Kaiser Aluminum Soft Alloy Tube PDF

SOFT ALLOY TUBE & PIPE
EXTRUDED SEAMLESS ALUMINUM TUBE CAPABILITIES

STANDARD ALLOYS & TEMPERS
1100
O
3003
O
H112
6061
O
T4, T4511
T6, T6511
6063
O
T4
T5
T6
STANDARD ALLOYS & SPECIFICATIONS

1100
ASTM B241
ASTM B221
3003
ASTM B241
ASTM B221
6061
ASTM B241
ASTM B221
AMS 4150
ASME SB241
MIL-P-25995
AMS-QQ-A-200/8
6063
ASTM B241
ASTM B221
Notes
Press minimums vary from 500 3,000 lbs. Call for availability.
www.kaiseraluminum.com
| KA-TPS-PC1-1.09

Wall
Thickness
(in.)
0.000-0.049
0.050-0.065
0.066-0.074
0.075-0.084
0.085-0.100
0.101-0.124
0.125-0.149
0.150-0.174
0.175-0.199
0.200-0.224
0.225-0.249
0.250-0.274
0.275-0.299
0.300-0.324
0.325-0.349
0.350-0.374
0.375-0.399
0.400-0.449
0.450-0.499
0.500-0.549
0.550-0.599
0.600-0.649
0.650-0.699
0.700-0.749
0.750-0.799
0.800-0.849
0.850-0.899
0.900-0.949
0.950-1.000
>1.000
= Capable
DIMENSIONAL RANGES - ALLOYS 1100, 3003

Outside Diameter (in.)
<1.000 1.000 1.250 1.500 1.750 2.000 2.250 2.500 2.750 3.000 3.250 3.500 3.750 4.000 4.250 4.500 4.750
This area identies available

Extruded Seamless Aluminum Tube
dimensional ranges.
STI
STI
STI
STI
STI
STI
STI
STI = Subject to inquiry
| KA-TPS-PC2-1.09

Wall
Thickness
(in.)
0.000-0.049
0.050-0.065
0.066-0.074
0.075-0.084
0.085-0.100
0.101-0.124
0.125-0.149
0.150-0.174
0.175-0.199
0.200-0.224
0.225-0.249
0.250-0.274
0.275-0.299
0.300-0.324
0.325-0.349
0.350-0.374
0.375-0.399
0.400-0.449
0.450-0.499
0.500-0.549
0.550-0.599
0.600-0.649
0.650-0.699
0.700-0.749
0.750-0.799
0.800-0.849
0.850-0.899
0.900-0.949
0.950-1.000
>1.000
= Capable
DIMENSIONAL RANGES - ALLOYS 1100, 3003

5.000 5.250 5.500 5.750 6.000 6.250 6.500 6.750 7.000 7.250 7.500 7.750 8.000 8.250 8.500 8.625 >8.625

dimensional ranges.
STI
STI
STI
STI
STI
STI
| KA-TPS-PC3-1.09

Wall
Thickness
(in.)
0.000-0.049
0.050-0.065
0.066-0.074
0.075-0.084
0.085-0.100
0.101-0.124
0.125-0.149
0.150-0.174
0.175-0.199
0.200-0.224
0.225-0.249
0.250-0.274
0.275-0.299
0.300-0.324
0.325-0.349
0.350-0.374
0.375-0.399
0.400-0.449
0.450-0.499
0.500-0.549
0.550-0.599
0.600-0.649
0.650-0.699
0.700-0.749
0.750-0.799
0.800-0.849
0.850-0.899
0.900-0.949
0.950-1.000
>1.000
= Capable
DIMENSIONAL RANGES - ALLOY 6061

<1.000 1.000 1.250 1.500 1.750 2.000 2.250 2.500 2.750 3.000 3.250 3.500 3.750 4.000 4.250 4.500 4.750

dimensional ranges.
STI
STI
STI
STI
STI
STI
STI
| KA-TPS-PC4-1.09

Wall
Thickness
(in.)
0.000-0.049
0.050-0.065
0.066-0.074
0.075-0.084
0.085-0.100
0.101-0.124
0.125-0.149
0.150-0.174
0.175-0.199
0.200-0.224
0.225-0.249
0.250-0.274
0.275-0.299
0.300-0.324
0.325-0.349
0.350-0.374
0.375-0.399
0.400-0.449
0.450-0.499
0.500-0.549
0.550-0.599
0.600-0.649
0.650-0.699
0.700-0.749
0.750-0.799
0.800-0.849
0.850-0.899
0.900-0.949
0.950-1.000
>1.000
= Capable

5.000 5.250 5.500 5.750 6.000 6.250 6.500 6.750 7.000 7.250 7.500 7.750 8.000 8.250 8.500 8.625 >8.625

dimensional ranges.
STI
STI
STI
STI
STI
STI
| KA-TPS-PC5-1.09

Wall
Thickness
(in.)
0.000-0.049
0.050-0.065
0.066-0.074
0.075-0.084
0.085-0.100
0.101-0.124
0.125-0.149
0.150-0.174
0.175-0.199
0.200-0.224
0.225-0.249
0.250-0.274
0.275-0.299
0.300-0.324
0.325-0.349
0.350-0.374
0.375-0.399
0.400-0.449
0.450-0.499
0.500-0.549
0.550-0.599
0.600-0.649
0.650-0.699
0.700-0.749
0.750-0.799
0.800-0.849
0.850-0.899
0.900-0.949
0.950-1.000
>1.000
= Capable

<1.000 1.000 1.250 1.500 1.750 2.000 2.250 2.500 2.750 3.000 3.250 3.500 3.750 4.000 4.250 4.500 4.750

dimensional ranges.
STI
STI
STI
STI
STI
STI
| KA-TPS-PC6-1.09

Wall
Thickness
(in.)
0.000-0.049
0.050-0.065
0.066-0.074
0.075-0.084
0.085-0.100
0.101-0.124
0.125-0.149
0.150-0.174
0.175-0.199
0.200-0.224
0.225-0.249
0.250-0.274
0.275-0.299
0.300-0.324
0.325-0.349
0.350-0.374
0.375-0.399
0.400-0.449
0.450-0.499
0.500-0.549
0.550-0.599
0.600-0.649
0.650-0.699
0.700-0.749
0.750-0.799
0.800-0.849
0.850-0.899
0.900-0.949
0.950-1.000
>1.000
= Capable

5.000 5.250 5.500 5.750 6.000 6.250 6.500 6.750 7.000 7.250 7.500 7.750 8.000 8.250 8.500 8.625 >8.625
STI
STI
STI
STI
STI
STI
STI
STI
STI
STI
STI
STI
STI
STI
STI
STI
STI
STI

dimensional ranges.
STI
STI
STI
STI
STI
STI
| KA-TPS-PC7-1.09
Technical Data
TUBE & PIPE ALLOY 1100

ALLOY DESCRIPTION 1
The purest of the aluminum alloys. This alloy is typically used in applications requiring maximum ductility and relatively low strength.
Good corrosion resistance, workability and weldability.
1 Alloy subject to cast lot quantity restriction
TYPICAL MECHANICAL PROPERTIES

Temper
Tensile (.0625 Dia. Specimen)

