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Controller
Service Manual
Manual
CG220209CG220209-b
Directory
Controller wiring instructions --------------------------------------- 3
Controller appearance------------------------------------------------- 4
Controller size description ------------------------------------------ 4
Controller technology parameter description ---------------- 5
Switch button instruction ---------------------------------------------6
Display description -----------------------------------------------------7
Boot process description ---------------------------------------------8
Cooling Function ------------------------------------------------------- 8
Heating Function ------------------------------------------------------- 8
Forced cooling Function --------------------------------------------- 8
The button second function description ----------------------- 8
Shutdown process Description------------------------------------- 9
Fault display and processing ------------------------------------- 10
Fault Code description ---------------------------------------------- 10
Relay
1A
Clutch
Water
Valve+
Relay
1A
Evaporat
eLow
Water
Valve-
Power
Relay
1A
Relay
1A
Evapora
te-Mediu
Evaporat
e-High
Low
Input
Water Valve
Switch
CO
M
Gr
ou
nd
Def
rost
Battery
Input
Light
Defrost
Roo
m
Temp
temp.
temp.
sensor
24V
Pre
ssur
e
pressure
sensor
switch
1, Positive power
9, Compressor clutch
2, Background light
3, Power
12, Defrost
5, NC
13, NC
6, Evaporation- high
7, Evaporation-middle
8, Evaporation-low
Heating
Setting temperature
Room Temp.
wind
Temperature setting
Display
Cooling Mode
A
Pressing button
Heating Mode
A
Pressing button
, the system switches to cooling
mode, "A" cooling light is lit, means current air
conditioning system is in cooling mode.
Ventilation Mode
In the mode of cooling press
press
,
the system switches to mode of ventilation, cooling light
and heating light are off.
Air flow state.
Regulate air flow by pressing the button, air volume is
high, medium, low.
Air Flow
Failure Code
or heating mode
Cooling Function
When the controller is in cooling mode, the system will confirm whether
output signal according to the air flow and temperature. When the defrost
temperature is2 , the AC system will automatically enter the defrost
state, the system cooling stop; when the defrost temperature is 8 ,
defrost status automatically removed.
Note: After refrigeration stop, need waiting 10 seconds, the compressor can
work again (inner system of controller automatically locked).
Heating Function
When the controller is in heating mode, the system will confirm whether
output signal according to the air flow and temperature.
Note: Due to heating and cooling use two different fan machines, when
switch to heating mode, the controller will output signal of switching fan
machine to heating fan machine. In the cooling mode, not output switch
signal. In the ventilation mode, whether output switch signal is depend on
from which mode to enter ventilation mode. In ventilation mode when start,
not output switching signal in default.
Forced cooling Function
Hold down the cooling button for more than three seconds, the controller
issued three-tone sound, then into the forced cooling state. At this point, no
matter ambient temperature and setting temperature, the system will enter
a state of forced cooling. Pressing again the temperature setting button, or
cooling button, or heating button, the forced cooling mode will be cancelled.
At this state, the system pressure, voltage involve in control.
Button Second Function Description
1. In forced cooling mode
After press and hold cooling button for 3 seconds, the controller issued
three-tone sound, the system is in forced cooling mode. Temperature
display"88. "
2. The defrost temperature display
After press and hold heating button for 3 seconds, the controller issued
three-tone sound, display shows defrost temperature (ie the temperature of
temperature sensor before install evaporation core). Display for 3 seconds ,
then return to the original display.
Shutdown Process Description
Press the button to turn off air conditioning systems, the controller
automatically sequential close compressor/heating (depending on mode),
evaporation fan (shut down gradually from high to low speed) in the time
interval of 1 second, and finally shut down the entire system, to ensure that
the entire system and power system security.
Error display and processing
System takes voltage, pressure switch and sensor status as the point of
fault detection, detect fault.
Errors:
ERR-01: under-voltage fault;
ERR -02: over-voltage fault;
ERR -04: pressure failure;
ERR -16: Defrosting temperature sensor failure;
H or L: return air temperature sensor failure, and the group fault, etc.
(error code can be displayed separately or in group).
1. ERR -01: under-voltage fault
When the input voltage is 21V, for more than 3 seconds, the low
voltage error appear. The AC system automatically stop, all output signal is
low electricity; display shows temperature and fault codes. All buttons are
blocked, except On/Off button. The fault could not be restored.
2. ERR -02: over-voltage fault
When the input voltage32V, for more than 3 seconds, the over voltage
fault occurs. The AC system automatically stop, all output signal is low
electricity; display shows temperature and fault codes. All buttons are
blocked, except On/Off button. The fault could not be restored.
ERR -04: Pressure Fault
The system is in cooling process, when the system pressure above or
below the set value, the pressure fault occurs, when this failure occurs,
refrigeration stops automatically, the output is low; display fault code, wind
speed signal is not affected. Until the pressure returns to above normal 3
seconds, the controller automatically returns to normal.
3. ERR -16: defrost temperature sensor fault
When the sensor circuit short or open circuit, sensor fault appear.
The cooling process does not based on the signal of defrost temperature
sensor; setting temperature and return air temperature determine the
Commu
Under
over
Pressure
Code
nicate
voltage
voltage
Switch
Defrost
Short
Open
-circuit
-circuit
code description
Failure
ERR-01
ERR-02
ERR-04
21VDC
32VDC
#
#
#
0.196MPa,
ie pressure
ERR-16
Defrost
sensor
open
10