SAUDI ARAMCO ID/PID FORM REV 1 - 010109

Rev 4

COS 03/31/2010
SATIP No.

SAUDI ARAMCO TYPICAL INSPECTION PLAN

POWER BOILER - Packaged Type

SATIP-F-001-04

PROJECT TITLE:

ITEM
NO.

1.0

PROJECT PHASE &

ACTIVITY CODE

APPROVED DATE

WBS/BI/JO/NO.

TASK / ACTIVITY

QUALITY
PROCEDURE

QUALITY
RECORD

31-Aug-11

MECHANICAL

CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ASSIGNMENTS
CNTRCTR

SAUDI
ARAMCO

REMARKS

DOCUMENT REVIEW

1.1

Cleaning Procedure of Boiler Tubes

See Remarks

RH

RH

1.2

Flange Joint Installation ProcedureGasket Verification and Bolt Tightening

SAIC-L-2002

RH

1.3

Data Sheet and Safety Instruction Sheet

SAIC-F-2020

RH

RH

2.1

Visual inspection and verification of

documentation (NMR) ofBoiler and its
mechanical components.

SAIC-F-2021

SAIC-F-2021

2.2

Vendor supplied power piping and piping

components.

SAIC-F-2022

SAIC-F-2022

2.0

DISCIPLINE:

a. Refer to Manufacturer's recoomendation and the

SAEP-1024
b. Review & Approval by SAPMT/CSD & Proponent

MATERIAL RECEIVING

Valves-material verification/visual
inspection and field hydro test.
Storage, Handling & Preservation of all
mechanical components

2.3
2.4

Refer to SATIP-L-008-01
SAIC-F-2023

SAIC-F-2023

SAIC-L-2010

SAIC-L-2010
SATR-A-2012
SATR-A-2013

2.5

PMI of alloyed materials

2.6

Verification & Visual inspection of vendor

supplied electrical & instrumentation

Refer to the respective SATIPs for Electrical &

Instrumentation: ( SATIP-P-113-01, P-515-01, J-100-01,
J-200-01, J-300-01, J-902-03,J-400-01)

2.7

Steel Works (supports, Stairways,

platforms & handrails)

Refer to SATIP-M-001-01

Concrete placement

Refer to SATIP-Q-001-02

3.0
3.1
3.2
3.3

S. Aramco to witness the initial testing for PMI

INSTALLATION

Grounding installation & Below Grade

Conduit Installation
Verification of foundations and boiler /
piping supports.

Refer to SATIP-P-111-01& SATIP-P-104-07

SAIC-M-2006

SAIC-M-2006

Page 1 of 4

SAUDI ARAMCO ID/PID FORM REV 1 - 010109

Rev 4

COS 03/31/2010
SATIP No.

SAUDI ARAMCO TYPICAL INSPECTION PLAN

POWER BOILER - Packaged Type

SATIP-F-001-04

PROJECT TITLE:

ITEM
NO.

1.0
3.4

WBS/BI/JO/NO.

PROJECT PHASE &

ACTIVITY CODE

DOCUMENT REVIEW

APPROVED DATE

TASK / ACTIVITY

Erection of Boiler and associated

components (Alignment, Elev. Check)

QUALITY
PROCEDURE

QUALITY
RECORD

SAIC-M-2007

SAIC-M-2007
SATR-M-2002

DISCIPLINE:

31-Aug-11

MECHANICAL

CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ASSIGNMENTS
CNTRCTR

SAUDI
ARAMCO

REMARKS

3.5

Grouting

Refer to SATIP- Q-010-01

3.6

Valve Installation

Refer to SATIP-L-008-01

3.7

Field installation and erection of power

piping.

3.8

Welding of power piping

3.9

PMI of Welded joints of the power piping.

3.10

Hydro test of boiler internal power piping

& pressure vessels (for field welded
joints)

3.11

Lay-up of boiler tubes and header drums

SAIC-F-2024

SAIC-F-2024
SATR-A-2009

3.12

Lay-up and preservation of boiler's

furnace

SAIC-F-2025

SAIC-F-2025

3.13

Installation of auxiliary piping Water

Supply, steam condensate line,etc)

Refer to SATIP-L-350-01

3.14

Site installation of Fireclay bricks (when

required)

Refer to SATIP-N-130-01

3.15

Site installation of internal refractory

ceramic fiber when required)