Ultimate
0
H14
H18
KSI
13
18
24
MPa
90
125
165
Yield
KSI
5
17
22
Elongation/4D
MPa
35
115
150
Hardness
Shear
Fatigue
Modulus
Brinell
500kg
10 mm
Ultimate
Shearing
Strength
Endurance Limit R.R. Moore Type
Modulus of
Elasticity
%
35
9
5
23
32
44
KSI
9
11
13
MPa
60
75
90
KSI
5
7
9
MPa
35
50
60
KSI x 10
10.0
10.0
10.0
Gpa
69
69
69
COMPARATIVE CHARACTERISTICS
Temper
O
H14
H18
Corrosion Resistance
General1
A
A
A
Stress2
A
A
A
Cold Workability3
Machinability3
Anodize Response3
Brazeability4
A
A
C
E
D
D
A
A
A
A
A
A
Weldability4
Gas
A
A
A
Arc Spot
A
B
A
A
A
A
1 Ratings A through E are relative ratings in decreasing order of merit, based on exposures to sodium chloride solution by intermittent spraying or immersion.
Alloys with A and B ratings can be used in industrial and seacoast atmospheres without protection. Alloys with C, D and E ratings generally should be protected
at least on faying surfaces.
2 Stress-corrosion cracking ratings are based on service experience and on laboratory tests of specimens exposed to the 3.5% sodium chloride alternate
immersion test.
A= No known instance of failure in service or in laboratory tests.
B= No known instance of failure in service; limited failures in laboratory tests of short transverse specimens.
C= Service failures with sustained tension stress acting in short transverse direction relative to grain structure; limited failures in laboratory tests of long
transverse specimens.
D= Limited service failures with sustained longitudinal or long transverse areas.
3 Ratings A through D for Workability (cold), A through E for Machinability and A through C for Anodize Response, are relative ratings in decreasing order of merit.
4 Ratings A through D for Weldability and Brazeability are relative ratings dened as follows:
A= Generally weldable by all commercial procedures and methods.
B= Weldable with special techniques or for specic applications that justify preliminary trials or testing to develop welding procedure and weld performance.
C= Limited weldability because of crack sensitivity or loss in resistance to corrosion and mechanical properties.
D= No commonly used welding methods have been developed.
| KA-TPS-1100-1.09
Technical Data

APPLICABLE SPECIFICATIONS
Cold Drawn
Extruded
ASTM B210
AMS 4062
AMS-T-700/1
ASTM B221
ASTM B241
CHEMICAL COMPOSITION LIMITS

Others
Weight %
Minimum
Maximum
Si
Fe
0.95 Si + Fe
Cu
0.05
0.20
Mn
Mg
0.05
Cr
Ni
Zn
0.10
Ti
Each
Total
0.05
0.15
TYPICAL PHYSICAL PROPERTIES

Characteristic
English
Metric
Nominal Density (68 F / 20 C)

Melting Range
0.099 lbs./in.3
1190 F - 1215 F
2.71 g/cm3
640 C - 655 C
13.1 micro in./in. - F
23.6 micro m/m - K
1540 BTU/ft. - hr. - F

1510 BTU/ft. - hr. - F
59% IACS
57% IACS
194% IACS
187% IACS
222 W/m - K
218 W/m - K
34 MS/m
33 MS/m
113 MS/m
108 MS/m
Coefcient of Thermal Expansion

Thermal Conductivity (68 F / 20 C)
Electrical Conductivity (68 F / 20 C)
Linear
68 F - 212 F
20 C - 100 C
O
H18
Equal Volume
Equal Weight
O Temper
H18
O Temper
H18
Technical Data

ALLOY DESCRIPTION 1
One of the non-heat treatable manganese alloys. Typically used for condensers and heat exchangers in chemical equipment and
pressure vessels. Good corrosion resistance, workability and weldability.
1 Alloy subject to cast lot quantity restriction

Temper

Ultimate
0
H14
KSI
16
22
MPa
110
152
Yield
KSI
6
21
Elongation/4D
MPa
40
145
Hardness
Shear
Fatigue
Modulus
Brinell
500kg
10 mm
Ultimate
Shearing
Strength
Modulus of
Elasticity
%
30
16
28
40
KSI
11
14
MPa
75
96
KSI
7
9
MPa
50
62
KSI x 10
10.0
10.0
Gpa
69
69
Temper
O
H14
General1
A
A
Stress2
A
A
Cold Workability3
A
A
Machinability3
E
D
Anodize Response3
A
A
Brazeability4
A
A
Weldability4
Gas
A
A
Arc Spot
A
B
A
A
immersion test.
| KA-TPS-3003-1.09
Technical Data

Cold Drawn
Extruded
ASTM B210 ASTM 234

AMS 4067/AMS 4065
AMS-T-700/2
ASTM B221
ASTM B241

Others
Weight %
Minimum
Maximum
Si
Fe
0.60
0.70
Cu
0.05
0.20
Mn
1.0
1.5
Mg
Cr
Ni
Zn
0.10
Ti
Each
Total
0.05
0.15

Characteristic
English
Metric

Melting Range
0.099 lbs./in.3
1190 F - 1210 F
2.73 g/cm3
640 C - 655 C
23.2 micro m/m - K
1340 BTU/ft. - hr. - F

50% IACS
163% IACS
193 W/m - K
29 MS/m
92 MS/m

Linear
68 F - 212 F
20 C - 100 C
O Temper
Equal Volume
Equal Weight
O Temper
O Temper
Technical Data

ALLOY DESCRIPTION
A good all purpose alloy for applications requiring good corrosion resistance, medium strength, and good machining characteristics.
Appearance after anodizing is excellent.

Temper

Ultimate
0
T4
T6
KSI
18
35
45
MPa
124
241
310
Yield
KSI
8
21
40
Elongation/4D
MPa
55
145
276
Hardness
Shear
Fatigue*1
Modulus*2
Brinell
500kg
10 mm
Ultimate
Shearing
Strength
Modulus of
Elasticity
%
25
22
12
30
65
95
KSI
12
24
30
MPa
83
165
207
KSI
9
14
14
MPa
62
97
97
KSI x 10
10.0
10.0
10.0
Gpa
68.3
68.3
68.3
*1 - 5 x 10E8 cycles of reversed stress, *2 Average Tension and Compression
Temper
0
T4
T6
General1
B
B
B
Stress2
A
B
A
Cold Workability3
Machinability3
Anodize Response3
Brazeability4
A
B
C
D
C
C
A
A
A
A
A
A
Weldability4
Gas
A
A
A
Arc Spot
A
B
A
A
A
A
immersion test.
| KA-TPS-6061-1.09
Technical Data

Cold Drawn
Extruded
ASTM B210, B234, B241, B483

ASME SB210
AMS 4079, 4080, 4081, 4082, 4083
AMS-T-700/6, AMS-T-7081
MIL-P-25995
ASTM B221
ASTM B241
ASME SB241
AMS-QQ-A-200/8

Others
Weight %
Minimum
Maximum
Si
0.40
0.80
Fe
0.70
Cu
0.15
0.40
Mn
0.15
Mg
0.80
1.20
Cr
0.04
0.35
Zn
Ti
Each
Total
0.25
0.15
0.05
0.15

Characteristic
English

Melting Range
Specic Heat (212 F / 100 C)
0.098 lbs./in.
1080 F - 1206 F
0.214 BTU/lb. - F
2.70 g/cm3
582 C - 652 C
0.896 J/kg - K
23.6 micro m/m - K
1250 BTU/ft. - hr. - F

1070 BTU/ft. - hr. - F
1160 BTU/ft. - hr. - F
47% IACS
40% IACS
43% IACS
155% IACS
132% IACS
142% IACS
180 W/m - K
154 155 W/m - K
167 W/m - K
27 MS/m
23 MS/m
25 MS/m
90 MS/m
77 MS/m
82 MS/m
Metric
3
Linear
68 F - 212 F
20 C - 100 C
O Temper
T4
T6
Equal Volume

Equal Weight
O Temper
T4
T6
O Temper
T4
T6
Technical Data

ALLOY DESCRIPTION
Magnesium/Silicon alloy. One of the most popular of the Heat Treatable alloy group. Excellent corrosion resistance and weldability.
Finer grain structure than 6061 lends itself to more aesthetically pleasing anodize results. Target applications include air cylinder
tubing, electrical bus conductor and architectural applications.

