,
reverse travel with the left- and only one central control lever
for all lift mast functions.
E335-2/091
Table of contents
Description
Page
Page
Page
Foreword ......................................................................... 2
Description ..................................................................... 5
Type plates .......................................................................... 5
Technical data ................................................................... 10
Noise emissions levels ...................................................... 12
Frequency characteristic for human body vibrations ........ 12
Technical description ......................................................... 13
Drive ............................................................................... 13
Steering .......................................................................... 13
Hydraulic system ............................................................ 13
Operation ........................................................................ 13
Brakes ............................................................................ 13
Handbrake ...................................................................... 13
Brush monitor ................................................................. 13
Electrical system ............................................................ 13
General view of truck ......................................................... 14
Controls and indicators ..................................................... 15
Combined instrument ........................................................ 16
Hour meter ..................................................................... 17
Battery discharge indicator ............................................ 17
Table of contents
Description
Page
Page
Page
Maintenance ................................................................ 55
Technical data
Forklift Trucks
Linde
Performance
Electr. motor
VDI 2198
to VDI 3586
Linde
Linde
Linde
Linde
Linde
Linde
Linde
1.2
Model designation
E 14
E 16 C
E 16
E 18 C
E 16 P
E 18 P
E 20 P
1.3
battery
battery
battery
battery
battery
battery
battery
seated
seated
seated
seated
seated
seated
seated
1,4
1,6
1,6
1,8
1,6
1,8
2,0
1.4
1.5
Load capacity
1.6
Load centre
c [mm]
500
500
500
500
500
500
500
1.8
x [mm]
330 (334) 1)
330 (334) 1)
330 (334) 1)
335 (339) 1)
330 (334) 1)
335 (339) 1)
339 (343) 1)
1.9
Wheelbase
y [mm]
1230 2)
1336 2)
1375 2)
1444 2)
1383 2)
1383 2)
1383 2)
2.1
Service weight
[kg]
2865
2995
3200
3160
3200
3300
3570
Q [t]
2.2
[kg]
3690 / 575 2)
4055 / 540 2)
4200 / 600 2)
4440 / 520 2)
4210 / 590 2)
4250 / 580
4740 / 830
2.3
[kg]
1345 / 1520 2)
1465 / 1530 2)
1550 / 1650 2)
1600 / 1560 2)
1600 / 1600 2)
1640 / 1660
1670 / 1900
3.1
SE (L) / SE (L)
SE (L) / SE (L)
SE (L) / SE (L)
SE / SE
SE (L) / SE (L)
SE / SE
SE / SE
200/50x10 8)
3.2
18x7-8 3)
18x7-8 3)
18x7-8 3)
200/50x10 8)
18x7-8 3)
200/50x10 8)
3.3
15x4-8 4)
15x4-8 4)
15x4-8 4)
15x4-8
16x6-8 9)
16x6-8
16x6-8
3.5
2x /2
2x /2
2x /2
2x / 2
2x /2
2x /2
2x /2
3.6
b10 [mm]
910
910
910
945
910
945
945
3.7
b11 [mm]
168
168
168
168
757
757
757
4.1
degrees
4,8 / 7,5
4,8 / 7,5
4,5 / 7
4,8/7,5
4,5 / 7,0
4,5 / 7,0
4,5 / 7,0
4.2
h1 [mm]
2100 10)
2100 10)
2100 10)
2100 10)
2200 10)
2200 1) 10)
2200 10)
4.3
Free lift
h2 [mm]
150
150
150
150
150
150
150
4.4
Lift
h3 [mm]
3050 (4470) 1) 5)
3050 (4470) 1) 5)
3050 (4620) 1) 5)
3050 (4470) 1) 5)
3050 (4470) 1) 5)
3050 (4470) 1) 5)
3050 (4470) 1) 5)
4.5
h4 [mm]
3658 (5078) 1) 5)
3658 (5078) 1) 5)
3658 (5228) 1) 5)
3658 (5078) 1) 5)
3658 (5078) 1) 5)
3658 (5078) 1) 5)
3658 (5078) 1) 5)
4.7
h6 [mm]
1970 11)
1970 11)
2075 11)
1970 11)
2075 11)
2075 11)
2075 11)
4.8
1032
h7 [mm]
927
927
1032
927
1032
1032
h10 [mm]
510
510
595
510
570
570
560
l1 [mm]
2681 2)
2737 2)
2779 2)
2850 2)
2840 2)
2840 2)
2944 2)
l2 [mm]
b1/b2 [mm]
s/e/l [mm]
1781 2)
1837 2)
1879 2)
1950 2)
1940 2)
1940 2)
2044 2)
1083 (1000) 6)
1083 (1000) 6)
1083 (1000) 6)
1155 (1000) 6)
1083 (1000) 6)
1155 (1000) 6)
1155 (1000) 6)
40 x 80 x 900
40 x 80 x 900
40 x 80 x 900
45 x 100 x 900
40 x 80 x 900
45 x 100 x 900
45 x 100 x 900
2A
2A
2A
2A
2A
2A
2A
1040
1040
1040
1040
1040
1040
1040
b3 [mm]
m1 [mm]
90
90
90
90
90
90
88
m2 [mm]
110
110
110
110
110
110
110
Ast [mm]
3114 2) (3118) 1)
3171 2) (3175) 1)
3212 2) (3216) 1)
3289 2) (3293) 1)
3274 2) (3278) 1)
3278 2) (3282) 1)
3386 2) (3990) 1)
Ast [mm]
3236 2) (3240) 1)
3293 2) (3298) 1)
3334 2) (3338) 1)
3411 2) (3415) 1)
3396 2) (3400) 1)
3401 2) (3405) 1)
3509 2) (3513) 1)
Wa [mm]
1455 2)
1512 2)
1553 2)
1625 2)
1615 2)
1615 2)
b13 [mm]
5.1
km/h
14,6 /15,3
14,4 / 15,3
14,5 / 15,5
14,2 / 15,2
14,5 / 15,4
14,5 / 15,2
14,4 / 15,2
5.2
m/s
0,40 / 0,60
0,38 / 0,60
0,38 / 0,60
0,36 / 0,60
0,38 / 0,60
0,36 / 0,60
0,33 / 0,60
5.3
m/s
0,58 / 0,47
0,58 / 0,47
0,58 / 0,46
0,58 / 0,47
0,58 / 0,47
0,58 / 0,47
0,58 / 0,50
5.5
1945 / 2190
1885 / 2170
1878 / 2160
1815 / 2130
1878 / 2160
1815 / 2130
1737 / 2091
5.6
7060 / 7305
7000 / 7285
6998 / 7275
6930 / 7250
6992 / 7275
6930 / 7245
6852 / 7205
5.7
6 / 9,9
5,5 / 9,4
5,4 / 9,2
4,9 / 8,7
5,4 / 9,2
4,9 / 8,7
4,2 / 8,0
5.8
% 13)
17,1 / 26,9
15,7 / 25,6
15,1 / 25,1
14,3 / 23,7
15,1 / 25,1
14,3 / 23,7
12,9 / 21,9
5.9
Others
EFG
1.1
10
1719
2)
4,8 / 4,3
4,8 / 4,4
4,9 / 4,6
4,9 / 4,5
4,8 / 4,3
4,9 / 4,5
5,1 / 4,6
hydrostatic / electric
hydrostatic / electric
hydrostatic / electric
hydrostatic / electric
hydrostatic / electric
hydrostatic / electric
hydrostatic / electric
2x4
6.1
kW
2x4
2x4
2x4
2x4
2x4
2x4
6.2
kW
9,0
9,0
9,0
9,0
9,0
9,0
9,0
6.3
254-2
254-2
254-2
254-2
254-2
254-2
254-2
48 / 440 7)
48 / 550 7)
48 / 700 7)
48 / 660 7)
48 / 700 7)
48 / 700 7)
48 / 700 7)
708
856
1118
1015
1118
1118
1118
microprocessor control
microprocessor control
microprocessor control
microprocessor control
microprocessor control
6.4
V/Ah
6.5
Battery weight
kg
6.6
kWh/h
8.1
8.2
bar
8.3
l/min
8.4
dB (A)
8.5
200
200
220
200
220
250
20 12)
20 12)
20 12)
20 12)
20 12)
20 12)
68
68
68
68
68
68
68
180
20
12)
Notes:
1)
2)
3)
4)
5)
6)
7)
8)
9)
Dimensions
Characteristics
May 2002
Description
Technical data
Description
E 14 / E 16 C / E 18 C
Lift
h3
2850
3050
h1
2000
2100
h4
3458
3658
Free lift
h2
150
150
150
E 14 / E 16 C / E 18 C
h3
2770
3070
3770
150
150
E 14 ... E 20 P
4170
3070
3770
h1
1925
2075
2425
2625
2075
2425
h4
3378
3678
4378
4778
3678
4378
Free lift
h2
1318
1468
1818
2018
1468
1818
E 14 ... E 20 P
E 14 / E 16 C / E 18 C
E 14 ... E 20 P
Lift
h3
4020
4470
h1
1925
2075
h4
4628
5078
Free lift
h2
1318
1468
Technical data
Description
LPAZ = 68 dB (A)
Uncertainty
KPA = 4 dB (A)
NOTE
Higher or lower noise emissions can exist during operation of the truck, e.g. due to different operation, influence
of the surroundings and additional noise emission
sources.
