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Chassis

TYRE PRESSURE MONITOR


POWER-ASSISTED STEERING
ANTI-LOCK BRAKING SYSTEM

XM0B - XM0C - XM0F - XM0G - XM0H - XM0J - XM0U


77 11 318 242

DECEMBER 2005

"The repair procedures given by the manufacturer in this document are based on the
technical specifications current when it was prepared.
The methods may be modified as a result of changes introduced by the manufacturer in
the production of the various component units and accessories from which his vehicles
are constructed."

EDITION ANGLAISE

All rights reserved by Renault s.a.s.


Copying or translating, in part or in full, of this document or use of the service part
reference numbering system is forbidden without the prior written authority of
Renault s.a.s.

Renault s.a.s. 2005

Chassis
Contents
Page

Page

35B TYRE PRESSURE MONITOR

38C ANTI-LOCK BRAKING SYSTEM

Program No.: OB20


Vdiag: 44 - 48 - 4C - 4D - 4F - 50
Introduction
Fault finding log
System operation
Replacement of components
Configuration and programming
Conformity check
Interpretation of statuses
Interpretation of parameters
Customer complaints
Fault finding chart

Bosch ABS 8.0


Vdiag: 0C - 0D - 0E - 0F
35B-1
35B-6
35B-8
35B-11
35B-12
35B-16
35B-20
35B-21
35B-26
35B-27

POWER-ASSISTED STEERING

36B
Electric power-assisted steering
Vdiag: 04 - 06 - 08 - 0C
Introduction
Fault finding log
System operation
Allocation of computer tracks
Replacement of components
Configuration and programming
Fault summary table
Interpretation of faults
Conformity check
Status summary table
Interpretation of statuses
Parameter summary table
Interpretation of parameters
Customer complaints
Fault finding chart

36B-1
36B-6
36B-8
36B-10
36B-11
36B-12
36B-18
36B-19
36B-29
36B-37
36B-38
36B-42
36B-43
36B-49
36B-50

Introduction
Fault finding log
System operation
Allocation of computer tracks
Replacement of components
Configuration and programming
Fault summary table
Interpretation of faults
Conformity check
Status and parameter summary tables
38
Interpretation of statuses
Dealing with computer statuses and
parameters
Dealing with command modes
Customer complaints
Fault finding chart

38C-1
38C-6
38C-8
38C-9
38C-10
38C-11
38C-12
38C-13
38C-37
38C38C-39
38C-40
38C-41
38C-43
38C-44

Bosch 8.0 ESP


Vdiag: 08 - 09 - 0A - 0B - 11
Introduction
Fault finding log
System operation
Allocation of computer tracks
Replacement of components
Configuration and programming
Fault summary table
Interpretation of faults
Conformity check
Status, parameter and command
summary table
Interpretation of statuses
Fault finding chart

38C-1
38C-6
38C-8
38C-10
38C-12
38C-13
38C-14
38C-15
38C-59
38C-60
38C-64
38C-67

ABBREVIATIONS

ABBREVIATIONS

MEANING OF ABBREVIATION

ABS

Anti-lock braking system

ALP

Fault finding chart

APC

After ignition

AVC

Before ignition feed

BVA

Automatic gearbox

BVM

Manual gearbox

BVR

Sequential gearbox

CAN

Controller Area Network

AC

Air conditioning

CD

Compact disc

PAS

Power-assisted steering (hydraulic)

DAE

Electric power-assisted steering

DVD

Digital versatile disc

DTC

Fault finding code

EGR

Exhaust gas recirculation

ESP

Electronic Stability Program

GMV

Fan assembly

CNG

Compressed natural gas

LPG

Liquefied petroleum gas

HLE

High yield strength

MAG

Metal active gas (for welding steel)

MIG

Metal inert gas (for welding aluminium)

MR

Workshop repair manual

TN

Technical Note

OBD

On board diagnostics

SER

Resistance spot welding

SSPP

Tyre pressure monitoring system

THLE

Very high-tensile strength

TM

Labour time

UCH

UCH

UPC

Protection and switching unit

UCT

Roof control unit

UHLE

Ultra high yield strength

VIN

Vehicle identification number

TYRE PRESSURE
135BMONITOR SYSTEM
Program no.: 0B20
Vdiag no.: 44-48-4C-4D-4F-50

Fault finding - Introduction

35B

1. SCOPE OF THIS DOCUMENT


This document presents the fault finding procedure applicable to all computers with the following specifications:
Vehicle(s): MEGANE II

Name of computer: UCH

Function concerned: TYRE PRESSURE


MONITOR SYSTEM

Program no.: 0B20


Vdiag no.: 44 - 48 - 4C - 4D - 4F - 50

2. PREREQUISITES FOR FAULT FINDING


Documentation type
Fault finding procedures (this manual):
Assisted fault finding (integrated into the diagnostic tool), Dialogys.
Wiring Diagrams:
Visu-Schma (CD-ROM).
Type of diagnostic tools
CLIP
Special tooling required

SPECIAL TOOLING REQUIRED


Multimeter
El. 1681

Universal bornier

Ms. 1607

Valve exciter
Pressure gauge
Tyre inflation system

SSPP_V44_PRELI/SSPP_V48_PRELI/SSPP_V4C_PRELI/SSPP_V4D_PRELI/SSPP_V4F_PRELI/SSPP_V50_PRELI

35B-1

Edition 4

TYRE PRESSURE MONITOR SYSTEM


Program no.: 0B20
Vdiag no.: 44-48-4C-4D-4F-50

Fault finding - Introduction

35B

3. RECAP
Procedure
To run fault finding on the vehicle's computers, switch on the ignition in fault finding mode (forced + after ignition
feed).
Proceed as follows:
Renault card in the card reader (keyless vehicle scenario 1, standard, not hands-free and scenario 2, top of
the range, hands-free),
hold down the Start button (more than 5 seconds) outside starting conditions,
connect the diagnostic tool and perform the desired operations.
N.B.:
The left-hand and right-hand xenon bulb computers are powered when the dipped beam headlights light up.
Fault finding can only be carried out on them after the ignition has been switched on in fault finding mode
(forced + after ignition feed) and the dipped headlights are on.
To cut off + after ignition feed, proceed as follows:
disconnect the diagnostic tool,
press the Start button twice briefly (less than 3 seconds),
Ensure that the + after ignition feed has been cut off by checking that the computer indicator lights on the
instrument panel have gone out.
Faults
The present status of faults must be considered when using the diagnostic tool after switching on + after ignition feed
(without activating any system components).
Present faults must be dealt with according to the procedure specified in the "Interpretation of faults" section.
On the tyre pressure monitor system, there is no stored fault.
Conformity check
The aim of the conformity check is to check data that does not produce a fault on the diagnostic tool because it is
inconsistent. Therefore, this phase is used to:
carry out fault finding on faults that do not have a fault display, and which may correspond to a customer complaint,
check that the system is operating correctly and that there is no risk of a fault recurring after repairs.
This section gives the fault finding procedures for statuses and parameters and the conditions for checking them.
If a status is not behaving normally or a parameter is outside the permitted tolerance values, consult the
corresponding fault finding page.
Customer complaints - Fault finding chart
If the test with the diagnostic tool is OK but the customer complaint is still present, the fault should be treated by
customer complaints.

35B-2

Edition 4

TYRE PRESSURE MONITOR SYSTEM


Program no.: 0B20
Vdiag no.: 44-48-4C-4D-4F-50

Fault finding - Introduction

35B

4. FAULT FINDING PROCEDURE


Procedure to be carried out before entering fault finding mode with the tool
Are the faulty wheels equipped with valves fitted with pressure sensors, or were they so at the time of the fault?
Check the position of the wheels on the vehicle (wheel sensor colour code). Put the wheels back in position
and program the codes of the four wheel sensors if the wheels are not in their original position.
Check the wheel pressures with a pressure gauge. Do they match the pressures specified on the door or in
the drivers handbook?
A summary of the overall procedure to follow is provided on the following page in the form
of a flow chart.

35B-3

Edition 4

TYRE PRESSURE MONITOR SYSTEM


Program no.: 0B20
Vdiag no.: 44-48-4C-4D-4F-50

35B

Fault finding - Introduction

4. FAULT FINDING PROCEDURE


Check the battery charge and the
condition of the fuses

Print the system fault finding log


(available on CLIP and in the
Workshop Repair Manual or
Technical Note)

Connect CLIP

Dialogue with
the Central
Processing Unit?

no
See Fault Finding Chart 1

yes
Read the faults

no
Faults present

Conformity check

yes
Deal with present faults

The cause is still


present

The cause is still


present
no

Fault
solved

no

Fault
solved

Use fault finding charts (ALPs).

yes
The cause is still
present

no

Fault
solved

Contact Techline with the


completed fault finding log

JSAA7441.0

35B-4

Edition 4

TYRE PRESSURE MONITOR SYSTEM


Program no.: 0B20
Vdiag no.: 44-48-4C-4D-4F-50

Fault finding - Introduction

35B

5. FAULT FINDING LOG

IMPORTANT!

IMPORTANT
Any fault on a complex system requires thorough fault finding with the appropriate tools. The
FAULT FINDING LOG, which should be completed during the fault finding procedure, ensures a
record is kept of the procedure carried out. It is an essential document when consulting the
manufacturer.

IT IS THEREFORE MANDATORY TO FILL OUT A FAULT FINDING LOG FOR EACH FAULT FINDING
PROCEDURE.
You will always be asked for this log:
when requesting technical assistance from the Techline.
for approval requests when replacing parts for which approval is obligatory.
to be enclosed when returning monitored parts on request. The log is needed for warranty reimbursement, and
enables better analysis of the parts removed.

6. SAFETY ADVICE
Safety rules must be observed during any work on a component to prevent any damage or injury:
Make sure that the battery is properly charged to avoid damaging the computers with a low load.
Use the appropriate tools.

35B-5

Edition 4

FAULT FINDING LOG


System: Tyre Pressure Monitor

Page 1 / 2

List of monitored parts: Computer, valves, receivers

Administrative identification
Date

Log completed by
VIN
Engine
Diagnostic tool

CLIP

Update version

Customer complaint
1798

No pressure display

1797

Tyre pressure monitor


warning light permanently lit

1796

Faulty display

1794

Tyre pressure monitor


warning light flashes

1795

Puncture warning light lit

1793

Wheels disappear from the


display

Other

Conditions under which the customer complaint occurs


001

When cold

002

When warm

003

When stationary

004

Intermittently

005

While driving

009

Sudden fault

011

When ignition is switched on

Other

Your comments: (specify the tyre affected by the customer complaint)

Your comments:

Documentation used in fault finding


Fault finding procedure used

Type of fault finding manual:

Workshop Repair Manual


Technical Note
Fault Finding Chart followed: no....

Assisted fault finding

Fault finding manual no.:


Wiring diagram used
Wiring Diagram Technical Note no.:
Other documentation
Title and/or part number:

FD 23
Fault finding log

page to print or photocopy - page to print or photocopy - page to print or photocopy

FAULT FINDING LOG


System: Tyre Pressure Monitor

Page 2 / 2

Computer identification and parts exchanged for the system

Part 1 part no.


Part 2 part no.
Part 3 part no.
Part 4 part no.
Part 5 part no.

To be read with the diagnostic tool (Identification screen):


Computer part no.
Supplier no.
Program no.
Software version
Calibration no.
VDIAG

Faults read with diagnostic tool before operation


Fault no.

Present

Fault name

Specification

Conditions under which fault occurs


Status or parameter no.

Stored

Parameter name

Value

Unit

System-specific information

Description:

Additional information

What other parts were replaced?


What factors led you to replace the part(s)?
For Laguna II, Vel Satis and Espace IV
vehicles, has trigger threshold command
VP 017 been correctly executed?
How many miles ago did this fault occur?
What is the size of the wheel rims and the
size of the tyres?
Which step in the fault finding procedure
lead you to replace the part?

FD 23
Fault finding log

page to print or photocopy - page to print or photocopy - page to print or photocopy

TYRE PRESSURE MONITOR SYSTEM


Program no.: 0B20
Vdiag no.: 44-48-4C-4D-4F-50

Fault finding - System operation

35B

SYSTEM COMPOSITION
The tyre pressure monitor system consists of the following components:
four sensors (one on each wheel but not on the spare wheel),
a computer (UCH),
an instrument panel display for the driver.

IMPORTANT
It is forbidden to install PAX System tyres on a vehicle without PAX System tyres as standard.
In the MEGANE II family, PAX System tyres can only be installed on the 5-seat SCENIC II.

35B-8

Edition 4

TYRE PRESSURE MONITOR SYSTEM


Program no.: 0B20
Vdiag no.: 44-48-4C-4D-4F-50

Fault finding - System operation

35B

SYSTEM OPERATION
The valves are activated approximately one minute after the vehicle has been running at a speed above 12 mph
(20 km/h).
During driving, the valves emit signals every minute.
The valves remain activated for 15 min after the vehicle stops, then switch to standby mode.
In standby mode, the valves emit signals only if they detect a pressure difference between two successive
measurements exceeding 68 mbar or if the pressure difference since last emitting exceeds 68 mbar (due to tyre
cooling).
The tyres are considered to be cold when the vehicle speed has been zero for 1h 45 min.
The minimum time for detection of a leak is approximately 15 minutes.
The message "Inflate tyres for motorway" is displayed only if the vehicle travels at more than 102 mph
(170 km/h) (as an indication) for 3 minutes and the pressure on at least one of the tyres is 400 mbar less than the
recommended pressure at low speed. This message is inactive if the tyres are inflated to motorway pressure,
irrespective of the vehicle speed.
Warning thresholds:
over-inflation when cold = recommended pressure + 700 mbar
over-inflated while warm = recommended pressure + 850 mbar
under-inflated = recommended pressure - 400 mbar
very under-inflated = recommended pressure - 600 mbar
imbalance = difference in pressure between the left-hand and right-hand wheels on the same axle greater
than 500 mbar
Information messages displayed for the driver:
"Puncture: change tyre" + STOP warning light + wheel concerned fills in on the instrument panel display
+ buzzer.
"Readjust tyre pressure" + the wheel concerned fills in on the instrument panel display.
"Inflate tyres for highway" + four wheels fill in on the instrument panel display.
"Tyre sensor inoperative" + the wheel concerned is cleared.
"Electronic fault" + "SERVICE" warning light + the four wheels concerned disappear from the instrument
panel display.
No display of the tyre inflation pressure on the instrument panel on MEGANE II.

35B-9

Edition 4

TYRE PRESSURE MONITOR SYSTEM


Program no.: 0B20
Vdiag no.: 44-48-4C-4D-4F-50

Fault finding - System operation

35B

VALVE - WHEEL MATCHING


Whenever wheels are swapped over, reprogram the new valve positions in the UCH by means of the diagnostic tool.
The coloured rings will then have to be placed back in the location marked on the label on the driver's door.
Ring colours:
Front left-hand: green
Front right-hand: yellow
Rear left-hand: red
Rear right-hand: black
WINTER AND SUMMER TYRES
On leaving the factory, the summer wheel set is configured in the UCH, but customers can fit their vehicle with a
winter set (winter wheels = wheel rims + sensors + special tyres).
The first time a set of winter wheels is fitted, program the codes of the four valves. Thereafter, whenever the set of
tyres is changed, recognition is automatic without having to touch the UCH.
Establishing communication between the UCH and the CLIP diagnostic tool:

Connect the wire to the diagnostic socket and switch on the ignition.
Switch on the diagnostic tool.
Select the vehicle type and carry out the multiplex network test.
Select the "Tyre" function.
Then follow the fault finding procedure described previously.
IMPORTANT
REPLACING A UCH
In the event that a UCH is replaced, configure the UCH "With tyre pressure monitor" and program the four
wheel sensors in the new UCH using procedure SC002 "Program the four valve codes".
See section 87B "UCH", for configuration of the other equipment managed by the UCH.

35B-10

Edition 4

TYRE PRESSURE MONITOR SYSTEM


Program no.: 0B20
Vdiag no.: 44-48-4C-4D-4F-50

Fault finding - Replacement of components

35B

REPLACING THE UCH COMPUTER


Switch off the ignition before replacing the UCH.
After replacing the UCH, configure the new computer for the equipment and options installed in the vehicle.

Configure the UCH "WITH" or "WITHOUT" the tyre pressure monitor system function by using command CF023
"Tyre pressure monitor function" under SC008 "Type of UCH".

Enter the recommended pressures with command VP005 "Enter recommended pressures".

Program the four valve codes with command SC002 "Program the four valve codes".

The configuration is described under the "Configuration and programming" section.


For other computer configurations (see 87B, Passenger Compartment Connection Unit).

REPLACING ONE OR MORE VALVES


Program the UCH with the code for the new valve by running command SC002 "Programming the four valve codes"
described under the "Configuration and programming" section.
N.B.: Program all four valve codes even after replacing only one valve.

REPLACING THE INSTRUMENT PANEL


After replacing the instrument panel, configure it for the equipment installed in the vehicle.
In the instrument panel, configure the function for the tyre pressure monitor system "WITH" or "WITHOUT" using
command CF145 "Tyre pressure monitor" (see 83A, Instrument panel).

35B-11

Edition 4

TYRE PRESSURE MONITOR SYSTEM


Program no.: 0B20
Vdiag no.: 44-48-4C-4D-4F-50

Fault finding - Configurations and programming

35B

SC002:
PROGRAMMING THE FOUR VALVE CODES
IMPORTANT: No work involving replacement of a wheel sensor should be attempted without full knowledge
of the recommendations specified in section 35 of Workshop Repair Manual 364.

Inflate the four tyres to 3.8 bar.

Using the diagnostic tool, establish dialogue with the UCH.

Select the "Repair mode" menu.

Select the "Programming" menu.

Select line SC002 "Programming the four valve codes" under the "Tyres" function.

The stored codes and valve sets detected are displayed.

Select the "Valve set selection" menu, then "Summer" or "Winter".

Confirm to display the "Valve programming conditions" table.

Confirm by selecting "Next", which brings up the "Search for valve code" menu.

Excite each valve by holding the exciter against the tyre just below the valve in question.

Start with the front left-hand wheel.

Wait for the new code to appear on the screen before moving on to the next valve.

Program the codes in the following order:


Front left-hand
Front right-hand
Rear right-hand

Rear left-hand

Click on the "Confirm" button to transmit the codes to the UCH.

Inflate the tyres to the recommended pressures.

Carry out a road test driving at a speed > 12 mph (20 km/h) for 10 minutes.

Make sure no message appears on the instrument panel.

IMPORTANT:
Whenever wheels are swapped over, reprogram the UCH with the new valve positions by using the diagnostic
tool to program the valve codes.
The coloured rings will then have to be placed back in the location marked on the label on the drivers door.

35B-12

Edition 4

TYRE PRESSURE MONITOR SYSTEM


Program no.: 0B20
Vdiag no.: 44-48-4C-4D-4F-50

Fault finding - Configurations and programming

35B

SC001:
READ THE VALVE SET AND STORED CODES

Select the "Repair mode" menu.

Select the "Programming" menu.

Select line SC001 "Read the valve set and stored codes" under the "Tyres" function.

VP005:
ENTER RECOMMENDED PRESSURES
To enter the recommended pressures correctly, use the values specified by the manufacturer and found in the
Workshop Repair Manual or driver's handbook for the vehicle with the tyres installed on the vehicle, or
indicated on the label on the driver's door.
Select the "Repair mode" menu.

Select the "Other parameters" menu.

Select line VP005 Enter recommended pressures.

Enter the type of vehicle: "Long monospace" or "other".

Enter the recommended pressures at the keyboard.

Confirm the pressures.

Click on "Finish" to end the procedure.

Check the recommended pressures in memory:

Select the "Statuses/Parameters" menu.

Select the "Tyre management" menu.

Read parameters PR009 to PR012.

If there is a fault, repeat the operation from the beginning.

IMPORTANT
If the recommended pressure is incorrect or if the pressure entered is outside the permitted tolerance values
for the type of vehicle chosen, the following error message will appear: "Procedure failed: incorrect format or
pressure value outside authorised range".

35B-13

Edition 4

TYRE PRESSURE MONITOR SYSTEM


Program no.: 0B20
Vdiag no.: 44-48-4C-4D-4F-50

Fault finding - Configurations and programming

35B

CF023:
TYRE PRESSURE MONITOR FUNCTION
(in programming command SC008 "UCH type" )
WRITING THE CONFIGURATION WITH OR WITHOUT TYRE PRESSURE MONITOR:

Select the "Repair mode" menu.

Select the "Programming" menu.

Select line SC008 "UCH type" then line CF023 "Tyre pressure monitor function", then "With" or "Without".

Confirm the selection.

Make sure the configuration has been properly stored by checking the "Read configuration" menu at line
LC017: "Tyre pressure monitor function".

IMPORTANT:
CONFIGURATION INCONSISTENCY BETWEEN THE INSTRUMENT PANEL AND UCH
1 st case:

The instrument panel detects the tyre pressure monitor system programmed in the UCH but not
its configuration. The message "ELECTRONIC FAULT" then appears, the four wheels disappear
on the instrument panel display, and the "SERVICE" warning light comes on.

2 nd case:

The instrument panel detects that the tyre pressure monitor is properly configured but the UCH
fails to respond to any requests from the instrument panel (not configured in UCH). The message
"TYRE SENSOR INOPERATIVE" appears, the four wheels disappear from the instrument panel
display and the "SERVICE" warning light comes on.

35B-14

Edition 4

TYRE PRESSURE MONITOR SYSTEM


Program no.: 0B20
Vdiag no.: 44-48-4C-4D-4F-50

Fault finding - Configurations and programming

35B

INSTRUMENT PANEL CONFIGURATION

CF145:
TYRE PRESSURE MONITOR

After the multiplex network test, select "Instrument panel".

Select "Repair mode".

Select "Write configuration".

Select line CF145 "Tyre pressure monitor", then "With" or "Without".

Confirm the selection.

Make sure the configuration has been properly stored by checking the "Read configuration" menu at line
LC056: "Tyre pressure monitor".

35B-15

Edition 4

TYRE PRESSURE MONITOR SYSTEM


Program no.: 0B20
Vdiag no.: 44-48-4C-4D-4F-50

NOTES

Order

Sub-function

Fault finding - Conformity check

35B

Only check the conformity after a complete check with the diagnostic tool.
Test conditions: Engine switched off, ignition on, tyres inflated to correct pressure.

Parameter or Status
checked or Action

Display and notes

Fault finding
In the event that status
ET040 is "INOPERATIVE",
consult the fault finding
procedure for status
ET040.

ET040:

Tyre pressure
monitor system

ACTIVE

ET037:

Tyre pressure
appropriate for
the speed

YES, if the pressure is


appropriate for the
vehicle speed.

PR008:

Vehicle speed

X = 0 (in mph (km/h))

If the vehicle speed signal


is incorrect, carry out fault
finding on the ABS.

ET036:

Wheel pressure
imbalance

NONE, if the pressure


of the two front axle
tyres and two rear axle
tyres is balanced
(pressure difference
between two tyres of
the same axle
< 0.5 bar).

Readjust the pressure.


FRONT, if the pressures of
the two front tyres are not
balanced.
REAR, if the pressures of
the two rear tyres are not
balanced.
FRONT/REAR, if the
pressures of the two frontaxle tyres and the two rearaxle tyres are not
balanced, consult the fault
finding procedure for status
ET036.

ET045:

Radio frequency
signal received

NO

Status ET045 switches to


YES when the receiver
integrated into the UCH
receives a signal.
To check whether the
receiver is functioning
normally, carry out a door
locking request with the
card and check that the
status switches to YES.

Tyre receiver

If status ET037 is NO,


consult the fault finding
procedure for status
ET037.

SSPP_V44_CCONF/SSPP_V48_CCONF/SSPP_V4C_CCONF/SSPP_V4D_CCONF/SSPP_V4F_CCONF/SSPP_V50_CCONF

35B-16

Edition 4

TYRE PRESSURE MONITOR SYSTEM


Program no.: 0B20
Vdiag no.: 44-48-4C-4D-4F-50

NOTES

Order

1
(continued)

Subfunction

Tyre
receiver

Fault finding - Conformity check

35B

Only perform this conformity check after a complete check with the diagnostic tool.
Test conditions: Engine switched off, ignition on, tyres inflated to correct pressure.

Parameter or Status
checked or Action
ET032:

Front left-hand
wheel valve
signal

ET033:

Front right-hand
wheel valve
signal

ET034:

Rear right-hand
wheel valve
signal

ET035:

Rear left-hand
wheel valve
signal

PR003:

Front left-hand
wheel pressure

PR004:

Front right-hand
wheel pressure

PR005:

Rear right-hand
wheel pressure

PR006:

Rear left-hand
wheel pressure

PR019:

Front left-hand
tyre temperature

PR020:

Front right-hand
tyre temperature

PR021:

Rear right-hand
tyre temperature

PR022:

Rear left-hand
tyre temperature

Display and notes

Fault finding

OK, if the valve sends


the right signal and the
pressure is correct.

Check that the tyre pressures


are those recommended in
the Workshop Repair Manual
section 35 "Specifications".
In the event that statuses
ET032 to ET035 are not
"OK", consult the fault finding
procedure for statuses ET032
to ET035.

X = Tyre pressure

If X = 0 bar, consult the fault


finding procedure for
parameters PR003 to PR006.
Ensure that the
recommended pressure
values (PR009 to PR012) are
correct for the vehicle.

X= Tyre air
temperature

35B-17

Following a battery cut-off, it


is normal that all temperature
values should be 50 C and
pressure values 0 bar. Carry
out a road test so that the
sensors emit their true
temperature and pressure
values.
It may be that the
temperatures of all the tyres
are not strictly the same,
depending on the load
distribution and whether or
not they are exposed to
sunlight.

Edition 4

TYRE PRESSURE MONITOR SYSTEM


Program no.: 0B20
Vdiag no.: 44-48-4C-4D-4F-50

NOTES

Order

Sub-function

35B

Fault finding - Conformity check

Only perform this conformity check after a complete check with the diagnostic tool.
Test conditions: Engine switched off, after ignition feed on, tyres inflated to correct
pressure.

Parameter or Status
checked or Action
PR009:

Front axle low


speed
recommended
pressure

PR010:

Rear axle low


speed
recommended
pressure

PR012:

Front axle high


speed
recommended
pressure

PR011:

Rear axle high


speed
recommended
pressure

PR014:

Left/right-hand
imbalance
threshold

PR015:

Tyre
management

Display and notes


X = Recommended
pressure.

Fault finding
Make sure the values entered
are actually the
recommended ones by
comparing them with those
specified in the section 35
"Specifications" of the
Workshop Repair Manual.
If they are not, write the
recommended pressures with
command VP005 "Write
recommended pressures" in
the "Help" section of this note.

0.5 bar

None

Low underinflation
threshold

- 0.4 bar

None

PR059:

Puncture report
threshold

- 0.6 bar

PR017:

Cold overinflation
threshold

0.7 bar

PR018:

Warm overinflation
threshold

0.8 bar

35B-18

Edition 4

TYRE PRESSURE MONITOR SYSTEM


Program no.: 0B20
Vdiag no.: 44-48-4C-4D-4F-50

NOTES

Order

Sub-function

Fault finding - Conformity check

35B

Only perform this conformity check after a complete check with the diagnostic tool.
Test conditions: Engine switched off, after ignition on, tyres inflated to correct pressure.

Parameter or Status
checked or Action
ET039:

Stop warning
light request

ET016:

Buzzer
activation
request

Display and notes


INACTIVE
INACTIVE, if the tyre
pressure monitor
system functions
normally and tyre
pressure is correct.

Fault finding
ACTIVE, if a puncture is
detected.
There is a buzzer activation
request for all severity level 1
warnings (puncture). The
buzzer emits a single beep
when a fault occurs.
STATUS 1: request for
buzzer activation when a
puncture is detected.

Tyre display

STATUS 2: request for


buzzer activation to warn the
driver that the vehicle speed
is too high when the vehicle
has one or more punctured
tyres. This information is only
valid on vehicles fitted with
PAX System tyres.

35B-19

Edition 4

TYRE PRESSURE MONITOR SYSTEM


Program no.: 0B20
Vdiag no.: 44-48-4C-4D-4F-50

ET032
ET033
ET034
ET035

NOTES

Fault finding - Interpretation of statuses

35B

FRONT LEFT-HAND WHEEL VALVE SIGNAL


FRONT RIGHT-HAND WHEEL VALVE SIGNAL
REAR RIGHT-HAND WHEEL VALVE SIGNAL
REAR LEFT-HAND WHEEL VALVE SIGNAL

Special note:
If a wheel is equipped with a tyre pressure sensor, precautions must be taken when
removing/refitting tyres.
Failure to take the precautions specified in section 35 of the Workshop Repair Manual
could result in the sensor being damaged, and potential operating faults in the tyre
pressure monitor system.

OK:
Absent:
Over-inflated:
Punctured:

The sensor is operating correctly and the pressure is correct.


The UCH is not receiving the signal from the sensor.
The sensor sends a "tyre over-inflated" signal.
The sensor sends a "tyre severely under-inflated" signal (pressure - 0.6 bar) or a rapid
pressure loss signal.
Under-inflated: The sensor sends a "tyre under-inflated" signal.
STEP 1
Start by checking the tyre inflation and if necessary restore to the recommended pressure.
Next, to ensure that the wheel sensors are functioning properly, at each conformity check, make sure all
sensors really are transmitting. Do this by creating a tyre leak and making sure its status changes:
Original status = over-inflated

deflate

Final status = OK or punctured or


under-inflated

Original status = punctured or underinflated

inflate

Final status = OK or over-inflated

STEP 2
Important: wait 90 seconds before checking the change of status.
If the original status is: over-inflated or under-inflated
See ALP 2 and 3 "Pressure adjustment".
If the original status is: flat
See ALP 6 "Puncture: Change tyre".
If the original status is: absent
See ALP 4 and 5 "Sensor inoperative".
If the status does not change, replace the sensor on the tyre concerned following the instructions and the code
programming procedure for the four valves SC002 "Program the four valve codes" (Configurations and
programming).

AFTER REPAIR

Deal with any other possible faults.


Switch off the ignition and carry out a road test followed by a test with the diagnostic
tool.

SSPP_V44_ET032/SSPP_V48_ET032/SSPP_V4C_ET032/SSPP_V4D_ET032/SSPP_V4F_ET032/SSPP_V50_ET032/
SSPP_V44_ET033/SSPP_V48_ET033/SSPP_V4C_ET033/SSPP_V4D_ET033/SSPP_V4F_ET033/SSPP_V50_ET033/
SSPP_V44_ET034/SSPP_V48_ET034/SSPP_V4C_ET034/SSPP_V4D_ET034/SSPP_V4F_ET034/SSPP_V50_ET034/
SSPP_V44_ET035/SSPP_V48_ET035/SSPP_V4C_ET035/SSPP_V4D_ET035/SSPP_V4F_ET035/SSPP_V50_ET035

35B-20

Edition 4

TYRE PRESSURE MONITOR SYSTEM


Program no.: 0B20
Vdiag no.: 44-48-4C-4D-4F-50

Fault finding - Interpretation of statuses

35B

TYRE PRESSURE IMBALANCE


ET036

NOTES

None

N.B.:
The threshold of imbalance between the left-hand and right-hand wheels on the same axle is 500 mbar.

Using a pressure gauge, check that the inflation pressure of the tyres fitted on the vehicle indeed corresponds
to the pressures noted on the door, in the drivers handbook or in Workshop Repair Manual 364, section 35A,
and if not readjust the pressures. Ensure the correct balance of the pressures or axle(s) concerned.
If the fault is still present, contact your Techline.

AFTER REPAIR

Deal with any other possible faults.


Switch off the ignition and carry out a road test followed by a test with the diagnostic
tool.

SSPP_V44_ET036/SSPP_V48_ET036/SSPP_V4C_ET036/SSPP_V4D_ET036/SSPP_V4F_ET036/SSPP_V50_ET036

35B-21

Edition 4

TYRE PRESSURE MONITOR SYSTEM


Program no.: 0B20
Vdiag no.: 44-48-4C-4D-4F-50

Fault finding - Interpretation of statuses

35B

TYRE PRESSURE APPROPRIATE FOR THE SPEED


ET037

NO: If the vehicle speed is greater than 102 mph (170 km/h) (as an indication) for more
than 3 minutes and the pressure on at least one of the tyres is 400 mbar or more below
"motorway" pressure.
NOTES

YES: if the vehicle speed is below 102 mph (170 km/h) (as an indication) or if the
pressure of the four tyres corresponds to the pressure of parameters PR011 and
PR012 "High speed recommended pressure", whatever the speed.

Make sure that the tyre pressures are at the recommended "motorway" pressure (see MR 364 35A, or drivers
handbook), and reinflate the tyres if necessary.
Check that the pressures entered (PR009 to PR012) match the manufacturer's specifications.
If the pressures entered do not correspond to the manufacturer's values, write the recommended pressures
using procedure VP005 "Write recommended pressures" (see Configuration and programming).
If status ET037 remains NO, contact your Techline.

AFTER REPAIR

Deal with any other possible faults.


Switch off the ignition and carry out a road test followed by a test with the diagnostic
tool.

SSPP_V44_ET037/SSPP_V48_ET037/SSPP_V4C_ET037/SSPP_V4D_ET037/SSPP_V4F_ET037/SSPP_V50_ET037

35B-22

Edition 4

TYRE PRESSURE MONITOR SYSTEM


Program no.: 0B20
Vdiag no.: 44-48-4C-4D-4F-50

Fault finding - Interpretation of statuses

35B

TYRE PRESSURE MONITOR SYSTEM


ET040

NOTES

Check that no fault is present.

ACTIVE: If the four wheel valves transmit their signal and the signal is correctly received by the UCH.
INOPERATIVE: If a component is faulty or incorrectly configured.
In the event that status ET040 is "Inoperative":
Check the configuration reading menu to ensure that configuration LC017 "Tyre pressure monitor function" has
been properly stored in the UCH. If it has not, to start configuration select command CF023 "Tyre pressure
monitor function" in the "Programming" menu, found in SC008 "UCH type".
Check that there is no ABS fault.
Check status ET045 "RF signal received" to make sure the receiver aerial is working properly by requesting
central door locking with the card.
If, after performing all these checks, no anomaly has been found, and status ET040 is still "Inoperative", contact
your Techline.

AFTER REPAIR

Deal with any other possible faults.


Switch off the ignition and carry out a road test followed by a test with the diagnostic
tool.

SSPP_V44_ET040/SSPP_V48_ET040/SSPP_V4C_ET040/SSPP_V4D_ET040/SSPP_V4F_ET040/SSPP_V50_ET040

35B-23

Edition 4

TYRE PRESSURE MONITOR SYSTEM


Program no.: 0B20
Vdiag no.: 44-48-4C-4D-4F-50

PR003
PR004
PR005
PR006

NOTES

Fault finding - Interpretation of parameters

35B

FRONT LEFT-HAND WHEEL PRESSURE


FRONT RIGHT-HAND WHEEL PRESSURE
REAR RIGHT-HAND WHEEL PRESSURE
REAR LEFT-HAND WHEEL PRESSURE

There must be no faults present.


Carry out this fault finding procedure after finding a discrepancy between these
parameters on the display.