Temper

Ultimate
O
T1
T4
T5
T52
T6
T832
Yield
Elongation/4D
KSI
13
22
25
27
MPa
90
150
170
185
KSI
7
13
13
21
MPa
50
90
90
145
20
22
12
35
42
240
290
31
39
215
270
12
12
Hardness
Shear
Fatigue
Modulus
Brinell
500kg
10 mm
Ultimate
Shearing
Strength
Modulus of
Elasticity
25
42
KSI
10
14
MPa
70
95
KSI
8
9
MPa
55
60
60
17
115
10
70
73
95
22
27
150
185
10
70
KSI x 10
10.0
10.0
10.0
10.0
Gpa
69
69
69
69
10.0
10.0
69
69
Temper
T1
T4
T6
General1
A
A
A
Stress2
A
A
A
Cold Workability3
Machinability3
Anodize Response3
Brazeability4
B
B
C
D
D
C
A
A
A
A
A
A
Weldability4
Gas
A
A
A
Arc Spot
A
A
A
A
A
A
immersion test.
| KA-TPS-6063-1.09
Technical Data

Cold Drawn
Extruded
ASTM B210
ASTM B483
ASTM B221
ASTM B241
ASTM B345
ASTM B429

Others
Weight %
Minimum
Maximum
Si
.020
0.60
Fe
Cu
Mn
0.35
0.10
0.10
Mg
0.45
0.90
Cr
Zn
Ti
Each
Total
0.10
0.10
0.10
0.05
0.15

Characteristic
English

Melting Range
0.097 lbs./in.
1140 F - 1210 F
2.70 g/cm3
615 C - 655 C
23.4 micro m/m - K
1510 BTU/ft. - hr. - F

1340 BTU/ft. - hr. - F
1390 BTU/ft. - hr. - F
58% IACS
50% IACS
55% IACS
53% IACS
191% IACS
165% IACS
181% IACS
175% IACS
218 W/m - K
193 W/m - K
201 W/m - K
34 MS/m
29 MS/m
32 MS/m
31 MS/m
111 MS/m
96 MS/m
105 MS/m
102 MS/m
Metric
3
Linear
68 F - 212 F
20 C - 100 C
O
T1
T6
Equal Volume

Equal Weight
O Temper
T1
T5
T6
O Temper
T1
T5
T6
SOFT ALLOY EXTRUDED

TUBE & PIPE DEPOT
EFFECTIVE 1-09 (2)
Alloy
Temper
6063
6063
6063
6063
6063
6061
6061
6061
6061
T52
T52
T52
T52
T52
T6
T6
T6
T6
Shape
A Dim
Extruded Square Tube (1)

1.000
1.500
2.000
Extruded Rectangular Tube (1) 1.000
Extruded Rectangular Tube (1) 2.000
Extruded Structural Pipe (1) 1 NPS 40
Extruded Structural Pipe
1.25 NPS 40
Extruded Structural Pipe
1.5 NPS 40
Extruded Structural Pipe (1) 2 NPS 40
B Dim
T Dim
1.000
1.500
2.000
2.000
3.000
Wall
Length
0.125
0.125
0.125
0.125
0.125
211
211
211
211
211
20
20
20
20
Stock #
East of
Rockies
050
053
055
058
065
286
288
289
290
Stock #
West of
Rockies
288
289
Bundle
Weight
(lbs.)
537
507
691
507
700
500
503
507
506
Notes
(1) Available East of Rockies ONLY.
(2) Orders received by the cut-off time shown below will ship the following day provided available stock exists and we have a regularly scheduled truck.
Stocking Depot - Noon Eastern / Los Angeles (local) - 1:00 PM Pacic / Los Angeles (Outside LA area) - 11:30 AM Pacic
All items are subject to a maximum withdrawal of 4M# per week per Ship To location.
Kaiser Aluminum produces many standard shapes not shown in this depot list.
Please contact your Kaiser sales ofce for more information.
| KA-TPS-DEP-1.09
SELECTED STANDARD TUBE DIE

AVAILABILITIES / EXTRUSIONS
STRUCTURAL SQUARE TUBE WITH ROUNDED CORNERS
Inches
Estimated
Weight Per
Foot Pounds
Circle
Size
.091
.156
.165
.125
.125
.100
.010
.015
.125
.281
.015
.062
.375
.063
.375
.250
.062
.250
.275
.283
.337
.526
.476
.498
.424
1.109
1.076
1.636
2.502
3.240
5.190
2.293
3.214
4.221
2.867
5.397
1-2
1-2
1-2
1-2
1-2
1-2
1-2
2-3
2-3
2-3
4-5
4-5
4-5
5-6
5-6
5-6
7-8
6-7
R-1
R-2
Inches
Inches
Inches
1.000
1.000
1.000
1.000
1.000
1.250
1.500
2.000
2.000
2.000
3.000
3.000
3.500
4.000
4.000
4.000
5.000
5.000
.065
.067
.085
.125
.125
.094
.062
.125
.125
.188
.188
.250
.375
.125
.175
.250
.125
.250
.156
.156
.250
.125
.250
.180
.062
.125
.250
.281
.188
.250
.750
.188
.375
.500
.062
.500
Notes
(1)
STRUCTURAL RECTANGULAR TUBE WITH ROUNDED CORNERS

X
R-1
R-2
Inches
Inches
Inches
Inches
Inches
4.000
4.000
4.000
2.000
2.500
3.000
.188
.125
.188
.188
.062
.188
.094
.062
.015
Estimated
Weight Per
Foot Pounds
2.511
1.874
2.989
Circle
Size
Notes
4-5
4-5
5-6
STRUCTURAL SQUARE TUBE

X
Inches
Inches
Estimated Weight
Per Foot Pounds
Circle
Size
Notes
.750
.750
1.000
1.000
1.250
1.500
1.500
1.500
1.750
2.000
2.000
2.000
.062
.125
.062
.125
.125
.062
.187
.125
.125
.125
.187
.250
.208
.374
.280
.524
.676
.428
1.179
.826
.975
1.126
1.631
2.100
1-2
1-2
1-2
1-2
1-2
2-3
1-2
2-3
2-3
2-3
2-3
2-3
(1)
(1)
(1)
(1)
Notes
(1) Available in 6063 alloy only.
Hollow structural sections manufactured with porthole or bridge-type dies may not be suitable for applications involving internal pressure.
Applications requiring internal pressure subject to special inquiry.
| KA-TPS-TDIES1-1.09
SELECTED STANDARD TUBE DIE

STRUCTURAL SQUARE TUBE
X
Inches
Inches
Estimated Weight
Per Foot Pounds
Circle
Size
2.500
2.500
2.500
3.000
3.000
3.000
3.000
3.500
4.000
4.000
4.000
.125
.188
.250
.125
.188
.219
.250
.125
.125
.250
.313
1.426
2.087
2.700
1.726
2.531
2.923
3.300
2.025
2.326
4.500
5.539
3-4
3-4
3-4
4-5
4-5
4-5
4-5
4-5
5-6
5-6
5-6
Notes
(1)
(1)
STRUCTURAL RECTANGULAR TUBE

X
Inches
Inches
Inches
1.000
1.500
1.500
1.750
2.000
2.000
2.250
2.500
2.500
3.000
3.000
3.000
3.000
3.000
3.000
3.500
4.000
4.000
4.000
4.000
4.000
4.500
5.000
5.000
5.000
5.000
6.000
6.000
6.000
.500
.750
1.000
2.000
1.000
1.500
1.750
1.250
2.000
1.000
1.500
1.500
1.750
2.000
2.000
1.750
1.750
1.750
2.000
3.000
3.000
1.750
1.750
1.750
2.000
3.000
2.000
2.000
4.000
.125
.125
.125
.125
.125
.125
.125
.125
.250
.125
.125
.188
.125
.125
.250
.125
.094
.125
.125
.125
.188
.125
.125
.188
.125
.125
.125
.250
.250
Estimated
Weight Per Foot
Pounds
.374
.600
.674
1.050
.826
.976
1.126
1.050
2.400
1.126
1.274
1.861
1.350
1.426
2.700
1.500
1.255
1.650
1.726
2.026
2.989
1.800
1.950
2.876
2.026
2.326
2.326
4.410
5.700
Circle
Size
1-2
1-2
1-2
2-3
2-3
2-3
2-3
2-3
3-4
3-4
3-4
3-4
3-4
3-4
3-4
3-4
4-5
4-5
4-5
4-5
4-5
4-5
5-6
5-6
5-6
5-6
6-7
6-7
7-8
Notes
(1)
(1)
(1)
(1)
(1)
(1)
Notes
| KA-TPS-TDIES2-1.09
SELECTED STANDARD PIPE DIE

