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AE4-1409
November 2014
Upgrade Procedures for Parallel Applications Using Digital Capacity Control for
Copeland Discus and Copeland Discus with CoreSense Diagnostics
Refrigeration Compressors (for 4D & 6D Discus)
INDEX
Requirements
Introduction ........................................................... 1
Requirements ........................................................ 1
Upgrade Hardware Kit .......................................... 2
Standard to Digital Head/Valve Plate Change....... 8
Wiring for 4D Discus Digital Compressors.............11
Digital Compressor Controller ..............................11
Analog Output (AO) Board ...................................11
E2 Controller Programming for 4D/6D Discus
Digital Compressors ......................................... 12
Wiring for CoreSense Diagnostics v2.1 .............. 18
E2 Controller Programming for Copeland Discus
Compressors with CoreSense Diagnostics v2.1... 18
Appendix
Upgrade Kit Piece Description ............................ 28
Functionality Checklists ....................................... 30
Optimizing Your System with Discus Digital ........ 31
Troubleshooting Guide ........................................ 33
Introduction
There are three main steps in the Copeland Discus
Digital upgrade procedure: (1) head and valve plate
conversion, (2) wiring the digital solenoid and/or the
Digital Compressor Controller, and (3) programming
the master controller (in this document, Emerson's E2
rack controller).
On-Site Parts
As you work through the procedures below, make sure
that you keep any parts removed from the compressor
or mounted to the compressor, including bolts and studs.
Some of the parts will be reused for the upgrade. The
existing compressor head, valve plate and corresponding
gaskets will not be reused.
Tools/Supplies Needed
In order to upgrade a 4D or 6D Discus compressor
there are some extra tools or supplies you may need.
The following is a suggested list:
Mechanical Installation
Ratchet
Torque Wrench Capable of 110 ft-lbs
3/4 Deep Well Socket
Pipe Sealant
Gasket Scraper
Hammer
Adjustable Wrench
Pliers
AE4-1409
Assembly Oil
AE4-1409
Table 1 4D Copeland Discus Digital Upgrade Kits
Item
Item Description
No.
Head Service Kit
1&2
- Digital Head Assembly
- Gaskets
4D/6D Discus Digital DIII Valve Plate Kit (MT)
Medium
3
- Digital Valve Plate
Temperature
- Gaskets
4D DIII Digital
Solenoid
Coil Kit x2 (120V & 220V)
Upgrade Kit
4
- Solenoid Bracket
- Screw
980-5000-00
5
4D IDCM Module Kit/Copeland Digital Compressor Controller
6
Sensor Temp Probe Kit
Without
7
24V Transformer (Class 2)
CoreSense
Head Stud
8
Diagnostics
Head Bolts
Instructional Sheets
10
- AE8-1328 Copeland Discus Digital Compressor Controller
- AE4-1409 Upgrade Procedures for Copeland Discus Digital (DIII)
Head Service Kit
1&2
- Digital Head Assembly
- Gaskets
4D/6D Discus Digital Valve Plate Kit (LT)
3
- Digital Valve Plate
- Gaskets
Solenoid Coil Kit x2 (120V & 220V)
4
- Solenoid Bracket
Low
