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OVERVIEW
The Carpet Maintainer is designed to maintain carpet using the Quick Dry Carpet Care System. The machine
has two counter rotating brushes that scrub chemical into the carpet. The chemicals, iCapsol or Prochem
ProCaps, encapsulates the dirt, allowing both to be vacuumed up once the chemical has dried. The brushes
also raise the pile of the carpet. The Deluxe models have a solution tank and pump powered spraying system,
which applies the chemical to the carpet as the machine is used.
Warranty Registration
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To register your product go to:
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Table of Contents
Machine Data Log / Overview. . . . . . . . . . . . . . . . 2
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . 3
How to Use This Manual . . . . . . . . . . . . . . . . . . . . 4
Safety
IMPORTANT SAFETY INSTRUCTIONS . . . . . . .
Hazard Intensity Level . . . . . . . . . . . . . . . . . . . . .
Grounding Instructions - . . . . . . . . . . . . . . . . . . . .
Safety Label Locations . . . . . . . . . . . . . . . . . . . . .
5
6
7
8
Operations
Technical Specifications . . . . . . . . . . . . . . . . . . . . 9
How The Machines Work . . . . . . . . . . . . . . . . . . 10
Quick Dry Carpet Care System Instructions . . . . 10
Machine Operation . . . . . . . . . . . . . . . . . . . . . . . 10
Transporting A Sprayer. . . . . . . . . . . . . . . . . . . . 12
Shut-Down And Storage . . . . . . . . . . . . . . . . . . . 12
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Parts
Brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brush Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical 120V . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical 230V . . . . . . . . . . . . . . . . . . . . . . . . . .
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Frame Deluxe. . . . . . . . . . . . . . . . . . . . . . . . . . .
Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solution Tank - Deluxe . . . . . . . . . . . . . . . . . . . .
Wiring 120V . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring 230V . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring 120V - Deluxe . . . . . . . . . . . . . . . . . . . . .
Wiring 230V - Deluxe . . . . . . . . . . . . . . . . . . . . .
Suggested Spare Parts . . . . . . . . . . . . . . . . . . .
Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . .
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
55
Maintenance
Brush Cleaning And Maintenance . . . . . . . . . . .
Motor Replacement & Grooved Belt Tensioning.
Motor Replacement & Toothed Belt Tensioning .
Machine Maintenance. . . . . . . . . . . . . . . . . . . . .
Machine Troubleshooting . . . . . . . . . . . . . . . . . .
14
14
16
18
19
Safety
Safety
Hazard Intensity Level
The following symbols are used throughout this guide as indicated in their descriptions:
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which could result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the
equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices
on the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
Safety
This Product Is For Commercial Use
Only.
Electrical
In the USA, this machine operates on a standard 15
amp 120V, 60 hz, A.C. power circuit. The amp, hertz,
and voltage are listed on the data label found on each
machine. Using voltages above or below those
indicated on the data label will cause serious damage
to the motors.
Extension Cords
If an extension cord is used, the wire size must be at
least one size larger than the power cord on the
machine, and must be limited to 50 feet (15.5m) in
length.
Safety
Safety Label Locations
The following WARNING LABEL(S) are found on your cleaning unit. These labels point out important Warnings
and Cautions which should be followed at all times. Failure to follow warnings and cautions could result in
fatality, personal injury to yourself and/or others, or property damage. Follow these instructions carefully! DO
NOT remove these labels.
NOTE: If at any time the labels become illegible, promptly replace them.