When communication is established, the default value of the parameters is displayed (0 bar). By creating a
leak or using a road test, force each valve to transmit to discover the actual pressure levels measured by the
sensors during the fault finding procedure.
In all cases, check that the pressures displayed on the diagnostic tool actually match the pressure-gauge
readings (to within 0.2 bar).
If the pressures are different, there are two possible scenarios:
1 st case: The parameters still display 0 bar.
This means that the wheel valve codes do not correspond to the wheel set programmed into the UCH. (When
the UCH receives the valve codes, it will not recognise them because they do not correspond to the wheel set
codes already programmed, i.e. the codes it expects). To rectify this:
Start the programming procedure with command SC002 "Program the four valve codes" (see Configurations
and programming).
2 nd case: Parameters PR003 to PR006 display incorrect values (other than 0 bar)
If the pressures differ, there is a fault on the valve. Replace the faulty valve. Follow the programming
procedure: SC002 "Program the four valve codes" (see Configurations and programming).
After programming, repeat the fault finding procedure from the beginning.

AFTER REPAIR

Repeat the check from the start.

SSPP_V44_PR003/SSPP_V48_PR003/SSPP_V4C_PR003 /SSPP_V4D_PR003/SSPP_V4F_PR003/SSPP_V50_PR003/
SSPP_V44_PR004/SSPP_V48_PR004/SSPP_V4C_PR004 /SSPP_V4D_PR004/SSPP_V4F_PR004/SSPP_V50_PR004/
SSPP_V44_PR005/SSPP_V48_PR005/SSPP_V4C_PR005 /SSPP_V4D_PR005/SSPP_V4F_PR005/SSPP_V50_PR005/
SSPP_V44_PR006/SSPP_V48_PR006/SSPP_V4C_PR006 /SSPP_V4D_PR006/SSPP_V4F_PR006/SSPP_V50_PR006

35B-24

Edition 4

TYRE PRESSURE MONITOR SYSTEM


Program no.: 0B20
Vdiag no.: 44-48-4C-4D-4F-50

PR009
PR010
PR011
PR012

NOTES

Fault finding - Interpretation of parameters

35B

FRONT AXLE RECOMMENDED LOW SPEED PRESSURE


REAR AXLE RECOMMENDED LOW SPEED PRESSURE
REAR AXLE RECOMMENDED HIGH SPEED PRESSURE
FRONT AXLE RECOMMENDED HIGH SPEED PRESSURE

There must be no present or stored faults.


Carry out this fault finding procedure after detecting a discrepancy between the
manufacturer's recommended pressure levels and the readings stored in the UCH
memory.
Warning:
Use Workshop Repair Manual 364 or the pressure label attached to the driver's door
to obtain the recommended pressures for the tyres actually installed on the vehicle.

If, after comparing with the manufacturer's data (see MR 364; 35A) the recommended pressures stored in
memory in the UCH do not conform, then program the recommended pressures with command VP005 "Enter
recommended pressures" (see Configurations and programming).
If the recommended pressures cannot be entered properly, contact your Techline.

AFTER REPAIR

Repeat the check from the start.

SSPP_V44_PR009/SSPP_V48_PR009/SSPP_V4C_PR009 /SSPP_V4D_PR009/SSPP_V4F_PR009/SSPP_V50_PR009/
SSPP_V44_PR010/SSPP_V48_PR010/SSPP_V4C_PR010 /SSPP_V4D_PR010/SSPP_V4F_PR010/SSPP_V50_PR010/
SSPP_V44_PR011/SSPP_V48_PR011/SSPP_V4C_PR011/SSPP_V4D_PR011/SSPP_V4F_PR011/SSPP_V50_PR011/
SSPP_V44_PR012/SSPP_V48_PR012/SSPP_V4C_PR012 /SSPP_V4D_PR012/SSPP_V4F_PR012/SSPP_V50_PR012

35B-25

Edition 4

TYRE PRESSURE MONITOR SYSTEM


Program no.: 0B20
Vdiag no.: 44-48-4C-4D-4F-50

Fault finding - Customer complaints

35B

NO DIALOGUE WITH THE UCH COMPUTER

ALP 1

"ADJUST TYRE PRESSURE" MESSAGE LIGHTS UP FOR 1 WHEEL

ALP 2

"ADJUST TYRE PRESSURE" MESSAGE LIGHTS UP FOR 2 WHEELS

ALP 3

"TYRE SENSOR INOPERATIVE" MESSAGE LIGHTS UP

with disappearance of a single wheel warning light

ALP 4

with disappearance of the four wheel warning lights

ALP 5

"PUNCTURE - CHANGE TYRE" MESSAGE LIGHTS UP

35B-26

ALP 6

Edition 4

TYRE PRESSURE MONITOR SYSTEM


Program no.: 0B20
Vdiag no.: 44-48-4C-4D-4F-50

Fault finding - Fault finding chart

ALP 1

NOTES

35B

No dialogue with the UCH computer

None

Try the diagnostic tool on another vehicle.


Make sure the tool version is more recent than CD-ROM no. 32.
Check:
the connection between the diagnostic tool and socket (connection and cable in good condition),
the power supply to the computer,
the engine and passenger compartment fuses.
Make sure the CLIP sensor is properly fed by tracks 16 (+ 12 V) and 4 and 5 (earth) of the diagnostic socket,
displayed by the two red warning lights on the sensor lighting up.
Make sure that the CLIP sensor is connected to the computer's USB port.
Make sure that the CLIP sensor is communicating properly with the vehicle's computers; this can be seen by
the two green diodes on the sensor lighting up.
Use the diagnostic socket to check the following tracks:
track 1
+ After ignition feed
track 16
+ Battery feed
tracks 4 and 5
Earth
Repair if necessary.
Check the continuity, insulation and absence of interference resistance on lines:
CAN H (diagnostic socket track 6)
CAN L (diagnostic socket track 14)
With a multimeter, make sure that the voltages at the diagnostic socket terminals are:
- 2.5 V between CAN H (track 6) and the earth (tracks 4 and 5)
- 2.5 V between CAN L (track 14) and the earth (tracks 4 and 5)
If dialogue with the UCH still has not been established after all the checks, contact your Techline.

AFTER REPAIR

Check that no faults are still present.


Check that the system is operating correctly.

SSPP_V44_ALP01/SSPP_V48_ALP01/SSPP_V4C_ALP01/SSPP_V4D_ALP01/SSPP_V4F_ALP01/SSPP_V50_ALP01

35B-27

Edition 4

TYRE PRESSURE MONITOR SYSTEM


Program no.: 0B20
Vdiag no.: 44-48-4C-4D-4F-50

35B

Fault finding - Fault finding chart

"Adjust tyre pressure" message lights up


(the wheel concerned fills in on the display)

ALP 2

N.B.: On Vdiag 44 vehicles, the "SERVICE" warning light comes on with the instrument panel message.

NOTES

Check that all the faulty tyres are fitted with tyre pressure monitor valves.

Make sure the tyre has the


recommended pressure as
specified on the label or in
the drivers handbook (not
under- or over-inflated).
Do the tyres have the
recommended pressures?

NO

Readjust the tyre inflation


pressure.

YES
Read the pressures under
PR003 to PR006
Do PR003 to PR006 match
the readings taken with a
pressure gauge (within
0.2)?

YES

NO

Do the values of these


parameters match the
manufacturer's
recommended pressures?

Check the tyre pressure


with another gauge.
Does the new reading
indicate variation from the
first gauge?
YES
Adjust the tyre pressure,
taking into account the
pressure gauge variation.

Read the recommended


pressures in the UCH
(PR009 to PR012)

NO

NO

Write the recommended


pressures with command
VP005 "Enter
recommended
pressures".

YES
Program the four valve
codes and reinstall the
coloured rings in the position
indicated on the label on the
driver's side.

Replace the faulty sensor(s).

AFTER REPAIR

Carry out a complete check with the diagnostic tool.

SSPP_V44_ALP02/SSPP_V48_ALP02/SSPP_V4C_ALP02/SSPP_V4D_ALP02/SSPP_V4F_ALP02/SSPP_V50_ALP02

35B-28

Edition 4

TYRE PRESSURE MONITOR SYSTEM


Program no.: 0B20
Vdiag no.: 44-48-4C-4D-4F-50

35B

Fault finding - Fault finding chart

"Adjust tyre pressure" message lights up


(two wheels fill in on the display)

ALP 3

N.B.: In Vdiag 44 vehicles, the "SERVICE" warning light comes on with the instrument panel message.

NOTES

Check that all the faulty tyres are fitted with tyre pressure monitor valves.

Is there a pressure imbalance


between the left-hand and
right-hand tyre on the same
axle?

NO

Check the positions of the


coloured rings against the
label on the driver's side.
Have the front and rear
tyres been swapped?

YES
Adjust the tyre pressure to the
manufacturer's
recommended levels.

NO
NO

Is the fault still present?

YES

Program the four valve codes


and reinstall the coloured
rings in the position indicated
on the label on the driver's
side.

End of fault finding.

YES
Read the recommended
pressures in the UCH (PR009
to PR012)
Do the values of these
parameters match the
manufacturer's
recommended pressures?

NO

Write the recommended


pressures with command
VP005 "Enter
recommended pressures".

YES
Contact the Techline.

AFTER REPAIR

Carry out a complete check with the diagnostic tool.

SSPP_V44_ALP03/SSPP_V48_ALP03/SSPP_V4C_ALP03/SSPP_V4D_ALP03/SSPP_V4F_ALP03/SSPP_V50_ALP03

35B-29

Edition 4

TYRE PRESSURE MONITOR SYSTEM


Program no.: 0B20
Vdiag no.: 44-48-4C-4D-4F-50

Fault finding - Fault finding chart

35B

"Tyre sensor inoperative" message lights up


(wheel symbol disappears)

ALP 4

NOTES

Check that all the faulty tyres are fitted with tyre pressure monitor valves.

Has one of the wheels been


replaced with the spare?

YES

Perform the necessary work


on the wheel with a tyre
pressure monitor valve, then
reinstall it on the vehicle.

NO

Program the four valve codes with


command SC002 "Program the four
valve codes".
Did the programming procedure go
properly?
NO

YES

End of fault finding.

Replace the faulty


valve.

AFTER REPAIR

Carry out a complete check with the diagnostic tool.

SSPP_V44_ALP04/SSPP_V48_ALP04/SSPP_V4C_ALP04/SSPP_V4D_ALP04/SSPP_V4F_ALP04/SSPP_V50_ALP04

35B-30

Edition 4

TYRE PRESSURE MONITOR SYSTEM


Program no.: 0B20
Vdiag no.: 44-48-4C-4D-4F-50

Fault finding - Fault finding chart

"Tyre sensor inoperative" message lights up


(four wheel symbols disappear)

ALP 5

NOTES

35B

Check that all the wheels are fitted with tyre pressure monitoring valves.

Are the wheels fitted with tyre pressure


monitor valves?

NO

Either install tyre pressure monitor valves, or


deconfigure tyre pressure monitor in the
instrument panel.

YES

Check the tyre pressure monitor


configuration in the UCH (LC017 "Tyre
pressure monitor function").
Is the UCH configured "With" the tyre
pressure monitor function?

NO

YES

Have the valve codes been programmed?

NO

YES

Configure the UCH "With" the tyre pressure


monitor function by using command CF023
"Tyre pressure monitor function" under
SC008 "UCH type".

Program the four valve codes with command


SC002 "Program the four valve codes".

Make sure the ABS is transmitting vehicle


speed (PR008 "Vehicle speed").
Is there an ABS fault?

YES

Run full fault finding on the ABS.

UCH fault, contact Techline.

AFTER REPAIR

Carry out a complete check with the diagnostic tool.

SSPP_V44_ALP05/SSPP_V48_ALP05/SSPP_V4C_ALP05/SSPP_V4D_ALP05/SSPP_V4F_ALP05/SSPP_V50_ALP05

35B-31

Edition 4

TYRE PRESSURE MONITOR SYSTEM


Program no.: 0B20
Vdiag no.: 44-48-4C-4D-4F-50

Fault finding - Fault finding chart

35B

"Puncture: change tyre" message lights up


(the wheel fills in on the display)

ALP 6

None

NOTES

YES

Is the tyre punctured?

Repair the tyre.

NO

Check the pressure in all four tyres with a


pressure gauge (problem: severe underinflation).
NO

Is the pressure correct?


YES

Make sure the valve seal is not


damaged.
Make sure the sealing nut on the valve
is one for valves installed on the
Mgane II or Scnic II, and not one for a
Laguna II, Vel Satis or Espace IV.

Read the recommended pressures in the


UCH (PR009 to PR012).
Do the values of these parameters match
the manufacturer's recommended
pressures?
NO

After all these checks, if the message


still appears on the instrument panel,
contact Techline.

YES

Write the recommended


pressures with command VP005
"Enter recommended pressures".

Contact the Techline.

AFTER REPAIR

Carry out a complete check with the diagnostic tool.

SSPP_V44_ALP06/SSPP_V48_ALP06/SSPP_V4C_ALP06/SSPP_V4D_ALP06/SSPP_V4F_ALP06/SSPP_V50_ALP06

35B-32

Edition 4

POWER-ASSISTED
STEERING
136B
Fault finding - Introduction

DAE
Vdiag No.: 04, 06, 08 and 0C

36B

1. SCOPE OF THIS DOCUMENT


This document presents the fault finding procedure applicable to all computers with the following specifications:
Vehicle(s): Mgane II, Scnic II

Computer name: PAS Computer


Program No.: from 8341
Vdiag No.: 04, 06, 08 and 0C

2. PREREQUISITES FOR FAULT FINDING


Documentation type:
Fault finding procedures (this manual):
Assisted fault finding (integrated into the diagnostic tool), Dialogys.
Wiring Diagrams:
Visu-Schma (CD-ROM), paper version.
Diagnostic tools type:
CLIP + CAN sensor
Type of special tooling required:
Special tooling required
Multimeter
El. 1681

Universal bornier

3. RECAP
Procedure
To run fault finding on the vehicle's computers, switch on the ignition in fault finding mode (forced + after ignition
feed).
Proceed as follows:
vehicle card in reader,
press and hold the Start button (longer than 5 seconds) with the starting conditions not fulfilled,
connect the diagnostic tool and perform the required operations.
Note (for Mgane II only):
The left-hand and right-hand xenon bulb computers are powered when the dipped headlights are lit. Fault finding
can only be run on them after the ignition has been switched on in fault finding mode (forced + after ignition feed)
and the dipped headlights are on.

DAETRW_V04_PRELI/DAETRW_V08_PRELI/DAETRW_V06_PRELI/DAETRW_V0C_PRELI

36B-1

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

POWER-ASSISTED STEERING
Fault finding - Introduction

36B

To cut off the + after ignition feed, proceed as follows:


disconnect the diagnostic tool,
press the start button briefly 2 times (less than 3 secs),
confirm that the forced + after ignition feed has been cut off by checking that the computer indicator lights on the
instrument panel have gone out.

Faults
Faults are declared as either present or stored (depending on whether they appeared in a certain context and have
disappeared since, or whether they remain present but have not been diagnosed within the current context).
The present or stored status of faults should be taken into consideration when the diagnostic tool is used following
the + after ignition supply being switched on (without acting on the system components).
For a present fault, apply the procedure described in the Interpretation of faults section.
For a stored fault, note the faults displayed and apply the notes section.
If the fault is confirmed when the instructions in the Notes section are applied, the fault is present. Deal with the fault.
If the fault is not confirmed, check:
the electrical lines which correspond to the fault,
the connectors on these lines (corrosion, bent pins, etc.),
the resistance of the component detected as faulty,
the condition of the wires (melted or cut insulation, wear).

Conformity check
The aim of the conformity check is to check data that does not produce a fault on the diagnostic tool when
inconsistent. Therefore, this stage is used to:
carry out fault finding on faults that do not have a fault display, and which may correspond to a customer
complaint,
check that the system is operating correctly and that there is no risk of a fault recurring after repairs.
This section gives the fault finding procedures for statuses and parameters and the conditions for checking them.
If a status is not behaving normally or a parameter is outside the permitted tolerance values, consult the
corresponding fault finding page.

Customer complaints - Fault finding chart


If the test with the diagnostic tool is OK but the customer complaint is still present, the fault should be processed by
customer complaints.
A summary of the overall procedure to follow is provided on the following page in the form of a flow chart.

36B-2

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

POWER-ASSISTED STEERING
Fault finding - Introduction

36B

4. FAULT FINDING PROCEDURE


Check the battery charge and the
condition of the fuses

Print the system fault finding log


(available on CLIP or in the MR
or NT)

Connect CLIP

Dialogue with
computer?

no
See ALP No. 1

yes
Read the faults

Faults
present

no
Conformity check

yes
The cause is
still present

Deal with present faults

no

Fault
solved

Deal with stored faults


Use fault finding charts (ALPs)

The cause is
still present

no

Fault
solved

The cause is
still present

no

Fault
solved

yes

Contact the Techline with the


completed fault finding log

36B-3

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

POWER-ASSISTED STEERING
Fault finding - Introduction

36B

4. FAULT FINDING PROCEDURE (continued)


Wiring check:
Fault finding problems:
Disconnecting the connectors and/or manipulating the wiring harness may temporarily remove the cause of a fault.
Electrical measurements of voltage, resistance and insulation are generally correct, especially if the fault is not
present when the analysis is made (stored fault).
Visual inspection:
Look for damage under the bonnet and in the passenger compartment.
Carefully check the fuses, insulation and wiring harness routing.
Look for signs of oxidation.
Tactile inspection:
While manipulating the wiring harness, use the diagnostic tool to note any change in fault status from stored to
present.
Make sure that the connectors are properly locked.
Apply light pressure to the connectors.
Twist the wiring harness.
If there is a change in status, try to locate the source of the fault.
Inspection of each component:
Disconnect the connectors and check the appearance of the clips and tabs, as well as their crimping (no crimping on
the insulating section).
Make sure that the clips and tabs are properly locked in the sockets.
Make sure no clips or tabs have been dislodged during connection.
Check the clip contact pressure using an appropriate model of tab.
Resistance check:
Check the continuity of entire lines, then section by section.
Look for a short circuit to earth, to + 12 V or to another wire.
If a fault is detected, repair or replace the wiring harness.

36B-4

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

POWER-ASSISTED STEERING
Fault finding - Introduction

36B

5. FAULT FINDING LOG

IMPORTANT

NOTE
Any fault on a complex system requires thorough fault finding with the appropriate tools. The
FAULT FINDING LOG, which should be completed during the procedure, enables you to keep
track of the procedure which is carried out. It is an essential document when consulting the
manufacturer.

IT IS THEREFORE MANDATORY TO FILL OUT A FAULT FINDING LOG FOR EACH FAULT FINDING
PROCEDURE.

You will always be asked for this log:


when requesting technical assistance from the Techline,
for approval requests when replacing parts for which approval is obligatory,
to be enclosed when returning monitored parts on request. The log is needed for warranty reimbursement, and
enables better analysis of the parts removed.

6. SAFETY ADVICE
Safety rules must be observed during any work on a component to prevent any damage or injury:
make sure that the battery is properly charged to avoid damaging the computers with a low load,
use the appropriate tools.

36B-5

Edition 6

FAULT FINDING LOG


System: Power Assisted Steering

Page 1/2

List of monitored parts: Computer

Administrative identification
Date

Log completed by
VIN
Engine
Diagnostic tool

CLIP

Update version

Customer complaint
1728

No assistance

1730

No assistance variation

1729

Power assisted steering


warning light comes on

1732

The recall is not active

Other

Too much assistance at high


speed

Your comments

Conditions under which the customer complaint occurs


005

While driving

009

Sudden fault

Other

1731

010

Gradual deterioration

004

Intermittently

Your comments

Documentation used in fault finding


Fault finding procedure used

Type of diagnostic manual:

Workshop Repair Manual

Technical Note

Assisted fault finding

Fault finding manual no:


Wiring diagram used
Wiring Diagram Technical Note no.:
Other documentation
Title and/or part number:

FD 05
Fault finding log

page to print or photocopy - page to print or photocopy - page to print or photocopy

FAULT FINDING LOG


System: Power Assisted Steering

Page 2/2

Computer identification and parts exchanged for the system

Part 1 part no.


Part 2 part no.
Part 3 part no.
Part 4 part no.
Part 5 part no.
To be read with the diagnostic tool (Identification screen):
Computer part no.
Supplier no.
Program no.
Software version
Calibration no.
VDIAG

Faults found with the diagnostic tool


Fault no.

Present

Fault name

Specification

Conditions under which fault occurs


Status or parameter no.

Stored

Parameter name

Value

Unit

System-specific information

Description:

Additional information

What factors led you to replace the


computer?
What other parts were replaced?
Other defective functions?
Your comments:

FD 05
Fault finding log

page to print or photocopy - page to print or photocopy - page to print or photocopy

DAE
Vdiag No.: 04, 06, 08 and 0C

POWER-ASSISTED STEERING
Fault finding - System operation

INPUTS

36B
OUTPUTS

Vehicle speed signal (sent by the Antilock Braking System computer)

Angle sensor signal (Electronic


stability program signal)

Engine status signal (running,


stopped, actuated by the
starter or stalled)

CAN bus status signal

Diagnostic socket

ELECTRIC POWER
ASSISTED
STEERING
COMPUTER

Instrument panel signals

Power supply (permanent +)


Supply (+ after ignition feed)

Diagnostic socket

Earth

CAN connection
Wire connection

36B-8

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

POWER-ASSISTED STEERING
Fault finding - System operation

36B

SYSTEM OPERATION
On this vehicle, the steering system is power-assisted by an electric motor (mounted on the steering column). The
driver's actions are translated by a torque sensor, which measures the force applied to the steering wheel by the
driver, and by an angle measuring sensor. The steering wheel angle signal is used by the electronic stability program
computer for the trajectory control programming.
Assistance is provided by means of an electric motor which applies an appropriate torque to the steering column, in
one direction or the other.
A computer controls this assistance according to several vehicle environment parameters, including the vehicle
speed.

PULL COMPENSATION
Certain computer versions may have pull compensation.
Vehicle pull to the right or left is compensated for by the electric power assisted steering motor. This motor applies a
variable correction (autoadaptive) to the steering to prevent the vehicle from drifting to the left or right when driving in
a straight line.
Note:
If the computer detects a fault, the level of assistance can be modified depending on how serious the fault is.
An incorrect or absent vehicle speed signal results in assistance equal to that provided at 24 mph (40 km/h).

NOTE
Depending on the operating conditions and the operations performed on the vehicle before switching on the ignition,
the assistance system may take a certain time to be activated after engine starting; this also applies after battery cutoff or switching off the ignition.
Fault finding warning lights illumination programming:
Slow flashing of the Service warning light at 2 Hz: the electric power steering system is in fault finding mode.
Rapid flashing of the Service warning light at 8 Hz accompanied by the Check steering message: the steering wheel
angle sensor is not calibrated and not indexed.
SERVICE warning light continuously lit with Check steering displayed on instrument panel: signal received by the
EPAS computer.
assistance equal to that provided at a speed of 24 mph (40 km/h) if vehicle speed signal is absent or incorrect,
angle sensor signal invalid: steering wheel angle sensor not calibrated (no active recall).
STOP warning light continuously lit with steering defective displayed on the instrument panel: fault in the EPAS
system.
If the fault is still present after repair, contact the Techline.
Angle sensor programming
The steering wheel angle sensor is initialised after the ignition is switched on. The sensor is not initialised until the
steering wheel has gone through a quarter turn left or right. If this turn is not carried out, the steering wheel angle
value reading will be 1.2 degrees higher or lower than the actual value.

36B-9

Edition 6

POWER-ASSISTED STEERING

DAE
Vdiag No.: 04, 06, 08 and 0C

Fault finding - Allocation of computer tracks

36B

ALLOCATION OF TRACKS
EPAS computer (8-track black connector):
The computer is inseparable from the steering column assembly
track 1

Not used

track 2

Not used

track 3

Not used

track 4

CAN L signal 1

track 5

CAN L signal 2

track 6

CAN H signal 1

track 7

CAN H signal 2

track 8

+ after ignition feed

EPAS computer (2-track black connector):


track 1

permanent +

track 2

earth

36B-10

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

POWER-ASSISTED STEERING
Fault finding - Replacement of components

36B

Before replacing the electric power assisted steering computer, the battery must be disconnected.
Procedure to follow after battery disconnection:
Every time the battery is disconnected, the steering wheel angle is invalid (remains at 0) and status ET020 is at
Status 3.
Following a road test, this will result in a fault in the Electronic Stability Program.
Therefore, every time the battery is disconnected, turn the steering wheel a quarter turn to the left and then a quarter
turn to the right, and bring back the steering wheel to the centre point with the wheels set straight ahead and the
engine running.
If the fault is still present, stop and restart the engine without pressing the ESP button and repeat the procedure
above.
Replacing the computer:
Each time the Electric Power Assisted Steering computer is replaced, configure the computer to the vehicle (see
SC001 Computer calibration) and program the steering wheel angle sensor (VP004 Steering wheel angle sensor
programming).
Any computer replacement must be performed with the ignition off.

36B-11

Edition 6

DAE
Vdiag No.: 04

POWER-ASSISTED STEERING
Fault finding - Configurations and programming

36B

VP004: STEERING WHEEL ANGLE SENSOR PROGRAMMING

NOTES

Procedure to be applied only on Vdiag 04.


This programming procedure is performed after replacing the EPAS computer.

IMPORTANT
Programming the steering wheel angle sensor means programming the 0 angle (wheels straight ahead position).
It must be done for any blank computer, and every time it is requested in this note.
The absence of or incorrect programming of this sensor will illuminate the Service warning light and create an
Electronic Stability Program fault.
OPERATIONS TO PERFORM BEFORE PROGRAMMING
With the ignition on or engine running (to obtain maximum steering assistance), turn the steering wheel to full
left lock and then to full right lock,
position the vehicle with the wheels straight ahead and the steering at the centre point (driving in a straight line),
run the command by pressing the CONFIRM button,
while the COMMAND RUNNING message is displayed, turn the steering wheel a quarter turn left.
Once the COMMAND COMPLETE message is displayed, exit fault finding mode (close dialogue with the
computer without switching off the tool) and then switch off the vehicle's ignition for 15 seconds minimum for the
programming to be registered.
Note:
To obtain a precise position with the wheels set straight ahead (driving in a straight line), this operation must be
performed on a front axle adjustment bench (especially for vehicles fitted with ESP).
OPERATIONS TO PERFORM AFTER PROGRAMMING
Switch on the ignition and establish dialogue with the EPAS computer,
turn the steering wheel to full left lock and then to full right lock,
check that the programming has been properly registered: ET020 Steering wheel angle sensor programming
should be STATUS 4,
check the conformity of the angle value by consulting parameter PR121 Steering wheel angle,
check that there are no faults,
carry out the necessary repairs, consulting the fault finding manual.
NOTE
If the vehicle is fitted with ESP, establish dialogue with the ABS/ESP computer after the operation; if the function
is available (depending on computer version) clear the ESP sensor programming using command RZ003.
Make sure there are no ESP faults: make the necessary repairs, consulting the fault finding manual.

36B-12

Edition 6

DAE
Vdiag No.: 06, 08 and 0C

POWER-ASSISTED STEERING
Fault finding - Configurations and programming

36B

VP004: STEERING WHEEL ANGLE SENSOR PROGRAMMING

NOTES

Procedure to be applied on Vdiag 06, 08 and 0C.


This programming procedure is performed after replacing the EPAS computer.

IMPORTANT
Programming the steering wheel angle sensor means programming the 0 angle (wheels straight position). It must
be done for any blank computer, and every time it is requested in this note.
The absence of or incorrect programming of this sensor will illuminate the Service warning light and create an
Electronic Stability Program fault.
OPERATIONS TO PERFORM BEFORE PROGRAMMING
With the ignition on or engine running (to obtain maximum steering assistance), turn the steering wheel to full
left lock and then to full right lock,
position the vehicle with the wheels straight ahead and the steering at the centre point (driving in a straight line),
run the command by pressing the CONFIRM button.
Note:
To obtain a precise position with the wheels set straight ahead (driving in a straight line), this operation must be
performed on a front axle adjustment bench (especially for vehicles fitted with ESP).
OPERATIONS TO PERFORM AFTER PROGRAMMING
Switch on the ignition and establish dialogue with the EPAS computer,
turn the steering wheel to full left lock and then to full right lock,
check that the programming has been properly registered: ET020 Steering wheel angle sensor programming
should be STATUS 4,
check the conformity of the angle value by consulting parameter PR121 Steering wheel angle,
check that there are no faults,
carry out the necessary repairs, consulting the fault finding manual.
NOTE
If the vehicle is fitted with ESP, establish dialogue with the ABS/ESP computer after the operation; if the function
is available (depending on computer version) clear the ESP sensor programming using command RZ003.
Make sure there are no ESP faults: make the necessary repairs, consulting the fault finding manual.

36B-13

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

POWER-ASSISTED STEERING
Fault finding - Configurations and programming

36B

SC001: COMPUTER CALIBRATION

NOTES

This configuration is performed after replacing the EPAS computer.

IMPORTANT
Select an assistance level from the 5 levels available on the computer.
The computer is supplied with a 0 assistance level by default.
An inappropriate assistance level can damage the function.
Command SC001 is used to define the vehicle specifications.
The assistance level is selected according to the following specifications:
Vehicle type:
Hatch with tailgate (B84)
Hatch with boot (L84)
3 door sport hatch (C84)
Estate (K84)
Cabriolet (E84)
Scnic MPV (J84)
Scnic MPV long version (R84)
The vehicle wheel rim diameter: 15 inches, 16 inches, 17 inches or more
The vehicle engine and gearbox type: K9K, K4J, K4M, F4R, F4R turbo (165 and 225 bhp), F9Q, M9R equipped
with automatic gearbox or manual gearbox.
CALIBRATION PROCEDURE:
Connect the diagnostic tool and select EPAS,
select command SC001 Computer calibration,
configure the computer in line with the vehicle definition,
exit fault finding mode without switching off the tool (close the application only),
switch off the ignition,
wait 15 seconds for the end of power-Iatch then restart,
make sure that the configuration reading corresponds to the desired calibration:
LC005 or ET026 Computer calibration.

36B-14

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

POWER-ASSISTED STEERING
Fault finding - Configurations and programming

36B

LC005: COMPUTER CALIBRATION


Reading configuration LC005 enables you to check that the computer calibration corresponds with the vehicle type
undergoing fault finding.
The values of LC005 are interpreted in ET026 (see Interpretation of statuses).
If the calibration is not to your satisfaction, use command SC001 to redefine the vehicle specifications.

36B-15

Edition 6

DAE
Vdiag No.: 0C

POWER-ASSISTED STEERING
Fault finding - Configurations and programming

36B

CF092: Pull correction strategy

NOTES

Procedure to be applied only on Vdiag 0C.


Configuration CF092 enables you to adapt pull correction to the vehicle drift observed
by the user.

IMPORTANT
Before carrying out the configuration, check the condition and pressure of the tyres, the condition of the joints
and the axle geometries.
The pull correction strategy corresponds to a positive or negative value for correcting the vehicle pull positively or
negatively.
Calibration procedure
connect the diagnostic tool,
consult the fault finding procedure for Electric Power Assisted Steering;
select configuration CF092 Pull correction strategy,
configure the computer according to the correction strategy desired. This strategy depends on the vehicle
behaviour:
Low L.: Power assisted steering compensates for a Low vehicle drift to the Left
Low R.: Power assisted steering compensates for a Low vehicle drift to the Right
High L.: Power assisted steering compensates for a High vehicle drift to the Left
High R.: Power assisted steering compensates for a High vehicle drift to the Right
ZERO: Power assisted steering compensates very slightly for vehicle drift to the Left or Right
exit fault finding mode without switching off the tool (close the application only),
switch off the ignition and wait at least 15 seconds,
return to electric power steering fault finding mode,
reread the configuration for confirmation (LC009).
LC009: Pull correction strategy
Low L.: Power assisted steering compensates for a Low vehicle drift to the Left
Low R.: Power assisted steering compensates for a Low vehicle drift to the Right
High L.: Power assisted steering compensates for a High vehicle drift to the Left
High R.: Power assisted steering compensates for a High vehicle drift to the Right
ZERO: Power assisted steering compensates very slightly for vehicle drift to the Left or Right
If the correction strategy is not adapted to correct the pull observed on the vehicle, modify the configuration using
command CF092.

36B-16

Edition 6

DAE
Vdiag No.: 0C

POWER-ASSISTED STEERING
Fault finding - Configurations and programming

36B

CF093: Pull correction

NOTES

Procedure to be applied only on Vdiag 0C.


Configuration CF093 enables you to activate or deactivate pull correction to after
vehicle drift has been observed by the user.

IMPORTANT
Before carrying out the configuration, check the condition and pressure of the tyres, the condition of the joints
and the axle geometries.
Activating pull correction leads to pull compensation adapted to the vehicle drift (see compensation levels
provided in LC009).
If pull persists, modify the pull correction strategy using command CF092 Pull correction strategy.
Calibration procedure
connect the diagnostic tool,
consult the fault finding procedure for Electric Power Assisted Steering;
select configuration CF093 Pull correction,
configure the computer according to the type of correction desired: WITH or WITHOUT,
exit fault finding mode without switching off the tool (close the application only),
switch off the ignition and wait at least 15 seconds,
reread the configuration for confirmation (LC010).
LC010: Pull correction
With: Auto-adaptive pull correction is activated.
Without: Auto-adaptive pull correction is deactivated.
To activate or deactivate pull correction, modify the configuration using command CF093.

36B-17

Edition 6

POWER-ASSISTED STEERING

DAE
Vdiag No.: 04, 06, 08 and 0C

Fault finding - Fault summary table

36B

Tool fault

ASSOCIATED DTC
CODE

Diagnostic tool title

DF002

56 08

Computer

0D

DF020

56 01

Computer supply

12

DF033

D000

Multiplex network

0E

DF035

56 06

Variable power assisted steering motor

0D

DF038

56 05

Angle sensor

0D, 06

DF053

56 02

Computer Configuration

0D, 16

DF054

56 04

Torque sensor

0D

DF055

56 07

Computer Memory

0D

DF057

56 09

Vehicle speed multiplex signal

0D, 0E

DF059

56 03

Angle sensor

0D, 06

36B-18

STATUS

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

DF002
PRESENT
OR
STORED

POWER-ASSISTED STEERING
Fault finding - Interpretation of faults

36B

COMPUTER
DEF : Computer fault

IMPORTANT
For TRW EPAS Vdiag 04 only, consult the fault contexts.
If PR143 Internal fault code = 58 or 46 and if the battery voltage when the fault appears (PR108) is above 9 V, do
not clear the fault, contact the Techline.
If PR143 Internal fault code = 58 or 46 and if the battery voltage when the fault appears (PR108) is below 9 V, run
fault finding on the battery and charge circuit.
For the other Vdiag of TRW EPAS, do not clear the fault, contact the Techline.

Conditions for applying the fault finding procedure to stored faults:


The fault is declared present after starting or a steering wheel movement from full lock
to full lock.
NOTES
Special notes:
Apply the fault finding procedure only on Vdiag 04.
For Vdiag 06, 08, 0C, do not clear the fault and contact the Techline.