= 0.7 m/s
= 0.2 m/s
vibrations
< 2.5 m/s
NOTE
The frequency characteristic for the human body can not
be used to determine the actual frequency load during
operation. This load depends on the working conditions
(condition of roadway, type of operation, etc.) and must
therefore be determined at the site, if necessary.
The specification of hand and arm vibrations is required
by law, even if the values, as in this case, do not signal
any danger.
12
Technical description
With the series 335 trucks it is possible to transport and stack
loads up 1.4 tonnes with the E 14, 1.6 t with the
E 16, E 16 C, E 16 P, 1.8 t with the E 18 C, E 18 P and 2.0 t with
the E 20 P.
A closed chassis, a drivers station with the latest ergonomic
design and an energy-saving pulse control with the Digital
Control (LDC) as standard equipment make this fork truck a
valuable work tool. Compact design, good visibility, greatest
possible stability when stacking and in curves due to the
variable wheelbase are its distinguishing features.
The electric truck is available in two versions:
Drive
The truck has a twin-motor wheel drive with automatic curve
control. The motors are integrated in a compact axle and drive
the right and left drive wheel via a reduction gearbox for each
wheel.
The required energy is supplied by the battery installed in the
machine.
The digital control (LDC) provides stepless forward and
reverse travel via the double accelerator pedals.
Description
Steering
Brakes
Hydraulic system
The hydraulic system consists of an electric motor and hydraulic
pump for the power steering and for the mast lift and tilt
cylinders, a hydraulic oil tank with a breather filter dipstick, a
suction filter and a pressure filter.
DANGER
It is forbidden to connect any safety-critical
functions to a third auxiliary hydraulics possibly
installed.
Safety-critical functions are, for example, a ball clamp or
slewing a fluid container, which can entail the inadvertent
opening of the clamp or slewing.
If a safety-critical auxiliary function is required in
conjunction with a third auxiliary hydraulics, this function
must be connected via the first auxiliary hydraulics.
Operation
The drive motors are controlled by a separate accelerator
pedal for forward and reverse travel. Infinitely variable control
is possible in both directions from truck standstill to maximum
speed. Both hands are always free for steering and for
controlling the work operations. The result is fast reversing
and fatigue-free stacking. Only one control lever is provided
for the control of the lift, lower and tilt functions (central control
lever). Additional control levers are fitted for attachments.
CAUTION
After having suppressed the electric brake control (LBC) a label with the information Without
electric brake control must be placed so that the driver
can see it well. Contact your Linde distributor.
As standard equipment, this truck model is provided with an
energy recovery system. When braking, or the driving direction changes, the resulting generator energy is used to charge
the battery.
Handbrake
The handbrake acts on the disc brakes fitted at both drive
motors via a cable. When the handbrake is applied, the
electric power is reduced by an electric switch.
Brush monitor
For the service life of the DC motors, it is important to replace
worn carbon brushes in time.
The replacement of the brushes is indicated optically by the
illumination of a warning lamp and LCD display for the motor
in question in the combined instrument.
Electrical system
The electrical system is located in and is well protected by the
counterweight. The required energy is supplied by the 48 V
battery mounted in the chassis. The tiltable overhead guard
allows fast and easy replacement of the battery.
13
Lift cylinder
Steering wheel
Drivers seat
Counterweight
10
Fork carriage
11
Forks
12
Fork quick-releases
13
Lift chain
14
1
13
6
12
11
E335-2/148
10
* Depending on version
14
14
Description
Signal horn
Combined instrument
Description
1
7 8
10
10
11
12
13
Notice plate
14
15
16
13
17
Handbrake
14
18
15
19
Brake pedal
20
21
22
* Option
** Only with LBC disabled
22
11
12
16
21
20
19 18 17
E335-2/161
15
Combined instrument
Instrument
Purpose
6
!
*** 1
2
3
10
11
12
13
E335/005
* Option
Possible cause
Perform the correct inspection and service**
Hydraulic oil level is low, wrong oil filled, oil filter restricted
16
Description
Combined instrument
Description
The combined instrument also contains the following indicators and instruments:
Hour meter
Indicates the charging state of the battery when the key switch
is turned on and the emergency isolator button is pulled out.
It reduces the working speed when the battery discharge
reaches 80 %.
NOTE
When replacing a defective hour meter, the number of
effective service hours has to be noted. Affix this information near the new hour meter on durable tape.
It is also possible to set the replacement hour meter so
that the actual aggregate service hours are displayed.
Please contact your authorized dealer in this regard.
The battery is fully charged when the right LED (7) is illuminated.
As the battery discharges, the illuminated bar (1) moves from
right to left.
If only the yellow diode (8) is illuminated, the battery discharge
is up to 70 % and the battery must be recharged.
If the yellow diode (8) also extinguishes, the two red LEDs (9)
begin to flash. The battery discharge is up to about 80 % and
recharging is required.
!
P
5
6
7
E335/006
17
Safety rules
Beginning operation
The employer must ensure that the driver has understood all
of the safety information.
WARNING
indicates hazards that may result in personal
injury or death and/or substantial damage to the
product.
CAUTION
indicates hazards that may result in personal
injury and/or substantial damage to the product.
ATTENTION
indicates hazards that may result in damage to
or destruction of the product.
CAUTION
Do not allow hydraulic oil under pressure, for
example at a leak, to penetrate the skin. Medical
aid is required if such an injury occurs.
by training and practicing driving, shifting and steering operations until they are completely mastered. Only then start to
practice shelf-stacking.
ATTENTION
If the working area is not sufficiently illuminated,
working lights* must be fitted to ensure the
drivers view.
CAUTION
Improper handling of coolants and coolant additives and brake fluid puts your health and the
environment at risk.
NOTE
identifies technical information requiring special attention because the connection may not even be obvious to
skilled personnel.
ATTENTION
Later modifications of drive or brake parameters
of the LDC control make it necessary to inform
and train again the truck driver.
* Option
WARNING
18
Follow these
instructions
Stay
buckled up
Don't jump
Hold on tight
Brace feet
Lean away
E335-2/149
In case of tip-over
Beginning operation
Accident prevention check
Running-in instructions
Braking system
Steering system
Daily checks*
-
Battery charge
19
Beginning operation
NOTE
The overhead guard cannot be opened when the mast is
tilted back.
-
ATTENTION
After unlatching, the overhead guard is tilted
back automatically by the leaf springs.
-
ATTENTION
On a full cabin, only one door at the most may
be removed.
If both doors are removed, the overhead guard
cannot be closed again due to the high leaf
spring tension.
NOTE
You require sufficient space for folding up the overhead
guard. Observe dimension A is min. 2200 mm and B min.
1500 mm.
* Option
3
2
B
E335-2/069
20
E335-2/049
E335-2/050
Beginning operation
NOTE
For safety reasons, a shock absorber (7) is installed to
reduce the opening and closing speed.
Push the lever (6) up until the lock for the 2nd lock-in
position is free.
NOTE
The overhead guard locking lever (1) and locking pin (8)
lock in the end position.
The truck can be taken into operation only when the
overhead guard is properly engaged.
* Option
E335-2/051
E335-2/020
E335-2/052
21
Insert the key (1) into the key switch and turn clockwise as
far as possible.
ATTENTION
For the safe operation and maintenance of the
batteries, follow the following instructions.