WARNING LABEL
PART NUMBER 86220140
PRV 500895
Operations
Technical Specifications
120V
ITEM
Electrical
Nominal Power
Rated Amperage
Brush Width
Brush RPM
Wheels
Dimensions - Weight
- Weight - Deluxe
Dimensions - Height with handle
Dimensions - Depth
Power Cord
Solution Tank Volume - Deluxe
Pump Pressure - Deluxe
Solution Flow - Deluxe
Spray Jet Size - Deluxe
DIMENSION/CAPACITY
120V
0.5 HP
7 Amps
17 - 16.5" (430 - 420 mm)
470 RPM
3 inches (75 mm) non-marking grey
48 lbs. (22 kg)
56 lbs. (25 kg)
45.5" (1.16 m)
16 inches (0.4 m)
40 feet (12.2 m)
2 gallon
50 psi
0.1 gpm
.010
230 V
ITEM
Electrical
Nominal Power
Rated Amperage
Brush Width
Brush RPM
Wheels
Dimensions - Weight
- Weight - Deluxe
Dimensions - Height - with handle
Dimensions - Depth
Power Cord
Solution Tank Volume - Deluxe
Pump Pressure - Deluxe
Solution Flow - Deluxe
Spray Jet Size - Deluxe
DIMENSION/CAPACITY
230V
0.5 HP
4 Amps
17 - 16.5" (430 - 420 mm)
470 RPM
3 inches (75 mm) non-marking grey
48 lbs. (22 kg)
56 lbs. (25 kg)
45.5" (1.16 m)
16 inches (0.4 m)
40 feet (12.2 m)
2 gallon
50 psi
0.1 gpm
.010
Special Notes:
The sound pressure level at the operator's ear was
measured to be 67.7dBA . This was a nearfield,
broad-band measurement taken on a carpeted floor.
This appliance contains no possible source of impact
noise. The instantaneous sound pressure level is
below 63 Pa.
NOTE: This appliance is not intended for use by persons (including children) with reduced physical, sensory
or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or
instruction concerning use of the appliance by a person responsible for their safety. Children should be
supervised to ensure that they do not play with the appliance.
Operations
How The Machines Work
The Carpet Maintainer is designed to maintain your
carpet using the Quick Dry Carpet Care System. By
using the Carpet Maintainer in conjunction with
iCapsol or Prochem ProCaps chemical solution, you
can perform a regular light cleaning and grooming of
your carpet very quickly, and have the carpet dry and
ready for traffic within 20 minutes.
The handle movement flexibility allows the machine
to clean under low furniture. There is a hand
operated on/off switch and auto-handle lock keeping
the handle in an upright position. This unit is
equipped with a safety feature that when unplugged
from the wall or the handle dropped, will automatically reset to the off position .
The debris tray is used to catch unwanted carpet
debris and should be cleaned regularly and prior to
transporting.
This appliance conforms with international and
national safety directives: EN55014-2, EN5504-1,
EN61000-3-2/3-3, EN60335-1/2-10/2-69/2-67. IEC
60335-1/2/10/2-67/2-69. LVD 73/23/EEC.
Deluxe
This unit is equipped with an onboard spray pump
and solution tank. By using the onboard spraying
system a light treatment of chemical can be applied
to the carpet and brushed in during a single pass of
the machine.
Deluxe
The Deluxe is provided with a removable solution
tank. To remove tank for filling and cleaning, press
the gray release button on the blue coupler located at
the top of the tank. Next remove upper straps from
mounting pegs. The tank will now freely separate
from the machine base. After filling tank remount to
machine by reversing the process mentioned above.
The proper 1:16 dilution ratio can be achieved by
adding one pint (16 oz.) of recommended chemical
and slowly filling the tank with water (2 gallons).
Adding water slowly will help prevent foaming.
To achieve a coverage rate of 600-1000 sq. ft. per
gallon using the onboard sprayer, spray solution only
during the forward stroke of operation. Use the backstroke to brush the chemical into the carpet.
Machine Operation
Pre-Run Inspection
3. Pre-spray carpet to be cleaned at a rate of 6001000 sq. ft. per gallon of diluted solution. Do not
over wet.
10
Operations
Starting Machine
11
Operations
Transporting A Sprayer
12
Operations
Components
8
2
1A
1B
1A
1B
4
4
6
iCapsol Mini
5. Tank
6. Strainer
7. Jet
3. Brushes
4. Handle Release
13
Maintenance
Brush Cleaning And Maintenance
After each session of carpet cleaning, the brushes
and the brush housing should be cleaned. Before
cleaning or changing the brushes, always unplug the
machine from the power supply.
Brushes are removed without tools. After handle is in
locked position, tilt the machine back and rest on
handle. To release brush from spring clip pull spring
clip away from brush end cap. Lift brush out of
machine.
The brushes may be soaked in warm or hot water
using mild detergent, and then rinsed with warm
water.