SCHEDULE PIPE
X
O.D.
.675
.840
1.050
1.050
1.315
1.315
1.315
1.315
1.660
1.660
1.660
1.660
1.660
1.900
1.900
1.900
1.900
1.900
2.375
2.375
2.375
2.375
2.375
2.875
2.875
2.875
2.875
2.875
3.500
3.500
3.500
3.500
3.500
Nominal Dimensions
(in.)
Y
I.D.
.493
.622
.824
.742
1.097
1.049
.957
.615
1.530
1.442
1.380
1.278
1.160
1.770
1.682
1.610
1.500
1.338
2.245
2.157
2.067
1.939
1.687
2.709
2.635
2.469
2.323
2.125
3.334
3.260
3.068
2.900
2.624
T
Wall
.080
.109
.113
.154
.109
.133
.179
.250
.065
.109
.140
.191
.250
.065
.109
.145
.200
.281
.065
.109
.154
.218
.344
.083
.120
.203
.276
.375
.083
.120
.216
.300
.438
Estimated
Weight
Per Foot
Pounds
.179
.294
.391
.510
.486
.581
.751
.984
.383
.625
.786
1.037
1.302
.441
.721
.940
1.256
1.681
.555
.913
1.264
1.737
2.581
.856
1.221
2.004
2.650
3.464
1.048
1.498
2.621
3.547
4.955
USAS Pipe Sizes

Schedule Pipe
Size
(in.)
.375
.500
.750
.750
1.000
1.000
1.000
1.000
1.250
1.250
1.250
1.250
1.250
1.500
1.500
1.500
1.500
1.500
2.000
2.000
2.000
2.000
2.000
2.500
2.500
2.500
2.500
2.500
3.000
3.000
3.000
3.000
3.000
Schedule
Number
40
40
40
80
10
40
80
160
5
10
40
80
160
5
10
40
80
160
5
10
40
80
160
5
10
40
80
160
5
10
40
80
160
Available
As
Seamless
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Available
As
Structural
Notes
x
x
x
x
x
x
x
x
x
(1)
(1)
x
x
x
x
x
x
(1)
x
x
x
x
x
x
(1)
Notes
| KA-TPS-PDIES1-1.09
SELECTED STANDARD PIPE DIE

SCHEDULE PIPE
X
O.D.
4.000
4.000
4.000
4.000
4.500
4.500
4.500
4.500
4.500
4.500
5.563
5.563
5.563
5.563
5.563
6.625
6.625
6.625
6.625
6.625
6.625
8.625
8.625
8.625
8.625
8.625
Nominal Dimensions
(in.)
Y
I.D.
3.834
3.760
3.548
3.364
4.334
4.260
4.026
3.825
3.624
3.438
5.345
5.295
5.047
4.813
4.563
6.407
6.357
6.065
5.761
5.501
5.187
8.329
8.125
7.981
7.813
7.625
T
Wall
.083
.120
.226
.318
.083
.120
.237
.337
.438
.531
.109
.134
.258
.375
.500
.109
.134
.280
.432
.562
.719
.148
.250
.322
.406
.500
Estimated
Weight
Per Foot
Pounds
1.201
1.720
3.151
4.326
1.354
1.942
3.733
5.183
6.573
7.786
2.196
2.688
5.057
7.188
9.353
2.624
3.213
6.564
9.884
12.589
15.668
4.635
7.735
9.878
12.328
15.009
USAS Pipe Sizes

Schedule Pipe
Size
(in.)
3.500
3.500
3.500
3.500
4.000
4.000
4.000
4.000
4.000
4.000
5.000
5.000
5.000
5.000
5.000
6.000
6.000
6.000
6.000
6.000
6.000
8.000
8.000
8.000
8.000
8.000
Schedule
Number
5
10
40
80
5
10
40
80
120
160
5
10
40
80
120
5
10
40
80
120
160
10
20
40
60
80
Available
As
Seamless
Available
As
Structural
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Notes
(1)
(1)
(1)
(1)
x
x
(1)
x
x
(2)
(2)
(1)
(2)
(2)
(2)
(2)
Notes
(2) Length restrictions apply Subject to inquiry.
| KA-TPS-PDIES2-1.09
AIR BREATHER SEAMLESS

ROUND TUBE
AIR BREATHER QUALITY TUBE
Air Breather Seamless Round Tube is an extruded seamless thin wall tube (wall thickness from .050 to .124) that is suitable
for anodizing and is relatively free of dents, die lines and other types of surface imperfections. This higher quality tube is
commonly used for truck breather tubes, pneumatic tubes and swimming pool cover rolls.
SURFACE FINISH
Produced to 1/2 standard tolerance per Table 12.13 on page KA-TPS-AA4-1.09. Minor scuffs are allowed, scratches are not.
Surface is suitable for anodizing.
DENTS
Dents are less frequent and are held to approximately 1/2 standard tolerance per Table 12.14 on page KA-TPS-AA4-1.09.
No more than three isolated dents in a 6-foot section. For this reason it is recommended that orders be entered at the
end use length and not standard 20-foot lengths.
Note: O- temper is not covered by Table 12.14. Tolerances for O- temper shall be agreed upon at the time of
inquiry/purchase.
To gure dent tolerances using Table 12.14:
1. Divide wall thickness by O.D. x 100 which equals the factor percentage
2. Factor percentage x Table 12.2 column three Other Alloys (page KA-TPS-AA1-1.09)
3. Divide by two to determine 1/2 standard dent tolerance
Example: Using a 3.000 O.D. x .065 wall
1. .065 wall divided by 3.000 O.D. x 100 = 2.166%
2. Table 12.14 states for 2% to 2.5% exclusive - use 2.5 times tolerance
3. 2.5 times tolerance shown in Table 12.2 column 3, sub-column other alloys is .030, or 2.5 x .030 = .075
4. .075 divided by 2 = .0375 rounded to .038 for 1/2 standard dent tolerance
| KA-TPS-AB1-1.09

ROUND TUBE
DENTS
The more common sizes are listed below showing the maximum dent depth.
O.D. (in.)
2.500
3.000
3.500
3.500
4.000
4.000
5.000
5.000
5.500
6.000
6.000
7.000
7.000
8.000
8.000
8.000
Wall (in.)
0.078
0.065
0.065
0.078
0.062
0.072
0.062
0.078
0.072
0.072
0.078
0.078
0.094
0.072
0.078
0.083
I.D. (in.)
Wt./Ft. (lbs.)
Max. Dent Depth (in.)
2.344
2.870
3.370
3.344
3.876
3.856
4.876
4.844
5.356
5.856
5.844
6.844
6.812
7.856
7.844
7.834
0.6908
0.6976
0.8165
0.9761
0.8929
1.0342
1.1196
1.4039
1.4292
1.5608
1.6892
1.9744
2.3739
2.0874
2.2597
2.4030
0.015
0.038
0.045
0.038
0.075
0.075
0.100
0.075
0.100
0.150
0.150
0.150
0.150
0.200
0.200
0.200
OVALITY
For walls less than 2.5% of the O.D., the ovality tolerances are TWO TIMES the tolerance shown on Table 12.2, column 3
Other Alloys (page KA-TPS-AA1-1.09).
For walls greater than 2.5% of the O.D., the ovality tolerances are as published in Table 12.2, column 3 Other Alloys.
Note: O- temper is not covered by Table 12.2 if wall thickness is less than 2.5% of outside diameter. The wall
thickness of most Air Breather Seamless Tube is less than 2.5% of outside diameter. Tolerances for these sizes in Otemper shall be agreed upon at the time of inquiry/purchase.
| KA-TPS-AB2-1.09

