Spider II - 3

Spider
Engineering manual
AS-3
Connection
04-04-02
3.1 Wiring
Shielded cables are preferred for the installation.
The wire must be min 0,5mm2 for input signals and min 1mm2 for supply and output cables.
Max distance between control system and power unit is 50m.
3.2 Supply
SUPPLY VOLTAGE & HEATER

HEATER WITH THERMOSTAT
SUPPLIED AS OPTION
The contents of this information are subject to change without notice or obligation. Information herein should be confirmed before placing orders.
Hgglunds Drives AB. S-890 42 Mellansel, SWEDEN
1(30)
AS-3
Connection, Engineering manual
04-04-02
3.3 Input signals

3.3.1. Remote speed setpoint.
The input for remote speed setpoint are isolated and can be bidirectional (forward and reverse
speed setpoint) or unidirectional (forward speed setpoint and fixed reverse speed if needed).
The setpoint can be a voltage or a current signal. The selection is made with a jumper on the
board (see also AS4.3) and in the set up menu (see AS5.2.6).
SETPOINT DRIVE 1
2(30)
AS-3
04-04-02
SETPOINT DRIVE 2
3(30)
AS-3
04-04-02
3.3.2.1 Configurable isolated analog inputs.

The signal for the configurable analog inputs must be positive. The input can be a voltage or
a current signal. The selection is made with a jumper on the board (see also AS4.3) and in
the set up menu (see AS5.2.6).
CONFIGURABLE ANALOG INPUT 1
4(30)
AS-3
04-04-02
3.3.2.2 Configurable analog inputs.

The signal for the configurable analog inputs must be positive. The input can be a voltage or
a current signal. The selection is made with a jumper on the board (see AS4.5.2) and in the
set up menu (see AS5.2.6).
5(30)
AS-3
04-04-02
6(30)
AS-3
04-04-02
7(30)
AS-3
04-04-02
CONNECTION OF ANALOG 2-WIRE SENSOR
8(30)
AS-3
04-04-02
3.3.2.3 Tank temperature analog input.

The tank temperature can be measured with a PT100 sensor.
PT-100 TANK TEMPERATURE INPUT
9(30)
AS-3
04-04-02
3.3.3. Digital speed encoder.

If a differential encoder is used and the input 2 pulse comes before the input 1 pulse, the Rpm
signal will be positive.
If a single pulse encoder is used, a low level on the direction signal will give positive sign of
the Rpm signal. If the signal has wrong sign the polarity can be changed with parameter P1I06
for drive 1 and parameter P2I06 for drive 2.
DIGITAL SPEED ENCODER DRIVE 1
10(30)
AS-3
04-04-02
DIGITAL SPEED ENCODER DRIVE 2
11(30)
AS-3
04-04-02
3.3.4. Electric motor started inputs.

The inputs must be high (switch closed) when the motor is stopped and open at motor start.
The inputs are used for bypass of charge pressure alarm and delay of drive start.
INPUT SIGNALS FROM STARTER UNIT
12(30)
AS-3
04-04-02
3.3.5. Emergency stop input.

Emergency stop input must be connected for the system to operate. If the input is opened, the
output to fte pumps will be set to zero without ramp to destroke the pumps as quickly as
possible.The electric motor interlock contacts will open after a time delay set with parameter
DMD 0x and with a rotary switch on top left of main board (see AS4.5.4).
EMERGENCY STOP INPUT
13(30)
AS-3
04-04-02
3.3.6. Configurable digital inputs.

The input functions are configured in the set up menu (see AS5.2.3). All inputs are
configurable but the first 24 inputs are as first choice selected for monitoring of the power unit
switches.
DIGITAL INPUT SIGNALS
14(30)
AS-3
04-04-02
15(30)
AS-3
04-04-02
16(30)
AS-3
04-04-02
3.4 Output signals

3.4.1. Pump strokers.
Pumps with separate coils for A and B side can be used. If pumps with a common coil for both
directions is used, the drive can only be controlled in one direction.
17(30)
AS-3
04-04-02
3.4.2. Starter interlock outputs.

The normally open contact of the auxiliary relay must be connected in the stop circuit for the
electric motors. The output will open at alarm.
Note! The polarity for the freewheeling diode over the relay coil. The function of the diode is to
protect against induced voltage at switch off and should be mounted close to the relay coil.
STARTER INTERLOCK
18(30)
AS-3
04-04-02
19(30)
AS-3
04-04-02
3.4.3. Configurable digital outputs.

The output functions are configured in the set up menu (see AS5.2.4).
DIGITAL OUTPUT SIGNALS
Note! All outputs must be protected against induced voltage at switch off by e.g. free wheeling
diode (see 3.4.2), varistor, RC circuit or other overvoltage protection device mounted close to
the load.
20(30)
AS-3
04-04-02
3.4.4. Configurable analog outputs.