NOTE: Brushes with crushed bristles can often be
restored to original condition by soaking in hot
water.
LIFTING CAM
LEFT
RIGHT SIDE
LIFTING CAM
RIGHT
LEFT SIDE
DOME
MOTOR CLAMP
CIRCUIT BREAKER
& BOOT
LIFT BRACKET
COVER
MOTOR
WIRING GROMMET
PLASTIC FINGER
GUARD (2)
Maintenance
13. Unplug motor wires. Loosen end cap screws, 1
full turn.
END CAP
SCREWS
ACCESS HOLE
FOR LOWER
SCREW
BELT
PULLEY
MOTOR
28. Repeat the previous step for the right set screw.
RIGHT SIDE
REAR
HANDLE MOUNT
ASSEMBLY
BELT
FRONT
LEFT SIDE
PULLEY
ROTATE MOTOR
RIGHT HAND
GEAR DRIVE
LIFT BRACKETS
MOTOR CLAMPS
ROTATE MOTOR
LEFT HAND
GEAR DRIVE
15
Maintenance
34. Reinstall lift brackets with top surface lip on
inside.
35. Reinsert circuit breaker through hole in cover,
reattach cover, circuit breaker boot, and wiring
grommet.
LIFTING CAM
LEFT
LIFTING CAM
RIGHT
DOME
COVER
MOTOR CLAMP
WIRING GROMMET
LIFT BRACKET
MOTOR
PLASTIC FINGER
GUARD (2)
16
Maintenance
13. Unplug motor wires. Loosen end cap screws, 1
full turn.
HANDLE MOUNT
ASSEMBLY
END CAP
SCREWS
ROTATE MOTOR
RIGHT HAND
GEAR DRIVE
ACCESS HOLE
FOR LOWER
SCREW
LIFT BRACKETS
MOTOR CLAMPS
BELT
PULLEY
ROTATE MOTOR
LEFT HAND
GEAR DRIVE
MOTOR
BELT
PULLEY
16. Take the new motor and loosen the screws in the
long rear drive end cap. This allows the end cap
to swivel +/- 20 degrees. Do not remove the end
cap screws, only back them off 1 full turn.
17. Put the motor in the cradle on the frame. Place
pulleys onto motor shaft's. Loop the drive belts
onto motor drive pulleys.
18. Place lift brackets on motor, align over pins. Put
the motor/clamp mount assembly over the motor
and lightly snug the retaining bolts. The motor
must be able to turn inside the motor clamps. If
clamps are too tight to move the motor by hand,
loosen clamp bolts.
17
Maintenance
Machine Maintenance
Periodic Maintenance
Deformation of the brush bristles can result in unbalanced running and excessive vibrating or jumping.
The machine is fitted with a circuit breaker. In the
unlikely event of overloading, the circuit breaker will
automatically trip. It can be reset after approximately
30 seconds (or when the machine cools down) by
pushing the set button located on the cover housing.
Annual Maintenance
1. Check all bearings for noise and wear.
2. Check motor for operation.
Daily Maintenance
18
Maintenance
Machine Troubleshooting
PROBLEM
CAUSE
SOLUTION
Tripped electrical circuit
Check building circuit breaker
breaker in fuse box of building
Faulty power cord
Replace power cord
Power switch failure or relay
Replace power switch or relay
failure
No power to machine
Reset circuit breaker. Higher amp draw may
Tripped circuit breaker
indicate faulty parts. Find parts not moving
freely and correct as needed.
With machine unplugged, check for and correct,
Internal wiring problem
any loose wire connections.
Faulty rectifier
Replace rectifier
Equipment not grounding
Follow grounding instructions, pg 2-3
Receptacle not grounded
Have an electrician inspect the building's wiring
Electrical Shock
Check for any loose wire connections, replace
Interal electrical problem
any items that are short circuiting
Faulty circuit breaker
Replace circuit breaker
Nuisance tripping of circuit
Test circuit breaker for continuity. Higher amp
breaker
Mechanical problem
draw may indicate faulty parts. Find parts not
moving freely and repair or replace.