DANGER
The electrolyte in the batteries is a sulphuric
acid and water solution, which is poisonous and
caustic. Therefore, wear protective clothing and
protective glasses when working around the
batteries.
If the battery electrolyte should nevertheless contact
clothing, the skin or eyes, immediately flush the affected
parts with water. Seek medical aid at once if the eyes are
affected!
Neutralize spilled battery electrolyte without delay.
Gases are released when batteries are being charged. Do
not expose the battery to sparks or open flames, as an
explosion could result. Rooms in which batteries are
charged or stored must be ventilated accordingly.
2
!
P
4
5
E335-2/130
22
E336/014
NOTE
Check that the specific gravity of the electrolyte is at least
1.14. Always charge and service the battery according to
the manufacturers instructions.
If you are not in possession of these instructions, please
contact your distributor. Also follow the operating instructions for the optional battery charger. If a battery
charger is already available, follow the instructions
supplied with it.
CAUTION
Do not place any metal parts on the battery - risk
of a short!
Do not top up electrolyte before charging.
Please note that the overhead guard must be open during
the entire charging period.
335 804 3001.0905
Beginning operation
Beginning operation
CAUTION
The charging current of the battery charger used
for the battery charge should not be higher than
160 A. If your battery charger has a higher charging rate,
ask your authorized dealer beforehand.
Always recharge batteries without delay. Never leave batteries in a discharged state. This also applies to partially
discharged batteries.
Tilt the mast slightly forward. The forks must rest on the
ground.
Check the specific gravity using a hydrometer. The specific gravity of the electrolyte should be between 1.24 and
1.28.
NOTE
Discharges which are under 20 % of the rated capacity are
deep discharges. Deep discharges shorten the service
life of the battery.
2
E335-2/131
E335-2/053
E336/016
23
Beginning operation
Battery change
Disconnect the battery socket (3) from the battery plug (2).
ATTENTION
The replacement battery must correspond to the
standard battery both in size and weight.
Deviations in weight must be compensated by additional
weights. The battery must be secured against sliding.
Please consult your authorized distributor.
Pull out locking pin (4), hold tight and swing up the
handbrake mounting (5).
Tilt the mast slightly forward. The forks must rest on the
ground.
Lift the battery up and out of the truck chassis and remove
to the side.
335 804 3001.0905
E335-2/105
24
E335-2/054
E335-2/132
Beginning operation
Tilt the mast slightly forward. The forks must rest on the
ground.
WARNING
The brake fluid level must be above the minimum mark (3), otherwise faulty braking action
can result.
max
min
2
3
E335-2/083
E335-2/005
25
Beginning operation
ATTENTION
A low inflation pressure reduces tyre service life
and truck stability.
ATTENTION
A low inflation pressure reduces tyre service life
and truck stability.
rear
10
-
E335-2/119
26
10
-
rear
E335-2/099
Beginning operation
Slide the drivers seat forward or back in the rails until the
optimum position for operating the steering wheel, pedals
and control levers is obtained.
NOTE
The swivel seat allows better view to the rear when
reversing for longer periods. It is recommended to set the
seat to the straight-ahead position for longer periods of
travel in the forward direction.
NOTE
After the clamping knob (1) is loosened, the armrest is
automatically moved upward by spring pressure.
Swing the backrest forwards or backwards until a comfortable seating position is achieved.
Fold out the crank (2) and rotate to adjust the seat spring
to the drivers weight. The adjustment ange from 50 kg to
130 kg is readable on the indicator (4).
NOTE
Prolonged sitting puts a great strain on the spinal
column. Do light exercises regularly to prevent back
problems.
Sit on the drivers seat and loosen the clamping knob (1).
ATTENTION
When operating the truck, the swivel must be
locked.
Loosen the clamping knob (2) and slide the armrest (3)
forwards or backwards until the control levers (4) are
easily reached.
Pull up the locking lever (1) to release the swivel and pivot
the seat 10 to the left or 20 to the right. The seat can be
locked in every 10 position.
Engage the locking lever (1) audibly.
NOTE
The swivel is maintenance-free.
* Option
1
3
E335-2/094
E335-2/023
27
Pull the seat belt (3) out of the retractor with a smooth
movement.
Place the seat belt over the loin area, not over the belly.
Engage the tongue (2) in the lock (4).
Check seat belt tension. The belt should be snug on the
body.
CAUTION
The webbing should not be twisted, stuck or
knotted.
Protect the lock (4) and retractor (1) against foreign
particles and dirt.
Press the red button (5) on the lock (4) to disengage the
belt.
NOTE
A belt which returns too fast can trigger the automatic
lock when the tongue hits the enclosure. The belt can
then not be pulled out with the usual force.
NOTE
During operation of the truck (e.g. driving, lifting, etc.) the
operator should sit as far back as possible so that the
back contacts the backrest.
335 804 3001.0905
Beginning operation
28
Beginning operation
NOTE
The emergency isolator button is unlocked and the truck
operational only if this procedure is performed correctly.
1
1
E335-2/133
29
Driving
Operation
Driving
CAUTION
Travel on long slopes over 15 % is generally not
allowed due to the prescribed minimum brake
applications and truck stability characteristics. Before
driving on steeper slopes, you should consult your
distributor. The climbing ability rates given in the data
sheet were derived from the tractive force of the truck
and they apply only for the crossing of obstacles and for
short differences in level.
Always adapt your driving style to suit the conditions of
the roadway (rough surfaces, etc.), especially hazardous
work areas and the load.
Insert the key (1) into the switch lock and turn the key
clockwise as far as possible.
The symbol h (8) and the decimal point (9) will flash and
the hour meter (11) is turned on.
The battery discharge indicator (10) and all warning lights
in the composite instrument (2) will be illuminated (warning lights will extinguish after approx. 2 seconds, except
for warning light (7)).
NOTE
Operate the joystick and/or the drive pedals only after the
indicator lamps (except 7) have extinguished.
Otherwise the truck is switched off.
Switch off and on the key switch to start the truck again.
-
NOTE
Depressing the accelerator pedal fully will not increase
the rate of acceleration as maximum acceleration is
controlled automatically.
NOTE
On certain Linde fork trucks (eg with container overhead
guard, swivel seat) the torso clearance is reduced.
Therefore only persons with a headroom of 30 mm between the head and overhead guard should operate this
truck.
CAUTION
When using rear view mirrors it should be noted
that the latter are only provided to monitor the
rear traffic area and that reversing is only allowed with a
direct view in the reverse direction of travel.
ATTENTION
The hydraulic pump motor is switched on when
the steering or the working hydraulics are oper-
ated.
NOTE
All control levers must be in the neutral position.
-
Sit down on the drivers seat (only this will actuate the seat
switch beneath the drivers seat).
Push in the emergency isolator button (4) against the
spring, turn it clockwise to the stop and pull out.
11
NOTE
Only when the proper procedure is followed can the
emergency stop be disengaged and the truck can again
be operated.
-
30
8
9
10
E335/029
Reversing direction
Operation
ATTENTION
If one of the following warning lights in the
combined instrument illuminates during operation, stop the truck and remedy the fault withoutdelay.
(Refer to: Malfunctions, causes, remedy)
NOTE
Depressing the accelerator pedal fully does not increase
the rate of acceleration as maximum acceleration is
controlled automatically.
* Option
1
!
P
E336/027
E335/027
31
Single-pedal model
Operation
Driving
CAUTION
Travel on long slopes over 15 % is generally not
allowed due to the prescribed minimum brake
applications and truck stability characteristics. Consult
your distributor before driving on steeper slopes. The
climbing ability rates given in the data sheet were derived
from the tractive force of the truck and they apply only for
crossing obstacles and for small differences in level.
Always drive consistent with road conditions (rough
surfaces, etc.), hazardous work areas and the truck load.
CAUTION
When using rear view mirrors it should be noted
that the latter are only provided to monitor the
rear traffic area and that reversing is only allowed with a
direct view in the reverse direction of travel.
NOTE
The directional control lever (3) (depending on the version)
must be in the neutral position.
All control levers must be in the neutral position.
-
Sit on the drivers seat (only this will operate the seat
switch under the drivers seat.)
Push in the emergency isolator button (5) against the
spring, turn it clockwise to the stop and pull out.
NOTE
Only when the proper procedure is followed can the
emergency stop be disengaged and the truck can again
be operated.
NOTE
Operate the joystick and/or the drive pedal only after the
indicator lamps (except 7) have extinguished.