- Screw
Temperature
5
4D IDCM Module Kit / Copeland Digital Compressor Controller
4D DIII Digital
6
Sensor Temp Probe Kit
Upgrade Kit 980-5000-01
Without
7
24V Transformer (Class 2)
CoreSense
Head Stud
8
Diagnostics
Head Bolts
Fan Bracket (Short Head)
9
Locknuts
Washers
Instructional Sheets
- AE8-1328 Copeland Discus Digital Compressor Controller
10
- 2014ECT-65 Head Fan Bracket Install Guide
- AE4-1409 Upgrade Procedures for Copeland Discus Digital (DIII)
Kit+A1:E35
Kit P/N
Item P/N
902-0327-00
998-3661-66
923-0084-01,
-02
943-0088-00
985-0109-07
037-0023-00
103-0011-84
100-0218-40
N/A
902-0327-00
998-3661-65
923-0084-01,
-02
943-0088-00
985-0109-07
037-0023-00
103-0011-84
100-0218-40
074-1401-00
101-0007-05
102-0008-41
N/A
AE4-1409
Table 1 4D Copeland Discus Digital Upgrade Kits (continued)
Head Service Kit
- Digital Head Assembly
- Gaskets
4D/6D
Copeland Discus Digital DIII Valve Plate Kit (MT)
Medium
3
- Digital Valve Plate
Temperature
- Gaskets
6D DIII Digital
Solenoid
Coil Kit x2 (120V & 220V)
Upgrade Kit
4
- Solenoid Bracket
- Screw
980-5000-02
5
6D IDCM Module Kit / Copeland Digital Compressor Controller
6
Sensor Temp Probe Kit
Without
7
24V Transformer (Class 2)
CoreSense
Head Stud
8
Diagnostics
Head Bolts
Instructional Sheets
10
- AE8-1328 Copeland Discus Digital Compressor Controller
- AE4-1409 Upgrade Procedures for Copeland Discus Digital (DIII)
Head Service Kit
1&2
- Digital Head Assembly
- Gaskets
4D/6D Discus Digital Valve Plate Kit (LT)
Low
3
- Digital Valve Plate
Temperature
- Gaskets
6D DIII Digital
Solenoid Coil Kit x2 (120V & 220V)
Upgrade Kit
4
- Solenoid Bracket
- Screw
980-5000-03
5
6D IDCM Module Kit/Copeland Digital Compressor Controller
6
Sensor Temp Probe Kit
7
24V Transformer (Class 2)
Without
Head Stud
CoreSense
8
Head Bolts
Diagnostics
9
Fan Bracket
Instructional Sheets
10
- AE8-1328 Copeland Discus Digital Compressor Controller
- AE4-1409 Upgrade Procedures for Copeland Discus Digital (DIII)
1&2
902-0327-00
998-3661-66
923-0084-01,
-02
943-0194-00
985-0109-07
037-0023-00
103-0011-84
100-0218-40
N/A
902-0327-00
998-3661-65
923-0084-01,
-02
943-0194-00
985-0109-07
037-0023-00
103-0011-84
100-0218-40
074-1304-00
N/A
AE4-1409
Table 1 4D Copeland Discus Digital Upgrade Kits (continued)
Head Service Kit
- Digital Head Assembly
- Gaskets
6DU/6DV Discus Digital DIII Valve Plate Kit (MT)
3
- Digital Valve Plate
- Gaskets
Solenoid Coil Kit x2 (120V & 220V)
4
- Solenoid Bracket
- Screw
980-5000-04
5
6D IDCM Module Kit / Copeland Digital Compressor Controller
6
Sensor Temp Probe Kit
7
24V Transformer (Class 2)
Head Stud
8
Head Bolts
Instructional Sheets
10
- AE8-1328 Copeland Discus Digital Compressor Controller
- AE4-1409 Upgrade Procedures for Copeland Discus Digital (DIII)
Head Service Kit
1&2
- Digital Head Assembly
- Gaskets
6DU/6DV Discus Digital Valve Plate Kit (LT)
3
- Digital Valve Plate
- Gaskets
Solenoid Coil Kit x2 (120V & 220V)
4
- Solenoid Bracket
- Screw
980-5000-05
5
6D IDCM Module Kit / Copeland Digital Compressor Controller
6
Sensor Temp Probe Kit
