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AUMA MATIC
AM 01.1 AM 02.1
AMExB 01.1
AMExC 01.1
Product description
Table of contents
This brochure will provide both the
beginner and expert with an overview of actuator controls, in particular the AUMA MATIC. It is based on
the knowledge imparted in the product descriptions Electric multi-turn
actuators or Electric part-turn
actuators
For simple automation tasks where
basically OPEN - CLOSE control of
the valves is required, the AUMA
MATIC is still the most cost effective
solution.
Further requirements can be met
using the micro controller based
AUMATIC. These are:
adaptive positioning,
non-intrusive setting,
PID control,
logging of operating data,
diagnostic functions,
fieldbus interface.
The features of the AUMATIC are
described in a separate brochure.
3
4
Equipment/ Functions
Standard interface
Design principle
10
Equipment/ Functions
12
Local controls
12
Wall bracket
13
Type of seating
13
Overload protection
13
14
14
14
14
Electrical connection
Electrical connection
Service conditions
15
15
17
Enclosure protection
17
17
Ambient temperatures
17
18
18
EU Directives
18
Functional tests
18
19
Further literature
19
Index
19
Subject to change without notice. The product features and technical data provided do not express or imply any
warranty.
Supply
Commands
Signals
Fieldbus (bidirectional)
PLC
PLC
e.g. 400 V AC
Fieldbus
master
Controls
Controls
Controls
Control cabinet
e.g. 400 V AC
Local
controls
O.
C.
O.
C.
O.
C.
Isolating
switch
I>
I>
I>
I>
I>
I>
Integral controls/
Fieldbus )
If the actuator controls are integrated
in a fieldbus system, then the installation costs are further reduced. The
commands and signals of all actuators (slaves) are transmitted to and
from the master via a two-wire cable
or via optical fibres.
The space consuming input/ output
boards, as well as their associate
control cabinet sections, are no
longer required.
Equipment/ Functions
Standard
Option
Parallel interface (24 V DC/ 115 V AC, 0/4 20 mA)
Fieldbus interfaces
Profibus DP
Modbus RTU
Control
OPEN - STOP - CLOSE (push-to run operation or
self-retaining)
Setpoint control for positioning1)
Signals for parallel interface
Signals for fieldbus interface
Local controls
Push buttons OPEN - STOP - CLOSE
3 indication lights
Lockable selector switch LOCAL - OFF - REMOTE
Protection cover for local controls
Switchgear
Reversing contactors
Thyristor unit
Wall bracket
Type of seating (limit or torque seating)
Overload protection
Monitoring of the motor temperature
Phase failure monitoring
Electrical
connection
Service conditions
Special connections
Enclosure protection
IP 67
IP 68
Corrosion protection
KN
KS/ KX
Ambient temperatures
Low temperature
Extreme low temperature
Explosion protection
EU Directives
Functional test
1) Always included for controls with fieldbus interface, requires a positioner in the actuator
2) Only for AMExC, not for AMExB
AM 01.1
AM 02.1
AMExB 01.1
AMExC 01.1
Description
on page
7
7
7
7
8
8
9
9
11, 12
11, 12
11, 12
11, 12
12
8
8
3, 13
13
12
9, 14
14
12
14
15, 16
1515
15, 16
15, 16
16
17
2)
2)
17
17
17
17
17
17
17
17
18
18
18
Equipment/ Functions
Parallel interface
The usual way to connect the field
devices with the higher level controls
is parallel control. A separate signal
wire is required for each signal to be
transmitted. All signal wires are connected to the AUMA plug/ socket
connector (see page 15).
All discrete commands and signals
are transmitted with a 24 V DC level
(optionally 115 V AC); continuous
signals such as set points, with a
0/4 20 mA current level.
Profibus DP
Modbus RTU
Equipment/ Functions
OPEN - STOP - CLOSE control
The actuators can be controlled by
the control station and at the local
controls with the commands OPEN STOP - CLOSE (self-retaining) or
OPEN - CLOSE (push-to run operation). The selection for operation in
the push-to-run or self-retaining
mode can be programmed independently for REMOTE and LOCAL
control within the controls.