Otherwise the truck is switched off.
Switch off and on the key switch to start the truck again.
-
7
3
!
4
6
11
g3352339
32
8
9
10 g3352336
NOTE
On certain Linde fork trucks (eg with container overhead
guard, swivel seat) the torso clearance is reduced.
Therefore only persons with a headroom of 30 mm between the head and overhead guard should operate this
truck.
ATTENTION
The hydraulic pump motor is switched on when
the steering or the working hydraulics are
operated.
Single-pedal model
NOTE
Depending on the version, the directional control lever
(1) is mounted in the armrest in front of the lift and tilt
control levers or under the steering wheel.
Operation
Reversing the direction of travel
ATTENTION
If one of the following warning lights in the
combined instrument illuminates during operation, stop the truck and remedy the fault without delay.
(Refer to: Malfunctions, causes, remedy)
NOTE
Depressing the accelerator pedal fully does not increase
the rate of acceleration as maximum acceleration is
controlled automatically.
* Option
!
P
E336/030
E335/027
33
Steering system
Operation
Steering
Due to the hydrostatic power steering, only minimal effort is
required for turning the steering wheel. This feature is particularly of benefit when working in narrow aisles.
-
Take the truck into operation, drive and turn the steering
wheel left and right through the full cycle.
WARNING
Contact your authorized distributor if the steering is hard or has too much play. Your truck may
not be operated with a faulty steering system.
Turning radii:
E 14 ................................................................... 1455
E 16 ................................................................... 1553
E 16 C ............................................................... 1512
E 18 C ............................................................... 1625
E 16 P ............................................................... 1615
E 18 P ............................................................... 1615
E 20 P ............................................................... 1719
mm
mm
mm
mm
mm
mm
mm
E336/031
34
Braking system
Operation
Handbrake
NOTE
Please ask for a demonstration of electrical braking when
taking over the truck.
Foot brake
NOTE
When the parking brake is operated, the drive current is
reduced at the same time with an electric switch and the
warning light (1) will go on in the composite instrument.
ATTENTION
After cleaning the truck, the braking power may
be reduced due to wetness. Before driving the
truck perform a brake test and, if necessary, dry the
brakes by operating them several times while driving
slowly.
ATTENTION
For emergency stops, depress the brake pedal
located between the accelerator pedals.
It is recommended that the driver acquaint himself with
the operation and effect of the emergency brake without
carrying a load. This should be done on a road stretch
without traffic and at low speed. Depressing the brake
pedal operates the hydraulical external shoe brakes at
both drive motors.
NOTE
This feature can be disabled with the diagnostic unit.
Press the release button (2) on the brake lever and push
the lever forward.
WARNING
Please contact your authorized distributor signs
of wear or faults become evident in the braking
system. Do not operate the truck with a faulty braking
system.
2
3
1
E336/032
E335-2/136
35
Push control lever (2) forward (this will open the clamp).
Pull control lever (2) back (this will close the clamp).
ATTENTION
Attachments not supplied with the truck may
only be employed if an authorized distributor
ascertains that a safe operation is assured in respect to
load capacity and stability.
NOTE
Before the installation of an attachment, the pressure in
the auxiliary hydraulic system must be relieved so that
the union nuts on the fork carriage can be opened. Refer
to the section Relieving pressure in auxiliary hydraulic
system.
E335-2/129
36
Push control lever (2) to the left (this will move the sideshift
to the left).
Push control lever (2) to the right (this will move the
sideshift to the right).
E335-2/163
E335-2/162
NOTE
On the single lever model both functions are operated
simultaneously (e.g. lifting and tilting) when the control
lever is moved to an intermediate position (about 45).
WARNING
Do not step on the raised forks. Increased danger
of falling and being squeezed.
NOTE
Note the operating symbols with arrows.
Operation
Operation
WARNING
Use the lifting device and attachments only for
authorised applications. The operator must be
instructed in the handling of the lifting device and attachments. Observe the maximum lift height. Do not put your
hands or any other part of the body into the lift mast or the
space between the mast and truck.
NOTE
Note the operating symbols with arrows.
One or two additional control levers are fitted for its operation.
WARNING
Do not step on the raised forks. Increased danger
of falling and being squeezed.
-
NOTE
For each attachment, affix a load capacity label for the
truck with attachment and a symbol label for the respective
attachment to the battery cover.
Push control lever (3) forward (this will move the sideshift
to the left).
Pull control lever (3) back (this will move the sideshift to
the right).
Push control lever (4) forward (This will open the clamp).
Pull back on control lever (4) (This will close the clamp).
ATTENTION
Attachments not supplied with the truck may
only be employed if an authorised distributor
ascertains that a safe operation is assured in respect to
load capacity and stability.
NOTE
Before the installation of an attachment, the pressure in
the auxiliary hydraulic system must be relieved so that
the union nuts on the fork carriage can be opened. Refer
to the section Relieving pressure in auxiliary hydraulic
system.
e335-02/130
E335-2/164
37
Operation
ATTENTION
Electrical additional equipment (lights, seat heater etc.) should be connected to the free connectors of the cable loom provided for this purpose.
Further connections beyond this anticipated range are
only permitted after contacting Linde.
Only qualified skilled persons who observe the applicable rules and use appropriate material should carry out
these activities.
The working lights are turned on and off with toggle switch (2).
NOTE
The switches (I and II) can be arranged in a different order,
depending on the model. Please observe the switch
symbol.
* Option
6
7
II
E336/037
38
II
E336/038
E336/099
Electric heater*
Operation
Heater controls
The air intake can be regulated with the control lever (1).
* Option
1 2
E336/039
39
Operation
Condition code
The input unit (1) for entering vehicle data is located next to
the console.
The terminal has a keypad (3) with 12 keys. With the standard
setting, a 5-digit PIN number assigned to the operator ensures that only authorised personnel can operate the truck.
The truck can only be started after this PIN number and
maybe a condition code (depending on the setting) has been
entered.
NOTE
The code indicates the state of the truck.
The following code numbers are available:
* Option
40
NOTE
The PIN number can be enlarged from 5 to 8 digits.
Before entry of the PIN number, please request your truck
pool manager to give you the number of digits of the PIN
number and the setting of the truck.
0
1
2
3
4
5
6
7
8
9
NOTE
If you notice one of these conditions (eg driving problem)
only after you have first logged in with condition code 0
(truck in working order), you must first log out (turn the
rotary knob (2) anticlockwise as far as possible) and log
in again with condition code 3 (driving problem).
Operation
NOTE
In case the incorrect PIN number was entered, it can be
corrected after pressing the key (4) with the asterisk.
* Option
NOTE
If the red LED (1) comes on, an incorrect PIN number was
entered. Press the key (4) with the asterisk and enter the
correct number. After more than three incorrect inputs
(factory setting), the red LED (1) is on steadily and the
green LED (2) flashes. A valid PIN input is disabled for 10
minutes. The disable period can be terminated by entering
a special PIN number. Please contact your pool manager.
-
NOTE
If the truck does not start properly at the first attempt, the
starting procedure can be repeated until the rotary knob
(5) is returned to zero and the PIN number is deleted from
memory after the expiration of the delay period.
NOTE
If the green (2) and red (1) LEDs are both illuminated
steadily, the data must be read out. Please inform your
pool manager at once.
Turning the truck off and logging out:
- Turn the rotary knob (5) anticlockwise as far as possible to
turn off the engine.
- After an delay period (factory setting = 10 seconds), the
red LED (1) comes on briefly and then the green (2) and
red (1) LEDs flash about 3 seconds. During this time the
truck can be started any time. The LEDs then go out and
the PIN number is no longer stored.
NOTE
The delay time can be set between 10 seconds and 10
minutes with the FDE configuration software. Please
contact your Linde dealer in this regard.
NOTE
Pressing the key (3) with the #-symbol after the engine is
turned off terminates the delay period at once and the PIN
number is deleted from memory.
41
Operation
42
NOTE
If the truck does not start properly at the first attempt, the
starting procedure can be repeated until the rotary knob
(5) is returned to zero and the PIN number is deleted from
memory after the expiration of the delay period.
NOTE
If the green (2) and red (1) LEDs are both illuminated
steadily, the data must be read out. Please inform your
pool manager at once.
Turning the truck off and logging out:
- Turn the rotary knob (5) anticlockwise as far as possible to
turn off the engine.