7
24V Transformer (Class 2)
Head Stud
8
Head Bolts
9
Fan Bracket
Instructional Sheets
10
- AE8-1328 Copeland Discus Digital Compressor Controller
- AE4-1409 Upgrade Procedures for Copeland Discus Digital (DIII)
1&2
Medium
Temperature
6DU/6DV
DIII Digital
Upgrade Kit
Without
CoreSense
Diagnostics
Low
Temperature
6DU/6DV
DIII Digital
Upgrade Kit
Without
CoreSense
Diagnostics
902-0327-00
998-3661-68
923-0084-01,
-02
943-0194-00
985-0109-07
037-0023-00
103-0011-84
100-0218-40
N/A
902-0327-00
998-3661-67
923-0084-01,
-02
943-0194-00
985-0109-07
037-0023-00
103-0011-84
100-0218-40
074-1304-00
N/A
AE4-1409
Table 1 4D Copeland Discus Digital Upgrade Kits (continued)
Head Service Kit
- Digital Head Assembly
- Gaskets
6DU/6DV Discus Digital DIII Valve Plate Kit (MT)
3
- Digital Valve Plate
980-5000-10
- Gaskets
4
Solenoid Coil (24VAC)
With
8
Head Stud
CoreSense
Instructional Sheets
10
Diagnostics
- AE4-1409 Upgrade Procedures for Copeland Discus Digital (DIII)
Head Service Kit
Low
1&2
- Digital Head Assembly
Temperature
- Gaskets
6DU/6DV
6DU/6DV Discus Digital Valve Plate Kit (LT)
DIII Digital
3
- Digital Valve Plate
Upgrade Kit
- Gaskets
980-5000-11
4
Solenoid Coil (24VAC)
8
Head Stud
With
9
Fan Bracket
CoreSense
Instructional Sheets
Diagnostics
10
- AE4-1409 Upgrade Procedures for Copeland Discus Digital (DIII)
Head Service Kit
Medium
1&2
- Digital Head Assembly
Temperature
- Gaskets
6D DIII Digital
4D/6D Discus Digital Valve Plate Kit (MT)
Upgrade Kit
3
- Digital Valve Plate
980-5000-12
- Gaskets
4
Solenoid Coil (24VAC)
With
8
Head Stud
CoreSense
Instructional Sheets
Diagnostics
10
- AE4-1409 Upgrade Procedures for Copeland Discus Digital (DIII)
Head Service Kit
Low
1&2
- Digital Head Assembly
Temperature
- Gaskets
6D DIII Digital
4D/6D Discus Digital Valve Plate Kit (LT)
Upgrade Kit
3
- Digital Valve Plate
980-5000-13
- Gaskets
4
Solenoid Coil (24VAC)
With
8
Head Stud
CoreSense
Instructional Sheets
Diagnostics
10
- AE4-1409 Upgrade Procedures for Copeland Discus Digital (DIII)
Medium
Temperature
6DU/6DV
DIII Digital
Upgrade Kit
1&2
902-0327-00
998-3661-68
023-0084-00
103-0011-84
N/A
902-0327-00
998-3661-67
023-0084-00
103-0011-84
074-1304-00
N/A
902-0327-00
998-3661-66
023-0084-00
103-0011-84
N/A
902-0327-00
998-3661-65
023-0084-00
103-0011-84
N/A
AE4-1409
Table 3 Valve Plate Gasket Kit Part Numbers
Kit Description
Kit Part #
4DB*, 4DC*, 6DB*, 6DW*, 6DY* Select Fit Valve Plate Gasket Kit
920-1450-00
4DH*, 4DK*, 6DH*, 6DK*, 6DP* Select Fit Valve Plate Gasket Kit
920-1450-01
920-1450-02
4DJ*, 4DR*, 6DJ*, 6DR*, 6DS* Select Fit Valve Plate Gasket Kit
920-1450-03
920-1450-04
There are four valve plate gaskets provided in both the head-service kit and the valve plate kit. The appropriate gasket
should be matched to the first three digits of the compressor model number.
6DB*
4DC*
6DW*
4DH*
6DH*
4DK*
6DK*
OEM compressor gaskets are NOT included in Upgrade Kit, only the Select Fit Valve Plate
Gasket kits (sold separately). Upgrade kits include the maximum thickness gasket listed below.