ROUND TUBE
PACK
Standard pack is 300# and over AngleBoard Crate with paper interleave. Customers may request other packing and this
would be subject to inquiry.
Based on standard AngleBoard crate pack and 20 foot lengths, one truck can be loaded with 8 crates. Listed below are pieces per
crate and pieces per truckload by Outside Diameter of the tube.
Outside Diameter
Pieces Per Crate
Pieces Per Truckload
3.000
3.500
4.000
4.500
5.000
5.500
6.000
7.000
175
132
95
77
60
48
42
30
1400
1056
760
616
480
384
336
240
Maximum cut-to-length for vertical cell pack is 36. Box size is 40 x 40.
In most cases the $30.00/box minimum charge will apply since 300# minimum weight may not be achievable.
LENGTHS
Because of dent tolerances, the preferred length would be the customers end use length.
All information contained herein or related hereto is intended only for evaluation by technically skilled persons, with any use thereof
to be at their independent discretion and risk. Such information is believed to be reliable, but Kaiser Aluminum shall have no
responsibility or liability for results obtained or damages resulting from such use. Kaiser Aluminum grants no license under, and
shall have no responsibility or liability for infringement of, any patent or other proprietary right. Sales of Kaiser Aluminums products
shall be independent and subject exclusively to warranties set forth in Kaiser Aluminums order acknowledgment. The foregoing
may be waived or modied only in writing by Kaiser Aluminum.
| KA-TPS-AB3-1.09
SOFT ALLOY EXTRUSIONS

PRODUCT ADDERS
Alloy / Temper
6061 T6, T6511 (ne grain)
6061, 6063 F
1100 F**
3003 H112**
1350 H111**
6070** all tempers
500 - 1,999 lbs.
2,000 - 4,999 lbs.
ALLOY & TEMPER ADDERS
Adder / Deductor
Alloy / Temper
+$.05 / lb. to 6061 base price
6101 all tempers**
-$.01 / lb. from alloy base price
6005 all tempers**
6105 all tempers**
7005 all tempers**
6082 F, T6
6061 T6B2, T6B11
O (annealed) temper
+$.20 / lb. to alloy base price
Adder / Deductor
Use 6061 base price
5,000 - 9,999 lbs.

10,000 - 30,000 lbs.

*Excludes Drawn Tube / Tempers T61, T63, T64 & T65 are subject to 10,000# age oven minimums / **Select alloys - Subject to inquiry
SPECIFIED LENGTH ADDERS

Specied Length
.125 - .249
+$.055 / lb.
+$.025 / lb.
BASE
+$.025 / lb.
3 - 5
Over 5 - 7
Over 7 - 40
Over 40 - 48
Over 48
lbs. / ft.
.250 - .499
+$.040 / lb.
+$.020 / lb.
BASE
+$.020 / lb.
.500 - .999
+$.035 / lb.
+$.015 / lb.
BASE
+$.015 / lb.
1.00 & over

+$.030 / lb.
+$.010 / lb.
BASE
+$.010 / lb.
Subject to inquiry - may require special transportation with additional charge
PRODUCT ADDERS
Light Weight Adders
6061 Thin / Wide Bar Adders
Weight Per Foot

.100 to less than .150
.125 Thickness
Widths 5 to not including 6
Widths 6 to not including 7
Widths 7 and over
Adder
+$.10 / lb.
+$.07 / lb.
+$.05 / lb.
Adder
+$.10 / lb.
+$.15 / lb.
+$.20 / lb.
STANDARD SHIPPING TOLERANCE

10,000 lbs. & over
2,000 lbs. - 9,999 lbs.
500 lbs. - 1,999 lbs.
Under 500 lbs.
5%
8%
15%
35%
PACKAGING ADDERS
Paper or Stretch Wrap Bundle
Individual Paper Wrap
Chipboard Strip Layer Separation
Fiberboard Overwrap
Paper Layer Separation
Horizontal & Vertical Separation
Interleaving
Styrofoam Saddle Pack
$0.05 / lb.
$0.10 / lb.
$0.03 / lb.
$0.03 / lb.
$0.04 / lb.
$0.05 / lb.
$0.06 / lb.
$0.07 / lb.
Dustcover
Sling Board
Skid
Fiber Box
Tri-Wall Box
Angle Board Crate (300 lb. min.)
Wooden Box (300 lb. min.)
Export Treated Wood
$0.02 / lb.
$0.04 / lb.
$0.06 / lb.
$0.06 / lb.
$0.09 / lb.
$0.11 / lb.
$0.35 / lb.
$0.03 / lb.
Drop Ship Fee

Oiling
High Voltage Bus Pipe
Roll Contour - 50%
Roll Contour - 100%
$400 / load
$0.05 / lb.
$0.10 / lb. + Freight
$0.05 / lb.
$0.10 / lb.
OTHER ADDERS
Actual Chemistry
Mechanical Testing
100% Visual Inspection
Dimensional Checking
Exact Piece Count
Warehouse Restocking Fee
$100 / lot
$50 / item
$0.02 / lb.
$0.02 / lb.
$250 / item
$0.10 / lb. + Freight
| KA-TPS-PA-1.09
SOFT ALLOY EXTRUSIONS

PRESS MINIMUMS
ROD & BAR PRODUCTS EXCLUDING MANIFOLD BAR*
Size Range
Up to 4.99 lbs. / ft.
5.00 Up to 14.99 lbs. / ft.
15.00 Up to 19.99 lbs. / ft.
20.00 Up to 44.99 lbs. / ft.
45.00 lbs. / ft. & greater
Press Minimum
1,000 lbs.
1,500 lbs.
2,000 lbs.
3,000 lbs.
4,000 lbs.
STANDARD STRUCTURALS
Size Range
Up to 5.99 Circle Size
6.00 Circle Size to 9.99 Circle Size
10.00 Circle Size & greater
Press Minimum
1,000 lbs.
2,000 lbs.
3,000 lbs.
SOLID SHAPES
Size Range
Over 8.00 Circle Size
Press Minimum
2,000 lbs.
3,000 lbs.
SEMI-HOLLOW/HOLLOW SHAPES
Size Range
Press Minimum
2,000 lbs.
3,000 lbs.
STRUCTURAL TUBE/PIPE
Size Range
4.00 Circle Size to 5.99 Circle Size
Press Minimum
1,000 lbs.
2,000 lbs.
3,000 lbs.
SEAMLESS TUBE/PIPE
Size Range
Press Minimum
Small Press (Thru 6.000 O.D. & 4.100 lbs. / ft.)

Large Press (Over 6.000 O.D. & 4.101 lbs. / ft.)
500 lbs.
1,000 lbs.
DRAWN SEAMLESS TUBE

Size Range
2.125 thru 6.250 O.D.
Press Minimum
2,000 lbs.
*MANIFOLD BAR
Size Range
Press Minimum
Manifold Bar - up to 44.99 lbs. / ft.

