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6.

MAINTENANCE, TROUBLESHOOTING

6.1

Periodic Maintenance Schedule


Regular maintenance is essential to good performance. A regular maintenance
program should be established and should at least include the items shown in
the table below.
Maintenance schedule

Interval
When
needed

3 to 6
months

Check point

Remarks

The LCD will in


time accumulate a
layer of dust which
tends to dim the
picture

Wipe the LCD carefully to


Do not use chemical-based
prevent scratching, using
cleaners to clean the LCD. They
tissue paper and an LCD
can damage the LCD coating.
cleaner. To remove stubborn
dirt, use an LCD cleaner,
wiping slowly with tissue
paper so as to dissolve the
dirt. Change paper frequently
so the dirt will not scratch the
LCD.

Processor unit
cleanliness

Dust and dirt may be


removed with a soft cloth.

Do not use chemical-based


cleaners to clean the processor
unit. They can remove paint and
markings.

Exposed nuts and Check for corroded or


bolts on antenna loosened nuts and bolts. If
necessary, clean and repaint
unit
them thickly. Replace them if
heavily corroded.

Sealing compound may be used


instead of paint. Apply a small
amount of grease between nuts
and bolts for easy removal in
future.

Antenna radiator

Check for dirt and cracks on


radiator surface. Thick dirt
should be wiped off with soft
cloth dampened with fresh
water. If a crack is found,
apply a slight amount of
sealing compound or
adhesive as a temporary
remedy, then call for repair.

Do not use chemical-based


cleaners for cleaning. They can
remove paint and markings. If
you need to remove ice from the
antenna unit, use a wooden
hammer or plastic head
hammer. Crack on the unit may
cause water ingress, causing
serious damages to internal
circuits.

Terminal strips and


plugs in antenna
unit
(TECHNICIANS
only)

Open antenna cover to check


terminal strip and plug
connections inside. Also
check the rubber gasket of
antenna covers for
deterioration.

When closing antenna covers in


position, be careful not to catch
loose wires between covers and
unit.

6 months to Terminal strips,


sockets, earth
one year
terminal on
processor unit
(TECHNICIANS
only)

6-2

Check and measures

Check for loose connections.


Check contacts and plugs for
proper seating, etc.

6. MAINTENANCE, TROUBLESHOOTING

6.2

Life Expectancy of Major Parts


Parts

Type

Remarks

Life
expectancy

Antenna Motor

D8G-516 (24 rpm, X-band)


D8G-571 (42 rpm, X-band)
RM-7398 (21/26 rpm, S-band)
RM-7435 (21/26 rpm, S-band)
RM-9519F (45 rpm, S-band)
RM-9520F (45 rpm, S-band)
RM-9521F (45 rpm, S-band)

Gear motor
10,000 h

Carbon brush

MG120-5X6X11 D8G (X-band)

2,000 h

Check for wear when


replacing magnetron.
Replace if worn.

Magnetron

MAF1565N (X-band, 12 kW)


MG5436 (X-band, 25 kW)
MG5223F (S-band, 30 kW)

4,000 h
4,000 h
7,000 h

Check no. of hours


used at Tx time. Reset
time after replacement.

Backlight Unit for


Display Unit
MU-201CR

201LHS2F

45,000 h (25C)
30,000 h (50C)

Replace when brilliance


is uneven or too low.

Cold Cathode
Fluorescent Lamp
for Display Unit
MU-231CR

FLCL-23

50,000 h (25C)
35,000 h (50C)

Replace when brilliance


is uneven or too low.

LCD assy.
(MU-170C)

856JAU1745V3

40,000 h

LCD assy.
(MU-190)

LQ190E1LX51

50,000 h

LCD assy.
(MU-231)

LQ231U1LW32

50,000 h

The life expectancy figures are typical values. Actual life depends on usage.

6-3

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