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Research article
Concretes and mortars with waste paper industry: Biomass ash and
dregs
zquez-Burgo a,
Isabel Martnez-Lage a, *, Miriam Velay-Lizancos a, Pablo Va
zquez-Herrero a, Antonio Ramrez-Rodrguez b,
ndez a, Cristina Va
Marcos Rivas-Ferna
b
Miguel Martn-Cano
n, Centro de Innovacio
n Tecnolo
gica en Edicacio
n e Ingeniera Civil (CITEEC), E.T.S. Ingenieros de Caminos, Canales y Puertos.
Grupo de Construccio
~ a, Campus de A Corun
~ a, s/n, 15071, A Corun
~ a, Spain
Universidade da Corun
n S.A., Departamento I D i, Grupo SACYR, Paseo de la Castellana 83-85, 5a planta, 28046, Madrid, Spain
SACYR Construccio
a r t i c l e i n f o
a b s t r a c t
Article history:
Received 13 January 2016
Received in revised form
10 June 2016
Accepted 25 June 2016
Available online 5 July 2016
This article describes a study on the viability of using waste from the paper industry: biomass boiler ash
and green liquor dregs to fabricate mortars and concretes. Both types of ash were characterized by
obtaining their chemical and mineralogical composition, their organic matter content, granulometry,
adsorption and other common tests for construction materials. Seven different mortars were fabricated,
one for reference made up of cement, sand, and water, three in which 10, 20, or 30% of the cement was
replaced by biomass ash, and three others in which 10, 20, or 30% of the cement was replaced with dregs.
Test specimens were fabricated with these mortars to conduct exural and compression tests. Flexural
strength is reduced for all the mortars studied. Compressive strength increases for the mortars fabricated
with biomass ash and decreases for the mortar with dregs. Finally, 5 concretes were made, one of them
as a reference (neither biomass ash nor dregs added), two of them with replacements of 10 and 20% of
biomass ash instead of cement and another two with replacements of 10 and 20% of dregs instead of
cement. The compressive and tensile splitting strength increase when a 10% of ash is replaced and
decrease in all the other cases. The modulus of elasticity always decreases.
2016 Elsevier Ltd. All rights reserved.
Keywords:
Paper industry waste
Biomass ash
Mortar
Concrete
Mechanical properties
Depth of penetration of water under
pressure
1. Introduction
The paper and woodpulp industry generates different wastes,
with water treatment sludge, lime sludge, sands or lime grits, green
liquor dregs, and biomass ash being the most signicant. Their
composition depends on the raw materials used and the conguration and operation of the plant, but in Spain, more than 95% of
these wastes can be considered non-hazardous according to the
European Waste Catalogue.
Currently, at the paper industry, the main wastes are dregs,
biomass ash, and secondary treatment bio sludge. Management of
the latter is internal, but the other two are sent to a dump because
of the lack of studies validating their possible recycling value. This
study is conducted to avoid this poor management of biomass ash
and dregs. Once these wastes were analyzed, it was decided to
* Corresponding author.
E-mail address: isabel.martinez@udc.es (I. Martnez-Lage).
http://dx.doi.org/10.1016/j.jenvman.2016.06.052
0301-4797/ 2016 Elsevier Ltd. All rights reserved.
864
Table 1
Chemical composition.
Component
Dregs (wt%)
CaO
SiO2
SO3
K2O
MgO
Al2O3
Cl
Fe2O3
P2O5
Na2O
MnO
TiO2
SrO
V2O5
ZnO
NiO
Rb2O
CuO
ZrO2
Br
34.9
11.6
11.4
6.5
4.4
4.4
2.7
2.6
1.6
1.4
1.4
0.25
0.21
0.18
0.057
0.040
0.037
0.022
0.020
0.007
46.2
1.3
1.4
0.28
3.3
0.43
0.099
0.8
3.3
3.4
0.41
<0.03
0.14
<0.03
0.15
0.015
<0.03
0.023
0.007
<0.03
LOI
15.8
38.5
865
866
867
Table 3
Other tests of ne aggregate.
Property
Method
Biomass ash
Dregs
Property
Standard
Fine aggregate
BET Method
BET Method
EN 196-3 (CEN,
EN 196-3 (CEN,
EN 196-3 (CEN,
EN 196-3 (CEN,
EN 196-3 (CEN,
EN 196-3 (CEN,
2.615
3.25
175
4.0
6.5
2.5
2 h 15 min
2 h 50 min
2.598
6.24
177
5.5
7.5
2.0
3 h 55 min
4 h 45 min
EN 1097-6
EN 1097-6
EN 1097-6
2.61
2.57
2.58
EN
EN
EN
EN
EN
EN
0.60
88
0.00
0.2
0.8
Not present
2009a)
2009a)
2009a)
2009a)
2009a)
2009a)
1097-6
933-8
1744-1
1744-1
1744-1
1744-1
Table 4
Other tests of coarse aggregate.