Existing
Part #
Gasket
Kit #
Number of Gaskets
& Thickness
Maximum
Thickness
020-1450-00
920-1450-00
.035"
020-1450-01
920-1450-01
.035"
020-1450-02
920-1450-02
.035"
020-1450-03
920-1450-03
.035"
020-1450-04
920-1450-04
.038"
6DY*
6DP*
6DG*
6DM*
6DN*
4DJ*
6DJ*
4DR*
6DR*
6DS*
6DU*
6DV*
AE4-1409
Copeland Discus/Copeland Discus with CoreSense
Diagnostics v2.1 to Copeland Discus Digital Head
and Valve Plate Conversion
Valve Plate Gasket
Thickness
0XX (Equals the
compressed thickness in
thousandths of an inch)
Pumpdown compressor
Figure 2
AE4-1409
10. Scrape any gasket material from the compressor
deck; take care to keep any debris from entering
suction passages of the body or cylinder bores and
make sure not to damage the compressor deck.
Screw
High Voltage
(110/220V)
Conduit
Bracket
11. Select the proper valve plate gasket for the bore
size of the compressor. (See Tables 3 and 4)
Digital Head
Assembly
Head Gasket
Valve Plate
Assembly
Valve Plate
Gasket
AE4-1409
19. Reassemble the high pressure port connections
with appropriate thread sealant.
Discus
digital bank
Temperature
probe on 4D
Discus
digital bank
Temperature
probe on 6D
Torque Patterns
For all cover plates (heads,
bottom plates, shipping
pads, valves, etc.) to achieve
a proper seal, it is important
when applying torque to use
a criss-cross pattern. Follow
the steps below.
Figure 9
Longer
head stud
High Voltage
(110/220V)
Conduit
Bracket
10
AE4-1409
The following pages cover wiring the solenoid and
Digital Compressor Controller as well as programming
the E2 for 4D/6D Discus digital compressors. If you
are upgrading a Copeland Discus compressor with
CoreSense Diagnostics to Discus digital, skip to page
18 for further instruction.
**
1-5VDC DEMAND
SIGNAL FROM
SYSTEM
CONTROLLER
24VAC
CONTROLLER
POWER
24COM
24VAC
COMMON
+5VDC
SIGNAL
OPTIONAL
VAPOR INJECTION
SOLENOID OR
BLOCKED SUCTION
UNLOADER (6D)
U4/V2
C1
U3/V1
C2
C3
DIGITAL
UNLOADER
SOLENOID
U2
C4
OPTIONAL
SUCTION
PRESSURE
TRANSDUCER
INPUT
COMMON
P1
SIGNAL
+5VDC
SUPPLY
P2
OPTIONAL
0-5VDC
SUCTION
PRESSURE
OUTPUT
U1
P3
M2
P4
M1
COMMON
P5
+5VDC
P6
L2
T1
L1
T2
DISCHARGE
TEMPERATURE
THERMISTOR
OR 5kOhm, 1 W RESISTOR
(for Demand Cooling Applications)
*
**
T3
A1
A2
T6
COMPRESSOR POWER
WIRE T1/C
11
LINE
CONTACTOR
COIL
CONTROL
VOLTAGE
24-250VAC
NEUTRAL
T4
T5
ALARM
RELAY
OUTPUT
AE4-1409
Programming the E2 for Copeland Discus Digital
1. After Logging Into1 The E2, From The Home Screen2 Press F1: Suction To
Arrive At the Summary For Suction Groups and Enhanced Suction
Screen. Select The Enhanced Suction3 Group That Has The Digital
Compressor Installed.
Press The
2The
3 When Using Copeland Digital Compressors With CPC E2 You Must Use The Enhanced Suction Feature To
Properly Control The Digital Compressor
12
AE4-1409
2. Scroll Down And Highlight The Compressor That Contains The Digital
Unloader And Press Enter To Show The Actions Menu. Select Override And
Press Enter.
The Override Update Window Will Appear. Type YES in The In Override
Space and Type OFF Where It Shows Override Value. You Do Not Need To
Change The Override Time. Press Enter To Return To the Suction Group
Summary Screen.