Manifold Bar - 45.00 lbs. / ft. & greater
3,000 lbs.
4,000 lbs.
Notes
The plant reserves the right to request a special press minimum on high difculty shapes.
The above applies to 6061, 6262 & 6063 only in standard tempers.
| KA-TPS-PM-1.09
TABLE 12.2 DiameterRound Tube

EXCEPT FOR T3510, T4510, T6510, T73510, T76510 AND T8510 TEMPERS U
TOLERANCE Win. plus and minus
ALLOWABLE DEVIATION OF MEAN DIAMETER E
ALLOWABLE DEVIATION OF DIAMETER AT ANY POINT
FROM SPECIFIED DIAMETER (Size)
FROM SPECIFIED DIAMETER R
SPECIFIED
DIAMETER Q
in.
Difference between (AA+BB)

and specied diameter
Difference between AA or BB and specied diameter
Col. 2
Col. 1
5xxx 4.0
4.0
nominal Mg r
0.5000.999
1.0001.999
2.0003.999
4.0005.999
6.0007.999
.015
.018
.023
.038
.053
8.0009.999
10.00011.999
12.00013.999
14.00015.999
16.00017.999
18.00019.999
20.00021.999
22.00023.999
Col. 3
Other Alloys
5xxx 4.0
nominal Mg r
Other Alloys
.010
.012
.015
.025
.035
.030
.038
.045
.075
.113
.020
.025
.030
.050
.075
.068
.083
.098
.113
.128
.045
.055
.065
.075
.085
.150
.188
.225
.263
.300
.100
.125
.150
.175
.200
.143
.158
.173
.095
.105
.115
.338
.375
.413
.225
.250
.275
TABLE 12.3 Width and DepthSquare, Rectangular, Hexagonal and Octagonal Tube
EXCEPT FOR T3510, T4510, T6510, T73510, T76510 AND T8510 TEMPERS U
TOLERANCE Win. plus and minus
ALLOWABLE DEVIATION OF WIDTH OR DEPTH
AT CORNERS FROM SPECIFIED WIDTH OR
DEPTH
ALLOWABLE DEVIATION OF WIDTH OR DEPTH

NOT AT CORNERS FROM SPECIFIED WIDTH OR DEPTH R
SPECIFIED
WIDTH
OR
DEPTH
in.
Difference between AA and specied
width, depth, or distance across ats
Difference between AA and specied

width or depth
SQUARE, RECTANGULAR
SQUARE HEXAGONAL,
OCTAGONAL
RECTANGULAR
Col. 3
Col. 4
Col. 2
Col. 1
5xxx 4.0
4.0
nominal Mg r
Other
Alloys
5xxx 4.0
4.0
nominal Mg r
Other
Alloys
0.5000.749
0.7500.999
1.0001.999
2.0003.999
4.0004.999
.018
.021
.027
.038
.053
.012
.014
.018
.025
.035
.030
.030
.038
.053
.068
.020
.020
.025
.035
.045
5.0005.999
6.0006.999
7.0007.999
8.0008.999
9.0009.999
.068
.083
.098
.113
.128
.045
.055
.065
.075
.085
.083
.098
.108
.123
.143
.055
.065
.075
.085
.095
10.00010.999
11.00012.999
.143
.158
.095
.105
.158
.173
.105
.115
All
Alloys
The tolerance for the width
is the value in the previous
column for a dimension equal
to the depth, and conversely,
but in no case is the tolerance
less than at the corners.
Example: The width tolerance
of a 1 3 inch alloy 6061 rectangular tube is 0.025 inch
and the depth tolerance 0.035
inch.
For all numbered footnotes, see page KA-TPS-AA4-1.09
This data reprinted from Aluminum standards and data 2006 with permission from The Aluminum Association, Inc.
KA-TPS-AA1-1.09
TABLE 12.4 Wall ThicknessRound Extruded Tube

TOLERANCE Q Win. plus and minus
ALLOWABLE DEVIATION OF MEAN WALL THICKNESS T FROM
SPECIFIED WALL THICKNESS
ALLOWABLE DEVIATION
OF WALL THICKNESS
AT ANY POINT
FROM MEAN
WALL THICKNESS T
(Eccentricity)
SPECIFIED
WALL
THICKNESS
Y
in.
Difference between (AA + BB) and specied wall thickness
5.000 and over
Difference between
AA and mean
wall thickness
Col. 5
Col. 6
OUTSIDE DIAMETERIN.
Under 1.250
1.2502.999
3.0004.999
Col. 2
Col. 3
Col. 4
5xxx
4.0
4.0
nominal
Mg r
Other
Alloys
5xxx
4.0
4.0
nominal
Mg r
Under 0.047
0.0470.061
0.0620.077
0.0780.124
0.1250.249
0.2500.374
.009
.011
.012
.014
.014
.017
.006
.007
.008
.009
.009
.011
0.3750.499
0.5000.749
0.7500.999
1.0001.499
1.5002.000
..
..
..
..
..
2.0012.499
2.5002.999
3.0003.499
3.5004.000
..
..
..
..
Col. 1
Other
Alloys
5xxx
4.0
4.0
nominal
Mg r
Other
Alloys
5xxx
4.0
4.0
nominal
Mg r
Other
Alloys
..
.012
.012
.014
.014
.017
..
.008
.008
.009
.009
.011
..
.012
.014
.015
.020
.024
..
.008
.009
.010
.013
.016
..
.015
.018
.023
.030
.038
..
.010
.012
.015
.020
.025
..
..
..
..
..
.023
.030
..
..
..
.015
.020
..
..
..
.032
.042
.053
.068
..
.021
.028
.035
.045
..
.053
.068
.083
.098
.113
.035
.045
.055
.065
.075
max 0.060
min 0.010
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
.128
.143
.158
.173
.085
.095
.105
.115
0.120
All Alloys
Plus and
minus
10% of
mean
wall
thickness
TABLE 12.5 Wall ThicknessOther-Than-Round Extruded Tube

TOLERANCE Q Win. plus and minus
ALLOWABLE DEVIATION OF MEAN WALL
THICKNESS T FROM SPECIFIED WALL THICKNESS
ALLOWABLE DEVIATION OF WALL THICKNESS

AT ANY POINT FROM MEAN WALL
THICKNESS T (Eccentricity)
SPECIFIED
WALL
THICKNESS Y
in.
Difference between (AA + BB) and

specied wall thickness
Difference between AA and mean wall thickness
CIRCUMSCRIBING CIRCLE DIAMETER Pin.

Under 5.000
5.000 and over
Under 5.000
5.000 and over
Col. 2
Col. 3
Col. 4
Col. 5
All
Alloys
Col. 1
5xxx4.0
4.0
nominal Mg r
Other
Alloys
5xxx4.0
5xxx
4.0
nominal Mg r
Other
Alloys
All
Alloys
Under 0.047
0.0470.061
0.0620.124
0.1250.249
0.2500.374
.008
.009
.011
.012
.017
.005
.006
.007
.008
.011
.012
.014
.015
.023
.030
.008
.009
.010
.015
.020
.005
.007
.010
.015
.025
0.3750.499
0.5000.749
0.7500.999
1.0001.499
1.5002.000
.021
.038
.053
.068
..
.014
.025
.035
.045
..
.045
.060
.075
.090
.105
.030
.040
.050
.060
.070
.030
.040
.050
.060
..
Plus and
minus
10% of
mean
wall
thickness
max 0.060
min 0.010
KA-TPS-AA2-1.09
TABLE 12.6 LengthExtruded Tube

TOLERANCEin. plus excepted as noted
ALLOWABLE DEVIATION FROM SPECIFIED LENGTH
SPECIFIED OUTSIDE
DIAMETER OR WIDTH
in.
0.5001.249
1.2502.999
3.0007.999
8.000 and over
STRAIGHT
COILED
SPECIFIED LENGTHft.
Up
thru
12
Over
12
thru
30
Over
30
thru
50
Over
50
Up
thru
100
Over
100
thru
250
Over
250
thru
500
Over
500
Q-i
Q-i
E-qy
T-qy
E-i
E-i
E-i
U-qy
1
1
1
1
+5%, 0%
..
..
..
10%
..
..
..
15%
..
..
..
20%
..
..
..
TABLE 12.7 Twist {Other-than-Round Extruded Tube

TOLERANCE ODegrees
ALLOWABLE DEVIATION FROM STRAIGHT
SPECIFIED
WIDTH
in.
TEMPER
SPECIFIED
THICKNESS
in.
Y (max.) in degrees
IN TOTAL LENGTH OR
IN ANY SEGMENT OF
ONE FT. OR MORE
OF TOTAL LENGTH
1 Measured length, ft.
Measured length, ft.
All except O,
TX510, TX511 I
0.500 thru 1.499

1.5002.999
3.000 and over
All
All
All
O, TX510 I
0.500 and over
0.095 and over
TX511 I
0.5001.499
1.5002.999
3.000 and over
0.095 and over

0.095 and over
0.095 and over
TABLE 12.8 StraightnessExtruded Tube in

Straight Lengths
TOLERANCE O }in.
ALLOWABLE DEVIATION (D)
FROM STRAIGHT
TEMPER
SPECIFIED
WIDTH
in.
O, TX510 I
7
5
3
1 Measured length, ft.