- After an delay period (factory setting = 10 seconds), the
red LED (1) comes on briefly and then the green (2) and
red (1) LED flash about 3 seconds. During this time the
truck can be started any time. The LEDs then go out and
the PIN number is no longer stored.
NOTE
The delay time can be set between 10 seconds and 10
minutes with the FDE configuration software. Please
contact your Linde dealer in this regard.
NOTE
Pressing the key (3) with the #-symbol after the engine is
turned off terminates the delay period at once and the PIN
number is deleted from memory.
* Option
NOTE
If the red LED (1) comes on, an incorrect PIN number was
entered. Press the key (4) with the asterisk and enter the
correct number. After more than three incorrect inputs
(factory setting), the red LED (1) and the green LEDs (2)
flash. A valid PIN input is disabled for 10 minutes. The
disable period can be terminated by entering a special
PIN number. Please contact your pool manager.
Operation
NOTE
The rubber cover (1) is easily accessible from the battery
side on type E 14 when the overhead guard is engaged in
the second lock-in position.
Tilt the mast slightly forward. The forks must rest on the
ground.
Tilt the mast slightly forward. The forks must rest on the
ground.
2
E336/040
E335-2/144
E335-2/137
43
Fuses
Operation
Main circuit fuses
NOTE
On model E 14 the fuses can be easily accessed from the
battery side when the overhead guard is in the 2nd lockin position. The fuse box (9) with the automotive fuses is
located on the truck right-hand side and the two main
circuit fuses (13, 14) are on the left-hand side.
ATTENTION
Only use genuine Linde replacement fuses with
a higher voltage rating.
1
2
3
4
5
6
7
8
13
87654321
14
11
13
14
12
H G F E D C B A
12345678
10
1 2 3 4 5 6 7 8
9
e3352307
44
E335-2/139
10
e3352306
NOTE
On models E 16, E 16 C, E 18 C, E 18 P, and E 20 P the fuse
box (9) with the automotive fuses is located on the truck
left-hand side and the two main circuit fuses (13, 14) are
on the right-hand side.
Fuses (option)
Operation
NOTE
The electrical system for options is installed under the
cover (1) to the right of the seat.
-
NOTE
Depending on the equipment installed, there can be one
or two fuse boxes.
Fuses (A):
1
NOTE
On the truck with working lights (48 V), the fuses are
located on the bulkhead under the cover (8).
-
Remove the screw (7) and take off the cover (8).
Fuses (B):
1
Not used
123456
1 2 3 4 5 6
B
A
B
1 2 3 4 5 6
123456
1 2 3 4 5 6
A
E335-2/084
E335-2/072
E335-2/121
45
Before loading
Operation
Example:
Load centre distance: ............................................... 600 mm
WARNING
The weights given in the load capacity diagram
and plate are only applicable to compact and
homogeneous loads. Never exceed the load capacity of
the lift truck. Overloading will reduce truck stability and
the strength of forks and mast.
Height of lift
Proceed in the same manner for other heights and load centre
distances. The values in the diagram apply to both forks and
even distribution of loads.
NOTE
- Before transporting off-centre or swinging loads,
- before transporting loads with the mast tilted forward
or the load not near the ground,
- loads with a large load centre distance,
- before operating attachments,
- with wind force 6
check the load limits and contact your authorized distributor.
4
335 (1,8 t)
2
E335-2/141
46
E335-2/079
Loading
Operation
Loading
NOTE
The load centre should be midway between the forks.
WARNING
Do not step on the raised forks. Increased danger
of falling and being squeezed.
WARNING
The loads must be picked up so that they do not
project beyond the loading area of the truck, and
will not fall over or off.
If needed, a load backrest* must be used.
-
E336/048
WARNING
Do not stand under the elevated load. When
travelling, the load should be carried as low as
possible and the mast should be tilted back.
E335-2/106
* Option
e3362301
47
Operation
NOTE
In goods traffic, the shipper must load and fasten the
goods safely. Therefore pay attention to proper stacking
and undamaged packaging, pallets, etc. The hauler is
responsible for safe loading.
Unloading
Tilt the mast forward until the forks touch the ground.
WARNING
Never park and leave the lift truck unattended
with the load elevated.
3
E336/050
48
e3352301
E335-2/142
Tow coupling
Operation
Tow coupling
NOTE
Only use the tow coupling for towing light trailers in the
plant area.
(Please observe the valid accident prevention and VDI
regulations.)
-
Turn the tow pin (1) 90o degrees and pull it up.
Press the tow pin down against the pressure of the spring,
turn the pin 90 and allow it to engage in the retainer.
ATTENTION
After unlatching, the overhead guard is tilted up
automatically by the spring pack.
-
4
1
E335-2/029
E335/103
E335-2/143
49
Operation
ATTENTION
The safety lock (4) must close after inserting the
slings into the crane hook.
When the truck is being hoisted, the slings must not rub
against the sides of the overhead guard, rear cover and
any attachments fitted.
CAUTION
Only use a slifting sling and acrane with a sufficient capacity. See the manufacturers plae for
the truck.
ATTENTION
The truck may be hoisted with the eyebolts (1)
only if the appropriate lifting equipment (3) is
used with which the chains (2, 6) lead straight up from the
eyebolts (1).
-
Hook the chains (6) (minimum capacity 3000 kg) into the
eyebolts (1) on the counterweight.
Hook the chains (2) (minimum capacity 3000 kg) into the
eyebolts (1) on the frame.
ATTENTION
After attaching the lifting slings to the crane
hook (4), the hook safety (5) must close.
The lifting gear must not touch the overhead guard and
any attachments fitted.
3
2
6
1
5
e3363412
50
E335/054
e3352303
CAUTION
Only use a lifting sling and crane with a sufficient load capacity.
For the truck weight incl. battery see the manufacturers
plate.
ATTENTION
Tilt the mast fully back.
Wheel change
Operation
Wheel change
CAUTION
Only use a jack with a sufficient load capacity.
Minimum load capacity is 3600 kg.
Jack locations:
Changing the rear wheels
-
CAUTION
If for a wheel change not antistatic wheels are
mounted the truck must be fitted with an antistatic
ribbon, because these wheels are not electrically
conductive.
Please contact your authorised Linde dealer.
CAUTION
The truck may only be jacked up at this point at
the rear.
-
e3363416
E335-2/108
51
Operation
Mast removal
Towing instructions
Towing procedure
CAUTION
The chassis sinks when the mast is removed.
The truck can only be driven with special tools
(2) after the mast is dismantled.
NOTE
The power steering is inoperative when the emergency
button is depressed.
CAUTION
Attach the lifting sling to the upper cross member (1) on the outer upright of the mast.
This work may only be performed by the qualified staff of
your authorized distributor.
CAUTION
When being towed, the truck can only be braked
mechanically with the brake pedal or the hand-
Lower the load, but only so far that the forks will not contact
the ground when towing.
Attach the tow bar to the tow pin or a rope at the bottom of
the mast.
One driver must steer the truck being towed and operate
the brake when needed.
brake.
Tow the fork truck and do not exceed the maximum operating
speed of the truck.
1
2
E336/054
52
E335/101
E335-2/109
Operation
Lowering the forks manually
NOTE
If a malfunction exists, the forks can be lowered manually.
-
WARNING
Do not stand in the fork area when the mast is
tilted back.
When the tilt cylinders are bypassed, the mast and forks
can tilt forward.
WARNING
Do not stand in the fork area when the forks are
lowered.
Leave the screwdriver on the screw (3), so that lowering
can be stopped at any time.
NOTE
Immediately screw the cheese head screw (2) back to the
initial position when finished, otherwise the tilting cylinder cannot be operated with the control lever.
E335-2/105
E335-2/111
E335-2/090
53
NOTE
If the truck is fitted with a front and rear windscreen, it
may not be possible to dismount at the side if the truck
breaks down in a narrow aisle. In case of acute danger,
the driver can leave the truck through the rear window. To
do so, the driver must destroy the window with an
emergency hammer.
NOTE
If the truck is fitted with a front and rear windscreen, it
may not be possible to dismount at the side if the truck
breaks down in a narrow aisle. In case of acute danger,
the driver can leave the truck through the rear window. To
do so, the driver must destroy the window with an
emergency hammer.
Pull the cotter pin (1) out of the mounting (2) located at the
right side below the armrest on the cover of the additional
electric equipment.
Take the hammer (3) out of the mounting and cautiously
break the window pane.