Faulty brush motor/gear box Replace brush motor/gear box
Brush not turning or scrubbing Belt failure
Replace belts
Worn brush motor brushes
Replace brushes, check commutator
Power to motor but motor
Worn brush motor brushes
Replace brushes, check commutator
does not run
Bearing squealing or grinding
Worn bearings
Replace worn bearing
in brush housing
Machine will only run if the
Defective red (off) switch.
Replace or reconnect wire to red (off) switch
green (on) switch is continuSends constant "off" signal.
ously held down
No flow or uneven flow from
Clogged jet
Clean or replace jet
jet (Deluxe only)
Weak flow from clean jet
Clogged strainer
Clean strainer
(Deluxe only)
Pump runs but no flow from jet Disconnect coupling at
Attach the quick coupling to the solution tank
(Deluxe only)
solution tank
19
Notes:
20
Parts
PARTS
21
Brush
3
9
6
5
22
Brush
REF
PART NO.
QTY
1
2
3
4
5
6
7
8
9
86217340
86172630
86172870
86322460
86214850
86217330
86345210
86172840
86214840
1
4
8
2
2
1
2
6
2
DESCRIPTION
COVER, BELT, RIGHT
NUT, M4, LK, SST
SCR, M4X14, PHMS, DIN7985 SST
SPRING CLIP, BRUSH ICAPSOL
ASSY, BRUSH & HUB
COVER, BELT, LEFT
ASM, BRUSH DRIVE
SCR, M5X10, PHS, FHD, SST
ASSY, BRUSH, COAST
SERIAL NO.
FROM
*(2)
*(2)
*(2)
NOTES
WAS QTY 2
WAS QTY 6
WAS 86224670
INCLUDES 86214840
**
23
Brush Lift
2
3
4
5
7
24
Brush Lift
REF
PART NO.
QTY
1
2
3
4
5
6
7
86215580
86172700
86215750
86348880
86215740
86223620
86348900
2
4
4
4
4
2
4
DESCRIPTION
SERIAL NO.
FROM
NOTES
25
Decal
2A
2B
26
Decal
REF
1
2A
2B
1
1
1
DESCRIPTION
LABEL, CHEMICAL INSTRUCTION
LABEL, MAIN, ICAPSOL MINI
LABEL, PROCAP PROCHEM
SERIAL NO.
FROM
NOTES
DELUXE ONLY
WINDSOR ONLY
PROCHEM ONLY
27
Electrical 120V
DELUXE ONLY
27
28
26
31
29
27
6 7
30
8
13 12
16
1
19
17
18
15
23 23
15
22
6
20
20
14
26
10
DELUXE ONLY
11
9
5
25
3
28
21
Electrical 120V
86002010
86217120
86214770
86214780
86225070
86198450
86225320
86173100
86291470
86291490
86291880
86216800
86277600
86215670
86172880
86173200
86225850
86223400
86223390
86173210
86291860
86222670
86216740
OPEN
86013570
86299320
86313930
86295190
86295150
86295180
86314630
14942
23729
38370
38371
38372
20005
78601
70935
20110
70882
140839
70901
70950
87517
67516
67488
70951
05248
20040
-
1
1
1
1
2
2
1
4
1
1
2
1
1
1
5
1
2
1
1
4
1
1
2
2
2
1
2
1
1
1
DESCRIPTION
BOOT, 3/8 CIRCUIT BREAKER
CORD SET, 18/3 X 40FT SJT
ASM RED BUTTON W/BEZEL
ASM GREEN BUTTON W/BEZEL
SWITCH, ITW, MICRO
CLAMP, 5/16 NYLON
TIE, CABLE NYLON
SCR, M3X6, BSHCS, SST
BRKT, MTR BRKT, SWITCH, CVR
COVER, SWITCH, BRKT
SCR, M3X12, BSHCS, SST
CLIP, WIRE
SCR, M4X20, PPHMS, SST
BREAKER, 8A VDE CIRCUIT
SCR, M4X6, BSHCS, SST
SCR, M4X16, BSHCS, SST
WASHER, M3, FL, ISO7089, SST
RELAY, 15A 120VAC MINI
RECTIFIER, 50A 600V BRIDGE
SCR, M5X10, BSHCS, SST
SWITCH, 125VAC SP NC ROLLER
PLATE, BASE, ELECTRICAL MTG
CLAMP, 17,7 NYLON
SWITCH, PUSHBUTTON, BL, DLX
LABEL, GROUND SYMBOL
SWITCH, W/COUPLER, N.C.