Check that:
there is a + 12 V before ignition feed on track 1 of the electric power steering black 2-track connector,
there is an earth on track 2 of the electric power steering black 2-track connector,
there is a + 12 V after ignition feed on track 8 of the steering column assembly black 8-track connector.
Repair if necessary.
Check on status E026 Computer calibration that the calibration corresponds to the equipment and vehicle type.
Reconfigure the computer if necessary, using special command SC001 Computer calibration.
If the fault is still present, contact the Techline.

AFTER REPAIR

Carry out a road test followed by another check with the diagnostic tool.

DAETRW_V04_DF002/DAETRW_V08_DF002/DAETRW_V06_DF002/DAETRW_V0C_DF002

36B-19

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

DF020
PRESENT
OR
STORED

NOTES

POWER-ASSISTED STEERING
Fault finding - Interpretation of faults

36B

COMPUTER SUPPLY VOLTAGE


DEF : Computer internal voltage

Conditions for applying the fault finding procedure to stored faults:


The fault is declared present after the engine is started or a steering wheel movement
from full lock to full lock.

Check the condition and conformity of the supply fuses (power and + after ignition feed) of the power-assisted
steering computer.
Replace if necessary.
Check that:
there is a + 12 V before ignition feed on track 1 of the electric power steering black 2-track connector,
there is an earth on track 2 of the electric power steering black 2-track connector,
there is a + 12 V after ignition feed on track 8 of the steering column assembly black 8-track connector.
Repair if necessary.
Check the voltage of the battery and the charge circuit.
Repair if necessary.
If the fault is still present, contact the Techline.

AFTER REPAIR

Carry out a road test followed by another check with the diagnostic tool.

DAETRW_V04_DF020/DAETRW_V08_DF020/DAETRW_V06_DF020/DAETRW_V0C_DF020

36B-20

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

DF033
PRESENT
OR
STORED

NOTES

POWER-ASSISTED STEERING
Fault finding - Interpretation of faults

36B

MULTIPLEX NETWORK
DEF : CAN connection fault

Conditions for applying the fault finding procedure to stored faults:


The fault is declared present after the engine is started or a steering wheel movement
from full lock to full lock.

Check that:
there is a + 12 V before ignition feed on track 1 of the electric power steering black 2-track connector,
there is an earth on track 2 of the electric power steering black 2-track connector,
there is a + 12 V after ignition feed on track 8 of the steering column assembly black 8-track connector.
Repair if necessary.
Check the continuity of the wiring harness in the multiplex network (see 88B, Multiplex):
Black 8-track connector track 5
CAN_L
Black 8-track connector track 7
CAN_H
Repair if necessary.
Check the continuity of the wiring harness in the multiplex network (see 88B, Multiplex)
Black 8-track connector track 4
CAN_L instrument panel
Black 8-track connector track 6
CAN_H instrument panel
Repair if necessary.
Carry out a multiplex network test and deal with any faults.
If the fault is still present, contact the Techline.

AFTER REPAIR

Carry out a road test followed by another check with the diagnostic tool.

DAETRW_V04_DF033/DAETRW_V08_DF033/DAETRW_V06_DF033/DAETRW_V0C_DF033

36B-21

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

DF035
PRESENT
OR
STORED

POWER-ASSISTED STEERING
Fault finding - Interpretation of faults

36B

VARIABLE POWER ASSISTED STEERING MOTOR


DEF : Internal electronic fault

IMPORTANT
For TRW EPAS Vdiag 04 only, consult the fault contexts.
If PR143 Internal fault code = 58 or 46 and if the battery voltage when the fault appears (PR108) is above 9 V,
do not clear the fault, contact the Techline.
If PR143 Internal fault code = 58 or 46 and if the battery voltage when the fault appears (PR108) is below 9 V,
carry out fault finding on the battery and charge circuit.
For other values of PR143, do not clear the fault, contact the Techline.
For the other Vdiag of TRW EPAS, do not clear the fault, contact the Techline.

Conditions for applying the fault finding procedure to stored faults:


The fault is declared present after starting or a steering wheel movement from full lock
to full lock.
NOTES
Special notes:
Apply the fault finding procedure only on Vdiag 04.
For Vdiag 06, 08, 0C, do not clear the fault and contact the Techline.

Check that:
there is a + 12 V before ignition feed on track 1 of the electric power steering black 2-track connector,
there is an earth on track 2 of the electric power steering black 2-track connector,
there is a + 12 V after ignition feed on track 8 of the steering column assembly black 8-track connector.
Repair if necessary.
Program the steering wheel angle sensor using command VP004 Steering wheel angle sensor programming.
If the fault is still present, contact the Techline.

AFTER REPAIR

Carry out a road test followed by another check with the diagnostic tool.

DAETRW_V04_DF035/DAETRW_V08_DF035/DAETRW_V06_DF035/DAETRW_V0C_DF035

36B-22

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

DF038
PRESENT
OR
STORED

NOTES

POWER-ASSISTED STEERING
Fault finding - Interpretation of faults

36B

ANGLE SENSOR
DEF : Sensor internal electronic fault

Conditions for applying the fault finding procedure to stored faults:


The fault is declared present after a steering wheel movement from full lock to full lock
or a road test.

Check that:
there is a + 12 V before ignition feed on track 1 of the electric power steering black 2-track connector,
there is an earth on track 2 of the electric power steering black 2-track connector,
there is a + 12 V after ignition feed on track 8 of the steering column assembly black 8-track connector.
Repair if necessary.
Program the steering wheel angle sensor using command VP004 Steering wheel angle sensor programming.
If the fault is still present, contact the Techline.

AFTER REPAIR

Carry out a road test followed by another check with the diagnostic tool.

DAETRW_V04_DF038/DAETRW_V08_DF038/DAETRW_V06_DF038/DAETRW_V0C_DF038

36B-23

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

POWER-ASSISTED STEERING
Fault finding - Interpretation of faults

36B

COMPUTER CONFIGURATION
DF053
PRESENT

NOTES

DEF : Computer calibration not carried out

Special notes:
This fault appears after the engine is started.

Configure the computer using command SC001 Computer calibration, in line with the equipment and vehicle type.
If the fault is still present, contact the Techline.

AFTER REPAIR

Carry out a road test followed by another check with the diagnostic tool.

DAETRW_V04_DF053P/DAETRW_V08_DF053P/DAETRW_V06_DF053P/DAETRW_V0C_DF053P

36B-24

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

DF054
PRESENT
OR
STORED

NOTES

POWER-ASSISTED STEERING
Fault finding - Interpretation of faults

36B

TORQUE SENSOR
DEF : Sensor internal electronic fault

When the fault appears as present or stored, do not clear the fault.

Contact the Techline.

AFTER REPAIR

None

DAETRW_V04_DF054/DAETRW_V08_DF054/DAETRW_V06_DF054/DAETRW_V0C_DF054

36B-25

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

DF055
PRESENT
OR
STORED

NOTES

POWER-ASSISTED STEERING
Fault finding - Interpretation of faults

36B

COMPUTER MEMORY
DEF : EEPROM irregularity

Conditions for applying the fault finding procedure to stored faults:


The fault is declared present after the battery is disconnected.

Check that:
there is a + 12 V before ignition feed on track 1 of the electric power steering black 2-track connector,
there is an earth on track 2 of the electric power steering black 2-track connector,
there is a + 12 V after ignition feed on track 8 of the steering column assembly black 8-track connector.
Repair if necessary.
Configure the computer using command SC001 Computer calibration, in line with the equipment and vehicle type.
If the fault is still present, contact the Techline.

AFTER REPAIR

Carry out a road test followed by another check with the diagnostic tool.

DAETRW_V04_DF055/DAETRW_V08_DF055/DAETRW_V06_DF055/DAETRW_V0C_DF055

36B-26

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

DF057
PRESENT
OR
STORED

NOTES

POWER-ASSISTED STEERING
Fault finding - Interpretation of faults

36B

MULTIPLEX VEHICLE SPEED SIGNAL


DEF : CAN connection fault

Conditions for applying the fault finding procedure to stored faults:


The fault is declared present after a road test.

Check that:
there is a + 12 V before ignition feed on track 1 of the electric power steering black 2-track connector,
there is an earth on track 2 of the electric power steering black 2-track connector,
there is a + 12 V after ignition feed on track 8 of the steering column assembly black 8-track connector.
Repair if necessary.
Check the continuity of the wiring harness in the multiplex network (see 88B, Multiplex):
Black 8-track connector track 5
CAN_L
Black 8-track connector track 7
CAN_H
Repair if necessary.
Run a multiplex network test and make sure there are no faults.
If the fault is still present, contact the Techline.

AFTER REPAIR

Carry out a road test followed by another check with the diagnostic tool.

DAETRW_V04_DF057/DAETRW_V08_DF057/DAETRW_V06_DF057/DAETRW_V0C_DF057

36B-27

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

DF059
PRESENT
OR
STORED

NOTES

POWER-ASSISTED STEERING
Fault finding - Interpretation of faults

36B

ANGLE SENSOR
DEF : Sensor internal electronic fault

Conditions for applying the fault finding procedure to stored faults:


The fault is declared present after a steering wheel movement from full lock to full lock
or a road test.

Check that:
there is a + 12 V before ignition feed on track 1 of the electric power steering black 2-track connector,
there is an earth on track 2 of the electric power steering black 2-track connector,
there is a + 12 V after ignition feed on track 8 of the steering column assembly black 8-track connector.
Repair if necessary.
Program the steering wheel angle sensor using command VP004 Steering wheel angle sensor programming.
If the fault is still present, contact the Techline.

AFTER REPAIR

Carry out a road test followed by another check with the diagnostic tool.

DAETRW_V04_DF059/DAETRW_V08_DF059/DAETRW_V06_DF059/DAETRW_V0C_DF059

36B-28

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

NOTES

POWER-ASSISTED STEERING
Fault finding - Conformity check

36B

Only carry out this conformity check after a complete check with the diagnostic tool.
The values shown in this conformity check are given as examples.
Execution conditions: ENGINE STOPPED, IGNITION ON.

MAIN SCREEN

Order

Function

Steering wheel
angle

Engine

Parameter or Status
checked or Action

ET020:

ET023:

Steering wheel
angle sensor
programming

Engine
operation

Display and Notes

Fault finding

Status 4: calibrated
and initialised

In the event of a fault, consult


the interpretation of status
ET020.

STOPPED: engine
stopped.
STALLED: engine
stopped without using
the ignition key

In the event of a fault, test the


multiplex network.

Computer
supply

PR108:

Computer
supply voltage

9 V < X < 16 V

If the computer supply


voltage is not sufficient,
dialogue cannot be
established.
If PR108 is not correct, run
fault finding on the charge
circuit.

Vehicle speed

PR003:

Vehicle speed

0 mph (0 km/h) when


stationary

In the event of a fault, test the


multiplex network.

Electric motor

PR012:

Current
absorbed by the
motor

0A<X<1 A

Without any action on the


steering wheel.

PR119:

Motor thermal
protection
indicator

Interior temperature
5 C

PR014:

Level of
assistance
available

99 % or 0 %
depending on Vdiag
15 % if thermal
protection activated.

Thermal
protection

If PR119 > 60 C, thermal


protection is activated.
The assistance level
PR140 = 15 %.
To deactivate thermal
protection, do not operate the
EPAS for 15 minutes.

DAETRW_V04_CCONF/DAETRW_V08_CCONF/DAETRW_V06_CCONF/DAETRW_V0C_CCONF

36B-29

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

NOTES

POWER-ASSISTED STEERING
Fault finding - Conformity check

36B

Only carry out this conformity check after a complete check with the diagnostic tool.
The values shown in this conformity check are given as examples.
Execution conditions: ENGINE STOPPED, IGNITION ON.

SUB-FUNCTION: POWER

Order

Function

Engine

Computer
supply

Parameter or Status
checked or Action
ET023:

PR108:

Engine
operation

Computer
supply voltage

36B-30

Display and Notes

Fault finding

STOPPED or
STALLED

In the event of a fault, test the


multiplex network.

9 V < X < 16 V

If the computer supply


voltage is not sufficient,
dialogue cannot be
established.
If PR108 is not correct, run
fault finding on the charge
circuit.

Edition 6

POWER-ASSISTED STEERING
Fault finding - Conformity check

DAE
Vdiag No.: 04, 06, 08 and 0C

NOTES

36B

Only check conformity after a complete check using the diagnostic tool. The values
shown in this conformity check are given as examples.
Execution conditions: ENGINE STOPPED, IGNITION ON.

SUB-FUNCTION: ASSISTANCE

Order

Function

Parameter or Status
checked or Action

Display and Notes

Fault finding

ET020:

Steering wheel
angle sensor
programming

Status 4: calibrated
and initialised

In the event of a fault, consult


the interpretation of status
ET020.

PR121:

Steering wheel
angle

0 with the wheels set


straight ahead
+ or - 580 at full lock

In the event of a fault, consult


the interpretation of PR121.

Steering
wheel
angle

Vehicle
speed

PR003:

Vehicle speed

0 mph (km/h) when


stationary

In the event of a fault, test the


multiplex network.

Torque

PR001:

Torque applied to
the steering wheel

0 Nm 0.2 Nm

In the event of a fault, consult


the interpretation of PR001.

PR006:

Steering motor
torque setpoint

0 Nm 0.2 Nm

In the event of a fault, consult


the interpretation of PR006.

PR012:

Current absorbed
by the motor

0A<X<1 A

In the event of a fault, consult


the interpretation of PR012.

PR013:

Setpoint for
current absorbed
by the motor

0A<X<1 A

In the event of a fault, consult


the interpretation of PR013.

PR119:

Motor thermal
protection
indicator

Interior temperature
5 C

PR014:

Level of
assistance
available

0 % or 99 %
depending on Vdiag
15 % if thermal
protection activated.

Motor
power

Thermal
protection

36B-31

If PR119 > 60 C, thermal


protection is activated.
The level of assistance
PR014 = 15 %.
To deactivate the thermal
protection, do not operate the
EPAS for 15 minutes.

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

NOTES

POWER-ASSISTED STEERING
Fault finding - Conformity check

36B

Only carry out this conformity check after a complete check with the diagnostic tool.
The values shown in this conformity check are given as examples.
Execution conditions: ENGINE STOPPED, IGNITION ON.

SUB-FUNCTION: ASSISTANCE (CONTINUED)

Order

Function

Computer
calibration

Parameter or Status
checked or Action

ET026:

Computer
calibration

Display and Notes

Fault finding

Configuration 1 to 5
according to
equipment and vehicle
type.

Redefine the vehicle


specifications using
command SC001 Computer
calibration.

36B-32

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

NOTES

POWER-ASSISTED STEERING
Fault finding - Conformity check

36B

Only carry out this conformity check after a complete check with the diagnostic tool.
The values shown in this conformity check are given as examples.
Test condition: ENGINE AT IDLE SPEED.

MAIN SCREEN

Parameter or Status
checked or Action

Order

Function

Steering wheel
angle

ET020:

Engine

ET023:

Display and Notes

Fault finding

Steering wheel
angle sensor
programming

Status 4: calibrated
and initialised

In the event of a fault, consult


the interpretation of status
ET020.

Engine
operation

RUNNING

In the event of a fault, test the


multiplex network.

Computer
supply

PR108:

Computer
supply voltage

9 V < X < 16 V

If the computer supply


voltage is not sufficient,
dialogue cannot be
established.
If PR108 is not correct, run
fault finding on the charge
circuit.

Vehicle speed

PR003:

Vehicle speed

0 mph (0 km/h) when


stationary

In the event of a fault, test the


multiplex network.

Electric motor

PR012:

Current
absorbed by the
motor

- 90 < X < 90A 5A

None

PR119:

Motor thermal
protection
indicator

Interior temperature
5 C

PR014:

Level of
assistance
available

100 % idle speed


15 % if thermal
protection activated.

Thermal
protection

36B-33

If PR119 > 60 C, thermal


protection is activated.
The assistance level
PR140 = 15 %.
To deactivate thermal
protection, switch off the
engine and do not operate
the EPAS for 15 minutes.

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

NOTES

POWER-ASSISTED STEERING
Fault finding - Conformity check

36B

Only check conformity after a complete check using the diagnostic tool. The values
shown in this conformity check are given as examples.
Test condition: ENGINE AT IDLE SPEED.

SUB-FUNCTION: POWER

Order

Function

Engine

Computer
supply

Parameter or Status
checked or Action
ET023:

PR108:

Engine
operation

Computer
supply voltage

36B-34

Display and Notes

Fault finding

RUNNING

In the event of a fault, test the


multiplex network.

9 V < X < 16 V

If the computer supply


voltage is not sufficient,
dialogue cannot be
established.
If PR108 is not correct, run
fault finding on the charge
circuit.

Edition 6

POWER-ASSISTED STEERING
Fault finding - Conformity check

DAE
Vdiag No.: 04, 06, 08 and 0C

NOTES

36B

Only check conformity after a complete check using the diagnostic tool. The values
shown in this conformity check are given as examples.
Test condition: ENGINE AT IDLE SPEED.

SUB-FUNCTION: ASSISTANCE

Order

Function

Parameter or Status
checked or Action

Display and Notes

Fault finding

ET020:

Steering wheel
angle sensor
programming

Status 4: calibrated
and initialised

In the event of a fault, consult


the interpretation of status
ET020.

PR121:

Steering wheel
angle

0 with the wheels set


straight ahead
+ or - 580 at full lock

In the event of a fault, consult


the interpretation of PR121.

Steering
wheel
angle

Vehicle
speed

PR003:

Vehicle speed

0 mph (km/h) when


stationary

In the event of a fault, test the


multiplex network.

Torque

PR001:

Torque applied to
the steering wheel

0 Nm 0.2 Nm

In the event of a fault, consult


the interpretation of PR001.

PR006:

Steering motor
torque setpoint

0 Nm 0.2 Nm

In the event of a fault, consult


the interpretation of PR006.

PR012:

Current absorbed
by the motor

- 90 < X < 90A


5A

In the event of a fault, consult


the interpretation of PR012.

PR013:

Setpoint for
current absorbed
by the motor

- 90 < X < 90A


5A

None

PR119:

Motor thermal
protection
indicator

Interior temperature
5 C

PR014:

Level of
assistance
available

100 % idle speed 15 %


if thermal protection
activated.

Motor
power

Thermal
protection

36B-35

If PR119 > 60 C, thermal


protection is activated.
The assistance level
PR140 = 15 %.
To deactivate thermal
protection, switch off the
engine and do not operate the
EPAS for 15 minutes.

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

NOTES

POWER-ASSISTED STEERING
Fault finding - Conformity check

36B

Only check conformity after a complete check using the diagnostic tool. The values
shown in this conformity check are given as examples.
Test condition: ENGINE AT IDLE SPEED.

SUB-FUNCTION: ASSISTANCE (CONTINUED)

Order

Function

Computer
calibration

Parameter or Status
checked or Action

ET026:

Computer
calibration

Display and Notes

Fault finding

Configuration 1 to 5
according to
equipment and vehicle
type.

Redefine the vehicle


specifications using
command SC001 Computer
calibration.

36B-36

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

POWER-ASSISTED STEERING
Fault finding - Status summary table

Tool status

36B

Diagnostic tool title

ET020

Steering wheel angle sensor programming

ET023

Engine operation

ET026

Computer calibration

DAE X84 V04 V1.1

36B-37

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

POWER-ASSISTED STEERING
Fault finding - Interpretation of statuses

36B

STEERING WHEEL ANGLE SENSOR PROGRAMMING


ET020

Special notes:
The status is declared as correct when it is STATUS 4 (nominal mode). Otherwise,
apply this fault finding procedure.
An unprogrammed steering wheel angle sensor will cause the Service warning light
to come on.
If the steering wheel angle sensor has never been programmed, the Service warning
light will flash rapidly until the index position is detected.

NOTES

VARIOUS POSSIBLE STATUS VALUES (with the meaning):


STATUS 1:

Steering wheel index not detected.


Straight ahead wheel position not programmed.
Invalid angle value.
NOT PROGRAMMED: Program the steering wheel angle sensor.

STATUS 2:

Steering wheel index detected.


Straight ahead wheel position not programmed.
Invalid angle value.
NOT PROGRAMMED: Program the steering wheel angle sensor.

STATUS 3:

Steering wheel index not detected.


Straight ahead wheel position not programmed.
Invalid angle value.
PROGRAMMING DONE, CONFIRM ANGLE: Turn the steering wheel to right full lock, and then
left full lock; then slowly return to the centre point and go slightly beyond.

Note:
A present or stored fault can impede the change to STATUS 4 (make the necessary repairs with reference to the
Fault Finding Manual).
STATUS 4:

Steering wheel index not detected.


Straight ahead wheel position not programmed.
Valid angle value.
PROGRAMMING COMPLETE

AFTER REPAIR

Run a system fault check.


Repeat the conformity check.

DAETRW_V04_ET020/DAETRW_V08_ET020/DAETRW_V06_ET020/DAETRW_V0C_ET020

36B-38

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

POWER-ASSISTED STEERING
Fault finding - Interpretation of statuses

36B

ET020
CONTINUED

STATUS 1 OR STATUS 2
If the status is STATUS 1 or STATUS 2, program the steering wheel angle sensor (see Configurations and
programming).
STATUS 3
If the status is STATUS 3, turn the steering wheel to right full lock, and then left full lock; then slowly return to the
centre point and go slightly beyond.
Status ET020 should become STATUS 4.
Note:
A present or stored fault can impede STATUS 4 (make the necessary repairs, consulting the fault finding manual).
After the battery is disconnected, status ET020 is STATUS 3 and PR121 Steering wheel angle remains 0.
Consult the Replacement of components section for the procedure to follow after disconnecting the battery.

AFTER REPAIR

Run a system fault check.


Repeat the conformity check.

36B-39

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

POWER-ASSISTED STEERING
Fault finding - Interpretation of statuses

36B

ENGINE OPERATION
ET023

NOTES

STOPPED
STALLED
RUNNING
STARTING

This signal is sent by the injection computer and is then transmitted to the electric
power-assisted steering computer via the multiplex network.

STOPPED: the engine has not yet been started or has been stopped normally, using the Start button.
STALLED: the engine is stopped, but it has been stopped abnormally, without using the Start button.
RUNNING: the engine is presently running.
STARTING: the engine is being actuated by the starter.
If the signal does not match the actual status of the engine, run a multiplex network test.
Refer to the interpretation of fault DF033 Multiplex network if necessary.

AFTER REPAIR

Run a system fault check.


Repeat the conformity check.

DAETRW_V04_ET023/DAETRW_V08_ET023/DAETRW_V06_ET023/DAETRW_V0C_ET023

36B-40

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

POWER-ASSISTED STEERING
Fault finding - Interpretation of statuses

36B

COMPUTER CALIBRATION
ET026

NOTES

Configuration 0
Configuration 1
Configuration 2
Configuration 3
Configuration 4
Configuration 5

None

IMPORTANT
Use the information from the diagnostic tool.
Incorrect calibration can damage the function.
If the computer calibration is not as you want it (consult the help for ET026 on the Clip tool, redefine the vehicle
specifications using command SC001 Computer calibration.

AFTER REPAIR

Run a system fault check.


Repeat the conformity check.

DAETRW_V04_ET026/DAETRW_V08_ET026/DAETRW_V06_ET026/DAETRW_V0C_ET026

36B-41

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

POWER-ASSISTED STEERING
Fault finding - Parameter summary table

Tool parameter

36B

Diagnostic tool title

PR001

Torque applied to the steering wheel

PR003

Vehicle speed

PR006

Steering motor torque setpoint

PR012

Current absorbed by the motor

PR013

Setpoint for current absorbed by the motor

PR014

Level of assistance available

PR108

Computer supply voltage

PR119

Motor thermal protection indicator

PR121

Steering wheel angle

36B-42

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

POWER-ASSISTED STEERING
Fault finding - Interpretation of parameters

36B

VEHICLE SPEED
PR003

NOTES

This signal is sent by the ABS computer to the multiplex network.

The vehicle speed signal can adapt the steering assistance to the vehicle speed.
PR003 must be equal to the actual vehicle speed, within 6 mph (10 km/h).
If the parameter does not match the actual vehicle speed:
run fault finding on the multiplex network using the diagnostic tool,
consult the interpretation of faults DF033 Multiplex network and DF057 Vehicle speed multiplex signal.
If the fault is still present, contact the Techline.
Note:
If the multiplex vehicle speed signal is absent or invalid, the value displayed on the tool is then 0 or 24 mph (0 or
40 km/h).

AFTER REPAIR

Carry out a road test, followed by a check with the diagnostic tool.

DAETRW_V04_PR003/DAETRW_V08_PR003/DAETRW_V06_PR003/DAETRW_V0C_PR003

36B-43

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

POWER-ASSISTED STEERING
Fault finding - Interpretation of parameters

36B

CURRENT ABSORBED BY THE MOTOR


PR012

NOTES

None

Parameter PR013 indicates the stipulated current setpoint for the steering motor.
This current depends:
on the vehicle speed,
on the torque applied to the steering wheel.
Parameter PR012 indicates the current actually consumed by the steering motor.
The value of parameter PR013 Setpoint for current absorbed by motor should be almost equal to the value of
parameter PR012 Current absorbed by motor.
If the parameters do not match the values indicated in the Conformity check, consult the interpretation of fault
DF035 Variable power assisted steering motor.

AFTER REPAIR

Carry out a road test, followed by a check with the diagnostic tool.

DAETRW_V04_PR012/DAETRW_V08_PR012/DAETRW_V06_PR012/DAETRW_V0C_PR012

36B-44

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

POWER-ASSISTED STEERING
Fault finding - Interpretation of parameters

36B

SETPOINT FOR CURRENT ABSORBED BY THE MOTOR


PR013

NOTES

None

Parameter PR013 indicates the stipulated current setpoint for the steering motor.
This current depends:
on the vehicle speed,
on the torque applied to the steering wheel.
Parameter PR012 indicates the current actually consumed by the steering motor.
The value of parameter PR013 Setpoint for current absorbed by motor should be almost equal to the value of
parameter PR012 Current absorbed by motor.
If the parameters do not match the values indicated in the Conformity check, consult the interpretation of fault
DF035 Variable power assisted steering motor.

AFTER REPAIR

Carry out a road test, followed by a check with the diagnostic tool.

DAETRW_V04_PR013/DAETRW_V08_PR013/DAETRW_V06_PR013/DAETRW_V0C_PR013

36B-45

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

POWER-ASSISTED STEERING
Fault finding - Interpretation of parameters

36B

LEVEL OF ASSISTANCE AVAILABLE


PR014

The assistance level is the percentage of assistance authorised by the power-assisted steering computer.
This assistance level depends:
on the status of the vehicle engine (started or stopped),
on the computer calibration,
on the vehicle speed,
on the torque applied to the steering column,
on any system faults,
on the steering wheel angle.
Parameter PR014 relates to EPAS motor thermal protection.
Assistance limitation due to an excessively high temperature, can be deactivated by not actuating the steering
system for at least 15 minutes.
Note:
In normal operation, with the engine running, the value displayed of PR140 should be 100 % and may fall to
approximately 15 % if thermal protection is active. It is 0 % or 99 % engine stopped or stalled.

AFTER REPAIR

Carry out a road test, followed by a check with the diagnostic tool.

DAETRW_V04_PR014/DAETRW_V08_PR014/DAETRW_V06_PR014/DAETRW_V0C_PR014

36B-46

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

POWER-ASSISTED STEERING
Fault finding - Interpretation of parameters

36B

MOTOR THERMAL PROTECTION INDICATOR


PR119

NOTES

None

The computer and assistance motor are both thermally protected. When the critical temperature is reached, the
power-assisted steering computer limits the assistance to 15 %.
This critical temperature may vary with the operation and forces applied to the steering column.
If the temperature exceeds 60 C, do not operate the steering for 15 minutes, to allow the temperature to drop.
A search must be made to identify the cause of the temperature rise. It may arise from:
an environment causing a temperature rise,
abnormal use by the driver.
Note:
If the steering wheel is kept at full lock for over 5 seconds, the assistance will drop to 15 %, although the
temperature does not exceed 60.

AFTER REPAIR

Carry out a road test, followed by a check with the diagnostic tool.

DAETRW_V04_PR119/DAETRW_V08_PR119/DAETRW_V06_PR119/DAETRW_V0C_PR119

36B-47

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

POWER-ASSISTED STEERING
Fault finding - Interpretation of parameters

36B

STEERING WHEEL ANGLE


PR121

NOTES

None

The steering wheel angle, positive to the right or negative to the left, is the position of the steering wheel relative
to the zero value set when the steering wheel angle sensor is programmed.
If the parameter is not in line with the conformity check values (- 580 < X < 580), consult interpretation of faults
DF038 or DF059 Angle sensor.
Note:
If the angle remains 0:
The steering wheel angle sensor has not been calibrated (status ET020 at status 1 or 2),
the procedure to apply after disconnecting the battery was not observed.

AFTER REPAIR

Carry out a road test, followed by a check with the diagnostic tool.

DAETRW_V04_PR121/DAETRW_V08_PR121/DAETRW_V06_PR121/DAETRW_V0C_PR121

36B-48

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

POWER-ASSISTED STEERING
Fault finding - Customer complaints

36B

NO DIALOGUE WITH THE COMPUTER

ALP 1

LOSS OF VEHICLE ASSISTANCE WITHOUT WARNING

ALP 2

POOR VEHICLE HANDLING

ALP 3

THE STEERING WHEEL DOES NOT RETURN BY ITSELF TO THE


CENTRE AT LOW VEHICLE SPEED: STEERING WHEEL SELFCENTRING INACTIVE

ALP 4

UNDER-ASSISTANCE AT LOW SPEED AND OVER-ASSISTANCE AT


HIGH SPEED

ALP 5

TOO LITTLE ASSISTANCE

ALP 6

ASSISTANCE AVAILABLE FOR 5 MINUTES AFTER SWITCHING OFF


THE IGNITION

ALP 7

ASSISTANCE AVAILABLE BUT CHECK STEERING WARNING


MESSAGE DISPLAYED AND SERVICE WARNING LIGHT LIT
CONSTANTLY OR FLASHING AT 8 Hz

ALP 8

Vdiag 06 only
SERVICE INDICATOR LIGHT AND CHECK STEERING MESSAGE
COME ON STRAIGHT AWAY

36B-49

ALP 9

Edition 6

POWER-ASSISTED STEERING

DAE
Vdiag No.: 04, 06, 08 and 0C

Fault finding - Fault Finding Chart

ALP 1

NOTES

36B

No dialogue with the computer

None

Check the vehicle's battery voltage.


Repair if necessary.
Try the diagnostic tool on another computer on the same vehicle, or on a different vehicle.
Check the condition of fuse 5E (joint Electric Power Assisted Steering and Airbag) and try to run fault finding on
the system.
If the condition of the fuse is not the cause, carry out the following operations:
activate forced + after ignition feed or have the engine running,
disconnect the Electric Power Assisted Steering power connector,
check the connection by pushing and pulling the connector,
try running fault finding again using the tool,
if dialogue can be established the fault is repaired,
if the fault is still present, apply the following procedure.
Check the fuses for electric power assisted steering (70A), engine (70A) and passenger compartment (5A).
Check the continuity and absence of interference resistance on the wiring harness between the battery and the
variable power assisted steering computer:
Black 2-track connector track 1
+ Battery feed
Black 2-track connector track 2
Battery 0 V
Black 8-track connector track 8
+ After ignition feed
Repair if necessary.
Run fault finding on the multiplex network.
If the fault is still present, contact the Techline.

AFTER REPAIR

Carry out a road test followed by a check with the diagnostic tool.

DAETRW_V04_ALP01/DAETRW_V08_ALP01/DAETRW_V06_ALP01/DAETRW_V0C_ALP01

36B-50

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

POWER-ASSISTED STEERING
Fault finding - Fault Finding Chart

ALP 2

NOTES

36B

Loss of vehicle assistance without warning

apply the ALP after a complete check with the diagnostic tool,
check the conformity of ET026 Computer calibration.

The vehicle loses the assistance function if the electric power assisted steering fuse is broken or the power supply
is lost.
The driver will feel the loss of the assistance on the steering wheel. Steering will then be the same as for unassisted
steering, manoeuvrable when driving even at low speed, but very difficult to manoeuvre when stationary.
Without its power supply, the power-assisted steering computer can no longer illuminate the warning light, and so
the driver is not made aware of the fault.
Check the fuses for electric power assisted steering (70A), engine (70A) and passenger compartment (5A).
Change the fuses if necessary.
Check the computer supply voltage:
Black 2 track connector track 1
Vehicle earth
Black 8-track connector track 8
Vehicle earth
Repair if necessary.
Run a multiplex network test, and interpret any faults.
Check that the steering column and steering rack are in sound mechanical condition.
Repair if necessary.
Check that the front axle components, such as the track rod ends and shock absorber base plates, are in sound
mechanical condition.
Repair if necessary.
If the fault is still present, contact the Techline.

AFTER REPAIR

Carry out a road test followed by a check with the diagnostic tool.

DAETRW_V04_ALP02/DAETRW_V08_ALP02/DAETRW_V06_ALP02/DAETRW_V0C_ALP02

36B-51

Edition 6

POWER-ASSISTED STEERING

DAE
Vdiag No.: 04, 06, 08 and 0C

Fault finding - Fault Finding Chart

ALP 3

NOTES

36B

Assistance poor handling

None

Check using status ET026 Computer calibration that the computer configuration corresponds to the vehicle
equipment, wheel size, vehicle type and engine:
Configure the computer correctly using the diagnostic tool, if necessary (see SC001 Computer calibration).
Check the conformity of PR014 Assistance level available.
Check the condition and pressure of the tyres, the condition of the joints and the front axle geometry.
Check the vehicle battery voltage and the condition of the battery terminals.
Repair if necessary.
Check the condition and presence of the electric power steering supply fuse.
Repair if necessary.
Check the condition of the electric power steering black 2-track power connector.
Repair if necessary.
If the fault is still present, contact the Techline.

AFTER REPAIR

Carry out a road test followed by a check with the diagnostic tool.

DAETRW_V04_ALP03/DAETRW_V08_ALP03/DAETRW_V06_ALP03/DAETRW_V0C_ALP03

36B-52

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

POWER-ASSISTED STEERING
Fault finding - Fault Finding Chart

ALP 4

NOTES

36B

The steering wheel does not return by itself to the centre at low vehicle
speed: steering wheel self-centring inactive

With Vdiag 0C check the conformity of LC009 Pull correction strategy (see
configuration and programming).

Check the condition and pressure of the tyres, the condition of the joints and the axle geometries.
Check the vehicle's battery voltage.
Repair if necessary.
Check that the steering wheel angle sensor is correctly calibrated and consistent with the steering wheel position
(status ET020 at status 3 or 4).
Program the steering wheel angle again if necessary (see VP004 Steering wheel angle sensor programming).
If the fault is still present, contact the Techline.

AFTER REPAIR

Carry out a road test followed by a check with the diagnostic tool.

DAETRW_V04_ALP04/DAETRW_V08_ALP04/DAETRW_V06_ALP04/DAETRW_V0C_ALP04

36B-53

Edition 6

POWER-ASSISTED STEERING

DAE
Vdiag No.: 04, 06, 08 and 0C

Fault finding - Fault Finding Chart

ALP 5

NOTES

36B

Under-assistance at low speed and over-assistance at high speed

None

Check the vehicle's battery voltage.