The outputs are isolated and needs external supply. If no isolation is needed the card can be
supplied from Spider terminals. The output functions are configured in the set up menu (see
AS5.2.7).
CONFIGURABLE ANALOG OUTPUT 1
21(30)
AS-3
04-04-02
22(30)
AS-3
04-04-02
3.5 Interconnection terminal

For internal connection use.
INTERCONNECTION TERMINAL
23(30)
AS-3
04-04-02
3.6 Serial ports

3.6.1. SpiderCom port.
Connector for RS232 serial communication. Port is used for log data dump and for setup of system
via a PC and SpiderCom software.
SERIAL CONNECTOR PINOUT
Pin1
Pin2
Pin3
Pin4
Pin5
Pin6
Pin7
Pin8
Pin9
CD, Carrier detect

RXD, Receive data
TXD, Transmit data
DTR, Data terminal ready
GND, System ground
DSR, Data set ready
RTS, Request to send
CTS, Clear to send
RI, Ring indicator
3.6.2. Optional fieldbus connection.

Profibus connection for external serial control
PROFIBUS CONNECTOR PINOUT
Pin1
Pin2
Pin3
Pin4
Pin5
Pin6
Pin7
Pin8
Pin9
Not connected
Not connected
B-line, Pos TXD/RXD
RTS, Request to send
GND BUS
+5V BUS
Not connected
A-line, Neg TXD/RXD
Not connected
24(30)
AS-3
04-04-02
25(30)
AS-3
04-04-02
3.7 Terminal functions

Table of terminal functions.
Row Type
1 Power Input
Name
DC1
Pump 4
PO4
Pump 3
PO3
Pump 2
PO2
Pump 1
PO1
Digital outputs
DO1
No.
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
Function
24V_IN (+)
24V_IN (+)
GND (-)
GND(-)
Common pump 4
Stroker conn. Pump 4. High B
Common pump 4
Stroker conn. Pump 4. High A
Common pump 3
Common pump 3
Common pump 2
Common pump 2
Common pump 1
Common pump 1
14
13
12
11
10
9
8
7
6
5
4
3
2
1
Configurable Digital output 6

24V_DO
GND
26(30)
AS-3
Row Type
3 Digital outputs
Name
DO2
No.
14
13
12
11
10
9
8
7
6
5
4
3
2
1
EO1
8
7
6
5
4
3
2
1
Interlock Electric motor 3

24V_DO
GND
8
7
6
5
4
3
2
1
E-motor 3 started
E-motor 2 started
E-motor 1 started
24V_EI
24V_EI
GND
Em.stop
24V_EM
04-04-02
Function
Common Digital output 11-13
24V_DO
GND
E-motor interlocks
E-motor started
inputs
EI
Em stop
EM
Digital speed
encoder Drive 1
DE1
8
7
6
5
4
3
2
1
Pulse 0 Drive 1+
Pulse 2 Drive 1 Pulse 2 Drive 1+
12V+
24V_DE
GND
Digital speed
encoder Drive 2
DE2
8
7
6
5
4
3
2
1
Pulse 0 Drive 2+
12V+
24V_DE
GND
27(30)
AS-3
Row Type
8 Configurable
digital inputs
Predefined
monitoring inputs
10
11
Name
DI1
No.
8
7
6
5
4
3
2
1
Function
Config input 6
Config input 5
Config input 4
Config input 3
Config input 2
Config input 1
24V_DI_1
GND
Configurable
digital inputs
Predefined
monitoring inputs
DI2
12
11
10
9
8
7
6
5
4
3
2
1
Config input 15
Config input 14
Config input 13
Config input 12
Config input 11
Config input 10
Config input 9
Config input 8
Config input 7
24V_DI_1
24V_DI_1
GND
Configurable
digital inputs
Predefined
monitoring inputs
DI3
12
11
10
9
8
7
6
5
4
3
2
1
Config input 24
Config input 23
Config input 22
Config input 21
Config input 20
Config input 19
Config input 18
Config input 17
Config input 16
24V_DI_1
24V_DI_1
GND
Configurable
digital inputs
DI4
12
11
10
9
8
7
6
5
4
3
2
1
Config input 33
Config input 32
Config input 31
Config input 30
Config input 29
Config input 28
Config input 27
Config input 26
Config input 25
24V_DI_2
24V_DI_2
GND
04-04-02
(Drain filter)
(Low oil level in tank)
(Min oil level in tank)
(Min oil temperature in tank)
(High oil temperature in tank)
(Max oil temperature in tank)
(Work pressure, pump 2)

(Charge pressure, pump 2)
(Suction line, pump 2)
(Return filter 100%, pump 2)