ASM, BUTTON, BLUE, W/BEZEL
ASM, BUTTON, RED, W/BEZEL
ASM, BUTTON, GREEN, W/BEZEL
SWITCH, W/COUPLER, N.O.
SERIAL NO.
FROM
NOTES
DELUXE ONLY
*(1)
*(1)
*(1)
*(1)
*(1)
DELUXE (QTY 3)
DELUXE ONLY
29
Electrical 230V
DELUXE ONLY
3
30
19 9
28
4
3
1
2
5
6A
6B
14 13
7
23
29
12
24
25
22
15
4
16
18
17
27
20
21
11
10
26
30
Electrical 230V
REF
PART NO.
QTY
1
2
3
4
5
6A
6B
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
86299810
86295180
86313930
86172880
86198450
86217200
86310620
86002010
86216740
86299320
86173100
86291470
86173100
86216800
86277600
86302450
86215710
86173210
86222670
86225320
86291490
86291880
86223420
86173200
86223460
86225850
86291860
86299320
86299830
86264940
86295190
1
1
1
5
2
1
1
1
2
2
2
1
3
1
1
1
1
4
1
4
1
2
1
1
1
2
1
1
1
2
2
DESCRIPTION
SWITCH, BLACK, ROCKER, DPST
ASM, BUTTON, GREEN, W/BEZEL
SWITCH, W/COUPLER, N.C.
SCR, M4X6, BSHCS, SST
CLAMP, 5/16 DIA NYLON
CORD SET, EURO 1MM X 40 BLACK
CORD SET, 18/3 X 40FT AUS
BOOT, 3/8 CIRCUIT BREAKER
CLAMP, 17,7 NYLON
LABEL, GROUND SYMBOL
SCR, M3X6, BSHCS, ISO7380, SST
BRKT, MTR BRKT, SWITCH
SCR, M3X6, BSHCS, SST
CLIP, WIRE
SCR, M4X20, PPHMS, SST
ASM, FILTER, EMI MAIN
BREAKER, 5A VDE CIRCUIT
SCR, M5X10, BSHCS, SST
PLATE, BASE, ELECTRICAL MTG
TIE, CABLE NYLON
COVER, SWITCH, BRKT
SCR, M3X12, BSHCS, ISO7380, SS
RELAY, 10A 230V MINI SPDT
SCR, M416, BSHCS, SST
RECTIFIER, 50A 1000V BRIDGE
WASHER, M3, FL, ISO 7089, SST
SWITCH, 125VAC SP NC NO-ROLLER
LABEL, GROUND SYMBOL
COVER, SWITCH, PVC
CABLE TIE, 11.38" UL/CSA
ASM, BUTTON, BLUE, W/BEZEL
SERIAL NO.
FROM
NOTES
*(1)
DELUXE (QTY 3)
WAS 86223390
DELUXE ONLY
31
Frame
7
6
5
4
9
8
2
1
32
Frame
REF
PART NO.
QTY
1
2
3
4
5
6
7
8
9
86225340
86217930
86214820
86277600
86222360
86214830
86173050
86348890
86173210
1
1
1
1
1
1
3
1
1
DESCRIPTION
TRAY, IRENEW MINI
FRAME, 3.5", SINGLE MOTOR
ASSY, COVER, INSULATION
SCR, M4X20, PPHMS, SST
NUT, M4X0.7, U-CLAMP, 3MM PANEL
ASSY, DOME, INSULATION
SCR, M4 X 40 PPHMS ISO7045,SS
PLATE, SPLASH GUARD
SCR,M5X10,BSHCS,ISO7380,SS
SERIAL NO.