Repair if necessary.
Make sure that the computer calibration ET026 is in order (consult the help for ET026 on the Clip tool). Calibrate
the computer using command SC001 if necessary.
Check the conformity of PR003 Vehicle speed.
Carry out a multiplex network test.
Check the integrity of the multiplex network (see 88B, Multiplex).
Deal with any faults.
If the fault is still present, contact the Techline.

AFTER REPAIR

Carry out a road test followed by a check with the diagnostic tool.

DAETRW_V04_ALP05/DAETRW_V08_ALP05/DAETRW_V06_ALP05/DAETRW_V0C_ALP05

36B-54

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

POWER-ASSISTED STEERING
Fault finding - Fault Finding Chart

ALP 6

NOTES

36B

Assistance too low

At full lock, steering assistance is reduced after 5 seconds.

Check the pressures and condition of the tyres, the condition of the joints and the front axle geometry.
Check the vehicle's battery voltage.
Repair if necessary.
Make sure that computer calibration ET026 is in order (consult the help for ET026 on the Clip tool). Calibrate the
computer using command SC001 if necessary.
Check the conformity of PR014 Assistance level available.
Do not use the electric power steering for about fifteen minutes.
Make sure that no components located in the vicinity of the electric power steering are promoting a temperature
rise in the system.
If the fault is still present, contact the Techline.

AFTER REPAIR

Carry out a road test followed by a check with the diagnostic tool.

DAETRW_V04_ALP06/DAETRW_V08_ALP06/DAETRW_V06_ALP06/DAETRW_V0C_ALP06

36B-55

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

POWER-ASSISTED STEERING
Fault finding - Fault Finding Chart

ALP 7

NOTES

36B

Assistance available for 5 minutes after switching off the ignition

This fault may occur if the engine operating status multiplex signal is defective.

Check the vehicle's battery voltage.


Repair if necessary.
Test the multiplex network.
Check the integrity of the multiplex network (see 88B, Multiplex).
Deal with any faults.
Carry out fault finding on the injection system.
Repair if necessary.
If the fault is still present, contact the Techline.

AFTER REPAIR

Carry out a road test followed by a check with the diagnostic tool.

DAETRW_V04_ALP07/DAETRW_V08_ALP07/DAETRW_V06_ALP07/DAETRW_V0C_ALP07

36B-56

Edition 6

POWER-ASSISTED STEERING

DAE
Vdiag No.: 04, 06, 08 and 0C

Fault finding - Fault Finding Chart

ALP 8

NOTES

36B

Assistance available but Check steering warning message displayed


and Service warning light lit continuously or flashing at 8 Hz

None

Check the vehicle battery voltage and the condition of the system's connections.
Repair if necessary.
Check the steering wheel angle sensor programming (ET020 = STATUS 4)
If the sensor is not calibrated, program the steering wheel angle sensor (procedure VP004 Steering wheel angle
sensor programming).
If the fault is still present, contact the Techline.

AFTER REPAIR

Carry out a road test followed by a check with the diagnostic tool.

DAETRW_V04_ALP08/DAETRW_V08_ALP08/DAETRW_V08_ALP08/DAETRW_V0C_ALP08

36B-57

Edition 6

DAE
Vdiag No.: 04, 06, 08 and 0C

POWER-ASSISTED STEERING
Fault finding - Fault Finding Chart

36B

The Service indicator light and the Check Steering message come on
straight away

ALP 9

NOTES

Apply the fault finding procedure only on Vdiag 06.

Check the conformity of the battery voltage and carry out a fault finding procedure on the charge circuit if
necessary.
Check the condition and conformity of the ABS computer connector and its clips.
Check that the ABS computer has an electrical feed (see wiring diagram for the ABS fitted on the vehicle).
Disconnect the 8-track electric power assisted steering computer connector.
Check the condition and conformity of the connector and its clips.
Repair if necessary.
Carry out fault finding on the multiplex network (see 88B, Multiplexing).
Check the insulation, continuity and the absence of interference resistance on the following connections:
UCH
(PE2 40-track connector)
EPAS computer
(8-track connector)
track 7

track 8

track 5

track 18

Protection and
Switching Unit
(CT1 12-track
connector)

track 6

track 8

track 16

track 1
track 3

ABS computer

track 2

ABS computer
(see wiring
diagram of the ABS
system installed in
the vehicle)

Repair if necessary.
If the connections previously checked are correct, contact the Techline.

AFTER REPAIR

Carry out a check using the diagnostic tool.

DAETRW_V04_ALP09/DAETRW_V06_ALP09/DAETRW_V08_ALP09/DAETRW_V0C_ALP09

36B-58

Edition 6

138C
BOSCH ABS 8.0
Vdiag No: 0C, 0D, 0E, 0F

ANTI-LOCK BRAKING SYSTEM


Fault finding - Introduction

38C

1. SCOPE OF THIS DOCUMENT


This document presents the fault finding procedure applicable to all computers with the following specifications:
Vehicle(s): Mgane II, Scnic II

Name of computer: BOSCH ABS 8.0

Function concerned: ABS

Vdiag No: 0C, 0D, 0E, 0F

2. PREREQUISITES FOR FAULT FINDING


Documentation type
Fault finding procedures (this manual):
Assisted fault finding (integrated into the diagnostic tool), Dialogys.
Wiring Diagrams:
Visu-Schma (CD-ROM), paper version.
Type of diagnostic tools
CLIP
Special tooling required
Special tooling required
Multimeter
El. 1681

Universal bornier

3. RECAP
Procedure
To perform fault finding on the vehicle's computers, switch on the ignition in fault finding mode.
Proceed as follows:
vehicle's card in reader;
press and hold the Start button (longer than 5 seconds) with start-up conditions not met;
connect the diagnostic tool and perform the required operations.
Note:
The left and right-hand xenon bulb computers are fed when the dipped headlights are switched on. Therefore fault
finding can only be carried out on them after the ignition has been switched on in fault finding mode (forced + after
ignition feed) and the dipped headlights have been switched on.
To cut off + after ignition feed, proceed as follows:
disconnect the diagnostic tool,
press the Start button twice briefly (less than 3 seconds),
ensure that the + after ignition feed has been cut off by checking that the computer indicator lights on the instrument
panel have gone out.

ABS8.0_V0C_PRELI/ABS8.0_V0D_PRELI/ABS8.0_V0E_PRELI/ABS8.0_V0F_PRELI

38C-1

ABS 8.0X84 4.0


Edition 5

BOSCH ABS 8.0


Vdiag No: 0C, 0D, 0E, 0F

ANTI-LOCK BRAKING SYSTEM


Fault finding - Introduction

38C

Faults
Faults are declared as either present or stored (depending on whether they appeared in a certain context and have
disappeared since, or whether they remain present but have not been diagnosed within the current context).
The present or stored status of faults should be taken into consideration when the diagnostic tool is switched on after
the + after ignition feed (without any system components being active).
For a present fault, apply the procedure described in the Interpretation of faults section.
For a stored fault, note the faults displayed and apply the instructions in the Notes section.
If the fault is confirmed when the instructions in the Notes section are applied, the fault is present. Deal with the fault
If the fault is not confirmed, check:
the electrical lines which correspond to the fault,
the connectors for these lines (for oxidation, bent pins, etc.),
the resistance of the component detected as faulty,
the condition of the wires (melted or split insulation, wear).
Conformity check
The aim of the conformity check is to check data that does not produce a fault on the diagnostic tool because the
data is inconsistent. Therefore, this stage is used to:
carry out fault finding on faults that do not have a fault display, and which may correspond to a customer
complaint.
check that the system is operating correctly and that there is no risk of a fault recurring after repairs.
This section gives the fault finding procedures for statuses and parameters and the conditions for checking them.
If a status is not behaving normally or a parameter is outside the permitted tolerance values, consult the
corresponding fault finding page.
Customer complaints - Fault finding chart
If the test with the diagnostic tool is OK but the customer complaint is still present, the fault should be processed by
customer complaints.
A synopsis of the general procedure to follow is provided on the following page in the form of a
flow chart.

ABS 8.0X84 4.0

38C-2

Edition 5

ANTI-LOCK BRAKING SYSTEM


Fault finding - Introduction

BOSCH ABS 8.0


Vdiag No: 0C, 0D, 0E, 0F

38C

4. FAULT FINDING PROCEDURE


Perform a pre-diagnostic on the
system

Print the system fault finding log


(available on CLIP and in the
Workshop Repair Manual or
Technical Note)

Connect CLIP

Dialogue with
computer?

no
See ALP No. 1

yes
Read the faults

Faults present

no
Conformity check

yes
Deal with present faults

The cause is
still present

Deal with stored faults

no

Fault
solved

yes
Use fault finding charts (ALPs)

The cause is
still present

no

Fault
solved
The cause is
still present

yes

no

Fault
solved

yes
Contact the Techline with the
completed fault finding log

ABS 8.0X84 4.0

38C-3

Edition 5

BOSCH ABS 8.0


Vdiag No: 0C, 0D, 0E, 0F

ANTI-LOCK BRAKING SYSTEM


Fault finding - Introduction

38C

4. FAULT FINDING PROCEDURE (continued)


Wiring check
Fault finding problems
Disconnecting the connectors and/or manipulating the wiring harness may temporarily remove the cause of a fault.
Electrical measurements of voltage, resistance and insulation are generally correct, especially if the fault is not
present when the analysis is made (stored fault).
Visual inspection
Look for damage under the bonnet and in the passenger compartment.
Carefully check the fuses, insulators and wiring harness routing.
Look for signs of oxidation.
Tactile inspection
While manipulating the wiring harness, use the diagnostic tool to note any change in fault status from stored to
present.
Make sure that the connectors are properly locked.
Apply light pressure to the connectors.
Twist the wiring harness.
If there is a change in status, try to locate the source of the fault.
Inspection of each component
Disconnect the connectors and check the appearance of the clips and tabs, as well as the crimping (no crimping on
the insulating section).
Make sure that the clips and tabs are properly locked in the sockets.
Check that no clips or tabs have been dislodged during connection.
Check the clip contact pressure using an appropriate model of tab.
Resistance check
Check the continuity of entire lines, then section by section.
Look for a short circuit to earth, to + 12 V or to another wire.
If a fault is detected, repair or replace the wiring harness.

ABS 8.0X84 4.0

38C-4

Edition 5

BOSCH ABS 8.0


Vdiag No: 0C, 0D, 0E, 0F

ANTI-LOCK BRAKING SYSTEM


Fault finding - Introduction

38C

5. FAULT FINDING LOG

IMPORTANT!

NOTE
Any fault on a complex system requires thorough fault finding with the appropriate tools. The
FAULT FINDING LOG, which should be completed during the procedure, enables you to keep
track of the procedure which is carried out. It is an essential document when consulting the
manufacturer.

IT IS THEREFORE MANDATORY TO FILL OUT A FAULT FINDING LOG EACH TIME FAULT FINDING IS
CARRIED OUT.
You will always be asked for this log:
when requesting technical assistance from the Techline,
for approval requests when replacing parts for which approval is obligatory,
to be enclosed when returning monitored parts on request. The log is needed for warranty
reimbursement, and enables better analysis of the parts removed.

6. SAFETY ADVICE
Safety rules must be observed during any work on a component to prevent any damage or injury:
make sure that the battery is properly charged to avoid damaging the computers with a low load,
use the appropriate tools.
It is forbidden to carry out a road test with the diagnostic tool in dialogue with the ECU because the ABS
and Electronic Brake Distribution functions are deactivated. Braking pressure is identical on both vehicle
axles (risk of a spin under heavy braking).

ABS 8.0X84 4.0

38C-5

Edition 5

FAULT FINDING LOG


System: anti-lock braking system and ESP (Electronic Stability program)

Page 1/2

List of monitored parts: Computer

Administrative identification
Date

Log completed by
VIN
Engine
Diagnostic tool

CLIP

Update version

Customer complaint
1786

Anti-lock braking system


not triggered

1787

Accidental triggering of antilock braking system

1788

ESP not triggered

1789

Accidental triggering of ESP

Other

Warning lights come on

011

When the ignition is


switched on

Your comments:

Conditions under which the customer complaint occurs


004

Intermittently

009

Sudden fault

Other

1790

005

While driving

Your comments:

Documentation used in fault finding


Fault finding procedure used

Type of diagnostic manual:

Workshop Repair Manual

Technical Note

Assisted fault finding

Fault finding manual no:


Wiring diagram used
Wiring Diagram Technical Note
No.:
Other documentation
Title and/or part number:

FD 02
Fault finding log

this page can be printed or photocopied - this page can be printed or photocopied - this page can be printed or photocopied

FAULT FINDING LOG


System: anti-lock braking system and ESP (Electronic Stability program)

Page 2/2

Computer identification and parts exchanged for the system

Part 1 part no.


Part 2 part no.
Part 3 part no.
Part 4 part no.
Part 5 part no.
To be read with the diagnostic tool (Identification screen):
Computer part no.
Supplier no.
Program no.
Software version
Calibration no.
VDIAG

Faults found with the diagnostic tool


Fault no.

Present

Fault name

Specification

Conditions under which fault occurs


Status or parameter no.

Stored

Parameter name

Value

Unit

System-specific information

Description:

Additional information

What factors led you to replace the


computer?
What other parts were replaced?
Other defective functions?
Your comments:

FD 02
Fault finding log

this page can be printed or photocopied - this page can be printed or photocopied - this page can be printed or photocopied

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

ANTI-LOCK BRAKING SYSTEM


Fault finding - System operation

38C

The main functions of ABS on this vehicle are the electronic balancing of front and rear braking by controlling rear
wheel slip and preventing the brakes from locking by controlling the slipping of all four wheels.
The system also supplies the other computers with information on the vehicle speed via a wire connection for the
xenon bulbs, the radio and the electric sunroof, and via the multiplex network for the other computers. The ABS
computer supplies the multiplex network with the odometry for the instrument panel and navigation system. If heavy
braking produces very rapid deceleration, the ABS computer sends out a request to the UCH via the multiplex network
to ask it to switch on the hazard warning lights (depending on the law in the relevant country).
Fault finding warning lights programming
Instrument panel message
Instrument panel warning light

Brake faults

Brake faults
flashing at
2 Hz

Meaning
MEGANE II

SCENIC II

No message

"Brake
fault"

Electronic brake
distribution and ABS
functions inoperative.

No message

"Check the
ABS"

ABS function
inoperative.

ABS flashing
at 2 Hz

No message

No
message

ABS computer is in
fault finding mode.

ABS flashing
at 8 Hz

No message

No
message

Tachometric index not


programmed.

ABS system

SERVICE

ABS system

SERVICE

STOP

NOTE:
The STOP warning light is always accompanied by a single audible warning (1 beep).

ABS 8.0X84 4.0

38C-8

Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

ANTI-LOCK BRAKING SYSTEM


Fault finding - Allocation of computer tracks

38C

26-TRACK CONNECTOR
Computer
track

Allocation

Sensor - actuator track

Pump motor earth

Pump motor power supply

Power fuse board. 50A fuse

Solenoid valve supply

Fuse F13 (25A) on UPC PPHI grey connector


track 1 (Vdiag 44) or CM black connector track
5 (Vdiag 48)

Computer and solenoid valves earth

Front left-hand speed sensor signal

Track 1 front left-hand wheel sensor

Rear left-hand speed sensor supply

Track 2 rear left-hand wheel sensor

Not used

Rear right-hand speed sensor supply

Track 2 rear right-hand wheel sensor

Front right-hand speed sensor supply

Track 2 front right-hand wheel sensor

10

Front right-hand speed sensor signal

Track 1 front right-hand wheel sensor

11

K line

12

Not used

13

Not used

14

Not used

15

CAN L

16

Front left-hand speed sensor supply

Track 2 front left-hand wheel sensor

17

Rear left-hand sensor signal

Track 1 rear left-hand wheel sensor

18

Computer supply

Fuse board/passenger compartment relay (fuse


F10A)

19

Rear right-hand speed sensor signal

Track 1 rear right-hand wheel sensor

20

Brake pedal switch closed

Track 1 brake light switch

21

Not used

22

Not used

23

Vehicle speed wire connection

24

Not used

25

Not used

26

CAN H

ABS 8.0X84 4.0

38C-9

Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

ANTI-LOCK BRAKING SYSTEM


Fault finding - Allocation of computer tracks

38C

Allocation of ABS computer connector tracks

ABS 8.0X84 4.0

38C-10

Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

ANTI-LOCK BRAKING SYSTEM


Fault finding - Replacement of components

38C

Replacing the computer


When replacing the computer, apply the following procedure:
switch off the ignition;
replace the computer (see MR 364 or MR 370, Mechanical 38C, Anti-lock braking system, Hydraulic unit);
enter the VIN using command VP001;
configure the tachometric index using command VP007;
enter the most recent After-Sales operation date via command VP006;
For Vdiag 0F: configure the vehicle parameters with command VP004 and configure the vehicle speed with
command VP032;
perform a road test followed by a fault reading to confirm that the system is operating correctly.

ABS 8.0X84 4.0

38C-11

Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

ANTI-LOCK BRAKING SYSTEM


Fault finding - Configurations and programming

38C

Settings
VP001:

Write VIN.
This command allows the vehicle identification number to be entered into the computer. Use this
command each time the computer is replaced. The VIN number (VF...) can be found on the
manufacturer's plate on the front right-hand door pillar and on the body panel under the left-hand side
of the windscreen.

VP004:

Vehicle parameters.
This command is used to configure the engine type + braking definition + body type.
Select command VP004 on the diagnostic tool (it is imperative to check that the variants selected
correspond to the vehicle type).

VP006:

Write date of the last After-Sales service.


Whenever the ABS system is worked on in the shop, the date must be entered.
Select command VP006 on the diagnostic tool.
Enter the operation date on the tool keypad.

VP007:

Tachometric index.
This command is used to program the computer memory with the index required to calculate vehicle
speed from the speed at which the wheels turn.
The BOSCH ABS 8.0 computer supplies the vehicle speed signal to all vehicle systems that use this
information (instrument panel, engine management, etc.). This vehicle speed signal replaces the one
supplied by the speed sensor located on the gearbox. The ABS computer calculates the vehicle speed
from the speed of the wheels and the circumference of the tyres fitted on the vehicle.
Note:
The vehicle speed is sent by wire (track 23) to the xenon bulb computer, radio and electric sunroof, and
via the multiplex network to the other computers.
The tyre circumference must be programmed into the memory of a new computer. This consists of
entering an index X using the diagnostic tool and the command VP007 Tachometric index.
Once the number has been entered using the VP007 command, delete the fault in the computer memory
and then switch off the ignition. Use the parameter PR030 to check that the index entered has been
stored correctly.

VP032:

Vehicle speed at initialisation.


Vehicle speed transmitted via the multiplex network when the computer is initialised.
Select "Type 1" or "Type 2" according to the information supplied by the tool.

ABS 8.0X84 4.0

38C-12

Edition 5

ANTI-LOCK BRAKING SYSTEM

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

Fault finding - Fault summary table

Tool fault

Associated
DTC

DF001

50CC

Computer supply

DF006

501F

Front left-hand wheel speed sensor circuit

DF007

503F

Rear left-hand wheel speed sensor circuit

DF017

50C3

Computer

DF020

50C3

Tachometric index programming

DF026

500F

Front right-hand wheel speed sensor circuit

DF027

502F

Rear right-hand wheel speed sensor circuit

DF055

50C3

Vehicle parameter programming

DF063

5046

Wheel speed inconsistency

DF066

5180

No injection multiplex signal

DF090

5041

Front right-hand wheel target

DF091

5042

Front left-hand wheel target

DF092

5043

Rear right-hand wheel target

DF093

5044

Rear left-hand wheel target

DF152

50E6

Multiplex network

DF153

50C3

Multiplex network

DF186

5182

No instrument panel multiplex signal

DF188

50C6

Brake switch circuit

DF193

5180

Invalid injection multiplex signals

38C

Diagnostic tool title

ABS 8.0X84 4.0

38C-13

Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

DF001
PRESENT
OR
STORED

NOTES

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

COMPUTER FEED
1.DEF: Below minimum threshold
2.DEF: Above maximum threshold
3.DEF: Abnormal voltage

Special notes:
The fault is declared present during a road test at a speed of > 6 mph (10 km/h). The
computer signals an external supply fault.
Conditions for applying the fault finding procedure to stored faults:
Apply the fault finding procedure whether the fault is present or stored.

Check the condition and connection of the battery connections.


Check the condition and position of the ABS fuses in the engine fuse and relay box.
Check the 50A power fuse in position 5 on the power fuse board.
Check the 25A fuse F13 on the UPC and the correct locking of the grey 4-track PPHI connector (Vdiag 44) or
the 25A fuse F8 on the UPC and the correct locking of the black 6-track CM connector (Vdiag 48).
Check the connection and condition of the tab 1 red wire of the grey connector.
Check the connections on the 26-track connector of the ABS computer.
Check the ABS earths on tracks 1 and 4 (attached under the ABS unit) and carry out an inspection of the entire
ABS wiring.
Check the continuity between the fuses and tracks 2 and 3 of the computer connector (+ Before ignition present
on the tracks) and between the UCH and track 18 of the computer (+ After ignition present on the track).

Clear the computer fault memory. Switch off the ignition.


Switch on the ignition again and carry out a new check using the diagnostic tool.
If the fault is still present, contact the Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ABS8.0_V0C_DF001/ABS8.0_V0D_DF001/ABS8.0_V0E_DF001/ABS8.0_V0F_DF001

38C-14

ABS 8.0X84 4.0


Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D

DF006
PRESENT
OR
STORED

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

LEFT-HAND FRONT WHEEL SPEED SENSOR CIRCUIT


CO.0 : Open circuit or short circuit to earth
1.DEF: Magnetic/mechanical target fault

Vdiag No.: 0C, 0D

Special notes:
The wheel speed sensors are fed with + 12 V APC but this feed cannot be measured
on Vdiag 0C and 0D (feed cut off when the sensor is faulty).

NOTES

Conditions for applying the fault finding procedure to stored faults:


The fault is declared present following a road test at a speed of > 36 mph (60 km/h).

CO.0

NOTES

None

Check the connection and the condition of the sensor connectors.


Swap the two front wheel speed sensors over.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
If the fault initially declared DF006 Front left-hand wheel speed sensor circuit becomes DF026 Front right-hand
wheel speed sensor circuit, replace the wheel speed sensor.
If the fault remains on the same side, the wiring between the computer and the sensor is faulty.
Check the connection and the condition of the computer connectors. Repair if necessary.
Check and ensure the continuity of the following connections:
Sensor connector one of the 2 tracks

Track 5 computer connector

Sensor connector the other track

Track 16 computer connector

Also check the insulation between these two connections.


Repair if necessary.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ABS8.0_V0C_DF006/ABS8.0_V0D_DF006

ABS 8.0X84 4.0

38C-15

Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

DF006
CONTINUED

Vdiag No.: 0C, 0D

1.DEF

NOTES

None

Visually inspect the condition of the target and sensor (for dirt, metallic contamination, bearing grease, etc.), and
clean using compressed air if necessary.
If there is a lot of grease on the target, contact the Techline.
Check the quality of the mounting of the wheel speed sensor (correct clipping without excessive play).
Check the sensor/ target air gap over one revolution: 0.1 mm < Front wheel air gap < 1.2 mm.
Check the conformity of the target (condition, number of teeth = 48) using the specific command SC001 Check
target teeth.
If the checks are correct:
clear the computer fault memory,
exit fault finding mode, switch off the ignition and carry out a road test.
Replace the instrumented bearing if the fault recurs.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.
ABS 8.0X84 4.0

38C-16

Edition 5

BOSCH ABS 8.0


Vdiag No.: 0E, 0F

DF006
PRESENT
OR
STORED

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

LEFT-HAND FRONT WHEEL SPEED SENSOR CIRCUIT


CO.0 : Open circuit or short circuit to earth
1.DEF: Magnetic/mechanical target fault
2.DEF: Open circuit or short circuit

Vdiag No.: 0E, 0F

Special notes:
None
NOTES
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present following a road test at a speed of > 36 mph (60 km/h).

CO.0
2.DEF

NOTES

Special notes:
You must run command AC013 once only.

Check the connection and the condition of the sensor connectors.


Disconnect the sensor, run command AC013 Test wheel speed sensor supply and check that voltage pulses of
about 12 V are detected by a multimeter at the sensor connector terminals on the computer side.
Are voltage pulses detected?
YES

The wiring between the computer and the sensor and the supply from the computer is
correct. Front left-hand wheel speed sensor fault - replace the sensor.

NO

Check the connection and the condition of the computer connectors. Repair if necessary.
Check and ensure the continuity of the following connections:
Sensor connector one of the 2 tracks
Sensor connector the other track

Track 5 computer connector


Track 16 computer connector

Also check the insulation between these two connections.


If all the checks are in order, contact Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ABS8.0_V0E_DF006/ABS8.0_V0F_DF006

ABS 8.0X84 4.0

38C-17

Edition 5

BOSCH ABS 8.0


Vdiag No.: 0E, 0F

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

DF006
CONTINUED

Vdiag No.: 0E, 0F

1.DEF

NOTES

None

Visually inspect the condition of the target and sensor (for dirt, metallic contamination, bearing grease, etc.), and
clean using compressed air if necessary.
If there is a lot of grease on the target, contact the Techline.
Check the quality of the mounting of the wheel speed sensor (correct clipping without excessive play).
Check the sensor/ target air gap over one revolution: 0.1 mm < Front wheel air gap < 1.2 mm.
Check the conformity of the target (condition, number of teeth = 48) using the specific command SC001 Check
target teeth.
If the checks are correct:
clear the computer fault memory,
exit fault finding mode, switch off the ignition and carry out a road test.
Replace the instrumented bearing if the fault recurs.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.
ABS 8.0X84 4.0

38C-18

Edition 5

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

BOSCH ABS 8.0


Vdiag No.: 0C, 0D

38C

LEFT-HAND REAR WHEEL SPEED SENSOR CIRCUIT

DF007
PRESENT
OR
STORED

CO.0 : Open circuit or short circuit to earth


1.DEF: Magnetic/mechanical target fault

Vdiag No.: 0C, 0D

Special notes:
The wheel speed sensors are fed with + 12 V APC but this feed cannot be measured
on Vdiag 0C and 0D (feed cut off when the sensor is faulty).

NOTES

Conditions for applying the fault finding procedure to stored faults:


The fault is declared present following a road test at a speed of > 36 mph (60 km/h).

CO.0

NOTES

None

Check the connection and the condition of the sensor connectors.


Swap the two rear wheel speed sensors over.
Clear the computer's fault memory.
Carry out a road test followed by another check with the diagnostic tool.
If the fault initially declared DF007 Rear left-hand wheel speed sensor circuit becomes DF027 Rear right-hand
wheel speed sensor circuit, replace the wheel speed sensor.
If the fault remains on the same side, the wiring between the computer and the sensor is faulty.
Check the connection and the condition of the computer connectors. Repair if necessary.
Check the connections (Track 31 and 32) at the R2 black 52-track intermediate connection beneath the front lefthand seat. Repair if necessary.
Check and ensure the continuity of the following connections:
Sensor connector one of the 2 tracks

Track 6 computer connector

Sensor connector the other track

Track 17 computer connector

Also check the insulation between these two connections.


If the connections are faulty, carry out the following checks:
Check the insulation, continuity and absence of interference resistance between:
Computer connector track 6

Track 32 on the intermediate connector

Computer connector track 17

Track 31 on the intermediate connector

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ABS8.0_V0C_DF007/ABS8.0_V0D_DF007

ABS 8.0X84 4.0

38C-19

Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

DF007
CONTINUED

Vdiag No.: 0C, 0D


Also check the insulation between these two connections. Repair or replace the wiring if necessary.
Check the insulation, continuity and absence of interference resistance between:
Sensor connector one of the 2 tracks

Track 31 on the intermediate connector

Sensor connector the other track

Track 32 on the intermediate connector

Also check the insulation between these two connections. Repair or replace the wiring if necessary.

1.DEF

NOTES

None

Visually inspect the condition of the target and sensor (for dirt, metallic contamination, bearing grease, etc.), and
clean using compressed air if necessary.
If there is a lot of grease on the target, contact the Techline.
Check the quality of the mounting of the wheel speed sensor (correct clipping without excessive play).
Check the sensor/target air gap over one wheel revolution: 0.1 mm < Rear wheel gap < 1.2 mm.
Check the conformity of the target (condition, number of teeth = 48) using the specific command SC001 Check
target teeth.
If the checks are correct:
clear the computer fault memory,
exit fault finding mode, switch off the ignition and carry out a road test.
Replace the instrumented bearing if the fault recurs.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.
ABS 8.0X84 4.0

38C-20

Edition 5

BOSCH ABS 8.0


Vdiag No.: 0E, 0F

DF007
PRESENT
OR
STORED

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

LEFT-HAND REAR WHEEL SPEED SENSOR CIRCUIT


CO.0 : Open circuit or short circuit to earth
1.DEF: Magnetic/mechanical target fault
2.DEF: Open circuit or short circuit

Vdiag No.: 0E, 0F

Special notes:
None
NOTES
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present following a road test at a speed of > 36 mph (60 km/h).

CO.0
2.DEF

NOTES

Special notes:
You must run command AC013 once only.

Check the connection and the condition of the sensor connectors.


Disconnect the sensor, run command AC013 Test wheel speed sensor supply and check that voltage pulses of
about 12 V are detected by a multimeter at the sensor connector terminals on the computer side.
Are voltage pulses detected?
YES

The wiring between the computer and the sensor and the supply from the computer is
correct. Rear left-hand wheel speed sensor fault - replace the sensor.

NO

Check the connection and the condition of the computer connectors. Repair if necessary.
Check the connections (Track 31 and 32) at the R2 black 52-track intermediate
connection beneath the front left-hand seat. Repair if necessary.
Check and ensure the continuity of the following connections:
Sensor connector one of the 2 tracks
Sensor connector the other track

AFTER REPAIR

Track 6 computer connector


Track 17 computer connector

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ABS8.0_V0E_DF007/ABS8.0_V0F_DF007

ABS 8.0X84 4.0

38C-21

Edition 5

BOSCH ABS 8.0


Vdiag No.: 0E, 0F

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

DF007
CONTINUED

Vdiag No.: 0E, 0F


Also check the insulation between these two connections.
If the connections are faulty, carry out the following checks:
Check the insulation, continuity and absence of interference resistance between:
Computer connector track 6

Track 32 on the intermediate


connector

Computer connector track 17

Track 31 on the intermediate


connector

Also check the insulation between these two connections.


Check the insulation, continuity and absence of interference resistance between:
Sensor connector one of the
2 tracks

Track 31 on the intermediate


connector

Sensor connector the other track

Track 32 on the intermediate


connector

Also check the insulation between these two connections.


If all the checks are in order, contact Techline.

1.DEF

NOTES

None

Visually inspect the condition of the target and sensor (for dirt, metallic contamination, bearing grease, etc.), and
clean using compressed air if necessary.
If there is a lot of grease on the target, contact the Techline.
Check the quality of the mounting of the wheel speed sensor (correct clipping without excessive play).
Check the sensor/target air gap over one wheel revolution: 0.1 mm < Rear wheel gap < 1.2 mm.
Check the conformity of the target (condition, number of teeth = 48) using the specific command SC001 Check
target teeth.
If the checks are correct:
clear the computer fault memory,
exit fault finding mode, switch off the ignition and carry out a road test.
Replace the instrumented bearing if the fault recurs.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.
ABS 8.0X84 4.0

38C-22

Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

DF017
PRESENT
OR
STORED

NOTES

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

COMPUTER
1.DEF: Feed fault or internal electronic fault
2.DEF: Programming / initialisation invalid

Special notes:
The voltage displayed in the parameter (PR005) is the + after ignition feed voltage of
the computer and not the hydraulic unit power feed.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present following a road test at a speed of > 36 mph (60 km/h).

Check the condition and connection of the battery connections.


Check the condition and position of the ABS fuses in the engine fuse and relay box.
Check the 50A power fuse in position 5 on the power fuse board.
Check the 25A fuse F13 on the UPC and the correct locking of the grey 4-track PPHI connector (Vdiag 44) or test
the 25A fuse F8 on the UPC and the correct locking of the black 6-track CM connector (Vdiag 48).
Check the connection and condition of the tab 1 red wire of the grey connector.
Check the connections on the 26-track connector of the ABS computer.
Check the ABS earths on tracks 1 and 4 (attached under the ABS unit) and carry out an inspection of the entire
ABS wiring.
Check the continuity between the fuses and tracks 2 and 3 of the computer connector (+ Before ignition present
on the tracks) and between the UCH and track 18 of the computer (+ After ignition present on the track).

Clear the computer fault memory. Switch off the ignition.


Switch on the ignition again and carry out a new check using the diagnostic tool.
If the fault is still present, contact the Techline.

2.DEF

NOTES

None

Run command VP032 and select "Type 1" or "Type 2" according to the information supplied by the diagnostic tool.
Clear the computer fault memory, switch off the ignition and carry out a road test. If the fault is still present, contact
the Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ABS8.0_V0C_DF017/ABS8.0_V0D_DF017/ABS8.0_V0E_DF017/ABS8.0_V0F_DF017

38C-23

ABS 8.0X84 4.0


Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

TACHOMETRIC INDEX PROGRAMMING


DF020
PRESENT

NOTES

Special notes:
ABS warning light flashing at 8 Hz outside fault finding conditions.

The Bosch ABS 8.0 computer supplies the vehicle speed signal to all vehicle systems that use this information
(instrument panel, engine management, etc.).
This vehicle speed signal replaces the one supplied by the speed sensor located on the gearbox. The ABS
computer calculates the vehicle speed from the speed of the wheels and the circumference of the tyres fitted on
the vehicle.
Note:
The vehicle speed is sent by wire (track 23) to the xenon bulb computer, radio and electric sunroof, and via the
multiplex network to the other computers.
The tyre circumference must be programmed into the memory of a new computer. This consists of entering an
index X using the diagnostic tool and the command VP007 Tachometric index.
Once the index has been entered using the VP007 command, clear the computer fault memory and then switch
off the ignition.
Use the parameter PR030 to check that the index entered has been stored correctly.
If the fault is still present, contact the Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ABS8.0_V0C_DF020/ABS8.0_V0D_DF020/ABS8.0_V0E_DF020/ABS8.0_V0F_DF020

38C-24

ABS 8.0X84 4.0


Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D

DF026
PRESENT
OR
STORED

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

RIGHT-HAND FRONT WHEEL SPEED SENSOR CIRCUIT


CO.0 : Open circuit or short circuit to earth
1.DEF: Magnetic/mechanical target fault

Vdiag No.: 0C, 0D

Special notes:
The wheel speed sensors are fed with + 12 V APC but this feed cannot be measured
on Vdiag 0C and 0D (feed cut off when the sensor is faulty).

NOTES

Conditions for applying the fault finding procedure to stored faults:


The fault is declared present following a road test at a speed of > 36 mph (60 km/h).

CO.0

NOTES

None

Check the connection and the condition of the sensor connectors.


Swap the two front wheel speed sensors over.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
If the fault initially shown as DF026 Front right-hand wheel speed sensor circuit changes to DF006 Front left-hand
wheel speed sensor circuit present, replace the wheel speed sensor.
If the fault remains on the same side, the wiring between the computer and the sensor is faulty.
Check the connection and the condition of the computer connectors. Repair if necessary.
Check and ensure the continuity of the following connections:
Sensor connector one of the 2 tracks

Track 9 computer connector

Sensor connector the other track

Track 10 computer connector

Also check the insulation between these two connections.