With push-to-run operation the actuator continues to run as long as a run
command from the control system or
the local controls is available. If the
control mode is programmed to
self-retaining, the actuator will drive
to the defined end position upon
Actuator with
AUMA MATIC
OPEN
STOP
STOP command or switch-off criterion is active
CLOSE
Push-to-run
OPEN
CLOSE
Nominal
position value
Positioner
Actual
position
value
Position
transmitter
Actuator with
AUMA MATIC
Parallel
controls
AM with
parallel
interface
and
positioner
Fieldbus
Interface
Fieldbus
controls
Fieldbus
AM with
fieldbus
interface
and
positioner
Equipment/ Functions
Signals for parallel interface
Standard interface
The following signals are available:
Positioner
If the AUMA MATIC is equipped with
a positioner instead of a standard
interface, only the collective fault signal is available.
Signals (extract)1)
End position CLOSED reached
End position OPEN reached
Actual position value
Selector switch position LOCAL
Selector switch position REMOTE
Run OPEN
Run CLOSE
Limit switch OPEN tripped
Limit switch CLOSED tripped
Manual operation by handwheel
Run CLOSE via local controls
Run OPEN via local controls
1) For a full description of the signals, refer to the operation instructions Actuator controls
AUMA MATIC with Profibus DP or Modbus RTU
Design principle
1
Electrical connection
The connections for motor and control cables are made on a 50-pole
AUMA plug/ socket connector.
If the plug/ socket is disconnected for maintenance work, the wiring remains undisturbed.
The explosion-proof actuator controls type
AMExC is provided with a special plug/
socket connector for explosion-proof actuators as a standard.
Switchgear
3
3
10
Design principle
7
Interface
7
6
Logic
Local controls
11
Equipment/ Functions
Local controls
12
Equipment/ Functions
Wall bracket
Besides the above mentioned possibility, to fit the controls directly to the
actuator, they can be mounted separately from the actuator on a wall
bracket (see page 3). This is recommended if:
limited space would restrict the
access to directly mounted controls
high ambient temperatures in the
surroundings of the actuator could
affect the electronics
heavy valve vibration could influence the controls.
Type of seating
A particular seating mode for a valve,
i.e. limit or torque seating, is performed via the type of evaluation of
the actuator signals in the actuator
controls. Independent of the end
position, the type of seating may be
programmed on the AUMA MATIC
using a DIP switch.
Overload protection
If excessive torque builds up at the
valves closing element in an intermediate position, e.g. due to a
trapped object, the torque switches
will immediately trip after reaching
the set tripping torque.
13
Equipment/ Functions
Monitoring of the motor temperature
The thermoswitches will interrupt the
control circuit as soon as a winding
temperature of 140 C is exceeded.
After cooling down to a temperature
between 120 C to 90 C the actuator
can be switched on again.
Motor temperature
Tripping point
140 C
115 C
90 C
Reset point
Time
The automatic phase rotation correction ensures that the rotating field
is always correct for a clockwise
closing actuator. For 3-phase motors
the correct direction of rotation is
guaranteed, even if the phases are
crossed over during electrical
installation.
fail as is:
The actuator
switches off immediately. The valve remains in the last position reached
fail close:
fail open:
14
Electrical connection
Electrical connection
AUMA plug/ socket connector
As a standard AUMA actuators
are equipped with AUMA
plug/ socket connector for motor and
controls.
Double sealed
(option)
15
Electrical connection
Special connections
For special customer requests plug/
socket connectors of specified
brands can be used.
The plug cover of the standard version can be replaced by the following
variants:
Technical data
AUMA plug/ socket connector
Technical data
No. of contacts max.
Marking
Voltage max.
Current max.
Type of customer connection
Cross section max.