WARNING
Risk of injury!
with
NOTE
In trucks with a polycarbonate rear window the emergency
hammer is not fitted.
* Option
1
!
P
3
5
54
e3352315
2
E335-2/165
e336-2/082
NOTE
If the auxiliary hydraulic system was operated, wait a few
seconds before relieving pressure with the switch (3 and/or 4).
If not, a fault will occur and the operation of the mast will no
longer function. In this case turn the switch lock (5) off and on
again.
Operation
Maintenance
ATTENTION
Missing or damaged plates and/or adhesives
must be replaced. For location and oder no. refer
to Parts catalogue.
Fully elevate the fork carriage several times, tilt the mast
forward and back and, if fitted, operate the attachment
several times.
NOTE
Do not use a plastic foil to cover the truck as this
enhances the formation and collection of condensation
water.
NOTE
If the vehicle is to be taken out of operation for over 6
months, contact your authorized dealer for further measures.
General information
Your truck will remain operational only if the maintenance and
checks are carried out regularly and according to the information and instructions in the operating manual. The maintenance may only be performed by qualified authorized personnel. This work can be carried out by your authorized distributor
under a service contract.
If you wish to do the work yourself, we recommend that the first
three customer service checks be carried out by your
distributors mechanic in the presence of the responsible
mechanic in your workshop, so that your staff can receive the
appropriate instruction.
For all servicing, the truck must be placed on a level surface
and the wheels secured.
NOTE
When operating the truck under extreme conditions (i.e.
extreme heat or cold, intensive dust concentration, etc.),
the intervals given in the maintenance schedule should
be reduced accordingly.
ATTENTION
Follow the precautions for handling fluids and
lubricants.
Maintenance intervals
NOTE
Under certain conditions it is possible to change the
maintenance intervals as given in the maintenance chart.
The inspection and maintenance intervals depend on the
operating and service conditions of the truck.
For heavy duty conditions we recommend shorter
intervals.
Please contact your authorised dealer in this regard.
Lower the fork carriage, tilt the mast slightly forward until the
forks rest on the ground. Apply the parking brake. Depress the
emergency isolator button and remove the key switch.
When working on the truck with the fork carriage and mast
elevated, secure them against inadvertent lowering.
For work on the front end of the truck, secure the mast against
tilting back.
No changes, particulary no modifications and additions, may
be made to the truck without the approval of the manufacturer.
55
Mast versions
Maintenance
Standard mast
Duplex mast
FUNCTION
When the inner mast is lifted, the chain pulleys and chains
also go up so that the fork carriage is raised twice as fast due
to the chain pulleys.
NOTE
The advantage of this version is that the special free lift
height can be used even in spaces with a low ceiling
(cellars, wagons, ships).
FUNCTION
The fork carriage is raised to the special free lift height by the
centre cylinder via the chain guide roller.
Then the inner mast is lifted by the two exterior cylinders,
taking the fork carriage with it.
The centre cylinder is fitted to the extendible inner mast.
WARNING
Use a chain of sufficient lifting capacity for each
mast. Do not exceed the maximum height of lift.
-
56
E335-2/110
E336/60
Mast versions
Maintenance
Triplex mast
WARNING
Use a suitable chain for each type of mast. Do not
exceed the maximum height of lift.
-
FUNCTION
The fork carriage is raised to the special free lift height by the
centre cylinder via the chain guide roller. Both exterior cylinders
then raise the inner mast. Due to the chain guide roller, the
inner mast is raised twice as fast. The centre cylinder is
mounted within the extendible inner mast.
E336/61
E335/099
57
58
Maintenance
Services after the first 50 hours of operation
NOTE
A description of the services can also be found in the
index.
-
Braking system
Mast and lift chain: Check condition and mounting, lubricate with chain spray
59
Maintenance
Before initial
operation
After first
50 hours
Daily
checks
As
required
60
Maintenance
every 500 to
1000 hours*
or annually
Services
(A description of the service can also be located in the index.)
Check the electric cables, cable connectors and connections for condition and tightness ........................................................................................................
Check the braking system ............................................................................................................................................................................................................
Check the brake linings ................................................................................................................................................................................................................
Check the working and steering hydraulics for leaks ..................................................................................................................................................................
Check the mounting of the counterweight, electric motors, chassis, wheel drives, overhead guard and steer axle .................................................................
Grease the overhead guard pivots ...............................................................................................................................................................................................
Check and lubricate other pivots and joints .................................................................................................................................................................................
Mast, lift chain, lift cylinder and end stops: Check condition, mounting and function ...............................................................................................................
Adjust the lift chain length and lubricate the lift chain with chain spray ......................................................................................................................................
Check the pretension of double hoses if attachments are fitted .................................................................................................................................................
Check and oil the pedal and travel control linkage pivots and overhead guard lock .................................................................................................................
Retighten the mast fastening bolts ..............................................................................................................................................................................................
Check the fork quick-releases and fork stops ..............................................................................................................................................................................
Check the contactors ....................................................................................................................................................................................................................
Change the wheel drive oil (only once after 1000 hours, further oil change every 3000 hours) ................................................................................................
Visual check of the traction and pump motor brushes ................................................................................................................................................................
Check the condition of the antistatic ribbon .................................................................................................................................................................................
Renew the hydraulic system breather, pressure and suction filters ...........................................................................................................................................
Check the wheel drives for oil leaks ............................................................................................................................................................................................
Renew the hydraulic oil (Bio hydraulic oil Aral Forbex SE 46 all 6000 service hours) .................................................................................................................................................
Renew the brake fluid ....................................................................................................................................................................................................................................................
Change the wheel drive oil .............................................................................................................................................................................................................................................
* Depends on driving style and duty conditions, see the recommended lubricant section.
** Option
61
Maintenance
Pull the belt (2) out fully and inspect for fraying.
Check the lock (3) for correct operation and the retractor
for proper return of the belt.
CAUTION
Do not operate the truck with a faulty seat belt.
Have a defective seat belt replaced immediately
by your authorised dealer.
1
30o
2
62
E335-2/096
E335-2/089
CAUTION
To prevent back injury, the weight setting should
be set to the individual weight of the driver.
To prevent injuries, do not store any objects in the tilting
range of the seat.
To prevent accidents, check that all adjustments are
properly engaged before operating the truck.
Do not operate the seat adjusting devices while operating the truck.
Seat belts must be applied before operation of the truck.
After an accident, the seat belt must be renewed. In the
case of seat belts attached to the operator seat, the seat
and mounting of the seat must also be inspected by
qualified personnel.
Nuts and bolts should be checked regularly for tightness. A wobbling of the seat can indicate loose bolts or
other faults. If malfunctions in the operation of the seat
are detected (e.g. seat cushioning), contact your authorised dealer immediately to eliminate the cause. In case of
non-observance, you put your health in danger and there
is a higher risk of accidents.
Maintenance
ATTENTION
When washing with a cleaning device, do not
directly expose the electrical system, front axle
area, electric motors and insulating material to the jet,
cover them first.
Clean the oil filler openings along with the surrounding area
and the grease nipples prior to lubrication.
When cleaning with compressed air, first remove sticking dirt
with a cold cleaner.
WARNING
For safety reasons the front axle and the area of
the front axle of the truck should never be cleaned
with a high pressure cleaning device.
This may substantially reduce the braking effect during
the first braking attempts after cleaning.
ATTENTION
Lift chains are safety components. The use of
cold cleaners, chemical cleaning agents and
caustic or acidic and chlorinated fluids can be a direct
cause of damage to the chains.
NOTE
The lift chain must be cleaned if dust on the chain
prevents penetration of the lubricant.
E335-2/104
E335-2/035
ATTENTION
Every 100 hours minimum.
E335-2/103
63
Jack up the truck until the wheels are clear of the ground.
Maintenance
Remove the brush cover (7) and fan motor on the hydraulic
pump motor (6).
NOTE
Renew the brushes only in sets.
!
P
3
9
4
E335-2/112
64
E335/046
E335-2/056
Maintenance
NOTE
Greasing is always recommended after cleaning with a
steam jet.
NOTE
Preferably lubricate the bearings with less grease more
often than a lot of grease less frequently.
E335-2/113
E335-2/200
65
Maintenance
ATTENTION
Depress the emergency isolator button and
protect the electrical system (transistor pulse
control) against spray water.