13
AE4-1409
3. Press F5: Setup To Enter the Setup Screen. Advance To C7: Stage Setup.
Select The Compressor Stage With Digital Installed, Press F4: Look Up To
Show The Options List Selection Window.
Tabs
Select Dgtl By Typing D. This Will Return You To The Stage Setup Screen. Press The
Stairstep (
) Key To Return To The Enhanced Suction Summary Screen And
Confirm DGTL Appears Under The Stages Column For The Digital Compressor. When
You Return To The Setup Screen The C9:Var Cap Tab Will Appear
14
AE4-1409
5. Open The C9: Var Cap Tab. Select the Dgtl Lower %* field and change value to 50.0
(Where * Refers To The Stage Number Assigned To The Digital Compressor On The
Suction Group). Make Sure The Dgtl Period Is Set To 0:00:20.
6. Scroll Down To VAR STAGE OUT* Press F3: Edit To Pull Up The Press Desired
Selection Menu
Select 1. Alternate I/O Formats. This Brings Up The Select Format For The Pointer,
Choose 1 = Board : Point and Enter The Analog Output Point That Controls The Digital
Compressor Controller (i.e. 1:1, 1:2, 1:3, etc)
15
AE4-1409
).
8. Scroll Down To Select The Analog Output Point Connected To The Digital Compressor
Controller. Press Enter and Select 5. Setup From The Actions Menu. Modify The Low
End Point and High End Point To 1.0 And 5.0 Respectively.
16
AE4-1409
9. Return To The Suction Group Page And Remove The Compressor Override (Type No
After In Override )
17
AE4-1409
Wiring for Copeland Discus Compressors with
CoreSense Diagnostics v2.1 or Newer
Figure 11
Copeland Discus with CoreSense Diagnostics Wiring
18
AE4-1409
2. Establish the Copeland Discus with CoreSense
Diagnostics communication RECEIVE link
c.
1. After logging into1 the E2 controller, from the Home Screen2 press F1: Suction
to arrive at the Summary For Suction Groups and Enhanced Suction screen.
Select the enhanced suction3 group that has the digital compressor installed.
Press the
The
When using Copeland Discus Digital compressors with E2 controller you must use the enhanced suction
feature to properly control the digital compressor
19
AE4-1409
2. Scroll down and highlight the compressor that contains the digital unloader and
press Enter to show the Actions Menu. Select Override and press Enter.
The Override Update window will appear. Type YES in the In Override space and
type OFF where it shows Override Value. You do not need to change the override
time. Press Eneter to return to the Suction Group Summary screen.
20
AE4-1409
3. Press F5: Setup to enter the Setup screen. Advance to C7: Stage Setup.
Select the compressor stage with digital installed, Press F4: Look Up to show the
Options List Selection window.
Tabs
Select Dgtl by typing D. This will return you to the Stage Setup screen.
21
AE4-1409
4. Press the Home key to return to the Home Screen. A window will pop up notifying
that changes were made to the application. Type Y to confirm you would like to
continue. The Home Screen should show DGTL 0%
22
AE4-1409
6. The Summary of ISD 2.0 Compressors screen will come up. Select the ISD
compressor you have upgraded to Discus digital. Press Enter to show the ISD
compressor summary screen. Press F5: Setup to proceed to the Setup Screen.
Go to C2: Setup tab.
7. Move the cursor to Unlder 1 Enable, press the Next button ( ) to change from
Disabled to Enabled. Do the same with Unlder 2 Enable if using blocked suction
on middle of 6D or if using with Copeland Demand Cooling, otherwise leave Unlder 2
Enable set to Disabled. Change the Unlder Mod Type to Digital again by pressing
the Next button. When finished go to the C3: Inputs tab.
Three Ban ks
23
AE4-1409
8. Move the cursor to Capcity Req In. Press F3: Edit. In the new window, select
Alternate I/O Formats.
9. Type 2 to select the Controller : Application : Property format for the pointer.
With the cursor in the controller field of Capcity Req In press F4: Look Up. Select
the controller from the Controller Selection window.