Property
Standard
3
EN 1097-6 2.66
EN 1097-6 2.62
EN 1097-6 2.64
2.66
2.60
2.64
EN
EN
EN
EN
EN
0.38
0.23
2.6
18
1097-6
933-1
933-1
933-3
1097-2
0.59
0.51
3.8
11
36
868
Cement
2 days
7 days
28 days
Clinker
K2O
Na2O
SO3
Chlorides
Loss of ignition (%)
Insoluble residue (%)
Table 6
Mix design used of mortars.
34
45
61
97
0.92
0.19
3.17
0.03
2.8
1.5
Table 7
Mix design used of concretes.
Material
M-0
Material
HC-0
HC-10 C
HC-20 C
HC-10 D
HC-20 D
Cement (g)
Biomass ash (g)
Dregs (g)
Fine aggregate (g)
Water (g)
466.7
e
e
1400.0
233.3
420.0
46.7
e
1400.0
233.3
Cement (kg)
Biomass ash (kg)
Dregs (kg)
Fine aggregate (kg)
Fraction 6/12 (kg)
Fraction 12/20 (kg)
Water (kg)
CHRYSOPLAST (kg)
CHRYSOFLUID (kg)
Volume (litres)
350
e
e
960
100
810
175
3.50
3.50
1006
315
35
e
960
100
810
175
3.15
3.15
1010
280
70
e
960
100
810
175
2.80
2.80
1013
315
e
35
960
100
810
175
3.15
3.15
1016
280
e
70
960
100
810
175
2.80
2.80
1021
373.3
93.3
e
1400.0
233.3
326.7
140.0
e
1400.0
233.3
420.0
e
46.7
1400.0
233.3
373.3
e
93.3
1400.0
233.3
326.7
e
140.0
1400.0
233.3
developed to check the depth of penetration of water under pressure on cylindrical specimens of 150 mm 300 mm according to
the European Standard EN 12390-8 (CEN, 2009g) to obtain the
maximum penetration and its Spanish modication UNE-EN
12390-8 (AENOR, 2011) to obtain the average penetration.
3. Results and discussion
3.1. Biomass and dregs characterization
From the results of the characterization tests, is possible to
conclude that the main problems found in these materials for their
use as ash in mortars and concretes are as follows:
Both biomass ash and dregs are of limestone origin.
Neither the biomass ash nor the dregs comply with the chemical
specications listed in European Norm EN-450-1 (CEN, 2005a)
or in ASTM C618 (2008).
The loss of ignition is high for the ash and very high for the
dregs, which may lead to durability problems, especially
regarding resistance to freezing, and they may also exhibit incompatibility with certain admixtures.
3.2. Mortars
869
values:
The compressive strengths for all the mortars fabricated with
biomass ash were greater than the value obtained for the
reference mortar.
The exural strength for the mortar in which 10% of the cement
was replaced by biomass ash was similar to the strength of the
reference mortar, but for the mortar with 20% substitution, the
strength decreased by 10%, and the mortar with 30% substitution exhibited a 13% reduction.
The compressive and exural strengths of the mortar in which
10% of the cement was replaced by dregs were similar to the
strengths of the reference mortar.
The compressive and exural strengths of the mortar in which
20% of the cement was replaced by dregs were reduced by 7 and
5%, respectively, with respect to the reference mortar. The
mortar with 30% substitution exhibited 26 and 19% reductions in
the compressive and exural strengths, respectively.
The results obtained from the mortars with biomass ash
corroborate the research conducted by the authors (Rajamma et al.,
2009; Johnson et al., 2010; Ramos et al., 2013). The strengths obtained from mortars with dregs are much lower than the obtained
from mortars with biomass ash.
3.3. Concretes
3.3.1. Physico-mechanical properties of concretes
The values obtained for densities, compressive strength at 7 and
28 days, tensile splitting strength and the modulus of elasticity of
these concretes are included in the Figs. 9e12, respectively,
Analyzing the previous results it should be stressed that:
The density obtained for both the concretes with ashes or with
dregs is slightly lower than the conventional concrete but in any
case the loss exceeds 2% so regarding this property the behavior
can be considered similar.