Repair if necessary.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ABS8.0_V0C_DF026/ABS8.0_V0D_DF026

ABS 8.0X84 4.0

38C-25

Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

DF026
CONTINUED

Vdiag No.: 0C, 0D

1.DEF

NOTES

None

Visually inspect the condition of the target and sensor (for dirt, metallic contamination, bearing grease, etc.), and
clean using compressed air if necessary.
If there is a lot of grease on the target, contact the Techline.
Check the quality of the mounting of the wheel speed sensor (correct clipping without excessive play).
Check the sensor/ target air gap over one revolution: 0.1 mm < Front wheel air gap < 1.2 mm.
Check the conformity of the target (condition, number of teeth = 48) using the specific command SC001 Check
target teeth.
If the checks are correct:
clear the computer fault memory,
exit fault finding mode, switch off the ignition and carry out a road test.
Replace the instrumented bearing if the fault recurs.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.
ABS 8.0X84 4.0

38C-26

Edition 5

BOSCH ABS 8.0


Vdiag No.: 0E, 0F

DF026
PRESENT
OR
STORED

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

RIGHT-HAND FRONT WHEEL SPEED SENSOR CIRCUIT


CO.0 : Open circuit or short circuit to earth
1.DEF: Magnetic/mechanical target fault
2.DEF: Open circuit or short circuit

Vdiag No.: 0E, 0F

Special notes:
None
NOTES
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present following a road test at a speed of > 36 mph (60 km/h).

CO.0
2.DEF

NOTES

Special notes:
You must run command AC013 once only.

Check the connection and the condition of the sensor connectors.


Disconnect the sensor, run command AC013 Test wheel speed sensor supply and check that voltage pulses of
about 12 V are detected by a multimeter at the sensor connector terminals on the computer side.
Are voltage pulses detected?
YES

The wiring between the computer and the sensor and the supply from the computer is
correct. Front right-hand wheel speed sensor fault - replace the sensor.

NO

Check the connection and the condition of the computer connectors. Repair if necessary.
Check and ensure the continuity of the following connections:
Sensor connector one of the 2 tracks
Sensor connector the other track

Track 9 computer connector


Track 10 computer connector

Also check the insulation between these two connections.


If all the checks are in order, contact Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ABS8.0_V0E_DF026/ABS8.0_V0F_DF026

ABS 8.0X84 4.0

38C-27

Edition 5

BOSCH ABS 8.0


Vdiag No.: 0E, 0F

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

DF026
CONTINUED

Vdiag No.: 0E, 0F

1.DEF

NOTES

None

Visually inspect the condition of the target and sensor (for dirt, metallic contamination, bearing grease, etc.), and
clean using compressed air if necessary.
If there is a lot of grease on the target, contact the Techline.
Check the quality of the mounting of the wheel speed sensor (correct clipping without excessive play).
Check the sensor/ target air gap over one revolution: 0.1 mm < Front wheel air gap < 1.2 mm.
Check the conformity of the target (condition, number of teeth = 48) using the specific command SC001 Check
target teeth.
If the checks are correct:
clear the computer fault memory,
exit fault finding mode, switch off the ignition and carry out a road test.
Replace the instrumented bearing if the fault recurs.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.
ABS 8.0X84 4.0

38C-28

Edition 5

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

BOSCH ABS 8.0


Vdiag No.: 0C, 0D

38C

RIGHT-HAND REAR WHEEL SPEED SENSOR CIRCUIT

DF027
PRESENT
OR
STORED

CO.0 : Open circuit or short circuit to earth


1.DEF: Magnetic/mechanical target fault

Vdiag No.: 0C, 0D

Special notes:
The wheel speed sensors are fed with + 12 V APC but this feed cannot be measured
on Vdiag 0C and 0D (feed cut off when the sensor is faulty).

NOTES

Conditions for applying the fault finding procedure to stored faults:


The fault is declared present following a road test at a speed of > 36 mph (60 km/h).

CO.0

NOTES

None

Check the connection and the condition of the sensor connectors.


Swap the two rear wheel speed sensors over.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
If fault DF027 Right-hand rear wheel speed sensor circuit initially displayed changes to DF007 Left-hand rear wheel
speed sensor circuit present, replace the wheel speed sensor.
If the fault remains on the same side, the wiring between the computer and the sensor is faulty.
Check the connection and the condition of the computer connectors. Repair if necessary.
Check the connections (Track 33 and 34) at the R2 black 52-track intermediate connection beneath the front lefthand seat. Repair if necessary.
Check and ensure the continuity of the following connections:
Sensor connector one of the 2 tracks

Track 8 computer connector

Sensor connector the other track

Track 19 computer connector

Also check the insulation between these two connections.


If the connections are faulty, carry out the following checks:
Check the insulation, continuity and absence of interference resistance between:
Computer connector track 8

Track 34 on the intermediate connector

Computer connector track 19

Track 33 on the intermediate connector

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ABS8.0_V0C_DF027/ABS8.0_V0D_DF027

ABS 8.0X84 4.0

38C-29

Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

DF027
CONTINUED

Also check the insulation between these two connections.


Repair or replace the wiring if necessary.
Check the insulation, continuity and absence of interference resistance between:
Sensor connector one of the 2 tracks

Track 33 on the intermediate connector

Sensor connector the other track

Track 34 on the intermediate connector

Also check the insulation between these two connections. Repair or replace the wiring if necessary.
Vdiag No.: 0C, 0D

1.DEF

NOTES

None

Visually inspect the condition of the target and sensor (for dirt, metallic contamination, bearing grease, etc.), and
clean using compressed air if necessary.
If there is a lot of grease on the target, contact the Techline.
Check the quality of the mounting of the wheel speed sensor (correct clipping without excessive play).
Check the sensor/target air gap over one wheel revolution: 0.1 mm < Rear wheel air gap < 1.2 mm.
Check the conformity of the target (condition, number of teeth = 48) using the specific command SC001 Check
target teeth.
If the checks are correct:
clear the computer fault memory,
exit fault finding mode, switch off the ignition and carry out a road test.
Replace the instrumented bearing if the fault recurs.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.
ABS 8.0X84 4.0

38C-30

Edition 5

BOSCH ABS 8.0


Vdiag No.: 0E, 0F

DF027
PRESENT
OR
STORED

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

RIGHT-HAND REAR WHEEL SPEED SENSOR CIRCUIT


CO.0 : Open circuit or short circuit to earth
1.DEF: Magnetic/mechanical target fault
2.DEF: Open circuit or short circuit

Vdiag No.: 0E, 0F

Special notes:
None
NOTES
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present following a road test at a speed of > 36 mph (60 km/h).

CO.0
2.DEF

NOTES

Special notes:
You must run command AC013 once only.

Check the connection and the condition of the sensor connectors.


Disconnect the sensor, run command AC013 Test wheel speed sensor supply and check that voltage pulses of
about 12 V are detected by a multimeter at the sensor connector terminals on the computer side.
Are voltage pulses detected?
YES

The wiring between the computer and the sensor and the supply from the computer is
correct. Rear right-hand wheel speed sensor fault - replace the sensor.

NO

Check the connection and the condition of the computer connectors. Repair if necessary.
Check the connections (Track 33 and 34) at the R2 black 52-track intermediate
connection beneath the front left-hand seat. Repair if necessary.
Check and ensure the continuity of the following connections:
Sensor connector one of the 2 tracks
Sensor connector the other track

AFTER REPAIR

Track 8 computer connector


Track 19 computer connector

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ABS8.0_V0E_DF027/ABS8.0_V0F_DF027

ABS 8.0X84 4.0

38C-31

Edition 5

BOSCH ABS 8.0


Vdiag No.: 0E, 0F

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

DF027
CONTINUED

Vdiag No.: 0E, 0F


Also check the insulation between these two connections.
If the connections are faulty, carry out the following checks:
Check the insulation, continuity and absence of interference resistance between:
Computer connector track 8

Track 34 on the intermediate


connector

Computer connector track 19

Track 33 on the intermediate


connector

Also check the insulation between these two connections.


Check the insulation, continuity and absence of interference resistance between:
Sensor connector one of the two
tracks

Track 33 on the intermediate


connector

Sensor connector the other track

Track 34 on the intermediate


connector

Also check the insulation between these two connections.


If all the checks are in order, contact Techline.

1.DEF

NOTES

None

Visually inspect the condition of the target and sensor (for dirt, metallic contamination, bearing grease, etc.), and
clean using compressed air if necessary.
If there is a lot of grease on the target, contact the Techline.
Check the quality of the mounting of the wheel speed sensor (correct clipping without excessive play).
Check the sensor/target air gap over one wheel revolution: 0.1 mm < Rear wheel air gap < 1.2 mm.
Check the conformity of the target (condition, number of teeth = 48) using the specific command SC001 Check
target teeth.
If the checks are correct:
clear the computer fault memory,
exit fault finding mode, switch off the ignition and carry out a road test.
Replace the instrumented bearing if the fault recurs.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.
ABS 8.0X84 4.0

38C-32

Edition 5

BOSCH ABS 8.0


Vdiag No.: 0F

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

VEHICLE PARAMETER PROGRAMMING


DF055
PRESENT

NOTES

1.DEF: Absence of vehicle parameter programming


2.DEF: Programming invalid

Special notes:
No programming or erroneous value of PR063 Vehicle parameters.
ABS warning light flashing at 8 Hz outside fault finding conditions.

Read PR063 Vehicle parameters, run command VP004 Vehicle parameters to define the appropriate vehicle type
variant.
It is imperative to select the variant corresponding to the vehicle being tested.
If the fault is still present, contact the Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ABS8.0_V0F_DF055

ABS 8.0X84 4.0

38C-33

Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

DF063
PRESENT
OR
STORED

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

CONSISTENT WHEEL SPEEDS


CC.1 : Short circuit to + 12 V
1.DEF: Interference

Special notes:
This fault indicates that the wheel speeds are inconsistent with each other. The
computer does not know how to determine which one is faulty.
NOTES

Priorities when dealing with a number of faults:


Deal with faults DF006, DF007, DF026 and DF027 first, even when stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after a road test at a speed of over 36 mph (60 km/h) on
a winding road.

Check the condition of the axles (impacts, damage, etc.) and the conformity and good condition of the tyres.
Ensure that the braking system is in good condition (condition of the linings, tightness, grip, bleeding, bearing play,
lubricant on the targets, etc.).
Check the quality of the mounting of the wheel speed sensors (correct clipping without excessive play).
Check the sensor/target air gap over one wheel revolution: 0.1 mm < Wheel air gaps < 1.2 mm.
Check the conformity of the target (condition, number of teeth = 48) using the specific command SC001 Check
target teeth.
Repair if necessary.
Carry out a visual check on the connection and condition of the sensor and computer connectors.
Check the connection and condition of the connections (tracks 31, 32, 33 and 34) of the R2 black 52-track
intermediate connection under the front left seat.
Repair if necessary.
If all the checks are correct, clear the computer's fault memory.
Exit the fault finding procedure and carry out a road test.
If the fault is still present, contact the Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ABS8.0_V0C_DF063/ABS8.0_V0D_DF063/ABS8.0_V0E_DF063/ABS8.0_V0F_DF063

38C-34

ABS 8.0X84 4.0


Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

DF066
PRESENT
OR
STORED

NOTES

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

INJECTION MULTIPLEX SIGNAL ABSENT


1.DEF: Carry out the multiplex network fault finding procedure

Special notes:
Although stored in the computer, the fault is not due to ABS components but injection
components. Run fault finding on the injection system.
Note:
The injection computer does not always store these transient faults as quickly as the
ABS computer. If no fault is stored in the injection computer, start the engine; if there
is no fault present, contact the Techline. After solving the injection system problem,
erase the faults from the ABS computer memory.
The multiplex injection signal is sent to the ABS system via the Protection and
Switching Unit.
Priorities when dealing with a number of faults:
Deal with faults DF152 and DF153 first, whether they are present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present when the engine is started.

Check the condition and correct locking of the blue PEH connector on the UPC (Vdiag 44) or the grey CT1
connector of the UPC (Vdiag 48).
Carry out a multiplex network test and check the injection system with the diagnostic tool.
If the fault is still present, contact the Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ABS8.0_V0C_DF066/ABS8.0_V0D_DF066/ABS8.0_V0E_DF066/ABS8.0_V0F_DF066

38C-35

ABS 8.0X84 4.0


Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

DF090
PRESENT
OR
STORED

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

RIGHT-HAND FRONT WHEEL TARGET

Special notes:
This fault means that some target magnetic poles are not seen by the sensor.
NOTES
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present following a road test at a speed of > 36 mph (60 km/h).

Check for play in the bearing.


Visually inspect the condition of the target and sensor (for dirt, metallic contamination, bearing grease, etc.), and
clean using compressed air if necessary.
If there is a lot of grease on the target, contact the Techline.
Check the quality of the mounting of the wheel speed sensor (correct clipping without excessive play).
Check the sensor/ target air gap over one revolution: 0.1 mm < Front wheel air gap < 1.2 mm.
Check the conformity of the target (condition, number of teeth = 48) using the specific command SC001 Check
target teeth.
Replace the instrumented bearing if the number of teeth is incorrect.
If all of the checks are correct, reconnect the computer and the wheel speed sensor.
Clear the computer fault memory.
Exit fault finding mode, switch off the ignition and carry out a road test.
If the fault is still present, contact the Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ABS8.0_V0C_DF090/ABS8.0_V0D_DF090/ABS8.0_V0E_DF090/ABS8.0_V0F_DF090

38C-36

ABS 8.0X84 4.0


Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

LEFT-HAND FRONT WHEEL TARGET


DF091
STORED

Special notes:
This fault means that some target magnetic poles are not seen by the sensor.
NOTES
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present following a road test at a speed of > 36 mph (60 km/h).

Check for play in the bearing.


Visually inspect the condition of the target and sensor (for dirt, metallic contamination, bearing grease, etc.), and
clean using compressed air if necessary.
If there is a lot of grease on the target, contact the Techline.
Check the quality of the mounting of the wheel speed sensor (correct clipping without excessive play).
Check the sensor/ target air gap over one revolution: 0.1 mm < Front wheel air gap < 1.2 mm.
Check the conformity of the target (condition, number of teeth = 48) using the specific command SC001 Check
target teeth.
Replace the instrumented bearing if the number of teeth is incorrect.
If all of the checks are correct, reconnect the computer and the wheel speed sensor.
Clear the computer fault memory.
Exit fault finding mode, switch off the ignition and carry out a road test.
If the fault is still present, contact the Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ABS8.0_V0C_DF091/ABS8.0_V0D_DF091/ABS8.0_V0E_DF091/ABS8.0_V0F_DF091

38C-37

ABS 8.0X84 4.0


Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

RIGHT-HAND REAR WHEEL TARGET


DF092
STORED

Special notes:
This fault means that some target magnetic poles are not seen by the sensor.
NOTES
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present following a road test at a speed of > 36 mph (60 km/h).

Check for play in the bearing.


Visually inspect the condition of the target and sensor (for dirt, metallic contamination, bearing grease, etc.), and
clean using compressed air if necessary.
If there is a lot of grease on the target, contact the Techline.
Check the quality of the mounting of the wheel speed sensor (correct clipping without excessive play).
Check the sensor/ target air gap over one wheel revolution: 0.1 mm < Rear wheel air gap < 1.2 mm.
Check the conformity of the target (condition, number of teeth = 48) using the specific command SC001 Check
target teeth.
Replace the instrumented bearing if the number of teeth is incorrect.
If all of the checks are correct, reconnect the computer and the wheel speed sensor.
Clear the computer fault memory.
Exit fault finding mode, switch off the ignition and carry out a road test.
If the fault is still present, contact the Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ABS8.0_V0C_DF092/ABS8.0_V0D_DF092/ABS8.0_V0E_DF092/ABS8.0_V0F_DF092

38C-38

ABS 8.0X84 4.0


Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

LEFT-HAND REAR WHEEL TARGET


DF093
STORED

Special notes:
This fault means that some target magnetic poles are not seen by the sensor.
NOTES
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present following a road test at a speed of > 36 mph (60 km/h).

Check for play in the bearing.


Visually inspect the condition of the target and sensor (for dirt, metallic contamination, bearing grease, etc.), and
clean using compressed air if necessary.
If there is a lot of grease on the target, contact the Techline.
Check the quality of the mounting of the wheel speed sensor (correct clipping without excessive play).
Check the sensor/ target air gap over one wheel revolution: 0.1 mm < Rear wheel air gap < 1.2 mm.
Check the conformity of the target (condition, number of teeth = 48) using the specific command SC001 Check
target teeth.
Replace the instrumented bearing if the number of teeth is incorrect.
If all of the checks are correct, reconnect the computer and the wheel speed sensor.
Clear the computer fault memory.
Exit fault finding mode, switch off the ignition and carry out a road test.
If the fault is still present, contact the Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ABS8.0_V0C_DF093/ABS8.0_V0D_DF093/ABS8.0_V0E_DF093/ABS8.0_V0F_DF093

38C-39

ABS 8.0X84 4.0


Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

MULTIPLEX NETWORK (BUS OFF)


DF152
STORED

NOTES

1.DEF: Carry out the multiplex network fault finding procedure

Special notes:
If several computers are affected by a similar multiplex network fault, contact the
Techline to check the cases previously noted first.
Conditions for applying the fault finding procedure to stored faults:
Apply the fault finding procedure as below.

If no other computer has detected a multiplex network fault but only the absence of ABS frames, carry out the
following checks:
check the connection and condition (corrosion, bent terminal, crimping, etc.) of the computer connections
(tracks 15 and 26). Repair if necessary.
Check the connection (locking) and condition (corrosion, bent terminals, crimping, etc.) of the blue PEH connector
on the UPC (Vdiag 44) or the grey CT1 connector of the UPC (Vdiag 48).
Repair if necessary.
Check the insulation, continuity and absence of interference resistance between:
computer connector track 15

Track 7 of the blue PEH connector of the Vdiag 44 UPC


Track 2 of the grey CT1 connector of the Vdiag 48 UPC

Computer connector track 26

Track 11 of the blue PEH connector of the Vdiag 44 UPC


Track 3 of the blue CT1 connector of the Vdiag 48 UPC

Also check the insulation between these two connections. Repair or replace the wiring if necessary.
If the problem is still present, run fault finding on the multiplex network.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ABS8.0_V0C_DF152/ABS8.0_V0D_DF152/ABS8.0_V0E_DF152/ABS8.0_V0F_DF152

38C-40

ABS 8.0X84 4.0


Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

MULTIPLEX NETWORK
DF153
STORED

NOTES

None

If no other computer has reported a multiplex network fault, it is an ABS multiplex line electronic problem; contact
the Techline.
Otherwise, run the multiplex network fault finding procedure.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ABS8.0_V0C_DF153/ABS8.0_V0D_DF153/ABS8.0_V0E_DF153/ABS8.0_V0F_DF153

38C-41

ABS 8.0X84 4.0


Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

DF186
PRESENT
OR
STORED

NOTES

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

NO INSTRUMENT PANEL MULTIPLEX SIGNAL

Special notes:
Even though it is stored in the computer, this fault does not cause the warning lights to
come on or a fault message. Using the diagnostic tool, run fault finding on the
instrument panel.
Note:
Once the fault in the instrument panel system has been repaired, clear the ABS
computer fault memory.
The multiplex signal from the instrument panel is sent to the ABS via the Protection and
Switching Unit.
Priorities when dealing with a number of faults:
Deal with faults DF152 and DF153 first, whether they are present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present when the engine is started.

Check the condition and correct locking of the blue PEH connector on the UPC (Vdiag 44) or the grey CT1
connector of the UPC (Vdiag 48).
Carry out a multiplex network test.
If the fault is still present, perform fault finding on the instrument panel and repair accordingly.
If the fault is still present, contact the Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ABS8.0_V0C_DF186/ABS8.0_V0D_DF186/ABS8.0_V0E_DF186/ABS8.0_V0F_DF186

38C-42

ABS 8.0X84 4.0


Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

DF188
PRESENT
OR
STORED

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

BRAKE LIGHT SWITCH CIRCUIT

Special notes:
This fault does not cause illumination of any warning lights, nor does it generate any
fault message.
NOTES
Conditions for applying the fault finding procedure to stored faults:
Clear the stored fault, carry out a road test at a speed of > 36 mph (60 km/h) and test
the brakes including the ABS.

Check the conformity of the brake light bulbs.


Using the diagnostic tool, check on the statuses screen that ET017 Brake pedal displays the pressed and released
positions of the brake pedal correctly.
If the correct pedal position is not displayed, use the interpretation of ET017.
If the fault is still present, contact the Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ABS8.0_V0C_DF188/ABS8.0_V0D_DF188/ABS8.0_V0E_DF188/ABS8.0_V0F_DF188

38C-43

ABS 8.0X84 4.0


Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

DF193
PRESENT
OR
STORED

NOTES

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

INVALID INJECTION MULTIPLEX SIGNALS

Special notes:
Although it is stored in the computer, the ABS system is not faulty. The ABS is
deactivated due to unusable information from the injection system. Run fault finding on
the injection system with the diagnostic tool.
Note:
The injection computer does not always store these transient faults as quickly as the
ABS computer.
If no fault is stored in the injection computer, start the engine; if there is no fault present,
contact the Techline. After solving the injection system fault, clear the ABS computer
fault memory.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after starting the engine.

Carry out a multiplex network test and check the injection system with the diagnostic tool.
If the fault is still present, contact the Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ABS8.0_V0C_DF193/ABS8.0_V0D_DF193/ABS8.0_V0E_DF193/ABS8.0_V0F_DF193

38C-44

ABS 8.0X84 4.0


Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

NOTES

Order

Function

Diagnostic tool
dialogue

Computer
configuration

ANTI-LOCK BRAKING SYSTEM


Fault finding - Conformity check

38C

Only carry out this conformity check after a complete check using the diagnostic tool.

Parameter or Status
checked or Action

Display and Notes

Fault finding

ABS 8.0

Apply Fault Finding Chart


1

PR030:

Tachometric
index

Make sure the index


entered matches the
vehicle's tyres (see
Replacing components)

None

Vehicle
parameter
reading

PR063:

Vehicle
parameters

Check that the variants


correspond to the
vehicle being tested.

See Configurations and


Programming (VP004)

Brake pedal not


depressed
detection

ET017:

Brake pedal

Released status
confirmed, brake pedal
not depressed

In the event of a fault,


apply interpretation of
ET017.

Brake pedal
depressed
detection

ET017:

Brake pedal

Depressed status
confirmed; brake pedal
fully depressed

In the event of a fault,


apply interpretation of
ET017.

ABS8.0_V0C_CCONF/ABS8.0_V0D_CCONF/ABS8.0_V0E_CCONF/ABS8.0_V0F_CCONF

38C-45

ABS 8.0X84 4.0


Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

ANTI-LOCK BRAKING SYSTEM


Fault finding - List of Statuses and parameters

Tool status
ET017

38C

Diagnostic tool title


Brake pedal

Tool parameter

Diagnostic tool title

PR001

Front right-hand wheel speed

PR002

Front left-hand wheel speed

PR003

Rear right-hand wheel speed

PR004

Rear left-hand wheel speed

PR005

Computer supply voltage

PR020

Vehicle speed at initialisation

PR030

Tachometric index

PR038

Vehicle speed

PR063

Vehicle parameters

ABS 8.0X84 4.0

38C-46

Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of statuses

38C

BRAKE PEDAL
ET017

NOTES

Special notes:
Carry out the checks only if the "pressed" and "released" statuses are not consistent
with the pedal position.

STATUS IS "RELEASED" WITH BRAKE PEDAL PRESSED.


If brake lights operate:
Check the continuity of the connection between track 1 of the brake light switch connector and track 20 of the
computer connector.
If the brake lights do not operate:
Check the condition and fitting of the brake light switch and brake lights fuse.
Remove the brake light switch and check that it is operating correctly:
Continuity between tracks

Insulation between tracks

Switch pressed (Brake pedal


released)

3 and 4

1 and 2

Switch released (Brake pedal


depressed)

1 and 2

3 and 4

Replace the switch if necessary.


Check for + after ignition feed on tracks 2 and 4 on the brake light switch connector.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ABS8.0_V0C_ET017/ABS8.0_V0D_ET017/ABS8.0_V0E_ET017/ABS8.0_V0F_ET017

38C-47

ABS 8.0X84 4.0


Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of statuses

38C

ET017
CONTINUED

Status is "pressed" with brake pedal released.


Check the condition and the mounting of the brake light switch, the brake lights fuse and the conformity of the
bulbs.
Remove the brake light switch and check that it is operating correctly:

Continuity between tracks

Insulation between tracks

Switch pressed (Brake pedal


released)

3 and 4

1 and 2

Switch released (Brake pedal


depressed)

1 and 2

3 and 4

Replace the switch if necessary.


Check and ensure insulation against 12 V on the connection between track 1 of the brake switch connector and
track 20 of the computer connector.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.
ABS 8.0X84 4.0

38C-48

Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

ANTI-LOCK BRAKING SYSTEM


Fault finding - Parameter procedures

38C

PARAMETERS
PR001:

Front right-hand wheel speed.

PR002:

Front left-hand wheel speed.

PR003:

Rear right-hand wheel speed.

PR004:

Rear left-hand wheel speed


These parameters show the speed of each wheel of the vehicle in mph.

PR005:

Computer supply.
This parameter shows the computer's + after ignition feed voltage in volts.

PR020:

This parameter shows the vehicle speed sent to the multiplex network when the computer is initialised.

PR030:

Tachometric index.
This parameter specifies the tachometric index entered in the computer for the tyres fitted to the vehicle.

PR038:

Vehicle speed.
This parameter indicates the vehicle speed in mph (km/h).

PR063:

This parameter shows whether the configuration (VP004) correctly matches the vehicle being tested.

ABS 8.0X84 4.0

38C-49

Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

ANTI-LOCK BRAKING SYSTEM


Fault finding - Dealing with commands

38C

CLEARING
RZ001:

Fault memory.
This command is used for clearing the computer's stored faults.

ACTUATION
AC003:
AC004:
AC005:
AC006:

Front left-hand wheel solenoid valves.


Front right-hand wheel solenoid valves.
Rear left-hand wheel solenoid valves.
Rear right-hand wheel solenoid valves.

These commands allow the hydraulics of each wheel to be checked.


Position the vehicle on a 2-post lift so that the free rotation of the wheels can be checked.
Keep the brake pedal pressed enough to prevent the wheel being tested from being turned by hand (do not brake
so hard that full brake power is reached).
Select and confirm the command for the wheel in question (e.g. Left-hand front wheel solenoid valve, etc.).
Turn the wheel in question by hand: 5 locking/unlocking cycles should be detected.
AC013:

Wheel speed sensor supply test.


This command is used to check that voltage pulses of approximately 12 V are detected on the faulty
sensor by a multimeter at the terminals of the sensor connector on the computer side.
You must run command AC013 once only.

AC016:

Pump motor test.


This command is used to test the pump motor control circuit.
Select command AC016 Pump Motor Test.
The motor must run for 5 seconds.

AC195:

Vehicle speed signal.


This command serves to generate a speed other than 0 mph at the computer's vehicle speed wire output
(Track 23) for users of that signal (xenon bulbs, radio, sunroof).
Note:
This command has no visible effect on the dashboard speedometer needle.
Xenon headlights: Switch on the dipped headlights and run command AC195. Check for slight
variation in the height of the headlight beam while the command is running (the height of the beam is
adjusted to improve visibility according to vehicle speed).
Radio: Turn on the radio and make sure that the Adjust volume as a function of speed function is
active. Run command AC195. Check that the volume of the sound increases and then decreases
while the command is running.
Sunroof: This command has no visible effect on the sunroof. This command changes the activation
threshold of the anti-pinch system (the pressure exerted by the sunroof varies with vehicle speed due
to aerodynamic factors).

AC196:

Request to switch on hazard warning lights.


This command sends the UCH a request to switch on the hazard warning lights to test their operation
during emergency braking (depending on UCH configuration).

ABS 8.0X84 4.0

38C-50

Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

ANTI-LOCK BRAKING SYSTEM


Fault finding - Dealing with commands

38C

Special COMMANDS
SC001:

Check target teeth.


This command tests the condition of the teeth on each wheel.
Select command SC001 Check target teeth. The test result should indicate 48 teeth.

SC006:

Bleed the hydraulic unit and brake circuits.


This command must be used only if abnormally long brake pedal travel is noted during a road test with
ABS control (the system must have been bled beforehand by the usual method).
Select the SC006 Bleed hydraulic unit and brake circuit command and follow the instructions given by
the diagnostic tool.

ABS 8.0X84 4.0

38C-51

Edition 5

ANTI-LOCK BRAKING SYSTEM


Fault finding - Customer complaints

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

NOTES

38C

Only consult this customer complaint after a complete check with the diagnostic tool.

FAULTS DETECTED ON BRAKING WITH ABS/BRAKING REGULATION


LOCKING OF ONE OR MORE WHEELS

ALP 2

PULLING

ALP 3

DRIFT

ALP 4

UNEXPECTED ABS OPERATION AT LOW SPEEDS AND SLIGHT PEDAL


PRESSURE

ALP 5

UNEXPECTED ABS OPERATION ON A POOR ROAD SURFACE

ALP 6

UNEXPECTED ABS OPERATION WHEN USING SPECIAL EQUIPMENT (RADIO


TELEPHONE, CB, etc.)

ALP 7

LENGTHENING OF BRAKE PEDAL TRAVEL FOLLOWING ABS (WITH PEDAL


RECEDING WHEN ENTERING ABS)

ALP 8

SPONGY PEDAL

ALP 9

BRAKE PEDAL VIBRATION

ALP 10

NOISES FROM THE PUMP, PIPES OR HYDRAULIC UNIT

ALP 11

NO DIALOGUE WITH THE ABS COMPUTER

ALP 1

ABS COMPUTER NOT DETECTED DURING THE MULTIPLEX NETWORK TEST


ON CLIP

ALP 12

OTHER CASES

ABS 8.0X84 4.0

38C-52

Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

ANTI-LOCK BRAKING SYSTEM


Diagnostic - Fault finding chart

38C

ALP 1

No dialogue with the ABS computer

NOTES

Special note:
To run fault finding on the vehicle's computers, switch on the ignition in fault finding
mode (forced + after ignition feed). Proceed as follows: with the vehicle's card in the
reader, press the start button for a long time (more than 5 seconds) without conditions
for starting being met.

Check that the diagnostic tool is not causing the fault by trying to establish dialogue with a computer on another
vehicle. If the tool is not at fault, and dialogue cannot be established with any other computer on the same vehicle,
the cause could be a faulty computer interfering on the multiplex network. Check the battery voltage and carry out
the necessary work to obtain the correct voltage (9.5 V < Battery voltage < 17.5 V).
Carry out a fault finding procedure on the multiplex network using the diagnostic tool.
Check the presence and the condition of the ABS fuses on the passenger compartment fuse board and in the
engine fuse box. Check that the computer connector is properly connected and check the condition of its
connections. Check the ABS earths (good condition, not corroded, tightness of the earth screw above the ABS
assembly). Check that the supply to the computer is correct:
Earth on tracks 1 and 4 of the 26-track connector.
+ before ignition feed on tracks 2 and 3 of the 26-track connector.
+ after ignition feed on track 18 of the 26-track connector.
Check that the power supply to the diagnostic socket is correct:
+ before ignition feed on track 16.
+ after ignition feed on track 1.
Earth connection on tracks 4 and 5.
If dialogue has still not been established after these various checks, contact the Techline.

AFTER REPAIR

Clear the computer memory.


Carry out a road test followed by another check with the diagnostic tool.

ABS8.0_V0C_ALP01/ABS8.0_V0D_ALP01/ABS8.0_V0E_ALP01/ABS8.0_V0F_ALP01

38C-53

ABS 8.0X84 3.0


Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

ANTI-LOCK BRAKING SYSTEM


Diagnostic - Fault finding chart

38C

ALP 2

Locking of one or more wheels

NOTES

Only consult this customer complaint after a complete check with the diagnostic tool.

Reminder: locking of wheels on a vehicle equipped with ABS or screeching of tyres, perceived by the customer as
locking, may be related to normal operation of the system and should not automatically be assumed to be a fault:
ABS braking on very poor roads (significant screeching).
However, if the wheels are actually locking, lift the vehicle in order to be able to turn the wheels and check
Possible inversion when connecting the speed sensors.
Using parameters PR001, PR002, PR003 and PR004, rotate the wheels slowly and check the consistency of the
results obtained.
If the value measured is zero, rotate the other wheels to confirm an electrical inversion of the sensors and repair
the wiring harness.
Possible inversion of pipes on the hydraulic unit.
Use the AC003 Front left-hand wheel solenoid valves, AC004 Front right-hand wheel solenoid valves, AC005 Rear
left-hand wheel solenoid valves and AC006 Rear right-hand wheel solenoid valves commands while depressing
the brake pedal and check for the occurrence of 5 locking/unlocking cycles on the wheel (see the Command modes
processing section)
If the 5 cycles do not occur on the wheel tested (wheel remains locked), check whether they occur on another wheel
to confirm transposed pipes.
If the 5 cycles are not detected on a wheel and the pipes have not been subject to inversion, replace the hydraulic
unit.
Check that the sensor casing is secured when rotating.
Check the quality of the mounting of the wheel speed sensor (correct clipping without excessive play).
Check the conformity of the targets using specific command SC001 Check target teeth: status, number of teeth =
48.
If the fault is still present after these checks, contact the Techline.

AFTER REPAIR

Clear the computer memory.


Carry out a road test followed by another check with the diagnostic tool.

ABS8.0_V0C_ALP02/ABS8.0_V0D_ALP02/ABS8.0_V0E_ALP02/ABS8.0_V0F_ALP02

38C-54

ABS 8.0X84 3.0


Edition 5

ANTI-LOCK BRAKING SYSTEM


Diagnostic - Fault finding chart

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

38C

ALP 3

Pull

NOTES

Only consult this customer complaint after a complete check with the diagnostic tool.

Disconnect one wheel speed sensor. Start the


engine and ensure that only the ABS fault warning
light is lit. Do not drive the vehicle if the brake fault
warning light is also lit, as the brake limiter function
is no longer guaranteed to operate correctly. Carry
out a road test with the ABS thus out of order.
Is the fault still present under these conditions?

YES

If the brake pedal travel is relatively long,


bleed the brake circuit. If the travel is
normal, check the tyre pressures, the
front axle, or for any leaks in the circuit.

NO
Raise the vehicle so that you can rotate the wheels
and check:
Possible inversion when connecting the speed
sensors.
Possible inversion of pipes on the hydraulic unit.
To perform these tests, refer to and apply the
procedures defined in ALP 2. Check the condition
and conformity of the ABS targets. Also check the
sensor/target air gap by rotating each front and rear
wheel one revolution. If the fault is still present,
contact the Techline.

AFTER REPAIR

Clear the computer memory.


Carry out a road test followed by another check with the diagnostic tool.

ABS8.0_V0C_ALP03/ABS8.0_V0D_ALP03/ABS8.0_V0E_ALP03/ABS8.0_V0F_ALP03

38C-55

ABS 8.0X84 3.0


Edition 5

ANTI-LOCK BRAKING SYSTEM


Diagnostic - Fault finding chart

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

38C

ALP 4

Drift

NOTES

Only consult this customer complaint after a complete check with the diagnostic tool.