24
AE4-1409
Move the cursor to the Application space. Press F4: Look Up and select the suction
group application the digital is on. Next, move the cursor to the Output space and type
VAR STAGE OUTX where X represents the stage number of the digital compressor.
10. Move the cursor down to Dgtl Period In. Follow the same steps as before to edit
the format of the input (Use F3: Edit and F4: Look Up features.) In the Output space
type DGTL PERIOD.
25
AE4-1409
After establishing the digital inputs, press the Home key to return to the Home Screen.
A warning will pop up saying the property does not match the category criteria. Type
Y for Yes to use this selection. Finally, disable the override (refer back to Step 1).
Change the In Override field to No and use the Stairstep key to back out.
For more detailed information on programming the E2, refer to the E2 User
manual found at http://www.emersonclimate.com/Documents/026-1610.pdf
26
AE4-1409
Warranty Information
Support
For more information visit EmersonClimate.com
or contact Emerson Climate Technologies, Inc.
at 1-888-EMR-9950.
The contents of this publication are presented for informational purposes only and are not to be construed as warranties or guarantees,
express or implied, regarding the products or services described herein or their use or applicability. Emerson Climate Technologies, Inc. and/or
its affiliates (collectively "Emerson"), as applicable, reserve the right to modify the design or specifications of such products at any time without
notice. Emerson does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use
and maintenance of any Emerson product remains solely with the purchaser or end user.
27
AE4-1409
APPENDIX
Upgrade Kit Piece Description
1&2
24V Transformer
Head Stud
Fan Bracket
10
Instructional Sheets
Solenoid Coils (available for 24V,120V, 220V) Included in each of the upgrade kits you will find one
or two solenoid coils. If upgrading a Copeland Discus
compressor with CoreSense Diagnostics, your kit will
only contain the 24V solenoid coils. Copeland Discus
(without CoreSense Diagnostics) kits will contain
120V and 220V coils. In addition to the 120V and
220V solenoid coils, a special bracket and screw are
included to attach the conduit to the coil. You will also
need to insert the coil wires through protective conduit
per UL high voltage requirements. There is a conduit
connector also included to connect the bracket to the
conduit. Because wiring lengths will vary, conduit was
not included in the Discus digital upgrade kits.
NOTE: These coils were specifically designed for highcycle life. Any other coil is not approved for use with
Copeland Discus Digital compressors!
28
AE4-1409
bank (when facing the oil pump end of compressor).
This temperature probe should remain installed in the
digital head.
29
AE4-1409
Functionality Checklists
Checklist #1 (After head and valve plate conversion)
Valve plate and head gasket tabs are oriented at the oil pump end with part numbers on top
Bolts (including solenoid valve bolts), temperature probe and pressure connections are all properly torqued
All valves to the compressor are open
Head fan (if installed) is properly wired in the terminal box
Leak check performed
Checklist #2 (After wiring the solenoid coil and digital compressor controller (if equipped) into the control
circuit)
Verify solenoid coil voltage is the same as contactor coil voltage when using the Digital Compressor
Controller
If using Copeland Discus with CoreSense Diagnostics, the solenoid coil Is 24V.
Verify that all wire connections are correct and secure
Checklist #3 (After programming the E2 controller and starting the compressor)
Copeland Discus with Digital Compressor Controller
Verify that there is 24V at the Digital Compressor Controller (24VAC, 24COM) connection
Verify that Sentronic oil protection is operational
Green light should be on when compressor is running
Unplug the oil pressure transducer. The compressor should shut off in approximately two minutes and light on
Sentronic will turn red
Verify that control circuit panel switch will shut off 24V transformer for the Digital Compressor Controller
Check to see if unloader solenoid coil is energized when yellow unloader light on Digital Compressor
Controller is on
Compressor amp reading changes when the compressor unloads
Voltage across terminals C1 and C2 on Digital Compressor Controller should be between 1 and 5 VDC
Copeland Discus with CoreSense Diagnostics
Amp reading on control module LCD changes when the compressor unloads
NOTE: At lower % load conditions, the compressor may unload and load more quickly than the LCD screen
updates. May need to use ammeter to read compressor amperage
Unl 1 (yellow wires) are connected to digital solenoid. Purple (Unl 2) wires are connected to blocked suction
or Demand Cooling solenoid or not used at all.
