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SECTION 050513
SHOP-APPLIED COATINGS FOR METAL
PART 1 GENERAL
1.01
1.02
1.03
1.04
DEFINITIONS
A.
Galvanizing: The act of coating steel with zinc in order to provide barrier and
cathodic protection from corrosion.
B.
Duplex systems: Galvanized steel that has been coated with an additional
corrosion-inhibiting product, typically liquid or powder paint; the two separate
coating systems work synergistically to provide enhanced corrosion protection.
C.
D.
QUALITY ASSURANCE
A.
Reference Standards:
1.
American Galvanizers Association (AGA): Hot-Dip Galvanizing for
Corrosion Protection: A Specifiers Guide (2006).
2.
American Galvanizers Association, Inc. (AGA): Publication Entitled,
Inspection of Hot Dip Galvanized Products (2008).
3.
American Society for Testing and Materials (ASTM):
a.
A 123/A 123M 09 Zinc (Hot-Dip Galvanized) Coatings on Iron
and Steel Products.
b.
A 153 09 Zinc Coating (Hot Dip) on Iron and Steel Hardware.
c.
A 780-09 Repair of Damaged and Uncoated Areas of Hot-Dip
Galvanized Coatings.
d.
D 6386 10 Preparation of Zinc (Hot-Dip Galvanized) Coated
Iron and Steel Product and Hardware Surfaces for Painting.
e.
D 7803 12 Preparation of Zinc (Hot-Dip Galvanized) Coated
Iron and Steel Product and Hardware Surfaces for Powder
Coating.
B.
Visual Stamp: The galvanizer shall tag all material with a clearly visible stamp
indicating the name of the galvanizer, the weight of the Zinc coating, and the
applicable ASTM specification.
SUBMITTALS
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1.05
1.06
A.
B.
Samples: Submit two 3 inch by 6 inch samples of factory applied coatings and
colors.
WARRANTY
A.
Provide 20 year warranty against rust and 5 year warranty against coating failure.
PART 2 PRODUCTS
2.01
2.02
2.03
B.
C.
D.
GALVANIZING
A.
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Before hot dip galvanizing, thoroughly clean steel fabrications in both alkaline and
acid baths.
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2.04
B.
Steel members, fabrications, and assemblies shall be galvanized after the cleaning
process by hot dip process in accordance with ASTM A-123. Weight of zinc
coating shall conform to requirements, specified under Weight of Coating in
ASTM A-123 of ASTM A-386, as applicable.
C.
D.
Finish and uniformity of zinc coating and adherence of coating shall conform to
ASTM A-123.
E.
Bolts, nuts, and washers and iron and steel hardware components shall be
galvanized in accordance with ASTM A-153. Weight of zinc coating shall
conform to the requirements specified under Weight of Coating in ASTM A-153.
Nuts shall be tapped after galvanizing to diametral amounts specified in ASTM A563.
F.
PRESERVATIVE OILS
A.
2.05
B.
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6.
2.06
C.
D.
B.
C.
The coating thickness for both the galvanized and powder coated components shall
be measured independently.
D.
Apply all paint material in a suitably designed paint spray booth capable of
controlling environmental conditions. Do not apply when the air, steel or paint
temperature is below 50 degrees F or when the humidity exceeds 70 percent.
E.
PART 3 EXECUTION
3.01
3.02
FIELD INSPECTION
A.
3.03
B.
1.
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2.
3.
4.
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