Disconnect one wheel speed sensor. Start the


engine and ensure that only the ABS fault warning
light is lit. Do not drive the vehicle if the brake fault
warning light is also lit, as the brake limiter function
is no longer guaranteed to operate correctly. Carry
out a road test with the ABS thus out of order.
Is the fault still present under these conditions?

YES

Road holding fault not related to ABS.


Check the condition of the brake linings
and that they are to specification and
check the tyre pressures, the front axle,
etc.

NO
Normal behaviour linked to the system operation
during the regulation phase, mainly on surfaces with
uneven grip or which are poorly laid.

AFTER REPAIR

Clear the computer memory.


Carry out a road test followed by another check with the diagnostic tool.

ABS8.0_V0C_ALP04/ABS8.0_V0D_ALP04/ABS8.0_V0E_ALP04/ABS8.0_V0F_ALP04

38C-56

ABS 8.0X84 3.0


Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

ANTI-LOCK BRAKING SYSTEM


Diagnostic - Fault finding chart

38C

ALP 5

Unexpected ABS operation at low speeds and slight pedal pressure

NOTES

Only consult this customer complaint after a complete check with the diagnostic tool.
Warning: the ABS is sensitive on slippery surfaces (ice, wet tiles, etc.).

It is possible to feel brake pedal vibrations which are associated with the reaction of the system in particular
circumstances, such as:
crossing speed bumps,
tight cornering with lifting of the inside rear wheel.
These vibrations may be linked to simple brake limiter activation, when the pressure on the rear axle is limited.
If the fault is different, check the speed sensor connectors (micro-breaks) as well as the air gaps.

AFTER REPAIR

Clear the computer memory.


Carry out a road test followed by another check with the diagnostic tool.

ABS8.0_V0C_ALP05/ABS8.0_V0D_ALP05/ABS8.0_V0E_ALP05/ABS8.0_V0F_ALP05

38C-57

ABS 8.0X84 3.0


Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

ANTI-LOCK BRAKING SYSTEM


Diagnostic - Fault finding chart

38C

ALP 6

Unexpected ABS system intervention on a poor road surface

NOTES

Only consult this customer complaint after a complete check with the diagnostic tool.

On poor road surfaces it is normal to feel bucking and vibration of the pedal as well as more significant tyre
screeching than on good surfaces.
This gives the impression of a variation in efficiency, but this should be considered normal.

AFTER REPAIR

Clear the computer memory.


Carry out a road test followed by another check with the diagnostic tool.

ABS8.0_V0C_ALP06/ABS8.0_V0D_ALP06/ABS8.0_V0E_ALP06/ABS8.0_V0F_ALP06

38C-58

ABS 8.0X84 3.0


Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

ANTI-LOCK BRAKING SYSTEM


Diagnostic - Fault finding chart

38C

ALP 7

Unexpected ABS operation when using special equipment


(car phone, CB, etc.)

NOTES

Only consult this customer complaint after a complete check with the diagnostic tool.

Check that the equipment which is causing the fault is approved.


Check that this equipment has been correctly installed without modification to the original wiring, especially that of
the ABS system (connections to the ABS earth or + after ignition/before ignition are not permitted).

AFTER REPAIR

Clear the computer memory.


Carry out a road test followed by another check with the diagnostic tool.

ABS8.0_V0C_ALP07/ABS8.0_V0D_ALP07/ABS8.0_V0E_ALP07/ABS8.0_V0F_ALP07

38C-59

ABS 8.0X84 3.0


Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

ANTI-LOCK BRAKING SYSTEM


Diagnostic - Fault finding chart

38C

ALP 8

Lengthening of the brake pedal travel following ABS regulation (with a


pedal receding when entering ABS regulation phase)

NOTES

Only consult this customer complaint after a complete check with the diagnostic tool.

Air transit from the hydraulic unit regulation channels to the brake circuits.
Bleed the circuits in accordance following the procedure using the diagnostic tool commands (see Command mode
processing).
After the operation, carry out a road test with ABS intervention.
If the fault is still present, carry out the above operation again once or twice.
If the customer complaint is particularly pronounced, and the bleeding procedures have not rectified it, contact the
Techline.

AFTER REPAIR

Clear the computer memory.


Carry out a road test followed by another check with the diagnostic tool.

ABS8.0_V0C_ALP08/ABS8.0_V0D_ALP08/ABS8.0_V0E_ALP08/ABS8.0_V0F_ALP08

38C-60

ABS 8.0X84 3.0


Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

ANTI-LOCK BRAKING SYSTEM


Diagnostic - Fault finding chart

38C

ALP 9

Spongy pedal

NOTES

Only consult this customer complaint after a complete check with the diagnostic tool.

Air in the brake circuits.


Carry out a conventional circuit bleed starting with the right-hand rear brake, then the left-hand rear, left-hand front
and right-hand front brakes. Repeat the operation if necessary.

AFTER REPAIR

Clear the computer memory.


Carry out a road test followed by another check with the diagnostic tool.

ABS8.0_V0C_ALP09/ABS8.0_V0D_ALP09/ABS8.0_V0E_ALP09/ABS8.0_V0F_ALP09

38C-61

ABS 8.0X84 3.0


Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

ANTI-LOCK BRAKING SYSTEM


Diagnostic - Fault finding chart

38C

ALP 10

Brake pedal vibration

NOTES

Only consult this customer complaint after a complete check with the diagnostic tool.

Normal reaction of the brake pedal during ABS regulation or of limitation of pressure on the rear axle (brake limiter
function).

AFTER REPAIR

Clear the computer memory.


Carry out a road test followed by another check with the diagnostic tool.

ABS8.0_V0C_ALP10/ABS8.0_V0D_ALP10/ABS8.0_V0E_ALP10/ABS8.0_V0F_ALP10

38C-62

ABS 8.0X84 3.0


Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

ANTI-LOCK BRAKING SYSTEM


Diagnostic - Fault finding chart

38C

ALP 11

Noise from the pump, pipes or hydraulic unit

NOTES

Only consult this customer complaint after a complete check with the diagnostic tool.

Vibration of the unit: check the presence and the condition of the unit bracket insulating rubber mounting bushes.
Vibration of pipes: check that all the pipes are securely clipped in their retaining clips and that there is no contact
between pipes or between pipes and bodywork.
To determine where the noise is coming from, run the solenoid valve activation commands Left-hand front wheel
solenoid valve, Right-hand front wheel solenoid valve, Rear left-hand wheel solenoid valve and Rear right-hand
wheel solenoid valve while pressing the brake pedal.

AFTER REPAIR

Clear the computer memory.


Carry out a road test followed by another check with the diagnostic tool.

ABS8.0_V0C_ALP11/ABS8.0_V0D_ALP11/ABS8.0_V0E_ALP11/ABS8.0_V0F_ALP11

38C-63

ABS 8.0X84 3.0


Edition 5

BOSCH ABS 8.0


Vdiag No.: 0C, 0D, 0E, 0F

ANTI-LOCK BRAKING SYSTEM


Diagnostic - Fault finding chart

38C

ALP 12

ABS computer not detected during the multiplex network test on CLIP

NOTES

Only consult this customer complaint after a complete check with the diagnostic tool.

After the multiplex network test on the CLIP, if the ABS computer is not detected, carry out the following operations:
return to the home menu of the CLIP screen,
switch off the ignition,
turn the ignition back on,
test the computers again without the automatic acquisition of the VIN code.
If the fault is still present, follow ALP 1.

AFTER REPAIR

Clear the computer memory.


Carry out a road test followed by another check with the diagnostic tool.

ABS8.0_V0C_ALP12/ABS8.0_V0D_ALP12/ABS8.0_V0E_ALP12/ABS8.0_V0F_ALP12

38C-64

ABS 8.0X84 3.0


Edition 5

138C
BOSCH ESP 8.0
Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Fault finding - Introduction

38C

1. SCOPE OF THIS DOCUMENT


This document presents the fault finding procedure applicable to all computers with the following specifications:
Vehicle(s): MEGANE II, SCENIC II

Name of computer: ESP 8.0

Function concerned: ESP

Vdiag No.: 08, 09, 0A, 0B, 11

2. PREREQUISITES FOR FAULT FINDING


Documentation type
Fault finding procedures (this manual):
Assisted fault finding (integrated into the diagnostic tool), Dialogys.
Wiring Diagrams:
Visu-Schma (CD-ROM), paper version.
Type of diagnostic tools
CLIP
Special tooling required
Special tooling required
Multimeter
El. 1681

Universal bornier

3. RECAP
Procedure
To perform fault finding on the vehicle's computers, switch on the ignition in fault finding mode.
Proceed as follows:
Vehicle's card in reader,
press and hold the Start button (longer than 5 seconds) with start-up conditions not met,
connect the diagnostic tool and perform the required operations.
Note:
The left and right-hand xenon bulb computers are supplied when the dipped headlights are switched on. Therefore
fault finding can only be carried out on them after the ignition has been switched on in fault finding mode (forced
+ after ignition feed) and the dipped headlights have been switched on.
To cut off + after ignition feed, proceed as follows:
disconnect the diagnostic tool,
press the Start button twice briefly (less than 3 seconds),
ensure that the + after ignition feed has been cut off by checking that the computer indicator lights on the instrument
panel have gone out.

ESPBOSCH_V08_PRELI/ESPBOSCH_V09_PRELI/ESPBOSCH_V0A_PRELI/
ESPBOSCH_V0B_PRELI/ESPBOSCH_V11_PRELI

38C-1

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Fault finding - Introduction

38C

Faults
Faults are declared as either present or stored (depending on whether they appeared in a certain context and have
disappeared since, or whether they remain present but have not been diagnosed within the current context).
The present or stored status of faults should be taken into consideration when the diagnostic tool is switched on after
the + after ignition feed (without any system components being active).
For a present fault, apply the procedure described in the Interpretation of faults section.
For a stored fault, note the faults displayed and apply the instructions in the Notes section.
If the fault is confirmed when the instructions in the Notes section are applied, the fault is present. Deal with the fault
If the fault is not confirmed, check:
the electrical lines which correspond to the fault,
the connectors for these lines (for oxidation, bent pins, etc.),
the resistance of the component detected as faulty,
the condition of the wires (melted or split insulation, wear).

Conformity check
The aim of the conformity check is to check data that does not produce a fault on the diagnostic tool because the
data is inconsistent. Therefore, this stage is used to:
carry out fault finding on faults that do not have a fault display, and which may correspond to a customer
complaint,
check that the system is operating correctly and that there is no risk of a fault recurring after repairs.
This section gives the fault finding procedures for statuses and parameters and the conditions for checking them.
If a status is not behaving normally or a parameter is outside the permitted tolerance values, consult the
corresponding fault finding page.

Customer complaints - Fault finding chart


If the test with the diagnostic tool is OK but the customer complaint is still present, the fault should be processed by
customer complaints.
A synopsis of the general procedure to follow is provided on the following page in the form
of a flow chart

ESP 8.0X84 4.0

38C-2

Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Fault finding - Introduction

38C

4. FAULT FINDING PROCEDURE


Perform a pre-diagnostic on the
system

Print the system fault finding log


(available on CLIP and in the
Workshop Repair Manual or
Technical Note)

Connect CLIP

Dialogue with
computer?

no
See ALP No. 1

yes
Read the faults

Faults
present

no
Conformity check

yes
The cause is still
present

Deal with present faults

no

Fault
solved

Deal with stored faults


Use fault finding charts (ALPs)

The cause is still


present

no

Fault
solved

The cause is still


present

no

Fault
solved

yes

Contact the Techline with the


completed fault finding log

ESP 8.0X84 4.0

38C-3

Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Fault finding - Introduction

38C

4. FAULT FINDING PROCEDURE (CONTINUED)


Wiring check
Fault finding problems
Disconnecting the connectors and/or manipulating the wiring harness may temporarily remove the cause of a fault.
Electrical measurements of voltage, resistance and insulation are generally correct, especially if the fault is not
present when the analysis is made (stored fault).
Visual inspection
Look for damage under the bonnet and in the passenger compartment.
Carefully check the fuses, insulators and wiring harness routing.
Look for signs of oxidation.
Tactile inspection
While manipulating the wiring harness, use the diagnostic tool to note any change in fault status from stored to
present.
Make sure that the connectors are properly locked.
Apply light pressure to the connectors.
Twist the wiring harness.
If there is a change in status, try to locate the source of the fault.
Inspection of each component
Disconnect the connectors and check the appearance of the clips and tabs, as well as the crimping (no crimping on
the insulating section).
Make sure that the clips and tabs are properly locked in the sockets.
Check that no clips or tabs have been dislodged during connection.
Check the clip contact pressure using an appropriate model of tab.
Resistance check
Check the continuity of entire lines, then section by section.
Look for a short circuit to earth, to + 12 V or to another wire.
If a fault is detected, repair or replace the wiring harness.

ESP 8.0X84 4.0

38C-4

Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Fault finding - Introduction

38C

5. FAULT FINDING LOG

IMPORTANT!

NOTE
Any fault on a complex system requires thorough fault finding with the appropriate tools. The
FAULT FINDING LOG, which should be completed during the procedure, enables you to keep
track of the procedure which is carried out. It is an essential document when consulting the
manufacturer.

IT IS THEREFORE MANDATORY TO FILL OUT A FAULT FINDING LOG EACH TIME FAULT FINDING IS
CARRIED OUT

You will always be asked for this log:


when requesting technical assistance from the Techline,
for approval requests when replacing parts for which approval is obligatory,
to be attached to monitored parts for which reimbursement is requested. The log is needed for warranty
reimbursement, and enables better analysis of the parts removed.
6. SAFETY ADVICE
Safety rules must be observed during any work on a component to prevent any damage or injury:
make sure that the battery is properly charged to avoid damaging the computers with a low load,
use the appropriate tools.
It is forbidden to carry out a road test while the diagnostic tool is communicating with the computer, because
the ABS and Electronic Braking Distribution (EBD) functions are deactivated. Braking pressure is identical
on both vehicle axles (risk of a spin under heavy braking).

ESP 8.0X84 4.0

38C-5

Edition 2

FAULT FINDING LOG


System: anti-lock braking system and ESP (Electronic Stability program)

Page 1/2

List of monitored parts: Computer

Administrative identification
Date

Log completed by
VIN
Engine
Diagnostic tool

CLIP

Update version

Customer complaint
1786

Anti-lock braking system


not triggered

1787

Accidental triggering of antilock braking system

1788

ESP not triggered

1789

Accidental triggering of ESP

Other

Warning lights come on

011

When the ignition is


switched on

Your comments:

Conditions under which the customer complaint occurs


004

Intermittently

009

Sudden fault

Other

1790

005

While driving

Your comments:

Documentation used in fault finding


Fault finding procedure used

Type of diagnostic manual:

Workshop Repair Manual

Technical Note

Assisted fault finding

Fault finding manual no:


Wiring diagram used
Wiring Diagram Technical Note
No.:
Other documentation
Title and/or part number:

FD 02
Fault finding log

this page can be printed or photocopied - this page can be printed or photocopied - this page can be printed or photocopied

FAULT FINDING LOG


System: anti-lock braking system and ESP (Electronic Stability program)

Page 2/2

Computer identification and parts exchanged for the system

Part 1 part no.


Part 2 part no.
Part 3 part no.
Part 4 part no.
Part 5 part no.
To be read with the Diagnostic tool (Identification screen):
Computer part no.
Supplier no.
Program no.
Software version
Calibration no.
VDIAG

Faults found with the diagnostic tool


Fault no.

Present

Fault name

Specification

Conditions under which fault occurs


Status or parameter no.

Stored

Parameter name

Value

Unit

System-specific information

Description:

Additional information

What factors led you to replace the


computer?
What other parts were replaced?
Other defective functions?
Your comments:

FD 02
Fault finding log

this page can be printed or photocopied - this page can be printed or photocopied - this page can be printed or photocopied

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Fault finding - System operation

38C

The ESP system on this vehicle incorporates the following functions:


ABS (anti-lock braking system). The main functions of the ABS system are electronic front and rear braking
distribution (EBD) by controlling rear wheel slip, and preventing the wheels from locking by controlling the slipping
of all four wheels.
MSR (engine torque control). Traction control on the driven wheels under no load by limiting the engine braking.
ASR (traction control). Limits spinning of the drive wheels during starting or acceleration phases by limiting the
engine torque and braking the wheel(s) which are spinning.
ESP (electronic stability program). Electronic stability program limiting oversteer or understeer by braking certain
wheels and controlling the engine torque.
CSV (understeer control). Specific control of situations involving pronounced understeer by significant vehicle
braking in conjunction with a specific dynamic stability program.
AUTOMATIC LIGHTING OF HAZARD WARNING LIGHTS. Generation on the CAN network, for the UCH, of a
request for switching on the hazard warning lights in case of braking causing a very hard deceleration (according
to the legislation of the country).
AUTOMATIC LIGHTING UP OF BRAKE LIGHTS. In the event of understeer control (CSV only), the ESP computer
controls the lighting up the brake lights, via a relay, to give warning of a rapid deceleration as generated by the
system (depending on national legislation).
The system also supplies the other computers with information on the vehicle speed via a wire connection for the
xenon bulbs, the radio and the electric sunroof, and via the multiplex network for the other computers. The ABS/ESP
computer provides the odometry for the instrument panel and navigation aid over the multiplex network.

IDENTIFICATION
From the outside, two factors distinguish an ABS unit from an ABS/ESP unit:
The size of the units (the ABS/ESP unit is bigger than the ABS unit). The ABS unit has 8 solenoid valves
and the ABS/ESP unit has 12.
The number of computer tracks (the ABS computer has 26 tracks and the ABS/ESP computer has
46 tracks).

ESP 8.0X84 4.0

38C-8

Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Fault finding - System operation

38C

FAULT FINDING WARNING LIGHT ILLUMINATION PROGRAMMING


Instrument panel message
Instrument panel warning light

Brake faults

ABS

ESP

SERVICE

ABS

ESP

SERVICE

ESP

MEGANE II
STOP

ABS
flashing at
2 Hz

ESP
flashing at
2 Hz

ABS faults
Brake faults flashing at
8 Hz

ESP
flashing at
8 Hz

Brake faults

ESP
flashing at
8 Hz

ABS

Meaning

ESP/ASR not
working

ESP/ASR not
Electronic braking
working,
regulation and ABS
faulty braking and ESP not working.

ESP/ASR not
working

ESP/ASR not
ESP and ABS function
working ABS
not working.
to be checked

ESP/ASR not ESP/ASR not


working
working

SERVICE

ESP function not


working, Electronic
Braking Distribution
and anti-lock braking
system working.

ESP disable button


pressed
OR
ASR disabled ASR disabled ESP temporarily
disabled after
disconnection of the
battery.

ESP

Brake faults
flashing at
2 Hz.

SCENIC II

SERVICE

No message

No message

ABS computer is in
fault finding mode.

STOP

No message

No message

Tachometric and
variant index not
programmed.

STOP

No message

No message

Variant not
programmed.

No message

No message

Tachometric index not


programmed.

No message

No message

ESP being regulated.


ASR being regulated.
MSR being regulated.

ABS faults
flashing at
8 Hz
ESP
flashing at
8 Hz

Note:
The STOP warning light is always accompanied by a single audible warning (1 beep).

ESP 8.0X84 4.0

38C-9

Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Fault finding - Allocation of computer tracks

38C

46-TRACK CONNECTOR
Track

Description

Sensor - actuator track

Pump motor earth

Pump motor power supply

Output fuse board. 50A fuse

Solenoid valve supply

Fuse F13 (25A) on UPC track 5


black CM connector (Vdiag 48)
or
Fuse F13 (25A) on UPC track 1
grey PPH1 connector (Vdiag 44)

Solenoid valves and computer earth

Front left-hand speed sensor signal

Track 1 front left-hand wheel sensor

Rear left-hand speed sensor supply

Track 2 rear left-hand wheel sensor

Not used

Rear right-hand speed sensor supply

Track 2 rear right-hand wheel sensor

Front right-hand speed sensor supply

Track 2 front right-hand wheel sensor

10

Front right-hand speed sensor signal

Track 1 front right-hand wheel sensor

11

K line

12

Not used

13

Not used

14

CAN L

15

Combined sensor earth

Track 6 combined sensor

16

Yaw speed signal

Track 4 combined sensor

17

Not used

18

Combined sensor reference signal

19

Not used

20

Lateral acceleration signal

21

Not used

22

Relay activation and brake light output

23

Not used

24

Not used

25

Not used

Track 1 combined sensor

Track 5 combined sensor

Track 2 brake lights on relay

ESP 8.0X84 4.0

38C-10

Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Fault finding - Allocation of computer tracks

38C

46-TRACK CONNECTOR (CONTINUED)


Track

Description

Sensor - actuator track

26

Front left-hand speed sensor supply

Track 2 front left-hand wheel sensor

27

Rear left-hand sensor signal

Track 1 rear left-hand wheel sensor

28

Computer supply

Passenger compartment fuse and relay box


(fuse F10A)

29

Rear right-hand speed sensor signal

Track 1 rear right-hand wheel sensor

30

Brake pedal switch closed

Track 1 brake light switch

31

ASR/ESP deactivation input

Track B1 ESP on/off switch

32

Not used

33

Vehicle speed wire connection

34

Not used

35

CAN H

36

Not used

37

Combined sensor test line

38

Not used

39

Not used

40

Not used

41

Not used

42

Not used

43

Not used

44

Not used

45

Not used

46

Not used

Track 2 combined sensor

Allocation of ESP computer connector tracks

ESP 8.0X84 4.0

38C-11

Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Fault finding - Replacement of components

38C

REPLACING THE COMPUTER


When replacing the computer/pump assembly, follow this procedure:
switch off the ignition,
replace the computer (see MR 364 Mechanical or MR 370 Mechanical, 38C, Anti-lock braking system,
Hydraulic unit),
enter the VIN using command VP001,
configure the tachometric index using command VP007,
configure the vehicle parameters with command VP004.

For Vdiag 0B or 11:


Configure the multiplex line speed at initialisation with command VP032,
NOTE
You must ensure that the variants selected correspond correctly to the vehicle type.
inhibit or authorise the automatic illumination of the brake lights (in accordance with national legislation)
using commands VP021 or VP022,
enter the most recent After-Sales operation date via command VP006,
perform a road test followed by a fault reading to confirm that the system is operating correctly.

REPLACING THE COMBINED SENSOR


When replacing the combined sensor, you must erase the programming of the ESP sensors with command RZ003 (if
available).
Note:
Run this command every time the electric power steering is removed and refitted, and each time the steering wheel
angle is calibrated in the electric power steering subgroup.
Command RZ003 ESP sensor programming, is not available on Vdiag 09, 0A, 0B, 11.

ESP 8.0X84 4.0

38C-12

Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Fault finding - Configurations and programming

38C

SETTINGS
VP001:

Write VIN.
This command permits manual entry of the vehicle's VIN into the computer. Use this command
each time the computer is replaced. The VIN number (VF...) can be found on the manufacturer's
plate on the front right-hand door pillar and on the body panel under the left-hand side of the
windscreen.

VP004:

Vehicle parameters.
Use this command to configure the engine type + braking system specification + body type.
Select command VP004 on the diagnostic tool (the variant selected must match the vehicle type).

VP006:

Write date of the last After-Sales service.


The date of the operation must be entered whenever the ESP system is worked on in the
workshop. Select command VP006 on the diagnostic tool.
Enter the operation date on the tool keypad.

VP007:

Tachometric index.
This command is used to program the computer memory with the index required to calculate
vehicle speed from the speed at which the wheels turn.
The Bosch 8.0 ESP computer transmits the vehicle speed signal to all areas where this signal is
needed (instrument panel, engine management, etc.). This vehicle speed signal replaces the one
supplied by the speed sensor located on the gearbox.
The ESP computer calculates the vehicle speed from the wheel speed and the tyre
circumference.
Note:
The vehicle speed is conveyed by wire (track 33) to the xenon bulbs, radio and electric sunroof,
and by the multiplex network to the other computers.
The tyre circumference must be programmed into the memory of a new computer. This consists
of entering an index X using the diagnostic tool and the command VP007 Tachometric index.
Once the index has been entered using the VP007 command, clear the computer fault memory
and then switch off the ignition. Use the PR030 parameter to check that the index has been stored
correctly.

ESP 8.0X84 4.0

38C-13

Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Fault finding - Configurations and programming

38C

SETTINGS (CONTINUED)
VP021:

Automatic brake lights on deactivation.


This command is only for use in certain countries where legislation prohibits automatic brake light
switch-on without action on the brake pedal. Brake light activation is not authorised with ESP
control (in accordance with national legislation).

VP022:

Automatic brake lights on authorisation.


This command is used to reactivate automatic illumination of the brake lights controlled by the
ESP system after it has been inhibited with command VP021 (in accordance with national
legislation).

VP023:

Automatic ESP reconnection threshold.


If the value of PR064 is not 30 mph (50 km/h), use this command to set the automatic ESP
reconnection threshold to 30 mph (50 km/h).

VP032:

Vehicle speed at initialisation.


Vehicle speed transmitted via the multiplex network when the computer is initialised.
Select "Type 1" or "Type 2" according to the information supplied by the tool.

ESP 8.0X84 4.0

38C-14

Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Fault finding - Fault summary table

Tool fault

Associated DTC

DF001

50CC

Computer supply

DF006

501F

Front left-hand wheel speed sensor circuit

DF007

503F

Rear left-hand wheel speed sensor circuit

DF017

50C3

Computer

DF020

50C3

Tachometric index programming

DF026

500F

Front right-hand wheel speed sensor circuit

DF027

502F

Rear right-hand wheel speed sensor circuit

DF055

50C3

Vehicle parameter programming

DF063

5046

Wheel speed consistency

DF066

5180

No injection multiplex signal

DF090

5041

Front right-hand wheel target

DF091

5042

Front left-hand wheel target

DF092

5043

Rear right-hand wheel target

DF093

5044

Rear left-hand wheel target

DF097

5188

No automatic transmission multiplex signal

DF126

50F4

Combined sensor signal plausibility

DF152

50E6

Multiplex network

DF153

50C3

Multiplex network

DF186

5182

No instrument panel multiplex signal

DF187

50CE

Brake light activation relay circuit

DF188

50C6

Brake light switch circuit

DF189

50F4

Combined sensor circuit

DF190

50F4

Combined sensor

DF191

50C9

ESP on/off button circuit

DF193

5180

Invalid injection multiplex signals

DF194

5158

Invalid electric power assisted steering signals

DF195

5188

Invalid automatic transmission multiplex signals

DF196

5158

No power-assisted steering multiplex signal

38C

Diagnostic tool title

ESP 8.0X84 4.0

38C-15

Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

DF001
PRESENT
OR
STORED

NOTES

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

COMPUTER SUPPLY VOLTAGE


1.DEF: below minimum threshold
2.DEF: above maximum threshold
3.DEF: abnormal voltage

Special notes:
The fault appears during a road test at a vehicle speed of > 6 mph (10 km/h). The
computer signals an external supply fault.
Conditions for applying the fault finding procedure to stored faults:
Apply the fault finding procedure whether the fault is present or stored.

Check the condition and connection of the battery connections.


Check the condition and position of the ABS/ESP fuses in the engine fuse and relay box.
Check the 50A power fuse in position 5 on the power fuse board.
Check fuse F13 (25A) on the UPC and the correct locking of the grey 4-track PPH1 connector (Vdiag 44) or the 25A
fuse F8 on the UPC and the correct locking of the black 6-track CM connector (Vdiag 48).
Check the connection and condition of the tab 1 red wire of the grey connector.
Check the connections on the ABS/ESP computer 46-track connector.
Check the ABS earths on tracks 1 and 4 (mounted under the ABS/ESP unit) and visually inspect all the ABS/ESP
wiring.
Check the continuity between the fuses and tracks 2 and 3 of the computer connector (+ before ignition feed on
the tracks) and between the UCH and track 28 of the computer (+ after ignition feed on the track).
Clear the computer fault memory. Switch off the ignition.
Switch on the ignition again and carry out a new check using the diagnostic tool.
If the fault is still present, contact the Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_DF001/ESPBOSCH_V09_DF001/ESPBOSCH_V0A_DF001/
ESPBOSCH_V0B_DF001/ESPBOSCH_V11_DF001

38C-16

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

DF006
PRESENT
OR
STORED

38C

FRONT LEFT-HAND WHEEL SPEED SENSOR CIRCUIT


CO.0 : open circuit or short circuit to earth
1.DEF: internal electronic fault in the sensor
2.DEF: magnetic/mechanical target fault

Vdiag No.: 08 and 09

Special notes:
The wheel speed sensors are supplied with + 12 V after ignition but it is not possible
to measure this feed on Vdiag 08 and 09 (supply cut off when the sensor is faulty).

NOTES

Conditions for applying the fault finding procedure to stored faults:


The fault is declared present following a road test at a speed of > 36 mph (60 km/h).

NOTES

CO.0

None

Check the connection and the condition of the sensor connectors.


Swap the two front wheel speed sensors over.
Clear the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
If the fault initially displayed, DF006 Left-hand front wheel speed sensor circuit, changes to DF026 Right-hand
front wheel speed sensor circuit present, replace the wheel speed sensor.
If the fault remains on the same side, the wiring between the computer and the sensor is faulty.
Check the connection and the condition of the computer connectors. Repair if necessary.
Check and ensure the continuity of the following connections:
Sensor connector one of the 2 tracks

Track 5 computer connector

Sensor connector the other track

Track 26 computer connector

Also check the insulation between these two connections.


Repair if necessary.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_DF006/ESPBOSCH_V09_DF006

ESP 8.0X84 4.0

38C-17

Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

DF006
CONTINUED

Vdiag No.: 08 and 09

1.DEF

NOTES

None

Replace the front left-hand wheel speed sensor.

2.DEF

NOTES

None

Visually inspect the condition of the target and sensor (for dirt, metallic contamination, bearing grease, etc.), and
clean using compressed air if necessary.
If there is a lot of grease on the target, contact the Techline.
Check the quality of the mounting of the wheel speed sensor (correct clipping without excessive play).
Check the sensor/target air gap over one wheel revolution: 0.1 mm < front wheel air gap < 1.2 mm.
Check the conformity of the target (condition, number of teeth = 48) using special command SC001 Check target
teeth.
If the checks are correct:
clear the computer fault memory,
exit fault finding mode, switch off the ignition and carry out a road test.
Replace the instrumented bearing if the fault recurs.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.
ESP 8.0X84 4.0

38C-18

Edition 2

BOSCH ESP 8.0


Vdiag No.: 0A, 0B, 11

DF006
PRESENT
OR
STORED

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

FRONT LEFT-HAND WHEEL SPEED SENSOR CIRCUIT


CO.0 : open circuit or short circuit to earth
1.DEF: internal electronic fault in the sensor
2.DEF: magnetic/mechanical target fault

Vdiag No.: 0A, 0B and 11

Special notes:
None
NOTES
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present following a road test at a speed of > 36 mph (60 km/h).

CO.0

NOTES

Special notes: Only run command AC013 once.

Check the connection and the condition of the sensor connectors.


Disconnect the sensor, run command AC013 Test wheel speed sensor supply and check that voltage pulses of
about 12 V are detected by a multimeter at the sensor connector terminals on the computer side.
Are voltage pulses detected?
YES

The wiring between the computer and the sensor and the supply from the computer is
correct.
Front left-hand wheel speed sensor fault - replace the sensor.

NO

Check the connection and the condition of the computer connectors. Repair if necessary.
Check and ensure the continuity of the following connections:
Sensor connector, one of the two
tracks

Track 5 computer connector

Sensor connector, the other track

Track 26 computer connector

Also check the insulation between these two connections. If all the checks are in order,
contact Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V0A_DF006/ESPBOSCH_V0B_DF006/ESPBOSCH_V11_DF006

38C-19

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 0A, 0B, 11

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

DF006
CONTINUED

Vdiag No.: 0A, 0B and 11

1.DEF

NOTES

None

Replace the front left-hand wheel speed sensor.

2.DEF

NOTES

None

Visually inspect the condition of the target and sensor (for dirt, metallic contamination, bearing grease, etc.), and
clean using compressed air if necessary.
If there is a lot of grease on the target, contact the Techline.
Check the quality of the mounting of the wheel speed sensor (correct clipping without excessive play).
Check the sensor/target air gap over one wheel revolution: 0.1 mm < front wheel air gap < 1.2 mm.
Check the conformity of the target (condition, number of teeth = 48) using special command SC001 Check target
teeth.
If the checks are correct:
clear the computer fault memory,
exit fault finding mode, switch off the ignition and carry out a road test.
Replace the instrumented bearing if the fault recurs.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.
ESP 8.0X84 4.0

38C-20

Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

REAR LEFT-HAND WHEEL SPEED SENSOR CIRCUIT

DF007
PRESENT
OR
STORED

CO.0 : open circuit or short circuit to earth


1.DEF: internal electronic fault in the sensor
2.DEF: magnetic/mechanical target fault

Vdiag No.: 08 and 09

Special notes:
The wheel speed sensors are supplied with + 12 V after ignition but it is not possible
to measure this supply on Vdiag 08 and 09 (supply cut off when the sensor is faulty).

NOTES

Conditions for applying the fault finding procedure to stored faults:


The fault is declared present following a road test at a speed of > 36 mph (60 km/h).

NOTES

CO.0

None

Check the connection and the condition of the sensor connectors.


Swap the two rear wheel speed sensors over.
Clear the computer's fault memory.
Carry out a road test followed by another check with the diagnostic tool.
If the fault initially displayed, DF007 Left-hand rear wheel speed sensor circuit, changes to DF027 Right-hand
rear wheel speed sensor circuit, replace the wheel speed sensor.
If the fault remains on the same side, the wiring between the computer and the sensor is faulty.
Check the connection and the condition of the computer connectors. Repair if necessary.
Check the connections (Track 31 and 32) at the R2 black 52-track intermediate connection beneath the front lefthand seat. Repair if necessary.
Check and ensure the continuity of the following connections:
Sensor connector one of the 2 tracks

Track 6 computer connector

Sensor connector the other track

Track 27 computer connector

Also check the insulation between these two connections. If the connections are faulty, carry out the following
checks:
Check the continuity, insulation and absence of interference resistance between:
Computer connector track 6

Track 32 on the intermediate connector

Computer connector track 27

Track 31 on the intermediate connector

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_DF007/ESPBOSCH_V09_DF007

ESP 8.0X84 4.0

38C-21

Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

DF007
CONTINUED

Vdiag No.: 08 and 09


Also check the insulation between these two connections. Repair or replace the wiring if necessary.
Check the continuity, insulation and absence of interference resistance between:
Sensor connector one of the 2 tracks

Track 31 on the intermediate connector

Sensor connector the other track

Track 32 on the intermediate connector

Also check the insulation between these two connections.


Repair or replace the wiring if necessary.

1.DEF

NOTES

None

Replace the rear left-hand wheel speed sensor.