Material: Pin/ socket carrier
Contacts
Protective earth
1 (leading contact)
according to VDE
Control pins
50 pins/ sockets
1 to 50
250 V
16 A
Screws or crimping (option)
2.5 mm2
Polyamide
Brass, tin plated or gold plated (option)
Protective earth
1
according to VDE
Screws
6 mm2
Araldite/ Polyamide
Brass
Control pins
38 pins/ sockets
1 to 24, 31 to 40, 47 to 50
250 V
10 A
Screws
1.5 mm2
Araldite/ Polyamide
Brass tin-plated
Protective earth
1 (leading contact)
according to VDE
Screws
10 mm2
Control pins
50
1 to 50
250 V
10 A
Cage clamp2)
2.5 mm2 flexible
1) Suitable for copper wires. For aluminium wires please contact AUMA
2) Optional with screw connections
16
Pg (option)
- 2 x Pg 21
- 1 x Pg 13.5
Service conditions
Enclosure protection
IP 67
AUMA products conform to enclosure protection IP 67 according to
EN 60 529. IP 67 means protection
against immersion up to max. 1 m
head of water for max. 30 minutes.
KN (standard)
The standard AUMA corrosion protection KN is a high quality coating.
This is suitable for outdoor installation and for atmospheres with a low
level pollutant concentration.
KX
AUMA recommends this corrosion
protection class when installing
devices in extremely aggressive
atmospheres with high humidity and
high pollutant concentration.
IP 68
AUMA products are available with
improved enclosure protection IP 68
according to EN 60 529 on request.
IP 68 means protection against submersion up to 6 m head of water for
max. 72 hours. During submersion
up to 10 operations are permissible.
KS
AUMA recommends this corrosion
protection class when installing
devices in occasionally or permanently aggressive atmospheres with
a moderate pollutant concentration
(e.g. in sewage treatment plants,
chemical industry).
Colour
The standard colour of the finish
coating is grey (DB 702, similar to
RAL 9007). Other colours are possible on request.
Ambient temperatures
AUMA MATIC AM
Explosion-proof AUMA MATIC AMExB2)
Explosion-proof AUMA MATIC AMExC3)
Temperature ranges
25 C . . . +
Standard
40 C . . . +
Low temperature
Extreme low temperature1) 60 C . . . +
20 C . . . +
Standard
20 C . . . +
Standard
40 C . . . +
Low temperature
Extreme low temperature1) 60 C . . . +
70 C
40 C
40 C
40 C
40 C
40 C
40 C
4)
4)
4)
4)
Some of the admissible ambient temperature ranges of AUMA actuators differ from those of the AUMA MATIC. This has
to be observed during sizing.
1)
2)
3)
4)
17
Classification
SAExC 07.1 SAExC 16.1
II2G EEx de IIC T4
SARExC 07.1 SARExC 16.1
AUMA MATIC AMExC 01.1
SAExC 07.1 SAExC 16.1
II2G EEx de IIB T4
SARExC 07.1 SARExC 16.1
AUMA MATIC AMExB 01.1
SGExC 05.1 SGExC 12.1
II2G EEx de IIC T4
AUMA MATIC AMExC 01.1
EU Directives
Machinery Directive
According to this directive, AUMA
actuators, actuator controls and
valve gearboxes are not complete
machines. This means that a Certificate of Conformity is not possible.
However, AUMA confirms with the
Declaration of Incorporation (on the
Internet under www.auma.com) that
during the design stage the standards
mentioned in the Machinery Directive
were applied.
By mounting the actuator to other
components (valves, pipelines etc.)
a machine within the meaning of the
Directive is formed. Before commissioning this machine a Certificate of
Conformity must be issued.
18
Mounting positions
AUMA actuators (with or without
integral controls) can be operated
without restriction in any mounting
position.
Functional tests
Low Voltage, Electromagnetic
Compatibility and ATEX Directive
AUMA actuator controls fulfil the
requirements, which has been
proved in extensive tests. Therefore
AUMA issued a Certificate of Conformity according to these directives
(on
the
Internet
under
www.auma.com).
CE mark
Since AUMA actuator
controls fulfil the requirements of the Low Voltage,
EMC and the ATEX Directives, the
actuators are marked with the CE
mark in accordance with the directives.