FROM
NOTES
**
**
33
Frame Deluxe
1
14
13
12
2
3
10
11
9
8
7
6
16
15
4
5
34
Frame Deluxe
REF
PART NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
86173050
86173040
86011610
86217930
86225340
86012550
86004570
86012440
86197520
86233090
86290790
86277600
86222360
86214830
86348890
86173210
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
SCR, M4 X 40 PPHMS, SS
SCR, M4 X 10 SHCSB BUTHD
ASSY, COVER, INSULATION, DLX
FRAME, 3.5, SINGLE MOTOR
TRAY, IRENEW MINI
JET, PROMAX, 11001
JET BODY, MINI PROMAX BODY
MANIFOLD, SPRAYER, DLX, IMX
HOSEBARB, 1/8MPT X 1/4 DL
CLAMP, 1/4 ID HOSE
SCR, M6 X 8, CP, BLK
SCR, M4 X 20, PHMS, SST
NUT, M4 X 0.7, U-CLAMP, 3MM PANEL
ASSY, DOME, INSULATION
PLATE, SPLASH GUARD
SCR,M5X10,BSHCS,ISO7380,SS
SERIAL NO.
FROM
NOTES
**
**
35
Handle
26
23A
23B
3
19
18
17 16
25A
25B
4
3
15A
15B
24
21
14
13
6A
6B
22
12
2
8A
8B
11
9
10
20
36
Handle
DESCRIPTION
SERIAL NO.
FROM
REF
PART NO.
QTY
1
2
3
4
5
6A
6B
7
8A
8B
9
10
11
12
13
14
15A
15B
16
17
18
19
20
21
22
86011380
86059580
86277600
86217230
86217220
86218680
86218510
86173070
86013820
86222650
86173180
86221800
86172640
86221810
86224970
86223640
86218690
86218520
86224680
86223450
86012940
86172820
86216890
86172870
86294260
1
1
9
1
2
1
1
4
1
1
2
1
2
1
1
4
1
1
1
1
1
2
1
2
4
GRIP, HANDLE
CONSOLE, BOTTOM
SCR, M4X20, PPHMS, SST
CORD HOOK, UPPER
CORD HOOK, LOWER
HANDLE, EXTRUSION, LEFT
HANDLE, EXTRUSION, LEFT
SCR, M5X12, CSK.OVL,ISO 7047,SS
PIVOT CASTING, DLX
PIVOT CASTING
SCR, 10M8X55, SHLD, BLK
LIFTING CAM, LEFT
NUT, M8, LK, SST
LIFTING CAM, RIGHT
STRAP, SPRAYER HOLD DOWN
RUBBER STRAP HOOK
HANDLE, EXTRUSION, RIGHT
HANDLE, EXTRUSION, RIGHT
SPRING, COMP, 11.56D X 19.05L
RETAINER, SPRING, CORD HOOK
SCR, KA40X35, PT OVAL, WN1412, PL
SCR, M5X20, PPHMS, SST
CONSOLE, TOP
SCR, M4X14, PPHMS, ISO7045, SST
SCR, M5X12, W/LOCTITE
23A
86305580
**
23B
86293330
CONSOLE, BOTTOM
**
24
86308740
**
25A
86293340
CONSOLE, TOP
**
25B
86305590
CONSOLE, TOP
**
26
86299750
GRIP, HANDLE
**
NOTES
DELUXE ONLY
DELUXE ONLY
DELUXE ONLY
37
Hopper
3
4
6
7
38
Hopper
REF
PART NO.
QTY
1
2
3
4
5
6
7
86214790
86173040
86214800
86173080
86216310
86172630
86217450
1
10
1
1
1
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES
39
Motor
7
5
6
8
4
9
3
10
1
11
13
12
14
15A
15B
20
21
16
17
2
19
18
40
Motor
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15A
15B
86343290
86343300
86215960
86173310
86173060
86217890
86217590
86173090
86222530
86291480
86173100
86173180
86224620
86215950
86222200
86222210
1
1
1
4
3
4
2
1
1
1
1
1
1
1
1
1
86216180
16
17
18
19
20
21
86290790
86343270
86253200
86343310
86215320
86215300
2
2
2
1
1
1
SCR,M6X8,ISO4029,CP,BLK
PULLEY, PJ-6, 27MM
SET SCR, M6 X 25 CP
BRKT, MOT0R ADJUSTMENT
BELT, HTD, 15MMX300,60TOOTH
BELT, HTD, 15MM X 325 65 TOOTH
SERIAL NO.