2.DEF

NOTES

None

Visually inspect the condition of the target and sensor (for dirt, metallic contamination, bearing grease, etc.), and
clean using compressed air if necessary.
If there is a lot of grease on the target, contact the Techline.
Check the quality of the mounting of the wheel speed sensor (correct clipping without excessive play).
Check the sensor/target air gap over one wheel revolution: 0.1 mm < Rear wheel air gap < 1.2 mm.
Check the conformity of the target (condition, number of teeth = 48) using special command SC001 Check target
teeth.
If the checks are correct:
clear the computer fault memory,
exit fault finding mode, switch off the ignition and carry out a road test.
Replace the instrumented bearing if the fault recurs.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESP 8.0X84 4.0

38C-22

Edition 2

BOSCH ESP 8.0


Vdiag No.: 0A, 0B, 11

DF007
PRESENT
OR
STORED

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

REAR LEFT-HAND WHEEL SPEED SENSOR CIRCUIT


CO.0 : open circuit or short circuit to earth
1.DEF: internal electronic fault in the sensor
2.DEF: magnetic/mechanical target fault

Vdiag No.: 0A, 0B and 11

Special notes:
None
NOTES
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present following a road test at a speed of > 36 mph (60 km/h).

CO.0

NOTES

Special notes:
Command AC013 must only be used once

Check the connection and the condition of the sensor connectors.


Disconnect the sensor, run command AC013 Test wheel speed sensor supply and check that voltage pulses of
about 12 V are detected by a multimeter at the sensor connector terminals on the computer side.
Are voltage pulses detected?
YES

AFTER REPAIR

The wiring between the computer and the sensor and the supply from the computer is
correct.
Rear left-hand wheel speed sensor fault - replace the sensor.

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V0A_DF007/ESPBOSCH_V0B_DF007/ESPBOSCH_V11_DF007

38C-23

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 0A, 0B, 11

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

DF007
CONTINUED 1

Vdiag No.: 0A, 0B and 11


NO

Check the connection and the condition of the computer connectors. Repair if necessary.
Check the connections (Track 31 and 32) on the 52-track intermediate black connection
R2 under the left-hand front seat. Repair if necessary.
Check and ensure the continuity of the following connections:
Sensor connector one of the
2 tracks
Sensor connector the other track

Track 6 computer connector


Track 27 computer connector

Also check the insulation between these two connections. If the connections are faulty,
carry out the following checks:
Check the continuity, insulation and absence of interference resistance between:
Computer connector track 6

Track 32 on the intermediate


connector

Computer connector track 27

Track 31 on the intermediate


connector

Also check the insulation between these two connections.


Check the continuity, insulation and absence of interference resistance between:
Sensor connector one of the
2 tracks

Track 31 on the intermediate


connector

Sensor connector the other track

Track 32 on the intermediate


connector

Also check the insulation between these two connections. If all the checks are in order,
contact Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.
ESP 8.0X84 4.0

38C-24

Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

DF007
CONTINUED 2

Vdiag No.: 0A, 0B and 11

1.DEF

NOTES

None

Replace the rear left-hand wheel speed sensor.

2.DEF

NOTES

None

Visually inspect the condition of the target and sensor (for dirt, metallic contamination, bearing grease, etc.), and
clean using compressed air if necessary.
If there is a lot of grease on the target, contact the Techline.
Check the quality of the mounting of the wheel speed sensor (correct clipping without excessive play).
Check the sensor/target air gap over one wheel revolution: 0.1 mm < Rear wheel air gap < 1.2 mm.
Check the conformity of the target (condition, number of teeth = 48) using special command SC001 Check target
teeth.
If the checks are correct:
clear the computer fault memory,
exit fault finding mode, switch off the ignition and carry out a road test.
Replace the instrumented bearing if the fault recurs.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESP 8.0X84 4.0

38C-25

Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

DF017
PRESENT
OR
STORED

NOTES

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

COMPUTER
1.DEF: power supply fault or internal electronic malfunction
2.DEF: programming/initialisation invalid

Special notes:
The voltage displayed in the parameter (PR005) is the + after ignition feed voltage of
the computer and not the hydraulic unit power feed.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present following a road test at a speed of > 36 mph (60 km/h).

1.DEF

NOTES

None

Check the condition and connection of the battery connections.


Check the condition and position of the ABS/ESP fuses in the engine fuse and relay box.
Check the 50A power fuse in position 5 on the power fuse board.
Check the 25A fuse F13 on the UPC and the correct locking of the grey 4-track PPH1 connector (Vdiag 44) or
the 25A fuse F8 on the UPC and the correct locking of the black 6-track CM connector (Vdiag 48).
Check the connection and condition of the tab 1 red wire of the grey connector.
Check the connections on the ABS/ESP computer 46-track connector.
Check the ABS earths on tracks 1 and 4 (mounted under the ABS/ESP unit) and visually inspect all the ABS/ESP
wiring.
Check the continuity between the fuses and tracks 2 and 3 of the computer connector (+ before ignition feed on
the tracks) and between the UCH and track 28 of the computer (+ after ignition feed on the track).
Clear the computer fault memory. Switch off the ignition.
Switch on the ignition again and carry out a new check using the diagnostic tool.
If the fault is still present, contact the Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_DF017/ESPBOSCH_V09_DF017/ESPBOSCH_V0A_DF017/
ESPBOSCH_V0B_DF017/ESPBOSCH_V11_DF017

38C-26

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

DF017
CONTINUED

2.DEF

NOTES

None

Vdiag No.: 08, 09, 0A


Check that the value of PR064 Automatic ESP reconnection threshold is 30 mph (50 km/h). If not, run command
VP023 Automatic ESP reconnection threshold.
View ET030 Automatic brake light illumination and configure (according to the law of the land) the authorisation or
inhibition of the brake light illumination with commands VP021 Inhibit automatic brake light illumination or VP022
Authorise automatic brake light illumination.
Clear the computer fault memory, switch off the ignition and carry out a road test. If the fault is still present, contact
the Techline.

Vdiag No.: 0B, 11


View ET030 Automatic brake light illumination and configure (according to the law of the land) the authorisation or
inhibition of the brake light illumination with commands VP021 Inhibit automatic brake light illumination or VP022
Authorise automatic brake light illumination.
Read the value of PR020 Vehicle speed at initialisation and the related Help on the Clip. If necessary, configure
the vehicle speed with command VP032 Vehicle speed at initialisation.
Clear the computer fault memory, switch off the ignition and carry out a road test. If the fault is still present, contact
the Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESP 8.0X84 4.0

38C-27

Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

TACHOMETRIC INDEX PROGRAMMING


DF020
PRESENT

NOTES

Special notes: ABS warning light flashing at 8 Hz out of fault finding mode.

The Bosch 8.0 ESP computer transmits the vehicle speed signal to all areas where this signal is needed
(instrument panel, engine management, etc.).
This vehicle speed signal replaces the one supplied by the speed sensor located on the gearbox. The ESP
computer calculates the vehicle speed from the wheel speed and the tyre circumference.
Note:
The vehicle speed is conveyed by wire (track 33) to the xenon bulbs, radio and electric sunroof, and by the
multiplex network to the other computers.
The tyre circumference must be programmed into the memory of a new computer. This consists of entering an
index X using the diagnostic tool and the command VP007 Tachometric index.
Once the index has been entered using command VP007 Tachometric index, clear the computer fault memory and
then switch off the ignition. Use parameter PR030 Tachometric index to check that the index entered is being used
correctly by the system.
If the fault is still present, contact the Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_DF020P/ESPBOSCH_V09_DF020P/ESPBOSCH_V0A_DF020P/
ESPBOSCH_V0B_DF020P/ESPBOSCH_V11_DF020P

38C-28

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09

DF026
PRESENT
OR
STORED

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

FRONT RIGHT-HAND WHEEL SPEED SENSOR CIRCUIT


CO.0 : open circuit or short circuit to earth
1.DEF: internal electronic fault in the sensor
2.DEF: magnetic/mechanical target fault

Vdiag No.: 08 and 09

NOTES

Special notes:
The wheel speed sensors are supplied by + 12 V after ignition but it is not possible to
measure this supply on Vdiag 08 and 09 (supply cut off when the sensor is faulty).
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present following a road test at a speed of > 36 mph (60 km/h).

NOTES

CO.0

None

Check the connection and the condition of the sensor connectors.


Swap the two front wheel speed sensors over.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
If the fault initially displayed, DF026 Right-hand front wheel speed sensor circuit, changes to DF006 Left-hand
front wheel speed sensor circuit", replace the wheel speed sensor.
If the fault remains on the same side, the wiring between the computer and the sensor is faulty.
Check the connection and the condition of the computer connectors. Repair if necessary.
Check and ensure the continuity of the following connections:
Sensor connector, one of the two tracks

Track 9 computer connector

Sensor connector, the other track

Track 10 computer connector

Also check the insulation between these two connections. Repair if necessary.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_DF026/ESPBOSCH_V09_DF026

ESP 8.0X84 4.0

38C-29

Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

DF026
CONTINUED

Vdiag No.: 08 and 09

1.DEF

NOTES

None

Replace the front right-hand wheel speed sensor.

2.DEF

NOTES

None

Visually inspect the condition of the target and sensor (for dirt, metallic contamination, bearing grease, etc.), and
clean using compressed air if necessary.
If there is a lot of grease on the target, contact the Techline.
Check the quality of the mounting of the wheel speed sensor (correct clipping without excessive play).
Check the sensor/target air gap over one wheel revolution: 0.1 mm < front wheel air gap < 1.2 mm.
Check the conformity of the target (condition, number of teeth = 48) using special command SC001 Check target
teeth.
If the checks are correct:
clear the computer fault memory,
exit fault finding mode, switch off the ignition and carry out a road test.
Replace the instrumented bearing if the fault recurs.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.
ESP 8.0X84 4.0

38C-30

Edition 2

BOSCH ESP 8.0


Vdiag No.: 0A, 0B, 11

DF026
PRESENT
OR
STORED

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

FRONT RIGHT-HAND WHEEL SPEED SENSOR CIRCUIT


CO.0 : open circuit or short circuit to earth
1.DEF: internal electronic fault in the sensor
2.DEF: magnetic/mechanical target fault

Vdiag No.: 0A, 0B and 11

Special notes: None


NOTES

CO.0

Conditions for applying the fault finding procedure to stored faults:


The fault is declared present following a road test at a speed of > 36 mph (60 km/h).

NOTES

Special notes: command AC013 Test wheel speed sensor


supply, must be used only once.

Check the connection and the condition of the sensor connectors.


Disconnect the sensor, run command AC013 Test wheel speed sensor supply and check that voltage pulses of
about 12 V are detected by a multimeter at the sensor connector terminals on the computer side.
Are voltage pulses detected?
YES

The wiring between the computer and the sensor and the supply from the computer is
correct.
Front right-hand wheel speed sensor fault - replace the sensor.

NO

Check the connection and the condition of the computer connectors. Repair if necessary.
Check and ensure the continuity of the following connections:
Sensor connector one of the
2 tracks
Sensor connector the other track

Track 9 computer connector


Track 10 computer connector

Also check the insulation between these two connections. If all the checks are in order,
contact Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V0A_DF026/ESPBOSCH_V0B_DF026/ESPBOSCH_V11_DF026

38C-31

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 0A, 0B, 11

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

DF026
CONTINUED

Vdiag No.: 0A, 0B and 11

1.DEF

NOTES

None

Replace the front right-hand wheel speed sensor.

2.DEF

NOTES

None

Visually inspect the condition of the target and sensor (for dirt, metallic contamination, bearing grease, etc.), and
clean using compressed air if necessary.
If there is a lot of grease on the target, contact the Techline.
Check the quality of the mounting of the wheel speed sensor (correct clipping without excessive play).
Check the sensor/target air gap over one wheel revolution: 0.1 mm < front wheel air gap < 1.2 mm.
Check the conformity of the target (condition, number of teeth = 48) using special command SC001 Check target
teeth.
If the checks are correct:
clear the computer fault memory,
exit fault finding mode, switch off the ignition and carry out a road test.
Replace the instrumented bearing if the fault recurs.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.
ESP 8.0X84 4.0

38C-32

Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

REAR RIGHT-HAND WHEEL SPEED SENSOR CIRCUIT

DF027
PRESENT
OR
STORED

CO.0 : open circuit or short circuit to earth


1.DEF: internal electronic fault in the sensor
2.DEF: magnetic/mechanical target fault

Vdiag No.: 08 and 09

Special notes:
The wheel speed sensors are supplied by + 12 V after ignition but it is not possible to
measure this supply on Vdiag 08 and 09 (supply cut off when the sensor is faulty).

NOTES

Conditions for applying the fault finding procedure to stored faults:


The fault is declared present following a road test at a speed of > 36 mph (60 km/h).

NOTES

CO.0

None

Check the connection and the condition of the sensor connectors.


Swap the two rear wheel speed sensors over.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
If the fault initially displayed, DF027 Right-hand rear wheel speed sensor circuit, changes to DF007 Left-hand
rear wheel speed sensor circuit, replace the wheel speed sensor.
If the fault remains on the same side, the wiring between the computer and the sensor is faulty.
Check the connection and the condition of the computer connectors. Repair if necessary.
Check the connections (tracks 33 and 34) on the 52-track intermediate black connection R2 under the left-hand
front seat. Repair if necessary.
Check and ensure the continuity of the following connections:
Sensor connector one of the 2 tracks

Track 8 computer connector

Sensor connector the other track

Track 29 computer connector

Also check the insulation between these two connections. If the connections are faulty, carry out the following
checks:
Check the continuity, insulation and absence of interference resistance between:
Computer connector track 8

Track 34 on the intermediate connector

Computer connector track 29

Track 33 on the intermediate connector

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_DF027/ESPBOSCH_V09_DF027

ESP 8.0X84 4.0

38C-33

Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

DF027
CONTINUED

Vdiag No.: 08 and 09


Also check the insulation between these two connections. Repair or replace the wiring if necessary.
Check the continuity, insulation and absence of interference resistance between:
Sensor connector one of 2 tracks

Track 33 on the intermediate connector

Sensor connector, the other track

Track 34 on the intermediate connector

Also check the insulation between these two connections. Repair or replace the wiring if necessary.

1.DEF

NOTES

None

Replace the rear right-hand wheel speed sensor.

2.DEF

NOTES

None

Visually inspect the condition of the target and sensor (for dirt, metallic contamination, bearing grease, etc.), and
clean using compressed air if necessary.
If there is a lot of grease on the target, contact the Techline.
Check the quality of the mounting of the wheel speed sensor (correct clipping without excessive play).
Check the sensor/target air gap over one wheel revolution: 0.1 mm < Rear wheel air gap < 1.2 mm.
Check the conformity of the target (condition, number of teeth = 48) using special command SC001 Check target
teeth.
If the checks are correct:
clear the computer fault memory,
exit fault finding mode, switch off the ignition and carry out a road test.
Replace the instrumented bearing if the fault recurs.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.
ESP 8.0X84 4.0

38C-34

Edition 2

BOSCH ESP 8.0


Vdiag No.: 0A, 0B, 11

DF027
PRESENT
OR
STORED

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

REAR RIGHT-HAND WHEEL SPEED SENSOR CIRCUIT


CO.0 : open circuit or short circuit to earth
1.DEF: internal electronic fault in the sensor
2.DEF: magnetic/mechanical target fault

Vdiag No.: 0A, 0B and 11

Special notes: None.


NOTES

CO.0

Conditions for applying the fault finding procedure to stored faults:


The fault is declared present following a road test at a speed of > 36 mph (60 km/h).

NOTES

Special notes: Only run command AC013 once.

Check the connection and the condition of the sensor connectors.


Disconnect the sensor, run command AC013 Test wheel speed sensor supply and check that voltage pulses of
about 12 V are detected by a multimeter at the sensor connector terminals on the computer side.
Are voltage pulses detected?
YES

AFTER REPAIR

The wiring between the computer and the sensor and the supply from the computer is
correct.
Rear right-hand wheel speed sensor fault - replace the sensor.

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V0A_DF027/ESPBOSCH_V0B_DF027/ESPBOSCH_V11_DF027

38C-35

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 0A, 0B, 11

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

DF027
CONTINUED 1

Vdiag No.: 0A, 0B and 11


NO

Check the connection and the condition of the computer connectors. Repair if necessary.
Check the connections (tracks 33 and 34) on the 52-track intermediate black
connection R2 under the left-hand front seat. Repair if necessary.
Check and ensure the continuity of the following connections:
Sensor connector one of the
2 tracks
Sensor connector the other track

Track 8 computer connector


Track 29 computer connector

Also check the insulation between these two connections. If the connections are faulty,
carry out the following checks:
Check the continuity, insulation and absence of interference resistance between:
Computer connector track 8

Track 34 on the intermediate


connector

Computer connector track 29

Track 33 on the intermediate


connector

Also check the insulation between these two connections.


Check the continuity, insulation and absence of interference resistance between:
Sensor connector one of 2 tracks

Track 33 on the intermediate


connector

Sensor connector, the other track

Track 34 on the intermediate


connector

Also check the insulation between these two connections. If all the checks are in order,
contact Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.
ESP 8.0X84 4.0

38C-36

Edition 2

BOSCH ESP 8.0


Vdiag No.: 0A, 0B, 11

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

DF027
CONTINUED 2

Vdiag No.: 0A, 0B and 11

1.DEF

NOTES

None

Replace the rear right-hand wheel speed sensor.

2.DEF

NOTES

None

Visually inspect the condition of the target and sensor (for dirt, metallic contamination, bearing grease, etc.), and
clean using compressed air if necessary.
If there is a lot of grease on the target, contact the Techline.
Check the quality of the mounting of the wheel speed sensor (correct clipping without excessive play).
Check the sensor/target air gap over one wheel revolution: 0.1 mm < Rear wheel air gap < 1.2 mm.
Check the conformity of the target (condition, number of teeth = 48) using special command SC001 Check target
teeth.
If the checks are correct:
clear the computer fault memory,
exit fault finding mode, switch off the ignition and carry out a road test.
Replace the instrumented bearing if the fault recurs.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.
ESP 8.0X84 4.0

38C-37

Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

VEHICLE PARAMETER PROGRAMMING


DF055
PRESENT

NOTES

1.DEF: no vehicle parameter programming


2.DEF: invalid programming

Special notes:
No programming or erroneous value of PR063 Vehicle parameters. ESP warning light
flashing at 8 Hz outside fault finding conditions.

Read PR063 Vehicle parameters, run command VP004 Vehicle parameters to define the appropriate vehicle type
variant.
You must select the variant that matches the vehicle being tested.
If the fault is still present, contact the Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_DF055/ESPBOSCH_V09_DF055/ESPBOSCH_V0A_DF055/
ESPBOSCH_V0B_DF055/ESPBOSCH_V11_DF055

38C-38

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

DF063
PRESENT
OR
STORED

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

WHEEL SPEED CONSISTENCY


CC.1 : short circuit to + 12 V
1.DEF : interference

Special notes:
This fault indicates that the wheel speeds are inconsistent with each other. The
computer does not know how to determine which one is faulty.
NOTES

Priorities when dealing with a number of faults:


Deal with faults DF006, DF007, DF026 and DF027 first, even when stored.
Conditions for applying the fault finding procedure to stored faults:
The fault appears after a road test at a speed of > 36 mph (60 km/h) on a winding road.

Check the condition of the axles (impacts, damage, etc.) and the conformity and good condition of the tyres.
Ensure that the braking system is in good condition (condition of the linings, tightness, grip, bleeding, bearing play,
lubricant on the targets, etc.).
Check the quality of the mounting of the wheel speed sensors (correct clipping without excessive play).
Check the sensor/target air gap over one wheel revolution: 0.1 mm < wheel air gap < 1.2 mm.
Check the conformity of the target (condition, number of teeth = 48) using special command SC001 Check target
teeth.
Repair if necessary.
Carry out a visual check on the connection and condition of the sensor and computer connectors. Check the
connection and condition of the connections (tracks 31, 32, 33 and 34) on the 52-track intermediate black
connection R2 under the left-hand front seat. Repair if necessary.
If all the checks are correct, clear the computer's fault memory.
Exit the fault finding procedure and carry out a road test. If the fault is still present, contact the Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_DF063/ESPBOSCH_V09_DF063/ESPBOSCH_V0A_DF063/
ESPBOSCH_V0B_DF063/ESPBOSCH_V11_DF063

38C-39

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

DF066
PRESENT
OR
STORED

NOTES

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

NO INJECTION MULTIPLEX SIGNAL

Special notes:
Although the fault is stored in the computer, it is not caused by ABS/ESP components,
but it indicates that the ESP is deactivated due to an injection frame transmission fault.
Run fault finding on the injection system.
Note:
The injection does not always store these transient faults as quickly as the ABS/ESP
system. If there is no stored fault in the injection computer memory, start the engine; if
no present fault is displayed, contact the Techline.
Once the fault in the injection system has been repaired, clear the ABS/ESP computer
fault memory.
The injection multiplex signal is transmitted to the ABS/ESP via the Protection and
Switching unit.
Priorities when dealing with a number of faults:
Deal with faults DF152 and DF153 first, if they are present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present when the engine is started.

Check the condition and correct locking of the blue PEH connector of the UPC (Vdiag 44) or the grey CT1
connector of the UPC (Vdiag 48).
Carry out a multiplex network test and check the injection system with the diagnostic tool. If the fault is still present,
contact the Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_DF066/ESPBOSCH_V09_DF066/ESPBOSCH_V0A_DF066/
ESPBOSCH_V0B_DF066/ESPBOSCH_V11_DF066

38C-40

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

FRONT RIGHT-HAND WHEEL TARGET


DF090
STORED

Special notes:
This fault means that some target magnetic poles are not seen by the sensor.
NOTES
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present following a road test at a speed of > 36 mph (60 km/h).

Check for play in the bearing.


Visually inspect the condition of the target and sensor (for dirt, metallic contamination, bearing grease, etc.), and
clean using compressed air if necessary.
If there is a lot of grease on the target, contact the Techline.
Check the quality of the mounting of the wheel speed sensor (correct clipping without excessive play).
Check the sensor/target air gap over one wheel revolution: 0.1 mm < front wheel air gap < 1.2 mm.
Check the conformity of the target (condition, number of teeth = 48) using special command SC001 Check target
teeth.
Replace the instrumented bearing if the number of teeth is incorrect.
If all of the checks are correct, reconnect the computer and the wheel speed sensor.
Clear the computer fault memory.
Exit fault finding mode, switch off the ignition and carry out a road test.
If the fault is still present, contact the Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_DF090M/ESPBOSCH_V09_DF090M/ESPBOSCH_V0A_DF090M/
ESPBOSCH_V0B_DF090M/ESPBOSCH_V11_DF090M

38C-41

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

FRONT LEFT-HAND WHEEL TARGET


DF091
STORED

Special notes:
This fault means that some target magnetic poles are not seen by the sensor.
NOTES
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present following a road test at a speed of > 36 mph (60 km/h).

Check for play in the bearing.


Visually inspect the condition of the target and sensor (for dirt, metallic contamination, bearing grease, etc.), and
clean using compressed air if necessary.
If there is a lot of grease on the target, contact the Techline.
Check the quality of the mounting of the wheel speed sensor (correct clipping without excessive play).
Check the sensor/target air gap over one wheel revolution: 0.1 mm < front wheel air gap < 1.2 mm.
Check the conformity of the target (condition, number of teeth = 48) using special command SC001 Check target
teeth.
Replace the instrumented bearing if the number of teeth is incorrect.
If all of the checks are correct, reconnect the computer and the wheel speed sensor.
Clear the computer fault memory.
Exit fault finding mode, switch off the ignition and carry out a road test.
If the fault is still present, contact the Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_DF091/ESPBOSCH_V09_DF091/ESPBOSCH_V0A_DF091/
ESPBOSCH_V0B_DF091/ESPBOSCH_V11_DF091

38C-42

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

REAR RIGHT-HAND WHEEL TARGET


DF092
STORED

Special notes:
This fault means that some target magnetic poles are not seen by the sensor.
NOTES
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present following a road test at a speed of > 36 mph (60 km/h).

Check for play in the bearing.


Visually inspect the condition of the target and sensor (for dirt, metallic contamination, bearing grease, etc.), and
clean using compressed air if necessary.
If there is a lot of grease on the target, contact the Techline.
Check the quality of the mounting of the wheel speed sensor (correct clipping without excessive play).
Check the sensor/target air gap over one wheel revolution: 0.1 mm < Rear wheel air gap < 1.2 mm.
Check the conformity of the target (condition, number of teeth = 48) using special command SC001 Check target
teeth.
Replace the instrumented bearing if the number of teeth is incorrect.
If all of the checks are correct, reconnect the computer and the wheel speed sensor.
Clear the computer fault memory.
Exit fault finding mode, switch off the ignition and carry out a road test.
If the fault is still present, contact the Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_DF092/ESPBOSCH_V09_DF092/ESPBOSCH_V0A_DF092/
ESPBOSCH_V0B_DF092/ESPBOSCH_V11_DF092

38C-43

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

REAR LEFT-HAND WHEEL TARGET.


DF093
STORED

Special notes:
This fault means that some target magnetic poles are not seen by the sensor.
NOTES
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present following a road test at a speed of > 36 mph (60 km/h).

Check for play in the bearing.


Visually inspect the condition of the target and sensor (for dirt, metallic contamination, bearing grease, etc.), and
clean using compressed air if necessary.
If there is a lot of grease on the target, contact the Techline.
Check the quality of the mounting of the wheel speed sensor (correct clipping without excessive play).
Check the sensor/target air gap over one wheel revolution: 0.1 mm < Rear wheel air gap < 1.2 mm.
Check the conformity of the target (condition, number of teeth = 48) using special command SC001 Check target
teeth.
Replace the instrumented bearing if the number of teeth is incorrect.
If all of the checks are correct, reconnect the computer and the wheel speed sensor.
Clear the computer fault memory.
Exit fault finding mode, switch off the ignition and carry out a road test.
If the fault is still present, contact the Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_DF093/ESPBOSCH_V09_DF093/ESPBOSCH_V0A_DF093/
ESPBOSCH_V0B_DF093/ESPBOSCH_V11_DF093

38C-44

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

DF097
PRESENT
OR
STORED

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

NO AUTOMATIC TRANSMISSION MULTIPLEX SIGNAL

Vdiag No.: 0A, 0B and 11

NOTES

Special notes:
Even though it is stored in the computer, this fault does not cause any warning lights
to come on, or a fault message, because the ABS/ESP system is not faulty. Run fault
finding on the automatic transmission with the diagnostic tool.
Note:
When the fault in the automatic transmission system is repaired, clear the ABS/ESP
fault memory.
The multiplex signal from the automatic transmission is sent to the ABS/ESP via the
Protection and Switching Unit.
Priorities when dealing with a number of faults:
Deal with faults DF152 and DF153 first, if they are present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present when the engine is started.

Using the diagnostic tool, check in the parameter screen that the PR063 Vehicle parameters truly correspond with
the vehicle undergoing fault finding.
Is PR063 Vehicle Parameters correct?
YES

Check the condition and correct locking of the blue PEH connector on the UPC
(Vdiag 44) or the grey CT1 connector on the USM (Vdiag 48).
Carry out a multiplex network test.
If the fault is still present, run fault finding on the automatic transmission gearbox and
repair as necessary.
If the fault is still present, contact the Techline.

NO

Run command VP004 Vehicle parameters to define the appropriate vehicle type variant.
Clear the computer fault memory.
Exit fault finding mode, switch off the ignition and carry out a new test with the diagnostic
tool.
If the fault is still present, contact the Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_DF097/ESPBOSCH_V09_DF097/ESPBOSCH_V0A_DF097/
ESPBOSCH_V0B_DF097/ESPBOSCH_V11_DF097

38C-45

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

DF126
PRESENT
OR
STORED

NOTES

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

COMBINED SENSOR SIGNAL PLAUSIBILITY

Special notes:
This fault means that the combined sensor signals are not consistent with the other
ESP sensors (steering wheel angle sensor and wheel speed sensors). If the fault
appears while the vehicle is being driven on a steep gradient, during a very tight turn
or while the vehicle is being transported on a lorry, train, boat, etc., with the engine
running, clear the fault and if possible check that the fault has disappeared by carrying
out a road test.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present during a road test.

Check the connection and condition of the combined sensor connector.


Ensure that the sensor is properly fixed to the body in the right direction (arrow pointing to the front of the vehicle).
Check the condition of the axles (impacts, damage, etc.) and the conformity and good condition of the tyres.
Using the diagnostic tool, calibrate the steering wheel angle in the Electric power steering subgroup followed by
command RZ003 ESP sensor programming for Vdiag 09, 0A, 0B and 11 in the ABS/ESP.
Re-establish dialogue with the ABS/ESP computer, clear the computer fault memory, carry out a road test then
check again with the diagnostic tool.
If the fault is still present, adjust the axle assembly geometries. Adjust if necessary and use the diagnostic tool to
calibrate the steering wheel angle again in the Electric power steering subgroup, then run command RZ003 ESP
sensor programming for Vdiag 09 0A, 0B and 11 in the ABS/ESP.
Carry out a road test.
If the fault is still present, replace the sensor.

AFTER REPAIR

Clear the computer fault memory. If the combined sensor has been replaced, erase the
ESP sensor programming (Vdiag 09, 0A, 0B and 11) with command RZ003 ESP
sensor programming.
Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_DF126/ESPBOSCH_V09_DF126/ESPBOSCH_V0A_DF126/
ESPBOSCH_V0B_DF126/ESPBOSCH_V11_DF126

38C-46

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

MULTIPLEX NETWORK (BUS OFF)


DF152
STORED

NOTES

Special notes:
If several computers are affected by a similar multiplex network fault, contact the
Techline to check the cases previously noted first.
Conditions for applying the fault finding procedure to stored faults:
Apply the fault finding procedure as below.

If no other computer has detected a multiplex network fault, but only the absence of ABS/ESP frames, carry out
the following checks:
check the connection and condition (corrosion, bent terminal, crimping, etc.) of the computer connections
(tracks 14 and 35).
Repair if necessary.
Check the connection (locking) and condition (corrosion, bent terminals, crimping, etc.) of the blue PEH connector
on the UPC (Vdiag 44) or the grey CT1 connector on the UPC (Vdiag 48).
Repair if necessary.
Check the continuity, insulation and absence of interference resistance between:
Computer connector track 14

Track 7 of the blue PEH connector of the UPC (Vdiag 44)


or
Track 2 of the grey CT1 connector of the UPC (Vdiag 48)

Computer connector track 35

Track 11 of the blue PEH connector of the UPC (Vdiag 44)


or
Track 3 of the grey CT1 connector of the UPC (Vdiag 48)

Also check the insulation between these two connections. Repair or replace the wiring if necessary. If the problem
is still present, run fault finding on the multiplex network.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_DF152/ESPBOSCH_V09_DF152/ESPBOSCH_V0A_DF152/
ESPBOSCH_V0B_DF152/ESPBOSCH_V11_DF152

38C-47

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

MULTIPLEX NETWORK
DF153
PRESENT

NOTES

Special notes:
None

If no other computer has detected a multiplex network fault, it is an ABS multiplex line electronic fault. Contact the
Techline.
Otherwise, run the multiplex network fault finding procedure.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_DF153/ESPBOSCH_V09_DF153/ESPBOSCH_V0A_DF153/
ESPBOSCH_V0B_DF153/ESPBOSCH_V11_DF153

38C-48

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

DF186
PRESENT
OR
STORED

NOTES

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

INSTRUMENT PANEL MULTIPLEX SIGNAL ABSENT

Special notes:
Even though it is stored in the computer, this fault does not cause the warning lights to
come on or a fault message. Using the diagnostic tool, run fault finding on the
instrument panel.
Note:
Once the fault in the instrument panel system has been remedied, clear the ABS/ESP
computer fault memory.
The multiplex signal from the instrument panel is sent to the ABS/ESP via the
Protection and Switching Unit.
Priorities when dealing with a number of faults:
Deal with faults DF152 and DF153 first, if they are present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present when the engine is started.

Check the condition and correct locking of the blue PEH connector of the UPC (Vdiag 44) or the grey CT1
connector of the UPC (Vdiag 48).
Carry out a multiplex network test.
If the fault is still present, perform fault finding on the instrument panel and repair accordingly.
If the fault is still present, contact the Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_DF186/ESPBOSCH_V09_DF186/ESPBOSCH_V0A_DF186/
ESPBOSCH_V0B_DF186/ESPBOSCH_V11_DF186

38C-49

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

BRAKE LIGHT ACTIVATION RELAY CIRCUIT


DF187
PRESENT

NOTES

Special notes:
This fault does not cause the warning lights to come on or a fault message on the
instrument panel.

Check for + 12 V under + after ignition feed between tracks 1 and 5 of the brake lights on relay mounting.
If the voltage is incorrect, check the wiring harness.
Check the condition and wiring of the computer and brake lighting on relay connections.
Check and ensure the continuity of the following connections:
Relay mounting track 1

Passenger compartment fuse box and relay

Relay mounting track 2

Track 22 computer connector

Relay mounting track 3

Brake light connector

Relay mounting track 4

Track 30 computer connector

Also check the insulation between these connections.


If the controls are OK, check the brake lights on relay. Replace the brake lights on relay if necessary.
Clear the computer fault memory.
Exit fault finding mode, switch off the ignition, carry out a road test and then check again with the diagnostic tool.
If the fault is still present, contact the Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_DF187/ESPBOSCH_V09_DF187/ESPBOSCH_V0A_DF187/
ESPBOSCH_V0B_DF187/ESPBOSCH_V11_DF187

38C-50

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

DF188
PRESENT
OR
STORED

NOTES

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

BRAKE LIGHT SWITCH CIRCUIT


1.DEF: inconsistency
2.DEF: permanent high signal

Special notes:
1.DEF: This code means that the computer does not detect that the pedal is pressed
during braking (pedal pressed in relation to the pressure sensor).
2.DEF: This code means that the computer detects the pedal as pressed all the time
or that the brake light bulbs are the wrong ones.
Conditions for applying the fault finding procedure to stored faults:
Clear the stored fault, carry out a road test at a speed of > 36 mph (60 km/h) and test
the brakes with ABS regulation.

Using the diagnostic tool, check on the statuses screen that ET017 Brake pedal recognises the correct pressed
and released positions of the brake pedal.
If the correct pedal position is not displayed, use the interpretation of ET017 Brake pedal.
If the fault is still present, contact the Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_DF188/ESPBOSCH_V09_DF188/ESPBOSCH_V0A_DF188/
ESPBOSCH_V0B_DF188/ESPBOSCH_V11_DF188

38C-51

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

COMBINED SENSOR CIRCUIT


DF189
PRESENT

NOTES

Special notes:
None

Measure the voltage across tracks 3 and 6 of the combined sensor connector with + after ignition feed switched on.
If the voltage is not approximately the same as + after ignition feed, contact the Techline.
Check the connection and condition of the combined sensor and computer connectors.
Visually inspect the sensor wiring.
Check for and ensure continuity and insulation on the connections between:
Sensor connector track 1

Track 18 computer connector

Sensor connector track 2

Track 37 computer connector

Sensor connector track 3

Passenger compartment fuse box

Sensor connector track 4

Track 16 computer connector

Sensor connector track 5

Track 20 computer connector

Sensor connector track 6

Track 15 computer connector

Also check the insulation between these connections.