30
AE4-1409
Digital
(HP)
OFF
Fixed
(HP)
OFF
Fixed
(HP)
OFF
Fixed
(HP)
OFF
System
Output (HP)
0
0.10 - 10
0.10 - 10
0.10 - 10
7.5
7.5
7.5
OFF
7.5
7.5
OFF
OFF
7.5
10.10 -- 17.50
17.10 -- 25
23.10 -- 31.50
Example #2
Consider the following suction group (the approximate compressor capacity at the ARI rating point is
listed next to the compressor model number):
1. 4DJ3R28ML-TSK (280,000 BTUH)
2. 4DR3R28ML-TSK (280,000 BTUH) - 1 Bank Unl
3. 3DF3R15ML-TFD (150,000 BTUH)
Based on the above guideline, the first compressor should be upgraded to 4D Discus Digital2. The figures
on the following page show both the staging with and without digital; each box represents a compressor
stage. The digital compressor is indicated by the box with vertical cross-hatching for the variable capacity
control from 50 -100%.
2
Or a 3D Discus Digital kit could be applied on compressor 3 (see AE4-1357 for more details on 3D Discus Digital).
No more than one Digital compressor should be used per suction group.
31
AE4-1409
100,000
200,000
4DJ
300,000
400,000
500,000
4DR3 (unl)
4DR3
600,000
700,000
800,000
700,000
800,000
3DF3
Without Digital
Compressor Capacity (Btu/hr)
0
100,000
4DR3
200,000
4DR3 (unl)
300,000
3DF3
400,000
500,000
600,000
4DJD (Digital)
32
AE4-1409
No
Yes
Is the analog
output
configured
for 1-5V?
No
Yes
Is the correct
board and point
identified for the
analog output?
No
Yes
Note:
This troubleshooting should only
be used as a quick reference guide.
Contact Emerson technical support
for additional assistance.
Is the minimum
variable capacity
setting set to
your desired
min. capacity?
No
Yes
Is the variable
capacity in
override
mode?
Yes
33
AE4-1409
Is the green
power LED
on?
Is there 24V
input to
24VAC,
24COM?
No
No
Yes
Replace DCC
if necessary.
Yes
Is the red
alert code
flashing?
Is the green
power LED
flashing?
No
Yes
No
Yes
Is there always
1-5V present
across C1, C2?
No
No
Yes
Is there control
voltage present
at L1, L2?
Note:
This troubleshooting should only
be used as a quick reference guide.
Contact Emerson technical support
for additional assistance.
For more detailed application information on
Discus digital, please visit our online product
information for the following application bulletins
available at EmersonClimate.com
Yes
Is the
resistance
over T1,T2 >
2.58k?
No
Yes
Compressor is on high
discharge temperature
alarm or check thermistor
and connection.
No
Change
solenoid coil
to match L1,
L2 and
contactor.
Yes
Check all wiring connections to ensure connection and correct components.
(24VAC, 24COM) = 24V Power
(C1,C2) = Analog Output In
(T1,T2) = Temp. Probe / Resistor
(L1,L2) = Control Power In
(M1,M2) = Control Power Out
(U1,U2) = Solenoid Coil Power
34
AE4-1409
Will the
compressor run
when the
controller is
calling for it?
No
Yes
Yes
No
No
Yes
Note:
This troubleshooting should only
be used as a quick reference guide.
Contact Emerson technical support
for additional assistance.
No
Yes
Is the solenoid
valve plugged /
stuck open due
to debris?
No
Inspect
valving on
Discus Digital
valve plate for
any liquid
damage.
Yes
Fix debris issue and install new solenoid valve and gasket.
35