Compressive strength for the concrete with 10% of biomass
ashes increases close to 8% at 7 days and 2% at 28 days. This
concrete acquires strength more quickly than the conventional
one since at 7 days it has already obtained 92% of its strength at
28 days while the conventional concrete has only reached 87%.
With regard to the concrete with 20% of biomass ashes, the
compressive strength decreases approximately 6% at 7 and 28
days.
Tensile splitting strength for concretes with biomass ashes increases slightly (less than 1%) when 10% of concrete is replaced
by ashes, and it subtly decreases (approximately 4%) when it is
replaced by 20%.
The modulus of elasticity for concrete with biomass ashes decreases straight-line as the percentage of substitution increases,
even though this decrease is lower than 1% per 10% of
substitution.
The compressive strength for concretes with dregs suffers a
severe fall with regard to the reference one, so the compressive
strength of the concrete with 10% of substitution decreases
approximately by 20% and the one of 20% by 35%.
The tensile splitting strength for concretes with dregs also decreases dramatically, in the order of 18% for the substitution of
10% and of 23% for the one with the 20%.
The modulus of elasticity for concretes with dregs also decreases
but to a much lesser degree, the loss of modulus is around 8% for
the substitution of 10% and of 13% for the one with the 20%.
Regarding the values achieved for the compressive strength of
Fig. 6. Concrete tests.
870
871
4. Conclusions
The conclusions for the study are as follows:
Biomass ash and dregs from the woodpulp and paper industry
are of limestone origin; therefore, they do not comply with the
chemical prescriptions specied for concrete ash in EN 4501(CEN, 2005a) or ASTM C618 (2008).
The loss of ignition of biomass ash is higher than the value
prescribed in the previously mentioned standards, and the value
for the dregs is much higher, which would lead to durability
problems, especially regarding resistance to freeze-thaw cycles
or incompatibility with certain admixtures.
In mortars both exural and compressive strength decrease as
the percentage of substitution of cement for biomass ashes or
dregs increases.
Flexural strength of all the mortars studied has always been
lower than the reference mortar, while in the case of M-10C, M-
20C, M-10D and M-10D the loss is lower than 10% and in the M30C and the M-30D it is higher.
Compressive strength of the three mortars with biomass ashes
and of the M-10D is higher than the one in the mortar of reference, for the M-20D the loss is 7% and for the M-30D it is 26%.
At 28 days there are hardly any differences (lower than 2%)
between the compressive strength, tensile splitting strength
and the modulus of elasticity of the concrete with 10% of
biomass ashes and the reference one, and its impermeability is
better according to the results of the test of depth of penetration
of water under pressure.
For concrete with 20% of biomass ashes, the loss of compressive
strength or tensile splitting strength respect to the ones in the
reference concrete is lower than 7%, the one of the modulus of
elasticity is lower than 2% and the impermeability is higher.
For concretes with 10% of dregs the values of loss in compressive
strength respect to the reference concrete is of the order of 20%,
the one of the modulus is 8% and the impermeability is higher.
872
Table 8
Depth of penetration of water under pressure (mm).
Penetration
Value
HC-0
HC-10 C
HC-20 C
HC-10 D
HC-20 D
Maximum
Maximum
Average
Maximum
Average
35
28
22
19
28
26
18
16
25
23
17
17
25
24
20
19
45
37
26
23
Average
Table 9
Depth of penetration of water under pressure (mm).
Penetration
Maximum
Average
Value
Maximum
Average
Maximum
Average
n
Clase de exposicio
IIIa, IIIb, IV, E,
H, F, Qa, Qb (reinforced)
IIIc, Qc Qb
(prestressed)
65
50
40
30
40
30
27
20
cementing power and moreover, for the case of the 20% replacement the impermeability decreases, which means a possible
further degradation.
Further research on freeze-thaw behavior and durability is
recommended for this material.
Acknowledgements
This study was developed with the support of the project of
Program FEDER-INNTERCONECTA ITC-20133075 Use of paper and
tire industry wastes other than their use in building lightweight
ecological embankments and other construction materials,
convened by the Center for Industrial Technological Development
(CDTI, for its initials in Spanish), dependent on the Ministry of
Economy and Competitiveness and co-funded by the Technological
Fund e FEDER Funds. We thank the companies that make up the
n S.A.U., ENCE
consortium for the project: SACYR Construccio
Energa y Celulosa, S.A., CYE Control y Estudios, S.L., and Xiloga S.L.
for all the assistance they provided in the development of this
study.
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