If the results of the checks are correct, reconnect the computer and the combined sensor.
Clear the computer fault memory. Exit fault finding mode and switch off the ignition.
Switch the ignition on and replace the sensor if the fault recurs.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_DF189/ESPBOSCH_V09_DF189/ESPBOSCH_V0A_DF189/
ESPBOSCH_V0B_DF189/ESPBOSCH_V11_DF189

38C-52

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

COMBINED SENSOR
DF190
PRESENT

NOTES

1.DEF

1.DEF: internal electronic fault in the sensor


2.DEF: sensor incorrectly fitted

Special notes:
None

NOTES

None

Check the connection and condition of the combined sensor and computer connectors.
Carry out a visual inspection of the sensor wiring.
Check for and ensure continuity and insulation on the connections between:
Sensor connector track 1

Track 18 computer connector

Sensor connector track 2

Track 37 computer connector

Sensor connector track 3

Passenger compartment fuse box

Sensor connector track 4

Track 16 computer connector

Sensor connector track 5

Track 20 computer connector

Sensor connector track 6

Track 15 computer connector

Also check the insulation between these connections. Repair if necessary.


If the fault is still present, replace the combined sensor, taking care not to damage it.
If the combined sensor is replaced, it is imperative to clear the programming of the ESP sensors (Vdiag 09, 0A, 0B
and 11) using command RZ003 ESP sensor programming.

2.DEF

NOTES

None

Check that the combined sensor is correctly fitted and attached to the vehicle chassis. The combined sensor is
marked with an arrow. It is essential for this arrow to point towards the front of the vehicle.
Clear the computer fault memory and clear the ESP sensor programming (Vdiag 09 0A, 0B and 11) using
command RZ003 ESP sensor programming.
Switch off the ignition and carry out a road test.

AFTER REPAIR

Clear the computer fault memory. If the combined sensor has been replaced, erase the
ESP sensor programming (Vdiag 09, 0A, 0B and 11) with command RZ003 ESP
sensor programming.
Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_DF190/ESPBOSCH_V09_DF190/ESPBOSCH_V0A_DF190/
ESPBOSCH_V0B_DF190/ESPBOSCH_V11_DF190

38C-53

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

ESP ON/OFF BUTTON CIRCUIT


DF191
PRESENT

NOTES

Special notes:
This fault does not cause the warning lights to come on or a fault message on the
instrument panel. The ESP is not faulty, but disabling the ESP with the button is not
possible.

Apply the interpretation of status ET023 ESP on/off button.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_DF191/ESPBOSCH_V09_DF191/ESPBOSCH_V0A_DF191/
ESPBOSCH_V0B_DF191/ESPBOSCH_V11_DF191

38C-54

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

DF193
PRESENT
OR
STORED

NOTES

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

INVALID INJECTION MULTIPLEX SIGNALS

Special notes:
Although it is stored in the computer, the ABS/ESP system is not faulty. The ESP is
deactivated due to unusable information from the injection system. Run fault finding on
the injection system with the diagnostic tool.
Note:
The injection does not always store these transient faults as quickly as the ABS/ESP
system.
If no fault is stored in the injection computer, start the engine; if there is no fault present,
contact the Techline. Once the fault in the injection system has been repaired, clear
the ABS/ESP computer fault memory.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after starting the engine.

Carry out a multiplex network test and check the injection system with the diagnostic tool.
If the fault is still present, contact the Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_DF193/ESPBOSCH_V09_DF193/ESPBOSCH_V0A_DF193/
ESPBOSCH_V0B_DF193/ESPBOSCH_V11_DF193

38C-55

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

DF194
PRESENT
OR
STORED

NOTES

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

ELECTRIC POWER ASSISTED STEERING MULTIPLEX SIGNALS


INVALID
1.DEF: inconsistency
2.DEF: fault detected

Special notes:
Although it is stored in the computer, the ABS/ESP system is not faulty. The ESP is
deactivated due to unusable information from the electric power steering system. Run
fault finding on the electric power steering with the diagnostic tool.
Note:
The electric power steering does not always store these transient faults as quickly as
the ABS/ESP system.
If no fault is stored in the electric power steering computer memory, start the engine; if
no present fault is displayed, contact the Techline. Once the fault in the electric power
steering system has been repaired, clear the ABS/ESP computer fault memory.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after starting the engine.

1.DEF

NOTES

None

Check the condition of the axles (impacts, damage, etc.) and the conformity and good condition of the tyres.
Check the axle assemblies and adjust if necessary.
Calibrate the steering wheel angle in the electric power assisted steering using the diagnostic tool.
Ensure that the combined sensor is properly fixed to the body in the right direction (arrow towards the front of the
vehicle).
If all the checks are OK, clear the computer fault memory and clear the ESP sensor programming (Vdiag 09 0A,
0B and 11) using command RZ003 ESP sensor programming.
Carry out a road test.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_DF194/ESPBOSCH_V09_DF194/ESPBOSCH_V0A_DF194/
ESPBOSCH_V0B_DF194/ESPBOSCH_V11_DF194

38C-56

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

DF194
CONTINUED

2.DEF

NOTES

None

Carry out fault finding on the electric power steering using the diagnostic tool and repair if necessary.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESP 8.0X84 4.0

38C-57

Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

DF195
PRESENT
OR
STORED

NOTES

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

AUTOMATIC TRANSMISSION MULTIPLEX SIGNALS INVALID

Special notes:
Although it is stored in the computer, this fault does not cause the warning lights to
come on or generate a fault message, because the ABS/ESP system is not faulty. The
ABS/ESP system is not faulty, but has received unusable signals from the automatic
transmission. Run fault finding on the automatic transmission with the diagnostic tool.
Note:
The automatic transmission does not always store these transient faults as quickly as
the ABS/ESP.
If there is no stored fault in the automatic transmission computer memory, start the
engine, and if no present fault is displayed, contact the Techline. Once the fault in the
automatic transmission has been repaired, clear the ABS/ESP computer fault memory.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after starting the engine.

Using the diagnostic tool, check in the parameter screen that the PR063 Vehicle parameters truly correspond with
the vehicle undergoing fault finding.
Is PR063 Vehicle Parameters correct?
YES

Carry out a multiplex network test and check the automatic transmission system using
the diagnostic tool.
If the fault is still present, contact the Techline.

NO

Run command VP004 Vehicle parameters to define the appropriate vehicle type variant.
Clear the computer fault memory.
Exit fault finding mode, switch off the ignition and carry out a new test with the diagnostic
tool.
If the fault is still present, contact the Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_DF195/ESPBOSCH_V09_DF195/ESPBOSCH_V0A_DF195/
ESPBOSCH_V0B_DF195/ESPBOSCH_V11_DF195

38C-58

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

DF196
PRESENT
OR
STORED

NOTES

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of faults

38C

NO ELECTRIC POWER ASSISTED STEERING MULTIPLEX


SIGNAL

Special notes:
Although the fault is stored in the computer, it is not caused by ABS/ESP components,
but it indicates that the ESP is deactivated due to an electric power steering frame
transmission fault. Run fault finding on the electric power steering.
Note:
The electric power steering does not always store these transient faults as quickly as
the ABS/ESP system.
If there is no stored fault in the electric power steering computer memory, start the
engine; if no present fault is displayed, contact the Techline. Once the fault in the
electric power steering system has been repaired, clear the ABS/ESP computer fault
memory.
Priorities when dealing with a number of faults:
Deal with faults DF152 and DF153 first, if they are present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present when the engine is started.

Check the condition and correct locking of the blue PEH connector on the UPC (Vdiag 44) or the grey CT1
connector on the UPC (Vdiag 48).
Carry out a multiplex network test and check the electric power steering with the diagnostic tool. If the fault is still
present, contact the Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_DF196/ESPBOSCH_V09_DF196/ESPBOSCH_V0A_DF196/
ESPBOSCH_V0B_DF196/ESPBOSCH_V11_DF196

38C-59

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

NOTES

Order

Function

ANTI-LOCK BRAKING SYSTEM


Fault finding - Conformity check

38C

Only check conformity after a complete check using the diagnostic tool.

Parameter or Status
checked or Action

Display and Notes

Fault finding

Diagnostic tool
dialogue

ESP 8.0

Follow ALP 1

Computer
configuration

PR030:

Tachometric
index

Make sure that the


index entered matches
the tyres fitted to the
vehicle (see Replacing
components).

None

Brake pedal not


depressed
detection

ET017:

Brake pedal

Released status
confirmed, brake pedal
not depressed

If there is a fault, refer to


the interpretation of
ET017.

Brake pedal
depressed
detection

ET017:

Brake pedal

Depressed status
confirmed; brake pedal
fully depressed

If there is a fault, refer to


the interpretation of
ET017.

Steering wheel
angle
programming
check

PR033:

Steering wheel
angle

Right-hand wheel
values range:
- 10 < PR033 < + 10

If there is a fault, refer to


the interpretation of fault
DF196.

Vehicle
parameter
reading

PR063:

Vehicle
parameters

Ensure that the variants


correspond with the
vehicle under fault
finding.

See Configurations and


Programming (VP004).

ESP automatic
reconnection
threshold check

PR064:

ESP automatic
reconnection
threshold

Check that
PR064 = 30 mph
(50 km/h)

If PR064 is different, use


setting VP023.

ESPBOSCH_V08_CCONF/ESPBOSCH_V09_CCONF/ESPBOSCH_V0A_CCONF/
ESPBOSCH_V0B_CCONF/ESPBOSCH_V11_CCONF

38C-60

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM

Fault finding - Lists of statuses, parameters and commands

38C

Summary table of statuses


Tool status

Diagnostic tool title

ET017

Brake pedal

ET023

ESP On/Off button

ET030

Automatic brake light lighting

Summary table of parameters


Tool parameter

Diagnostic tool title

PR001

Front right-hand wheel speed

PR002

Front left-hand wheel speed

PR003

Rear right-hand wheel speed

PR004

Rear left-hand wheel speed

PR005

Computer supply voltage

PR007

Longitudinal acceleration

PR016

Lateral acceleration programming offset (Vdiag 09, 0A, 0B and 11)

PR020

Vehicle speed at initialisation (Vdiag 0B and 11)

PR030

Tachometric index

PR033

Steering wheel angle

PR034

Yaw angle

PR036

Lateral acceleration

PR038

Vehicle speed

PR055

Number of teeth in the target

PR063

Vehicle parameters

PR064

Automatic ESP reactivation threshold (Vdiag 08, 09 and 0B)

PR065

Yaw angle programming offset (Vdiag 09, 0A, 0B and 11)

PR066

Steering wheel angle programming offset (Vdiag 09, 0A, 0B and 11)

ESP 8.0X84 4.0

38C-61

Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM

Fault finding - Lists of statuses, parameters and commands

38C

SETTINGS
PR001:
PR002:
PR003:
PR004:

Right-hand front wheel speed.


Left-hand front wheel speed.
Right-hand rear wheel speed.
Left-hand rear wheel speed.
These parameters specify the speed in mph of each wheel of the vehicle.

PR005:

Computer supply voltage.


This parameter shows the + after ignition computer feed voltage in volts.

PR007:

Longitudinal acceleration.
This parameter gives the vehicle lateral acceleration in ms-2. It should be 0 when the vehicle is
stationary.

PR016:

Lateral acceleration programming offset (Vdiag 09, 0A, 0B and 11).


This parameter indicates the correction made by the ESP out of the lateral acceleration sensor gross
value.

PR020:

Vehicle speed at initialisation (Vdiag 0B and 11).


This parameter shows the vehicle speed sent to the multiplex network when the computer is initialised.

PR030:

Tachometric index.
This parameter specifies the tachometric index entered in the computer for the tyres fitted to the
vehicle.

PR033:

Steering wheel angle.


This parameter gives the steering wheel angle in degrees. This signal is transmitted by the electric
power steering to the ESP via the multiplex network.

PR034:

Yaw angle.
This parameter gives the yaw angle supplied by the dual sensor or combined sensor in /s. It should
be 0 when the vehicle is stationary.

PR036:

Lateral acceleration.
This parameter gives the lateral acceleration supplied by the dual sensor or combined sensor in g.
It should be 0 when the vehicle is stationary.

PR038:

Vehicle speed.
This parameter specifies the vehicle speed in mph.

PR055:

Number of teeth on the target.


This parameter shows the number of teeth on the target.

PR063:

Vehicle parameters.
This parameter shows whether the configuration (VP004) matches the vehicle being tested.

PR064:

Automatic ESP reactivation threshold (Vdiag 08, 09 and 0B).


This parameter shows the automatic ESP reactivation threshold in mph (km/h). This parameter should
be 30 mph (50 km/h). If a different value is shown, run command VP023.

PR065:

Yaw angle programming offset (Vdiag 09, 0A, 0B and 11).


This parameter shows the correction made by the ESP to the raw yaw sensor value.

PR066:

Steering wheel angle programming offset (Vdiag 09, 0A, 0B and 11).
This parameter shows the correction made by the ESP to the raw EPAS steering wheel angle sensor
value.

ESP 8.0X84 4.0

38C-62

Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM

Fault finding - Lists of statuses, parameters and commands

38C

STATUSES
ET017:

Brake pedal.
This status gives the position (depressed or released) of the brake pedal.

ET023:

ESP On/Off button.


This status is used to check the ESP On/Off button operation. This status (pressed or released) is
checked by keeping the button pressed.

ET030:

Automatic brake light illumination.


This status indicates whether automatic brake lighting is authorised or suppressed during understeer
control. This status can be configured using commands VP021 and VP022 according to current
legislation in the country concerned.

CLEARING
RZ001:

Fault memory.
This command is used for clearing the computer's stored faults.

RZ003:

ESP sensor programming (Vdiag 09, 0A, 0B and 11).


This command resets the ESP sensor programming. Run this command every time work on the
electric power steering required programming of the steering wheel angle or after any operation on
the axle assemblies. Run this command when the combined sensor has been removed or replaced.

COMMAND
AC003:
AC004:
AC005:
AC006:

Front left-hand wheel solenoid valves.


Front right-hand wheel solenoid valves.
Rear left-hand wheel solenoid valves.
Rear right-hand wheel solenoid valves.
These commands allow the hydraulics of each wheel to be checked.
Raise the vehicle in order to be able to rotate the wheels, and check that they rotate freely.
Keep the brake pedal depressed to prevent the wheel being tested from being turned by hand (do not
brake so firmly that full braking power is reached).
Select and confirm the command for the wheel concerned (e.g. Left-hand front wheel solenoid valve,
etc.)
Turn the wheel concerned by hand; 5 locking/unlocking cycles should be detected.

AC013:

Test wheel speed sensor feed (Vdiag 0A, 0B and 11).


This command is used to check that voltage pulses of about 12 V are detected by a multimeter at the
sensor connector terminals on the computer side. Never run command AC013 more than once.

AC016:

Test pump motor.


This command is used to test the pump motor control circuit. Select command AC016 Test Pump
Motor. The motor must run for 5 seconds.

AC187:

Brake light activation relay.


This command is for testing brake light activation by the ESP when controlling understeer during
sharp deceleration.

ESP 8.0X84 4.0

38C-63

Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM

Fault finding - Lists of statuses, parameters and commands

38C

COMMAND (continued)
AC195:

Vehicle speed signal.


This command sends a speed other than 0 mph on the computer's vehicle speed wire output
(Track 33) to users of that signal (xenon bulbs, radio, sunroof).
Note:
This command has no visible effect on the dashboard speedometer needle.
Xenon bulbs: switch the dipped headlights on and run command AC195. A slight variation in the
height of the headlight beams should be observed (depending on the vehicle speed, the beam
height is adjusted to improve visibility).
Radio: switch on the radio and check that the speed-dependent volume control function is active.
Run command AC195. During the command, you should hear the volume of the sound increase
and then decrease.
Sunroof: this command has no visible effect on the sunroof. This command changes the activation
threshold of the anti-pinch system (the energy required to close the sunroof varies with vehicle
speed due to aerodynamic constraints).

AC196:

Request to switch on hazard warning lights.


This command sends the UCH a request to switch on the hazard warning lights to test their operation
during emergency braking (depending on UCH configuration).

SPECIAL COMMANDS
SC001:

Check target teeth.


This command tests the condition of the teeth on each wheel. Select command SC001 Check target
teeth. The test result should show 48 teeth.

SC006:

Bleed the hydraulic unit and brake circuits.


Use this command if abnormally long brake pedal travel is noted during a road test with ABS control
(the system must have been bled beforehand by the usual method).
Select command SC006 Bleed hydraulic unit and brake circuit, and follow the instructions given by
the diagnostic tool.

ESP 8.0X84 4.0

38C-64

Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of statuses

38C

BRAKE PEDAL
ET017

Special notes:
Carry out the checks only if the pressed and released statuses are not consistent with
the pedal position.

NOTES

Released STATUS, brake pedal depressed.


If the brake lights are working:
Check the continuity of the connection between track 1 of the brake light switch connector and track 30 of the
computer connector.
If the brake lights are not working:
Check/ensure the presence of the brake light relay.
Check the condition and fitting of the brake light switch and brake lights fuse.
Remove the brake light switch and check that it is operating correctly:
Continuity between tracks

Insulation between tracks

Switch pressed
(Brake pedal released)

3 and 4

1 and 2

Switch released
(Brake pedal depressed)

1 and 2

3 and 4

Replace the switch if necessary.


Check for + after ignition feed on tracks 2 and 4 on the brake light switch connector.
If the brake lights still do not operate, check/restore the continuity between track 1 of the switch connector and
track 4 of the relay mounting.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_ET017/ESPBOSCH_V09_ET017 /ESPBOSCH_V0A_ET017/
ESPBOSCH_V0B_ET017/ESPBOSCH_V11_ET017

38C-65

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of statuses

38C

ET017
CONTINUED

Released STATUS, brake pedal depressed.


Check the condition and the mounting of the brake light switch, the brake lights fuse and the conformity of the bulbs.
Remove the brake light switch and check that it is operating correctly:
Continuity between tracks

Insulation between tracks

Switch pressed
(Brake pedal released)

3 and 4

1 and 2

Switch released
(Brake pedal depressed)

1 and 2

3 and 4

Replace the switch if necessary.


Check and if necessary repair the insulation from 12 V on the connection between track 1 of the brake light switch
connector and track 30 of the computer connector.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESP 8.0X84 4.0

38C-66

Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Fault finding - Interpretation of statuses

38C

ESP ON/OFF BUTTON


ET023

NOTES

Special notes:
Carry out the checks only if the "pressed" and "released" statuses are not consistent
with the button position.

Depressed STATUS
Ensure that the ESP start/stop button connector is in good condition and correctly connected. Repair if necessary.
Check there is no continuity on the button between tracks A2 and B1 in the released position. If there is continuity,
replace the switch.
Check the continuity and insulation against the earth of the connection between:
Switch connector track B1

Track 31 computer connector

STATUS Released
Ensure that the ESP start/stop button connector is in good condition and correctly connected. Repair if necessary.
Check the continuity between button tracks A2 and B1 in the pressed position. If there is no continuity, replace the
switch.
Ensure the presence of earth on Track A2 of the button connector.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_ET023/ESPBOSCH_V09_ET023 /ESPBOSCH_V0A_ET023/
ESPBOSCH_V0B_ET023/ESPBOSCH_V11_ET023

38C-67

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Diagnostic - Fault finding chart

NOTES

38C

Only consult this customer complaint after a complete check with the diagnostic tool.

FAULTS DETECTED ON BRAKING WITH ABS/BRAKING REGULATION

LOCKING OF ONE OR MORE WHEELS

ALP 2

PULLING

ALP 3

DRIFT

ALP 4

UNEXPECTED ABS OPERATION AT LOW SPEEDS AND SLIGHT PEDAL


PRESSURE

ALP 5

UNEXPECTED ABS OPERATION ON A POOR ROAD SURFACE

ALP 6

UNEXPECTED ABS OPERATION WHEN USING SPECIAL EQUIPMENT


(RADIO TELEPHONE, CB, etc.)

ALP 7

LENGTHENING OF BRAKE PEDAL TRAVEL FOLLOWING ABS


(WITH PEDAL RECEDING WHEN ENTERING ABS)

ALP 8

SPONGY PEDAL

ALP 9

BRAKE PEDAL VIBRATION

ALP 10

NOISES FROM THE PUMP, PIPES OR HYDRAULIC UNIT

ALP 11

ESP 8.0X84 4.0

38C-68

Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

NOTES

ANTI-LOCK BRAKING SYSTEM


Diagnostic - Fault finding chart

38C

Only consult this customer complaint after a complete check with the diagnostic tool.

OTHER CASES

NO DIALOGUE WITH THE ABS COMPUTER

ALP 1

ABS COMPUTER NOT DETECTED DURING THE MULTIPLEX NETWORK


TEST ON CLIP

ALP 12

FAULTY BRAKE LIGHTS

ALP 13

ERRATIC TRIGGERING OF ESP

ALP 14

ESP WARNING LIGHT COMES ON WITH THE "ASR DISCONNECTED"


MESSAGE WHEN THE CURRENT IS SWITCHED ON WITHOUT PRESSING
THE ESP DISCONNECTION BUTTON

ALP 15

ESP 8.0X84 4.0

38C-69

Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ALP 1

NOTES

ANTI-LOCK BRAKING SYSTEM


Diagnostic - Fault finding chart

38C

No dialogue with the ABS computer

Special note:
To test the vehicle's computers, switch on the ignition in fault finding mode (forced
+ after ignition feed), i.e. proceed as follows:
With the vehicle card in the card reader, press the Start button for more than
5 seconds without starting conditions being met.

Check that the diagnostic tool is not causing the fault by trying to establish dialogue with a computer on another
vehicle. If the tool is not at fault, and dialogue cannot be established with any other computer on the same vehicle,
the cause could be a faulty computer interfering on the multiplex network. Check the battery voltage and carry out
the operations necessary to obtain the correct voltage (9.5 V < battery voltage < 17.5 V).
Carry out a fault finding procedure on the multiplex network using the diagnostic tool.
Check the presence and the condition of the ABS fuses on the passenger compartment fuse board and in the
engine fuse box.
Check that the computer connector is properly connected and check the condition of its connections.
Check the ABS earths (good condition, not corroded, earth screw on top of the ABS unit tight).
Check that the supply to the computer is correct:
Earth on tracks 1 and 4 of the 46-track connector.
+ Before ignition feed on tracks 2 and 3 of the 46-track connector.
+ After ignition feed on track 18 of the 46-track connector.
Check that the supply to the diagnostic socket is correct:
+ before ignition feed on track 16.
+ after ignition feed on track 1.
Earth on tracks 4 and 5.
If dialogue has still not been established after these various checks, contact the Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_ALP01/ESPBOSCH_V09_ALP01/ESPBOSCH_V0A_ALP01/
ESPBOSCH_V0B_ALP01/ESPBOSCH_V11_ALP01

38C-70

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Diagnostic - Fault finding chart

38C

ALP 2

Locking of one or more wheels

NOTES

Only consult this customer complaint after a complete check with the diagnostic tool.

Reminder: The locking of wheels on a vehicle fitted with ABS, or screeching of the tyres, which feels like locking
to the customer, may be linked to normal operation of the system and should not always be considered a fault:
Braking with ABS intervention on very poor roads (significant screeching).
However, if the wheels are actually locking, raise the vehicle in order to be able to turn the wheels and check:
Possible inversion when connecting the speed sensors.
View parameters PR001, PR002, PR003 and PR004 while slowly rotating the wheels concerned and check the
consistency of the results obtained.
If the value measured is zero, rotate the other wheels to confirm an electrical inversion of the sensors and repair
the wiring harness.
Possible inversion of pipes on the hydraulic unit.
Run commands AC003 Left-hand front wheel solenoid valve, AC004 Right-hand front wheel solenoid valve, AC005
Left-hand rear wheel solenoid valve and AC006 Right-hand rear wheel solenoid valve, while pressing the brake
pedal and check that 5 braking/releasing cycles occur on the wheel concerned (see the Command mode
procedures section). If the 5 cycles do not occur on the wheel tested (wheel remains locked), check whether they
occur on another wheel to confirm transposed pipes.
If the 5 cycles are not detected on a wheel and the pipes have not been subject to inversion, replace the hydraulic
unit.
Check that the sensor casing is secured when rotating.
Check the quality of the mounting of the wheel speed sensor (correct clipping without excessive play).
Check the conformity of the targets using special command SC001 Check target teeth: condition, number of teeth
= 48.
If the fault is still present after these checks, contact the Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_ALP02/ESPBOSCH_V09_ALP02/ESPBOSCH_V0A_ALP02/
ESPBOSCH_V0B_ALP02/ESPBOSCH_V11_ALP02

38C-71

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Diagnostic - Fault finding chart

38C

ALP 3

Pull

NOTES

Only consult this customer complaint after a complete check with the diagnostic tool.

Disconnect one wheel speed sensor. Start the


engine and check that only the ABS fault warning
light comes on. Do not drive the vehicle if the brake
fault warning light is also lit, as the brake limiter
function is no longer guaranteed to operate correctly.
Carry out a road test with the ABS deactivated.
Is the fault still present under these conditions?

yes

If the brake pedal travel is relatively long,


bleed the brake circuit.
If the travel is normal, check the tyre
pressures, the front axle, or for any leaks
in the circuit.

no
Raise the vehicle so that you can rotate the wheels
and check:
Possible inversion when connecting the speed
sensors.
Possible inversion of pipes on the hydraulic unit.
To carry out these two tests, refer to and follow the
procedures given in ALP 2.
Check the condition of the ABS targets and their
conformity.
Also check the sensor/target air gap over one
revolution of each front and rear wheel.
If the fault is still present, contact the Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_ALP03/ESPBOSCH_V09_ALP03/ESPBOSCH_V0A_ALP03/
ESPBOSCH_V0B_ALP03/ESPBOSCH_V11_ALP03

38C-72

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Diagnostic - Fault finding chart

38C

ALP 4

Drift

NOTES

Only consult this customer complaint after a complete check with the diagnostic tool.

Disconnect one wheel speed sensor. Start the


engine and check that only the ABS fault warning
light comes on. Do not drive the vehicle if the brake
fault warning light is also lit, as the brake limiter
function is no longer guaranteed to operate correctly.
Carry out a road test with the ABS deactivated.
Is the fault still present under these conditions?

yes

Road handling fault not connected with


the ABS.
Check the condition of the brake linings
and that they are to specification and
check the tyre pressures, the front axle,
etc.

no
Normal behaviour linked to the system operation
during the regulation phase, mainly on surfaces with
uneven grip or which are poorly laid.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_ALP04/ESPBOSCH_V09_ALP04/ESPBOSCH_V0A_ALP04/
ESPBOSCH_V0B_ALP04/ESPBOSCH_V11_ALP04

38C-73

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Diagnostic - Fault finding chart

38C

ALP 5

Unexpected ABS operation at low speed and with slight pedal


pressure

NOTES

Only consult this customer complaint after a complete check with the diagnostic tool.
Warning: ABS regulation may be unresponsive when the vehicle is driven on surfaces
such as icy roads, cobbled streets, etc.

It is possible to feel brake pedal vibrations which are associated with the reaction of the system in particular
circumstances, such as:
crossing speed bumps,
tight cornering with lifting of the inside rear wheel.
These vibrations may be linked to simple brake limiter activation, when the pressure on the rear axle is limited.
If the fault is different, check the speed sensor connectors (micro-breaks) as well as the air gaps.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_ALP05/ESPBOSCH_V09_ALP05/ESPBOSCH_V0A_ALP05/
ESPBOSCH_V0B_ALP05/ESPBOSCH_V11_ALP05

38C-74

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Diagnostic - Fault finding chart

38C

ALP 6

Unexpected ABS system operation on a poor road surface

NOTES

Only consult this customer complaint after a complete check with the diagnostic tool.

On poor road surfaces it is normal to feel bucking and vibration of the pedal as well as more significant tyre
screeching than on good surfaces.
This gives the impression of a variation in efficiency, but this should be considered normal.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_ALP06/ESPBOSCH_V09_ALP06/ESPBOSCH_V0A_ALP06/
ESPBOSCH_V0B_ALP06/ESPBOSCH_V11_ALP06

38C-75

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Diagnostic - Fault finding chart

38C

ALP 7

Unexpected ABS operation when using special equipment


(car phone, CB, etc.)

NOTES

Only consult this customer complaint after a complete check with the diagnostic tool.

Check that the equipment which is causing the fault is approved.


Check that this equipment has been correctly installed without modification to the original wiring, in particular, that
of the ABS system (connections to earth and + after ignition/before ignition of the ABS are not permitted).

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_ALP07/ESPBOSCH_V09_ALP07/ESPBOSCH_V0A_ALP07/
ESPBOSCH_V0B_ALP07/ESPBOSCH_V11_ALP07

38C-76

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Diagnostic - Fault finding chart

38C

ALP 8

Lengthening of the brake pedal travel following ABS regulation (with a


pedal receding when entering ABS regulation phase)

NOTES

Only consult this customer complaint after a complete check with the diagnostic tool.

Air transit from the hydraulic unit regulation channels to the brake circuits.
Bleed the circuits, following the procedure using the diagnostic tool commands (see Command mode procedures).
Following the operation, carry out a road test with ABS regulation.
If the fault is still present, carry out the above operation again once or twice.
If the customer complaint is particularly pronounced, and the bleeding procedures have not rectified it, contact the
Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_ALP08/ESPBOSCH_V09_ALP08/ESPBOSCH_V0A_ALP08/
ESPBOSCH_V0B_ALP08/ESPBOSCH_V11_ALP08

38C-77

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Diagnostic - Fault finding chart

38C

ALP 9

Spongy pedal

NOTES

Only consult this customer complaint after a complete check with the diagnostic tool.

Air in the brake circuits.


Bleed the circuits in the conventional way starting with the rear right-hand brake, followed by rear left, front left and
finally front right. Repeat the operation if necessary.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_ALP09/ESPBOSCH_V09_ALP09/ESPBOSCH_V0A_ALP09/
ESPBOSCH_V0B_ALP09/ESPBOSCH_V11_ALP09

38C-78

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Diagnostic - Fault finding chart

38C

ALP 10

Brake pedal vibration

NOTES

Only consult this customer complaint after a complete check with the diagnostic tool.

Normal reaction of the brake pedal during ABS regulation or of limitation of pressure on the rear axle (brake limiter
function).

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_ALP10/ESPBOSCH_V09_ALP10/ESPBOSCH_V0A_ALP10/
ESPBOSCH_V0B_ALP10/ESPBOSCH_V11_ALP10

38C-79

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Diagnostic - Fault finding chart

38C

ALP 11

Noise from the pump, pipes or hydraulic unit

NOTES

Only consult this customer complaint after a complete check with the diagnostic tool.

Vibration of the unit: check the presence and the condition of the unit bracket insulating rubber mounting bushes.
Vibration of pipes: check that all the pipes are securely clipped in their retaining clips and that there is no contact
between pipes or between pipes and bodywork.
To determine where the noise is coming from, run the Left-hand front wheel solenoid valve, Right-hand front wheel
solenoid valve, Left-hand rear wheel solenoid valve and Right-hand rear wheel solenoid valve activation
commands while pressing the brake pedal.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_ALP11/ESPBOSCH_V09_ALP11/ESPBOSCH_V0A_ALP11/
ESPBOSCH_V0B_ALP11/ESPBOSCH_V11_ALP11

38C-80

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Diagnostic - Fault finding chart

38C

ALP 12

ABS computer not detected during the multiplex network test on CLIP

NOTES

Only consult this customer complaint after a complete check with the diagnostic tool.

If the ABS computer is not detected after the multiplex network test on the CLIP, carry out the following operations:
return to the home menu of the CLIP screen,
switch off the ignition,
turn the ignition back on,
test the computers again without the automatic acquisition of the VIN code.
If the fault is still present, follow ALP 1.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_ALP12/ESPBOSCH_V09_ALP12/ESPBOSCH_V0A_ALP12/
ESPBOSCH_V0B_ALP12/ESPBOSCH_V11_ALP12

38C-81

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Diagnostic - Fault finding chart

38C

ALP 13

Faulty brake lights lighting

NOTES

Only consult this customer complaint after a complete check with the diagnostic tool.

Check on the diagnostic tool that ET017 displays correctly.


If not, follow the fault finding procedure described above for ET017.
If the lights still do not work, check the functioning of the light-switch relay.
The relay is passed at rest (check the continuity between tracks 3 and 4 of the relay). Replace the relay if
necessary.
Ensure the continuity of the connection between track 1 of the brake light switch and track 4 of the relay mounting.
Repair if necessary.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_ALP13/ESPBOSCH_V09_ALP13/ESPBOSCH_V0A_ALP13/
ESPBOSCH_V0B_ALP13/ESPBOSCH_V11_ALP13

38C-82

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Diagnostic - Fault finding chart

38C

ALP 14

Erratic ESP regulation

NOTES

Only consult this customer complaint after a complete check with the diagnostic tool.

Check that the four tyres on the vehicle are identical.


Using the diagnostic tool, check that configuration reading PR063 Vehicle parameters, matches the specification
of the vehicle being tested.
If necessary, run command VP004 Vehicle parameters with the diagnostic tool to specify the appropriate vehicle
type variant.
Check the connection and condition of the combined sensor connector.
Check that the orientation of the combined sensor on the body is correct and that it is correctly mounted.
Calibrate the steering wheel angle in the Electric power steering subgroup, using the diagnostic tool.
Clear the computer's fault memory and erase the ESP sensor programming (Vdiag 09, 0A, 0B and 11) with
command RZ003 ESP sensor programming.
Carry out a road test followed by another check with the diagnostic tool.
If the fault is still present, adjust the axle assembly geometries. Adjust if necessary and again calibrate the steering
wheel angle in the Electric power steering subgroup, using the diagnostic tool.
Clear the computer's fault memory and erase the ESP sensor programming (Vdiag 09, 0A, 0B and 11) with
command RZ003 ESP sensor programming.
If the fault is still present, contact the Techline.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_ALP14/ESPBOSCH_V09_ALP14/ESPBOSCH_V0A_ALP14/
ESPBOSCH_V0B_ALP14/ESPBOSCH_V11_ALP14

38C-83

ESP 8.0X84 4.0


Edition 2

BOSCH ESP 8.0


Vdiag No.: 08, 09, 0A,
0B, 11

ANTI-LOCK BRAKING SYSTEM


Diagnostic - Fault finding chart

38C

ALP 15

ESP warning light comes on with the message "ASR disabled" when
the current is switched on without pressing the ESP deactivation
button

NOTES

Consult this customer complaint only if the "Service", "ABS" and "Brake" warning lights
are not illuminated.

After disconnecting the battery, it is probable that the electric power steering loses the steering wheel angle sensor
indexing (the electric power steering no longer sends the steering wheel angle signal to the ESP, which is then
disabled).
The ESP system is not faulty, no fault is present in the fault memory, the ESP warning light comes on and the "ASR
disabled" message indicate that this situation is transitory and reversible.
To restore the electric power steering indexing and enable the ESP again, it is necessary to:
switch on the ignition or start the engine (to have maximum assisted steering),
turn the steering wheel slowly to full right lock, to full left lock, then return slowly to the centre point after going
slightly past it,
the ESP warning light should then extinguish and the "ASR disabled" message should disappear,
stop the engine and switch off the ignition,
switch on the ignition, start the engine and see that the warning light no longer lights.
If the warning light and the message reappear, start the procedure described above again.
If the operation fails again or if this customer complaint appears without the battery having been disconnected, run
fault finding on the electric power steering and repair accordingly.

AFTER REPAIR

Clear the computer fault memory.


Carry out a road test followed by another check with the diagnostic tool.

ESPBOSCH_V08_ALP15/ESPBOSCH_V09_ALP15/ESPBOSCH_V0A_ALP15/
ESPBOSCH_V0B_ALP15/ESPBOSCH_V11_ALP15

38C-84

ESP 8.0X84 4.0


Edition 2

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