7
5
3
TABLE 12.9 Flatness (Flat Surfaces)

Extruded Tube
EXCEPT FOR O, T3510, T4510, T6510, T73510, T76510 AND T8510
TEMPERS U
TOLERANCEin.
MINIMUM THICKNESS
OF METAL FORMING
THE SURFACE
in.
IN TOTAL LENGTH OR
IN ANY SEGMENT OF
ONE FT. OR MORE
OF TOTAL LENGTH
All except
O, TX510 I
MAXIMUM
FOR TOTAL
LENGTH
0.5005.999
6.000 and over
.010 Measured length, ft.

.020 Measured length, ft.
0.500
and over
Maximum Allowable Deviation Y

WIDTHS UP THRU
1 IN. OR ANY 1 IN.
INCREMENT
OF WIDER SURFACES
WIDTHS
OVER
1 IN.
THRU 5.999 IN.
0.006
0.004
0.006 W (inches)
0.004 W (inches)
Up thru 0.187
0.188 and over
KA-TPS-AA3-1.09
TABLE 12.10 Squareness of Cut Ends

Extruded Tube
TABLE 12.13 Surface Roughness w t

Extruded Tube
Allowable deviation from square: 1 degree.
TABLE 12.11 Corner and Fillet RadiiExtruded

Tube
TOLERANCEin.
ALLOWABLE DEVIATION
FROM SPECIFIED
RADIUS
SPECIFIED RADIUS y
in.
Specied
Outside
Diameter
in.
Specied
Wall
Thickness
in.
Allowable
Depth of
Conditions q
in., max.
Up thru
12.750
Up thru 0.063
0.0640.125
0.1260.188
0.1890.250
0.2510.500
0.501 and over
0.0025
0.003
0.0035
0.004
0.005
0.008
12.75115.000
Up thru 0.500
0.501 and over
0.010
0.012
15.00120.000
Up thru 0.500
0.501 and over
0.012
0.015
Up thru 0.500
0.501 and over
0.015
0.020
20.001 and over
Difference between radius

A and specied radius
Sharp corners
0.0160.187
0.188 and over
+
+Q-yr
Q-yr
10%
TABLE 12.12 AngularityExtruded Tube
TABLE 12.14 Dents eExtruded Tube

Depth of dents shall not exceed twice the tolerances specied in Table 12.2
for diameter at any point from specied diameter, except for tube having a
wall thickness less than 2.5 percent of the outside diameter, in which case
the following multipliers apply:
2% to 2% exclusive2.5 tolerance (max.)
Allowable deviation from square: 2 degrees.
Footnotes for Tables 12.2 through 12.14

Q When outside diameter, inside diameter, and wall thickness (or their
equivalent dimensions in other than round tube) are all specied, standard
tolerances are applicable to any two of these dimensions, but not to all three.
When both outside and inside diameters or inside diameter and wall thickness are specied, the tolerance applicable to the specied or calculated
O.D. dimension shall also apply to the I.D. dimension.
W When a dimension tolerance is specied other than as an equal bilateral
tolerance, the value of the standard tolerance is that which applied to the
mean of the maximum and minimum dimensions permissible under the tolerance for the dimension under consideration.
E Mean diameter is the average of two diameter measurements taken at
right angles to each other at any point along the length.
R Not applicable in the annealed (O) temper of if wall thickness is less than
2 percent of outside diameter of a circle having a circumference equal to
the perimeter of the tube.
T The mean wall thickness of round tube is the average of two measurements taken opposite each other. The mean wall thickness of other-thanround tube is the average of two measurements taken opposite each other
at approximate center line of tube and perpendicular to the longitudinal axis
of the cross section.
Y When dimensions specied are outside and inside, rather than wall thickness itself, allowable deviation at any point (eccentricity) applies to mean
wall thickness.
U Tolerances for O, T3510, T4510, T6510, T73510, T76510 and T8510
tempers shall be as agreed upon between purchaser and vendor at the time
the contract or order is entered.
I TX510 and TX511 are general designations for the following stressrelieved tempers: T3510, T4510, T6510, T8510, T73510, T76510; and
T3511, T4511, T6511, T8511, T73511, T76511, respectively.
O When weight of piece on at surface minimizes deviation.
P The circumscribing circle diameter is the diameter of the smallest circle
that will completely enclose the cross section of the extruded product.
{ Twist is normally measured by placing the extruded tube on a at surface
and at any point along its length measuring the maximum distance between
the bottom surface of the extruded tube and the at surface. From this measurement, the actual deviation from straightness of the extruded tube at that
point is subtracted. The remainder is the twist. To convert the standard twist
tolerance (degrees) to an equivalent linear value, the sine of the standard
tolerance is multiplied by the width of the surface of the section that is on
the at surface. The following values are used to convert angular tolerances
to linear deviation:
Maximum allowable
Tolerance,
linear deviation
degrees
inch per inch of width
1
1
3
5
7
9
15
21
0.004
0.009
0.017
0.026
0.052
0.087
0.122
0.156
0.259
0.358
} Tolerances not applicable to TX510, or TX511 temper tube having a wall

thickness less than 0.095 in.
q Conditions include die lines, mandrel lines and handling marks.
w For tube over 12.750 in. O.D. the 2000 and 7000 series alloys and 5000
series alloys with nominal magnesium content of 3 percent or more are
excluded.
e Not applicable to O temper tube.
r Tolerances apply to 5xxx alloys with 4.0% Mg.
t Not applicable to 2219 alloy tube. Most tubes in 2219 alloy will have die
lines about twice the depth shown in the table; however, for each tube size
the supplier should be contacted for the roughness value to apply.
y If unspecied, the radius shall be Q-ew in. maximum including tolerances.
KA-TPS-AA4-1.09
TABLE 12.55 Diameters, Wall Thicknesses, WeightsPipe

