Documente Academic
Documente Profesional
Documente Cultură
2.
3.
4.
5.
One person can supervise many CNC machines as once they are
programmed they can usually be left to work by themselves
6.
systems
(Continuous
path
systems):
Other type of machine tools involves motion of work piece with respect
to the cutter while cutting operation is taking place. These machine tools
include milling, routing machines etc. and are known as contouring
machines
(a) Point-to-point system
(2) Based on the control loops Open loop & Closed loop systems
Open loop systems:
Programmed instructions are fed into the controller through an input
device. These instructions are then converted to electrical pulses
(signals) by the controller and sent to the servo amplifier to energize the
servo motors. The primary drawback of the open-loop system is that
there is no feedback system to check whether the program position and
velocity has been achieved..
Hydraulic systems:
These hydraulic systems may be used with positioning and contouring
machine tools of all sizes. These systems may be either in the form of
rams or motors. Hydraulic motors are smaller than electric motors of
equivalent power.
The advantage of using hydraulic motors is that they can be very small
and have considerable torque.
Basic component of NC
+The VICE: This holds the material to be cut or shaped. Material must be
held securely otherwise it may fly out of the vice when the CNC begins
to machine. Normally the vice will be like a clamp that holds the
material in the correct position.
The GUARD: The guard protects the person using the CNC. When the
CNC is machining the material small pieces can be shoot off the
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material at high speed. This could be dangerous if a piece hit the person
operating the machine. The guard completely encloses the the dangerous
areas of the CNC.
The CHUCK: This holds the material that is to be shaped. The material
must be placed in it very carefully so that when the CNC is working the
material is not thrown out at high speed.
The MOTOR: The motor is enclosed inside the machine. This is the part
that rotates the chuck at high speed.
The LATHE BED: The base of the machine. Usually a CNC is bolted
down so that it cannot move through the vibration of the machine when
it is working.
The CUTTING TOOL: This is usually made from high quality steel and
it is the part that actually cuts the material to be shaped.
Programming Fundamentals
Machining involves an important aspect of relative movement between
cutting tool and work piece. In machine tools this is accomplished by
either moving the tool with respect to work piece or vice versa.
Reference Points
a) Machine Origin The machine origin is a fixed point set by the
machine tool builder. Usually it cannot be changed. Any tool
movement is measured from this point. The controller always
remembers tool distance from the machine origin.
b) Program Origin It is also called home position of the tool.
Program origin is point from where the tool starts for its motion
while executing a program and returns back at the end of the cycle.
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c) Part Origin The part origin can be set at any point inside the
machines electronic grid system. Establishing the part origin is
also known as zero shift, work shift, floating zero or datum.
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Gcode
Function
and
Command Statement
Illustration
G00
Rapid
traverse
G00 Xx Yy Zz
G01
Linear
interpolation
G01 Xx Yy Zz Ff
G02
Circular
Interpolation
in
clock-wise direction
G02 Xx Yy Ii Jj
G02 Xx Zz Ii Kk
G02 Yy Zz Jj Kk
G03
Circular
interpolation
in
counter- clockwise
direction
G03 Xx Yy Ii Jj
G03 Xx Zz Ii Kk
G03 Yy Zz Jj Kk
Tool
motion
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G10
G11
G12
G13
Example:
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Canned Cycles
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G04 Dwell
G20 Inch unit
G21 Metric unit
G28 Automatic zero return (returns to a fixed position, typically for tool
change)
G30 2nd reference point return
G32 Thread cutting (single motion)
G40 Tool nose radius compensation cancel
G41 Tool nose radius compensation left
G42 Tool nose radius compensation right
G50 Limiting spindle speed setting
G70 Finishing cycle
G71 Stock removal in turning
G72 Stock removal in facing
G73 Pattern repeating
G74 Peck drilling on Z axis / Face grooving
G75 Peck drilling on X axis / Grooving
G76 Threading cycle
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Reduce waste
Improve quality
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Production changes
Process change
Equipment change
Change of personnel
Sales
Marketing
Finance
Database Management
Analysis
Simulation
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Communications
Monitoring
Production Control
Job Tracking
Inventory Control
Order Entry
Materials Handling
Device Drivers
Process Planning
Network Management
Quality Management
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(a)
Solid tools.
Solid tools are usually made of High speed steel or High
carbon steel
(b)
Brazed tools.
A forged shank of high strength steel with belt of high
speed steel, tungsten carbide steel.
T-Slots are the most common method of positioning and holding down
your work holding solution
Milling Vice
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Rotary table
A rotary table is a precision work positioning device used in
metalworking. It enables the operator to drill or cut work at exact
intervals around a fixed (usually horizontal or vertical) axis. Some rotary
tables allow the use of index plates for indexing operations, and some
can also be fitted with dividing plates that enable regular work
positioning at divisions for which indexing plates are not available.
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a computer system
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Material Management
Improved scheduling
Make to stock
Design to order
Make to order
Assemble to order
MODULES IN TYPICAL ERP SOFTWARE
1.
Finance Module
2. General ledger
3. Accounts payable
4. Accounts receivable
5. Cash management
6. Fixed Assets
7. Financial statement
8. Budget
9. Cost allocation
1.Distribution Module
Item control
Cost accounting
Purchase control
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Sales control
Inventory control
Lot control
Location control
DIRECT NUMERICAL CONTROL (DNC)
Early NC machines used a tape reader for storing and inputting the
program into the memory of the NC machine tool.
A DNC System
1.
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2.
3.
4.
5.
6.
7.
Grouping of operations
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It
has the following advantages:
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Increases productivity.
STEPS IN CAPP
1.
Design input
2.
Material selection
3.
Process selection
4.
Process sequencing
5.
6.
7.
Fixture selection
8.
9.
Cost/time estimation
10.
Plan preparation
11.
1.
2.
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Design attributes (such as geometric shape and size),
and Manufacturing attributes (the sequence of processing steps
required to make the part).
Visual inspection
Axisymmetric/Prismatic/sheet metal
Length/diameter ratio
Material
Major dimensions
Minor dimensions
Tolerances
Surface finish
Surface treatments/coatings
Cutting tools
Operation sequence
Production time
Batch quantity
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Production rate
Fixtures needed
UNIT 4
INDUSTRIAL ROBOTS.
1.
2.
1.
Elements of a Robotic
System
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The Guide Path: It guides the vehicle to move along the path.
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product cartoons. The items are stored in lanes rather than bins or
drawers. When an item is retrieved from the front by use of a rearmounted pusher bar, it is delivered to the pickup station by pushing it
from its lane and dropping onto a conveyor. The supply of items in
each lane is periodically replenished and thus permitting first-in/firstout inventory rotation. After moving itself to the correct lane, the
picking head activates the pusher mechanism to release the required
number of units from storage.
Lean manufacturing is the systematic elimination of waste.
The 3 Ms of Lean
Muda waste
Mura inconsistency
Muri unreasonableness
1.
2.
Delays
3.
4.
5.
Inventory
6.
7.
Definition of Lean
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The 5 Ss of Lean
Seiri (sort, necessary items)
Seiton (set-in-order, efficient placement)
Seison (sweep, cleanliness)
Seiketsu (standardize, cont. improvement)
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