Technical data
AUMA actuator controls AUMA
MATIC
AM 01.1 AM 02.1 Profibus DP
Technical data
AUMA actuator controls AUMA
MATIC
AM 01.1 AM 02.1 Modbus RTU
Actuator controls
4
Advantages of integral controls
5
Ambient temperatures
17
Analogue inputs
7
ATEX
18
AUMA plug/ socket connector 10, 15
Automatic phase correction
14
Indication lights
Integral controls
Interface
Product description
Actuator controls
AUMATIC
Product description
Electric multi-turn actuators
for open-close and modulating
duty
SA 07.1 SA 48.1
SAR 07.1 SAR 30.1
Product description
Electric part-turn actuators
SG 05.1 SG 12.1
Index
B
Binary inputs
C
CE mark
Certificate of Conformity
Coating
Collective fault signal
Colour
Conduit entries
Corrosion protection
18
18
17
9, 11
17
16
17
D
Declaration of Incorporation
Delay time
Design principle
Double sealed
18
11
10 - 11
15
E
Electrical connection
EMC Directive
Enclosure protections IP
EU Directives
Explosion protection
External controls
10, 15
18
17
18
18
4
F
Faults
Fieldbus
Functional tests
11
4, 7
18
11 - 12
4
11
L
Local controls
Lockable selector switch
Loss of communication
Loss of signal
4, 11 - 12
12
14
14
M
Machinery Directive
Modbus RTU
Modulating duty
Motor protection
Mounting position
Multi-turn actuators
18
7
8
9, 14
18
3
N
Nominal value control
O
Overload protection
Reversing contactors
Running indication
10
12
S
Selector switch
Self-retaining
Signals
Special connections
Summary of functions
Switchgear
11 - 12
8
4, 9
16
6
10
T
Technical data
16
Terminal connection
15 - 16
Thermoswitches
14
Thread for conduit entries
16
Three-position modulating duty
8
Thyristor unit
10
Type examination certificate
18
Type of seating
13
W
13
Wall bracket
3, 10, 13
P
Parking frame
Part-turn actuators
Phase correction
Plug/ socket connector
Power supply unit
Profibus DP
Protection cover
PTB
PTC thermistors
Push buttons
Push-buttons
Push-to-run operation
16
3
14
10, 15 - 16
11
7
12, 16
18
14
12
11
8
19
Europe
AUMA Riester GmbH & Co. KG
Factory Mllheim
DE-79373 Mllheim
Tel +49 7631 809 - 0
riester@auma.com
www.auma.com
Factory Ostfildern-Nellingen
DE-73747 Ostfildern
Tel +49 711 34803 - 3000
riester@wof.auma.com
Service Centre Cologne
DE-50858 Kln
Tel +49 2234 20379 - 00
Service@sck.auma.com
Service Centre Magdeburg
DE-39167 Niederndodeleben
Tel +49 39204 759 - 0
Service@scm.auma.com
AUMA Armaturenantriebe GmbH
AT-2512 Tribuswinkel
Tel +43 2252 82540
office@auma.at
www.auma.at
AUMA (Schweiz) AG
CH-8965 Berikon
Tel +41 566 400945
RettichP.ch@auma.com
AUMA Servopohony spol. s.r.o.
CZ-10200 Praha 10
Tel +420 272 700056
auma-s@auma.cz
www.auma.cz
OY AUMATOR AB
FI-02270 Espoo
Tel +35 895 84022
auma@aumator.fi
AUMA France
FR-95157 Taverny Cdex
Tel +33 1 39327272
stephanie.vatin@auma.fr
www.auma.fr
AUMA ACTUATORS Ltd.
GB- Clevedon North Somerset BS21 6QH
Tel +44 1275 871141
mail@auma.co.uk
www.auma.co.uk
AUMA ITALIANA S.R.L.
IT-20023 Cerro Maggiore Milano
Tel +39 0331-51351
info@auma.it
www.auma.it
AUMA BENELUX B.V.
NL-2314 XT Leiden
Tel +31 71 581 40 40
office@benelux.auma.com
www.auma.nl
AUMA Polska Sp. z o.o.
PL-41-310 Dabrowa Grnicza
Tel +48 32 26156 68
R.Ludzien@auma.com.pl
www.auma.com.pl
OOO Priwody AUMA
RU-141400 Moscow region for mail: 124365 Moscow
a/ya 11
Tel +7 495 221 64 28
aumarussia@auma.ru
www.auma.ru
ERICHS ARMATUR AB
SE-20039 Malm
Tel +46 40 311550
info@erichsarmatur.se
www.erichsarmatur.se
Africa
AUMA South Africa (Pty) Ltd.