FROM
**
**
NOTES
120V ONLY
230V ONLY
120V & 230V, NOT
SHOWN
**
**
**
41
Rear Wheel
5
4
3
2
1
42
Rear Wheel
REF
PART NO.
QTY
1
2
3
4
5
86172790
86216450
86011020
86173300
86172640
2
4
2
4
2
DESCRIPTION
SERIAL NO.
FROM
NOTES
43
-A-
1
2
3
4
25
5
16
19
24
10
12
23
31
13
21
14A
14B
-B22
15
13
30
27
-B-
-A-
-C-
20
19
44
31
29
15
26 21
-D-
-C- 17
-D-
18
28
11
REF
PART NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14A
14B
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
86299710
86299720
86012500
86219230
86225300
86013850
86172820
86012570
86012940
86216780
86172870
86217560
86012520
86201120
86201110
86240520
86172990
86013840
86217550
86012530
86012560
86233090
86012970
86006770
86224970
86012470
86290030
86290010
86290020
86299320
86225320
86010640
1
1
1
1
1
3
3
1
5
2
2
1
2
1
1
4
3
1
1
2
1
4
2
1
1
1
1
1
1
1
1
2
DESCRIPTION
CPLR, BODY, 1/4" BARB, GRY
CPLR, PNL MNT, 1/4" BARB, GRY
SEAL, COUPLER, EPDM RUBBER
HOSE, SUCTION, TANK, DELUXE
TANK, DLX (MACH)
WASHER, M6, FNDR, SS
SCR, M5 X 20, PHMS, ISO7045, SST
STRAP, CHEMICAL BOTTLES, DLX
SCR, KA40X35, PT OVL, PL
CLAMP, TUBE 1/4
SCR, M4X14 PHMS, SST
COVER, PUMP, TOP, DELUXE
GASKET, SEAL, NEOPRENE, RBR
PUMP, 220/240V 50HZ FLOJET
PUMP, 110/120 60HZ FLOJET
HOSEBARB, 1/8MPT X 1/4 90D
SCR, M6 X 12 BHCS, ISO 7380, SS
WASHER SPRING LCK, SMM
COVER, PUMP, DELUXE
GROMMET, 9.3MM ID X 23MM OD
STRAINER, SMALL, 60 MESH
CLAMP, 1/4 ID HOSE
WASHER, M5, FNDR, SS
SCR, 10-32 X 1/4 PHTR PLTD
STRAP, SPRAYER HOLD DOWN
CAP, 2-1/4, POWER GRIP
HOSE, 3/8OD X 1/4ID URTHN X 30
HOSE, 3/8OD X 1/4ID URTHN X 8
HOSE, 3/8OD X 1/4ID URTHN X 27
LABEL, GROUND SYMBOL
TIE-CABLE, NYLON
WASHER, #10 LOCK EXT STAR SS
SERIAL NO.
FROM
NOTES
230V
110V
45
Wiring 120V
BLK
WHT
GRN
GRN
ORG
RED
PUR
ORG
BLK
WHT
GRN
ORG
N.C.
N.O.
RED
GREEN
GRN
RED
PUR
ORG
BLK
WHT
GRN
3
ORG
ORG
BLK
N.C.
ORG
BLK
4
BLK
RECTIFIER
RED
N
WHT
WHT
MOTOR
RELAY
8
BLK
RED
PUR
ORG
46
Wiring 120V
REF
PART NO.
QTY
1
2
3
4
5
86218820
86226220
86226260
86226270
86226280
1
1
1
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES
HARNESS, MAIN
WIRE, 10" BLK/18 76040
WIRE, 15" ORG/18 76040 X 76040
WIRE, 18" ORG/18
WIRE, 9" BLK/18 76040 X 76040
47
Wiring 230V
GRN
GRN
RED
ORG
BRN
BLU
RED
GREEN
ON/OFF
BLK
PUR
ORG
BLK
WHT
GRN
N.O.
GRN
ORG
ORG
N.C.
ORG
PUR
BLK
BLK
ORG
RED
BLK
WHT
GRN
BLU
BLK
BRN
RED
RECTIFIER
N
WHT
RELAY
8
MOTOR
BLK
RED
PUR
ORG
48
Wiring 230V
REF
PART NO.