Refer to SATIP-N-140-002

3.16

Gasket verification & Flange Bolt

Tightening

SAIC-L-2014

SAIC-L-2014
SATR-L-2001

3.17

Flushing of boiler tubes and associated

piping systems & pressure vessels

SAIC-F-2026

SAIC-F-2026
SATR-A-2008

3.18

Vessel closure inspection of vessels Mud

drum/steam drum), furnace, pre-heaters

SATR-D-2003

3.19

Forced Draft Fan Installation

Refer to SATIP-F-001-02

3.20

Air Inlet and Exhaust Duct installation

Refer to SATIP-F-001-02

SAIC-L-2012

SAIC-L-2012

S
Refer to SATIP-W-011-01

SAIC-L-2010

SAIC-L-2010
SATR-A-2012
SATR-A-2013

Refer to SATIP-A-004-01

Page 2 of 4

Per manufacturer's recommendation

See Note 1 of the General Notes in addition to a

minimum of 10%.

SAUDI ARAMCO ID/PID FORM REV 1 - 010109

Rev 4

COS 03/31/2010
SATIP No.

SAUDI ARAMCO TYPICAL INSPECTION PLAN

POWER BOILER - Packaged Type

SATIP-F-001-04

PROJECT TITLE:

ITEM
NO.

PROJECT PHASE &

ACTIVITY CODE

APPROVED DATE

WBS/BI/JO/NO.

TASK / ACTIVITY

QUALITY
PROCEDURE

QUALITY
RECORD

SAIC-F-2027

SAIC-F-2027
SATR-D-2003

DISCIPLINE:

31-Aug-11

MECHANICAL

CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ASSIGNMENTS
CNTRCTR

SAUDI
ARAMCO

REMARKS

1.0 DOCUMENT REVIEW

3.21

Economizer Section Installation

inspection

3.22

Relief Valves installation & verification

3.23

Boiler trim installation

3.24

Installation of Structural steel Works

3.25

Smoke stack installation

3.26

Installation of burner management

systems and associated instrumentation

Refer to SATIPS #-J-100-01, J-200-01, J-300-01, J-90202, P-515-01

3.27

External painting for boiler external shell,

stack and associated piping systems.

Refer to the applicable SATIP for the specified coating

system (SATIPs -H-002-03/05/05/7)

3.28

Insulation (HOT) Installation

Refer to SATIP-N-001-02

3.29

Refractory Installation / Verification

4.0

Refer to SATIP-J-600-01
SAIC-F-2028

SAIC-F-2028

S
Refer to SATIP-M-001-01

SAIC-F-2029

See Remarks

SAIC-F-2029

See Remarks

Refer to SATIP-N-110-01, N-120-01or N-140-01

PRE-COMMISSIONING

4.5

Instrumentation and electrical precommissioning

4.1

Piping Re-instatement/Hook-up Power

piping to Plant piping-Final Inspection

4.2

Final Inspection/Walkthrough for

mechanical completion.

4.3

DRY-OUT of refractory.

4.4

Tightness Test

Refer to the respective SATIPs for Electrical &

Instrumentation
SAIC-F-2030

SAIC-F-2030
SATR-A-2011

G.I.-2.710

SA-6133
(FEIL)

SAIC-N-2030

SAIC-N-2030

S
H

W
Refer to SATIP-A-004-05 (By Commissioning)

Page 3 of 4

SAUDI ARAMCO ID/PID FORM REV 1 - 010109

Rev 4

COS 03/31/2010
SATIP No.

SAUDI ARAMCO TYPICAL INSPECTION PLAN

POWER BOILER - Packaged Type

SATIP-F-001-04

PROJECT TITLE:

ITEM
NO.

APPROVED DATE

WBS/BI/JO/NO.

PROJECT PHASE &

ACTIVITY CODE

TASK / ACTIVITY

QUALITY
PROCEDURE

31-Aug-11

MECHANICAL

CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ASSIGNMENTS

QUALITY
RECORD

DISCIPLINE:

CNTRCTR

REMARKS

SAUDI
ARAMCO

GENERAL NOTES
DOCUMENT REVIEW
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the
levels of Saudi Aramco participation based upon the Contractors performance.

Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization

Witness:
QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization representative
is not present.

Hold:

If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

1.0

QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.

LEGEND
H

Hold Point for QC Inspection/ Test

Witness Inspection/Test

Surveillance

R
RH
I

Page 4 of 4

Review of Documents
Review and Approval of Documents
100% Contractor Inspection