ZA-1560 Springs
Tel +27 11 3632880
aumasa@mweb.co.za
A.T.E.C.
EG- Cairo
Tel +20 2 3599680 - 3590861
atec@intouch.com
America
AUMA ACTUATORS INC.
US-PA 15317 Canonsburg
Tel +1 724-743-AUMA (2862)
mailbox@auma-usa.com
www.auma-usa.com
AUMA Chile Respresentative Office
CL- Buin
Tel +56 2 821 4108
aumachile@adsl.tie.cl
LOOP S. A.
AR-C1140ABP Buenos Aires
Tel +54 11 4307 2141
contacto@loopsa.com.ar
Asvotec Termoindustrial Ltda.
BR-13190-000 Monte Mor/ SP.
Tel +55 19 3879 8735
atuador.auma@asvotec.com.br
TROY-ONTOR Inc.
CA-L4N 5E9 Barrie Ontario
Tel +1 705 721-8246
troy-ontor@troy-ontor.ca
MAN Ferrostaal de Colombia Ltda.
CO- Bogot D.C.
Tel +57 1 401 1300
dorian.hernandez@manferrostaal.com
www.manferrostaal.com
PROCONTIC Procesos y Control Automtico
EC- Quito
Tel +593 2 292 0431
info@procontic.com.ec
IESS DE MEXICO S. A. de C. V.
MX-C.P. 02900 Mexico D.F.
Tel +52 55 55 561 701
informes@iess.com.mx
Corsusa S.A.C.
PE- Miralflores - Lima
Tel 00511444-1200 / 0044 / 2321
corsusa@corsusa.com
www.corsusa.com
PASSCO Inc.
PR-00936-4153 San Juan
Tel +18 09 78 77 20 87 85
Passco@prtc.net
Suplibarca
VE- Maracaibo Estado, Zulia
Tel +58 261 7 555 667
suplibarca@intercable.net.ve
Asia
AUMA Actuators (Tianjin) Co., Ltd.
CN-300457 Tianjin Teda District
Tel +86 22 6625 1310
mailbox@auma-china.com
www.auma-china.com
AUMA (INDIA) PRIVATE LIMITED
IN-560 058 Bangalore
Tel +91 80 2839 4655
info@auma.co.in
www.auma.co.in
AUMA JAPAN Co., Ltd.
JP-210-0848 Kawasaki-ku, Kawasaki-shi Kanagawa
Tel +81 44 329 1061
mailbox@auma.co.jp
AUMA ACTUATORS (Singapore) Pte Ltd.
SG-569551 Singapore
Tel +65 6 4818750
sales@auma.com.sg
www.auma.com.sg
AUMA Middle East Rep. Office
AE- Dubai
Tel +971 4 3682720
auma@emirates.net.ae
PERFECT CONTROLS Ltd.
HK- Tsuen Wan, Kowloon
Tel +852 2493 7726
joeip@perfectcontrols.com.hk
DW Controls Co., Ltd.
KR-153-803 Seoul Korea
Tel +82 2 2113 1100
sichoi@actuatorbank.com
www.actuatorbank.com
AL-ARFAJ Eng. Company W. L. L.
KW-22004 Salmiyah
Tel +965 4817448
arfaj@qualitynet.net
BEHZAD Trading Enterprises
QA- Doha
Tel +974 4433 236
behzad@qatar.net.qa
Sunny Valves and Intertrade Corp. Ltd.
TH-10120 Yannawa Bangkok
Tel +66 2 2400656
sunnyvalves@inet.co.th
www.sunnyvalves.co.th/
Top Advance Enterprises Ltd.
TW- Jhonghe City Taipei Hsien (235)
Tel +886 2 2225 1718
support@auma-taiwan.com.tw
www.auma-taiwan.com.tw
Australia
BARRON GJM Pty. Ltd.
AU-NSW 1570 Artarmon
Tel +61 294361088
info@barron.com.au
www.barron.com.au
2006-04-20
www.auma.com
Y000.041/002/en/1.06