QTY
1
2
3
4
5
6
7
86218880
86226220
86226260
86226270
86226280
86302450
86310150
1
1
1
1
1
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES
49
BLK
BLK
N.O.
BLUE
BLK
BLK
N.O.
BLUE
BLK
BLK
BLK
BLK
BLK
WHT
BLK
BLK
WHT
WHT
GRN
WHT
GRN
N.C.
N.O.
RED
GREEN
WHT
BLK
RED
PUR
ORG
BLK
WHT
GRN
ORG
ORG
GRN
RED
PUR
ORG
BLK
WHT
GRN
ORG
ORG
N.C.
ORG
BLK
PUMP MOTOR
BLK
WHT
BLK
BLK
RECTIFIER
RED
GRN
WHT
WHT
MOTOR
RELAY
BLK
BLK
RED
PUR
ORG
50
REF
PART NO.
QTY
1
2
3
4
5
6
7
8
9
86218820
86226220
86226260
86226270
86226280
86013120
86013090
86013110
86013950
1
1
1
1
1
1
1
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES
HARNESS, MAIN
WIRE, 10" BLK/18 76040
WIRE, 15" ORG/18 76040 X 76040
WIRE, 18" ORG/18
WIRE, 9" BLK/18 76040 X 76040
HARNESS, PUMP HOUSING, DLX
WIRE, 9.5" GRN/18
WIRE, 4 W/WIRE JOINT, BLK
WIRE ASSY, W/2 PIN CONN, DLX
51
BLK
BLK
N.O.
BLUE
BLK
BLK
N.O.
BLUE
11
BLK
BLK
BLK
BLK
BLK
WHT
WHT
WHT
GRN
GRN
RED
ORG
BLU
N.O.
GREEN
ON/OFF
BLK
RED
PUR
ORG
BLK
WHT
GRN
WHT
BLK
BRN
3
RED
BLK
WHT
GRN
GRN
ORG
PUR
BLK
12
ORG
N.C.
ORG
BLK
PUMP MOTOR
WHT
BLK
BLU
BLK
BRN
RED
RECTIFIER
N
GRN
WHT
10
RELAY
WHT
MOTOR
BLK
RED
PUR
ORG
52
REF
PART NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
86218880
86226220
86226260
86226270
86226280
86302450
86310150
OPEN
86306770
86013090
86306760
86013950
1
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES
53
PART NO.
86216180
86215800
86215320
86214850
86217230
86224970
86002010
86217120
86217200
86223390
86291860
86215670
86215710
86012470
86012550
86012570
86295190
86292780
86295150
86295180
86299810
86299830
86343290
86343300
54
DESCRIPTION
BRUSH SET, MTR, 54206/54216
BELT, HTD, 15MM X 325, 65 TOOTH
BELT, HTD, 15MM X 300, 60 TOOTH
ASSY, BRUSH & HUB
CORD HOOK, UPPER
STRAP, SPRAYER HOLD DOWN
BOOT, 3/8 CIRCUIT BREAKER
CORD SET, 10/3 X 40FT SITW
CORD SET, EURO 1.0MM X 40 BLK
RECTIFIER, 50A 600V BRIDGE
SWITCH, 125VAC SP NC NO-ROLLER
BREAKER, 8A VDE CIRCUIT
BREAKER, 5A VDE CIRCUIT
CAP, 2-1/4, POWER GRIP
JET, PROMAX, 11001
STRAP, CHEMICAL BOTTLES, DLX
ASM, BUTTON BLUE, W/BEZEL
SWITCH, TONELUCK
ASM, BUTTON, RED, W/BEZEL
ASM, BUTTON, GREEN, W/BEZEL
SWITCH, BLACK, ROCKER, DPST
COVER, SWITCH, PVC
BELT, FLEX-V, PJ-6, 293
BELT, FLEX-V, PJ-6, 319
SERIAL NO.
FROM
NOTES
120V ONLY
230V ONLY
120V ONLY
230V ONLY
DELUXE ONLY
DELUXE ONLY
DELUXE ONLY
*
*
Serial Numbers
REF.
NO.
1
2
MODEL: SERIAL #
IM: 10066360000690 - IMX: 10066400000781
IM: 10066360001034 - IMX: 10066400001637
55