ATTENTION
Depress the emergency isolator button and
protect the electrical system (transistor pulse
control) against spray water.
NOTE
Use lubricating grease.
Lubricate the left and right track rod nipples (arrowed) with
lubricating grease.
E335-2/036
66
E335-2/114
E336/072
Maintenance
ATTENTION
Check the hydraulic oil level only with the mast
vertical and the fork carriage lowered.
Fully re-insert the breather filter and dipstick and pull it out
again.
Tilt the overhead guard (1) past the first lock-in position
and release it.
E335-2/058
E335-2/057
67
Clean the travel drive motors and the power steering and
working hydraulics pump motor with compressed air.
Maintenance
NOTE
Protect the electrical system and connections against
moisture. Take care not to let water penetrate the electric
motors. Should moisture nevertheless penetrate, either
operate the lift truck (drying with own heat) or dry the
motors with heat, air jet, etc. in order to avoid damage
through corrosion.
Check the boot for proper seating and for damage, replacing
it if necessary.
E335-2/059
68
E335-2/060
Tilt the mast slightly forward. The forks must rest on the
ground.
Tilt the overhead guard back as far the 2nd stop position.
Tilt the mast slightly forward. The forks must rest on the
ground.
Tilt the overhead guard back as far the 2nd stop position.
Using an air jet, clean the protective screen (1) and fan
motors (2) on the left and right traction motors and on the
pump motor.
Maintenance
Clean the digital control (E 16, E 16 C / E 18 C /
E 16 P / E 18 P / E 20 P)
-
Tilt the mast slightly forward. The forks must rest on the
ground.
Clean the pulse control with an air jet from inside the
compartment.
NOTE
Protect the electrical system and pulse control against
moisture.
NOTE
Protect the electrical system and digital control against
moisture.
-
1
1
E335-2/061
E335-2/144
e3352304
69
Lubricate the grease nipples (1) on the left and right mast
pivots.
Maintenance
Sideshift*:
Clean, grease and check the mounting
-
NOTE
The sideshift must be greased each time the truck is
cleaned.
335 804 3001.0905
* Option
2
3
E335-2/115
70
E335-2/078
E335-2/080
NOTE
Apply the handbrake and depress the emergency isolator
button before every servicing.
Maintenance
WARNING
The brake fluid level must be above the minimum mark (3), otherwise faulty braking action
can result.
Refer to the lubricant recommendation for the correct
brake fluid.
If the brake fluid loss is high, contact your authorized
distributor.
Electric motor terminals: Check the connectors for security and traces of oxidation.
NOTE
Oxidized connections and broken cables lead to drops in
voltage causing malfunctions.
-
min
e3352305
E335-2/062
E335-2/127
71
Inspect the surface of the brake linings (1) and brake discs
(2).
ATTENTION
If the braking system shows signs of defects or
wear, contact your authorized distributor.
E335/095
72
Maintenance
E335/086
E335-2/063
Maintenance
NOTE
Use lubricating grease.
Lubricate the grease nipple (1) on the left and right pivot
pins.
seat guide
wiper-washer system*
* Option
1
E335-2/116
E335-2/042
E335-2/093
73
NOTE
Single damaged or missing plastic links will not impair
the function and service life of the chain.
NOTE
As the lift chain stretches with use, it must be checked
and adjusted as necessary on the right and left sides.
NOTE
The lift chain must be adjusted as it stretches with use.
Inspect the mast, channel surfaces and rollers for condition and security.
Check condition and function of end stops.
Check the circlip of the piston rod fastener on the top of the
lift mast for security.
NOTE
Trucks in service in the food industry must be lubricated
with a thin oil approved for the food industry instead of
chain spray.
* for standard masts only
NOTE
Trucks in service in the food industry must be lubricated
with a thin oil approved for the food industry instead of
chain spray.
* for duplex and triplex masts only
2
g3352484
74
E336/087
D351-2/094
Maintenance
Maintenance
ATTENTION
The accelerator sensor (6) must only be adjusted by trained skilled personnel.
Please contact your authorized distributor.
Lightly oil the lock (2), Bowden cable (1) and tension
spring (3) as needed.
3 4 5
E336/088
E335-2/068
E335-2/041
75
Maintenance
Change the wheel drive oil
ATTENTION
Follow the instructions for handling fluids and
lubricants.
NOTE
The wheel drivel oil needs to be changed only once after
1000 hours, further oil changes are required every 3000
hours (for procedure see 3000-hour inspection and maintenance).
3
E336/085
76
e3352304
E335-2/097
Maintenance
Remove the cover bands (5) and fan motor on the hydraulic pump motor (4).
Pull up the brush springs (6).
NOTE
The antistatic ribbon must always remain in contact with
the ground.
Brush length
Traction motor .................. original 32 mm, minimum 13 mm
Pump motor ...................... original 32 mm, minimum 13 mm
-
Install the cover bands (5) with the fan motor on the
hydraulic pump motor (4).
* Option
4
5
1
7
6
2
3
E335/087
E335-2/064
e3363416
77
Maintenance
ATTENTION
Follow the instructions for handling fluids and
lubricants.
-
Pull the breather filter (2) and dipstick out of the filler neck.
Pull the dipstick (1) out of the filter and install in the new
breather filter.
ATTENTION
Follow the instructions for handling fluids and
lubricants.
NOTE
Hydraulic oil runs out, place a catching pan under the
filter.
-
Screw on the filter housing (3), until contact with the O-ring
on the mounting is made, then tighten it to 40 Nm.
NOTE
In a dusty environment, the filter may need more frequent
renewal.
2
1
3
E335-2/046
78
E335-2/044
E335-2/045
ATTENTION
Follow the instructions for handling fluids and
lubricants.
-
Maintenance
Refit the filter cover with the clamping band and secure it
with the fastening screw.
Remove the breather filter (2) and dipstick and check the
oil level. If needed, add hydraulic oil up to the top mark on
the dipstick.
Pull out the suction filter slowly to allow the oil to flow back
into the reservoir.
Clean the filter cover seal, coat with oil and re-install.
Inspect for oil leaks on the left and right wheel drives at the
filler, drain and check plugs and the housing cover.
Contact your authorised distributor in case of leaks.
E335-2/047
E335-2/118
79
Maintenance
Renew the brake fluid
ATTENTION
Follow the instructions for handling fluids and
lubricants.
NOTE
The hydraulic oil can only be pumped out with the
appropriate aid (hand pump).
-
Withdraw the suction filter slowly so that the oil can flow
back into the tank.
ATTENTION
Follow the instructions for handling fluids and
lubricants.
ATTENTION
The brake fluid must be renewed every two years
maximum. Only your authorized distributor may
renew the brake fluid and bleed the braking system.
2
1
3
4
80
E335-2/048
E335/090
Maintenance
NOTE
The oil can be changed in either of the following two
ways.
-
Drive the truck over a pit as far as the drive axle until the
level plug (1) is horizontal and the filler plug (2) is at the
top.
Clean the area around the level plug (1), filler plug (2) and
drain plug (3).
Remove the level plug and filler plug.
Place a catch tray under the drain plug (3).
Remove the drain plug (3) with magnetic plug and allow
the oil to drain completely.
Clean the magnetic plug.
Install the drain plug (3) with magnetic plug tightly.
Fill about 400 cc of oil into each wheel drives through the
filler hole until oil seeps out from the level plug hole (1).
Tighten the plugs (1 and 2) firmly.
Clean the area around the level plug (1), drain plug (3) and
filler plug (4).
Place a catch tray under the drain plug (3).
Remove the level plug (1), drain plug (3) and filler plug (4)
and allow the oil to drain completely.
Clean the magnetic plug on the drain plug (3).
Install the drain plug (3) with magnetic plug tightly.
Fill about 400 cc of oil into each wheel drive through the
filler hole until oil seeps out from the level plug hole.
Tighten the plugs firmly.
3
E335/114
E335-2/098
81
Hydraulic system
Mesh =
Mesh =
Wheel drives
Gear oil
Oil charge
Wheels
Electrical system:
Traction motor, right
Traction motor, left and
hydraulic pump motor
Discharge indicator
Discharge circuit
Discharge circuit
Control current
Horn
Fan
Composite instrument, traction and pump control
Assembly
Electric motors:
Traction motor
Hydraulic pump motor
15 m
6 m
approx. 11.0 litre
400 cc
Torque 210 Nm
Fuse
Fuse
1 x 250 A
1 x 355 A
Fuse
Fuse
Fuse
Fuse
Fuse
Fuse
Fuse
1 x 10 A
1 x 10 A
2x5A
1 x 10 A
1x5A
1x5A
1x5A
Carbon brushes
Carbon brushes
Battery
Distilled water
Non-acidic grease
As required
As required
Lubricating grease
As required
Steering axle
Lubricating grease
As required
As required
10
Braking system
Brake fluid
Approx. 100 cc
Aids/
Oils and Lubricants
No.