28(30)
AS-3
Row Type
12 Configurable
digital inputs
Name
DI5
No.
12
11
10
9
8
7
6
5
4
3
2
1
Function
Config input 43
Config input 42
Config input 41
Config input 40
Config input 39
Config input 38
Config input 37
Config input 36
Config input 35
Config input 34
24V_DI_2
GND
13
Analog inputs
Isolated
AI1
12
11
10
9
8
7
6
5
4
3
2
1
Config input 2 Config input 2+

Remote speed setpoint Drive 2 Remote speed setpoint Drive 2 +
Remote speed setpoint Drive 1 Remote speed setpoint Drive 1 +
Isolated 10VREF Isolated 10VREF+
Isolated GND
Isolated GND
14
Analog inputs
Not isolated
AI2
12
11
10
9
8
7
6
5
4
3
2
1

24V_AI
24V_AI
GND
GND
04-04-02
29(30)
AS-3
Row Type
15 Analog inputs
Not isolated
16
Analog outputs
Name
AI3
No.
14
13
12
11
10
9
8
7
6
5
4
3
2
1
AO2
6
5
4
3
2
1
6
5
4
3
2
1
Current output 4
Voltage output 4
Current output 3
Voltage output 3
24VDC (externally supplied)
GND (external)
Current output 2
Voltage output 2
Current output 1
Voltage output 1
24VDC (externally supplied)
GND (external)
8
7
6
5
4
3
2
1
6
5
4
3
2
1
DATA2NC
DATA2+
0VCAN2
DATA1NC
DATA1+
0VCAN1
For interconnection purpose
AO1
17
CAN1
CA
CAN2
Spare terminals
IC
04-04-02
Function
Tank temp, force high
Tank temp, sense high
Tank temp, sense low
Tank temp, force low
24V_AI
24V_AI
GND
GND
30(30)

Spider II - 3

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Spider

SUPPLY VOLTAGE & HEATER

Hgglunds Drives AB. S-890 42 Mellansel, SWEDEN

Connection, Engineering manual

3.3 Input signals

Hgglunds Drives AB. S-890 42 Mellansel, SWEDEN

Connection, Engineering manual

Hgglunds Drives AB. S-890 42 Mellansel, SWEDEN

Connection, Engineering manual

3.3.2.1 Configurable isolated analog inputs.

CONFIGURABLE ANALOG INPUT 1

CONFIGURABLE ANALOG INPUT 2

Hgglunds Drives AB. S-890 42 Mellansel, SWEDEN

Connection, Engineering manual

3.3.2.2 Configurable analog inputs.

CONFIGURABLE ANALOG INPUT 3

CONFIGURABLE ANALOG INPUT 4

Hgglunds Drives AB. S-890 42 Mellansel, SWEDEN

Connection, Engineering manual

CONFIGURABLE ANALOG INPUT 5

CONFIGURABLE ANALOG INPUT 6

Hgglunds Drives AB. S-890 42 Mellansel, SWEDEN

Connection, Engineering manual

CONFIGURABLE ANALOG INPUT 7

CONFIGURABLE ANALOG INPUT 8

Hgglunds Drives AB. S-890 42 Mellansel, SWEDEN

Connection, Engineering manual

CONFIGURABLE ANALOG INPUT 9

CONNECTION OF ANALOG 2-WIRE SENSOR

Hgglunds Drives AB. S-890 42 Mellansel, SWEDEN

Connection, Engineering manual

3.3.2.3 Tank temperature analog input.

PT-100 TANK TEMPERATURE INPUT

Hgglunds Drives AB. S-890 42 Mellansel, SWEDEN

Connection, Engineering manual

3.3.3. Digital speed encoder.

DIGITAL SPEED ENCODER DRIVE 1

Hgglunds Drives AB. S-890 42 Mellansel, SWEDEN

Connection, Engineering manual

DIGITAL SPEED ENCODER DRIVE 2

Hgglunds Drives AB. S-890 42 Mellansel, SWEDEN

Connection, Engineering manual

3.3.4. Electric motor started inputs.

INPUT SIGNALS FROM STARTER UNIT

Hgglunds Drives AB. S-890 42 Mellansel, SWEDEN

Connection, Engineering manual

3.3.5. Emergency stop input.

EMERGENCY STOP INPUT

Hgglunds Drives AB. S-890 42 Mellansel, SWEDEN

Connection, Engineering manual

3.3.6. Configurable digital inputs.

DIGITAL INPUT SIGNALS

Hgglunds Drives AB. S-890 42 Mellansel, SWEDEN

Connection, Engineering manual

DIGITAL INPUT SIGNALS

Hgglunds Drives AB. S-890 42 Mellansel, SWEDEN

Connection, Engineering manual

DIGITAL INPUT SIGNALS

Hgglunds Drives AB. S-890 42 Mellansel, SWEDEN

Connection, Engineering manual

3.4 Output signals

Hgglunds Drives AB. S-890 42 Mellansel, SWEDEN

Connection, Engineering manual