82
Maintenance
Lubricant recommendations
Hydraulic oil
Gear oil
and MOS2.
Designation to DIN 51825 KPF 2N-20, (see Parts Catalogue
for Order No.)
Do not mix with greases having another base than lithium.
Lubricating grease
Battery grease
Non-acidic lubricating grease (terminal grease)
Chain spray
Linde chain spray (see Parts Catalogue for Order No.)
Brake fluid
Vaseline
ATTENTION
Do not mix bio-oils with mineral oils. Other fluids
from other manufacturers cannot be
recommanded.
NOTE
The above oil recommendations are only guidelines.
If case of doubt we recommend contacting your authorized Linde distributor.
Recommendations of representatives of the oil industry
should also be checked with your authorized truck dealer.
Only the above-mentioned oils are approved by the
manufacturer. Costly damage can result if other hydraulic
oils are used or mixed.
83
Remedy
See Page
Abnormal noise
78, 79
67, 72
67, 80, 83
67, 80
72
80, 83
Top up oil.
67
67
Faulty fuse.
43, 44
Reduced performance of
the hydraulic system
Battery discharge at 80 %.
22, 23, 24
Battery is discharged.
Loose electrical connections.
22, 23, 24
23
30
84
71
21
29
44, 45
30
Trouble
4C1
F1
F2
F7
F8
1F2
1F4
1F5
1F6
4F3
6F1
G1
Battery
4H1
Signal horn
K1
K2
K3
5K2
9K3
Contactor
Charge/discharge circuit control
Charge/discharge circuit control
Relay, relay driver 1
Relay, relay driver 2
1C3
2C1
1M1
1M2
2M1
9M1
9M2
9M3
6P2
Composite instrument
R1
R2
1R1
S1
S2
S3
S4
1S4
1S5
1S13
1S14
1S15
2S5
4S1
Key switch
Emergency isolator switch
Seat switch
Overhead guard switch
Handbrake switch
Service brake switch
Directional switch, single-pedal model/SRTN
Carbon brush wear switch, motor, right
Carbon brush wear switch, motor, left
Carbon brush wear switch, pump motor
Horn button
U1
Voltage converter
1V1
1V2
1V3
9V3
5V1
X1
X2
X4
X7
X8
X9
X10
X11
X12
X13
X31
1X1
1X2
1X3
1X4
1X5
1X6
1X7
1X8
1X10
1X13
2X2
2X3
2X4
2X5
2X6
Connector, 42 pin
Connector, 10 pin
Terminal, contactor coil K1, 2 pin
Terminal, curve sensor, 4 pin
Terminal, voltage converter, 6 pin
Terminal, overhead guard switch, 3 pin
Battery plug
Connector A1, 29 pin
Connector, discharge circuit control, 6 pin
Connector A2, 121 pin
Main earth point
Connector 1B1, 4 pin
Diagnostic plug, traction controller
Connector 1B2, 4 pin
Connector 1S4, 3 pin
Connector 1S5, 3 pin
Connector 1S1, 2 pin
Connector 1M1, 4 pin
Connector 1M2, 4 pin
Connector 1A4, 4 pin
Connector 1A1, 16 pin
Connector 2B3, 4 pin
Connector 2B1, 6 pin
Connector 2B2, 6 pin
Diagnostic plug, lift control, 4 pin
Connector 2M1, 4 pin
Valve, lowering
Valve, lifting
Valve, tilt forward
Valve, tilt backward
Valve, accessory 1B
Valve, accessory 1A
Valve, accessory 2B
Valve, accessory 2A
Enable valve
Cable colours
BK
WH
BU
OG
BN
black
white
blue
orange
brown
GN
VT
RD
YE
GY
green
violet
red
yellow
grey
II
III
IV
VI
85
86
87
88
89
9S1
9S2
9S3
9S4
9S7
9U1
9U2
9U3
9U4
Voltage
Voltage
Voltage
Voltage
5F21
5F22
5F23
5F24
5F25
5F26
9F11
9F12
9F14
9F15
9F16
Fuse, lighting 15 A
Fuse, flashing 15 A
Fuse, left dip beam 10 A
Fuse, right dip beam 10 A
Fuse, left position lights 5 A
Fuse, right position lights 5 A
Fuse, working light front 15 A
Fuse, rear wiper 15 A
Fuse, voltage converter, working light 20 A
Fuse, heater 20 A
Fuse, heater 20 A
5H11, 12
5H13
5H14
5H15
5H16
5H20
5H21
9H1-4,7
X1
5X5
5X13
5X14
9X1
9X2
9X3
9X4
9X5
9X6
9X7
9X14
9X15
9X17
9X18
9X19
9X20
Connector, 42 pins
Connector, 2 pins
Connector, 3 pins
Connector, 3 pins
Connecting strip LConnector, 3 pins
Connector, 3 pins
Connector, 3 pins
Connector, 6 pins
Connector, 3 pins
Connector, 4 pins
Connector, 2 pins
Connector, 9 pins
Connector, 6 pins
Connector, 4 pins
Connector, 4 pins
Connector, 4 pins
Heater
II
Working light
5K1
5K2
9K1
9K2
9M1
9M2
Flasher unit
Stop light relay
Front intermittent wiper relay
Rear intermittent wiper relay
Front wiper motor
Rear wiper motor
III
Lighting
IV
Front wiper
Rear wiper
5S11
5S12
5S13
5S14
Light switch
Hazard light switch
Turn signal switch
Stop light switch
90
converter
converter
converter
converter
Cable colours
BK
WH
BU
OG
BN
black
white
blue
orange
brown
GN
VT
RD
YE
GY
green
violet
red
yellow
grey
5E2
5E3
5E4
5E5
5E6
5E7
5E8
5E9
9E1-9E6
9E10
91
Hydraulic schematic
Working hydraulics
26-3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Control valve
Throttle
Check valve
Lowering brake valve
Check valve
2/2-way valve, control
Changeover valve
3/3-way valve, lowering
Release valve, lower fork manually
Current regulator
5/3-way valve, tilting
5/3-way valve, auxiliary hydraulics* 1
5/3-way valve, auxiliary hydraulics* 2
Check valve
Throttle
Pressure limiting valve
Standard
Duplex
E 16
200 +5
200 +5
E 16 P
230 +5
200 +5
E 18 P
205 +5
215 +5
+5
E 20 P
205
220 +5
Steering hydraulics
27
28
29
30
31
32
33
34
Make-up valve
Check valve
Pressure limiting valve
150 +8 bar
(E 16 P, E 18 P, E 20 P)
(E 16)
90 +8 bar
LLC control
35
36
Priority valve
37
38
39
40
Restrictor
2/3-way valve
Hydraulic pump (11 cm3/rev)
Electric motor
41
42
Breather filter
Suction filter 0.25 bar, 15 m nominal
17
18
19
20
21
22
23
24
25
26-1
26-2
2/2-way valve
Check valve
pressure accumulator
Cylinder, auxiliary hydraulics* 2
Cylinder, auxiliary hydraulics* 1
Short circuit valve, tilt mast manually
2/2-way valve
Tilt cylinder
Line break protection
Lift cylinder, standard model, type 180
Lift cylinder, duplex model, type 180
Triplex
200 +5
200 +5
215 +5
230 +5
* Option
92
Hydraulic schematic
93
Index
Page
Page
Page
A
B
94
Index
Page
Page
Maintenance ...................................................................... 55
Maintenance intervals ....................................................... 55
Malfunctions during operation ........................................... 31
Mast fastening bolts, retighten .......................................... 75
Mast removal ..................................................................... 52
Mast versions ..................................................................... 56
Mast, lift chain and end stops: check condition,
mounting and function ................................................... 74
Mast, securing against tilting back .................................... 56
Mast, tilting back ................................................................ 36
Mast, tilting forward ........................................................... 36
Page
Index
Page
Page
U
W
Unloading .......................................................................... 43
96