NOMINAL
PIPE
SIZE Q
IN.
OUTSIDE DIAMETER
in.
SCHEDULE
NUMBER
INSIDE
DIAMETER
in.
WALL THICKNESS
in.
WEIGHT PER FOOT

lb.
Nom. Q
Min W R
Max. W R
Nom.
Nom. Q
Min W
Max. W
Nom. E
Max. W E
Q-i
40
80
0.405
0.405
0.374
0.374
0.420
0.420
0.269
0.215
0.068
0.095
0.060
0.083
..
..
0.085
0.109
0.091
0.118
40
80
0.540
0.540
0.509
0.509
0.555
0.555
0.364
0.302
0.088
0.119
0.077
0.104
..
..
0.147
0.185
0.159
0.200
E-i
40
80
0.675
0.675
0.644
0.644
0.690
0.690
0.493
0.423
0.091
0.126
0.080
0.110
..
..
0.196
0.256
0.212
0.276
5
10
40
80
160
0.840
0.840
0.840
0.840
0.840
0.809
0.809
0.809
0.809
0.809
0.855
0.855
0.855
0.855
0.855
0.710
0.674
0.622
0.546
0.464
0.065
0.083
0.109
0.147
0.188
0.053
0.071
0.095
0.129
0.164
0.077
0.095
..
..
..
0.186
0.232
0.294
0.376
0.453
..
..
0.318
0.406
0.489
5
10
40
80
160
1.050
1.050
1.050
1.050
1.050
1.019
1.019
1.019
1.019
1.019
1.065
1.065
1.065
1.065
1.065
0.920
0.884
0.824
0.742
0.612
0.065
0.083
0.113
0.154
0.219
0.053
0.071
0.099
0.135
0.192
0.077
0.095
..
..
..
0.237
0.297
0.391
0.510
0.672
..
..
0.422
0.551
0.726
5
10
40
80
160
1.315
1.315
1.315
1.315
1.315
1.284
1.284
1.284
1.284
1.284
1.330
1.330
1.330
1.330
1.330
1.185
1.097
1.049
0.957
0.815
0.065
0.109
0.133
0.179
0.250
0.053
0.095
0.116
0.157
0.219
0.077
0.123
..
..
..
0.300
0.486
0.581
0.751
0.984
..
..
0.627
0.811
1.062
5
10
40
80
160
1.660
1.660
1.660
1.660
1.660
1.629
1.629
1.629
1.629
1.629
1.675
1.675
1.675
1.675
1.675
1.530
1.442
1.380
1.278
1.160
0.065
0.109
0.140
0.191
0.250
0.053
0.095
0.122
0.167
0.219
0.077
0.123
..
..
..
0.383
0.625
0.786
1.037
1.302
..
..
0.849
1.120
1.407
5
10
40
80
160
1.900
1.900
1.900
1.900
1.900
1.869
1.869
1.869
1.869
1.869
1.915
1.915
1.915
1.915
1.915
1.770
1.682
1.610
1.500
1.338
0.065
0.109
0.145
0.200
0.281
0.053
0.095
0.127
0.175
0.246
0.077
0.123
..
..
..
0.441
0.721
0.940
1.256
1.681
..
..
1.015
1.357
1.815
5
10
40
80
160
2.375
2.375
2.375
2.375
2.375
2.344
2.344
2.351
2.351
2.351
2.406
2.406
2.399
2.399
2.399
2.245
2.157
2.067
1.939
1.687
0.065
0.109
0.154
0.218
0.344
0.053
0.095
0.135
0.191
0.301
0.077
0.123
..
..
..
0.555
0.913
1.264
1.737
2.581
..
..
1.365
1.876
2.788
5
10
40
80
160
2.875
2.875
2.875
2.875
2.875
2.844
2.844
2.846
2.846
2.846
2.906
2.906
2.904
2.904
2.904
2.709
2.635
2.469
2.323
2.125
0.083
0.120
0.203
0.276
0.375
0.071
0.105
0.178
0.242
0.328
0.095
0.135
..
..
..
0.856
1.221
2.004
2.650
3.464
..
..
2.164
2.862
3.741
5
10
40
80
160
3.500
3.500
3.500
3.500
3.500
3.469
3.469
3.465
3.465
3.465
3.531
3.531
3.535
3.535
3.535
3.334
3.260
3.068
2.900
2.624
0.083
0.120
0.216
0.300
0.438
0.071
0.105
0.189
0.262
0.383
0.095
0.135
..
..
..
1.048
1.498
2.621
3.547
4.955
..
..
2.830
3.830
5.351
5
10
40
80
4.000
4.000
4.000
4.000
3.969
3.969
3.960
3.960
4.031
4.031
4.040
4.040
3.834
3.760
3.548
3.364
0.083
0.120
0.226
0.318
0.071
0.105
0.198
0.278
0.095
0.135
..
..
1.201
1.720
3.151
4.326
..
..
3.403
4.672
KA-TPS-AA5-1.09
TABLE 12.55 Diameters, Wall Thicknesses, WeightsPipe (concluded)

NOMINAL
PIPE
SIZE Q
IN.
OUTSIDE DIAMETER
in.
SCHEDULE
NUMBER
INSIDE
DIAMETER
in.
WALL THICKNESS
in.
WEIGHT PER FOOT

lb.
Nom. Q
Min W R
Max. W R
Nom.
Nom. Q
Min W
Max. W
Nom. E
Max. W E
5
10
40
80
120
160
4.500
4.500
4.500
4.500
4.500
4.500
4.469
4.469
4.455
4.455
4.455
4.455
4.531
4.531
4.545
4.545
4.545
4.545
4.334
4.260
4.026
3.826
3.624
3.438
0.083
0.120
0.237
0.337
0.438
0.531
0.071
0.105
0.207
0.295
0.383
0.465
0.095
0.135
..
..
..
..
1.354
1.942
3.733
5.183
6.573
7.786
..
..
4.031
5.598
7.099
8.409
5
10
40
80
120
160
5.563
5.563
5.563
5.563
5.563
5.563
5.532
5.532
5.507
5.507
5.507
5.507
5.625
5.625
5.619
5.619
5.619
5.619
5.345
5.295
5.047
4.813
4.563
4.313
0.109
0.134
0.258
0.375
0.500
0.625
0.095
0.117
0.226
0.328
0.438
0.547
0.123
0.151
..
..
..
..
2.196
2.688
5.057
7.188
9.353
11.40
..
..
5.461
7.763
10.10
12.31
5
10
40
80
120
160
6.625
6.625
6.625
6.625
6.625
6.625
6.594
6.594
6.559
6.559
6.559
6.559
6.687
6.687
6.691
6.691
6.691
6.691
6.407
6.357
6.065
5.761
5.501
5.187
0.109
0.134
0.280
0.432
0.562
0.719
0.095
0.117
0.245
0.378
0.492
0.629
0.123
0.151
..
..
..
..
2.624
3.213
6.564
9.884
12.59
15.69
..
..
7.089
10.67
13.60
16.94
5
10
20
30
40
8.625
8.625
8.625
8.625
8.625
8.594
8.594
8.539
8.539
8.539
8.718
8.718
8.711
8.711
8.711
8.407
8.329
8.125
8.071
7.981
0.109
0.148
0.250
0.277
0.322
0.095
0.130
0.219
0.242
0.282
0.123
0.166
..
..
..
3.429
4.635
7.735
8.543
9.878
..
..
8.354
9.227
10.67
60
80
100
120
140
160
8.625
8.625
8.625
8.625
8.625
8.625
8.539
8.539
8.539
8.539
8.539
8.539
8.711
8.711
8.711
8.711
8.711
8.711
7.813
7.625
7.437
7.187
7.001
6.813
0.406
0.500
0.594
0.719
0.812
0.906
0.355
0.438
0.520
0.629
0.710
0.793
..
..
..
..
..
..
12.33
15.01
17.62
21.00
23.44
25.84
13.31
16.21
19.03
22.68
25.31
27.90
5
10
20
30
10.750
10.750
10.750
10.750
10.719
10.719
10.642
10.642
10.843
10.843
10.858
10.858
10.482
10.420
10.250
10.136
0.134
0.165
0.250
0.307
0.117
0.144
0.219
0.269
0.151
0.186
..
..
5.256
6.453
9.698
11.84
..
..
10.47
12.79
40
60
80
100
10.750
10.750
10.750
10.750
10.642
10.642
10.642
10.642
10.858
10.858
10.858
10.858
10.020
9.750
9.562
9.312
0.365
0.500
0.594
0.719
0.319
0.438
0.520
0.629
..
..
..
..
14.00
18.93
22.29
26.65
15.12
20.45
24.07
28.78
5
10
20
30
40
60
80
12.750
12.750
12.750
12.750
12.750
12.750
12.750
12.719
12.719
12.622
12.622
12.622
12.622
12.622
12.843
12.843
12.878
12.878
12.878
12.878
12.878
12.438
12.390
12.250
12.090
11.938
11.626
11.374
0.156
0.180
0.250
0.330
0.406
0.562
0.688
0.136
0.158
0.219
0.289
0.355
0.492
0.602
0.176
0.202
..
..
..
..
..
7.258
8.359
11.55
15.14
18.52
25.31
30.66
..
..
12.47
16.35
20.00
27.33
33.11
10
12
Footnotes for Table 12.55

Q In accordance with ANSI/ASME Standards B36.10M and B36.19M
W Based on standard tolerances for outside diameter, wall thickness and
weight shown earlier in this section.
E Based on nominal dimensions, plain ends, and a density of 0.098 lb per

cu in., the density of 6061 alloy. For alloy 6063 multiply by 0.99 and for alloy
3003 multiply by 1.011.
R For schedules 5 and 10 these values apply to mean outside diameters.
KA-TPS-AA6-1.09

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SOFT ALLOY TUBE & PIPE

EXTRUDED SEAMLESS ALUMINUM TUBE CAPABILITIES

STANDARD ALLOYS & SPECIFICATIONS

SOFT ALLOY TUBE & PIPE

DIMENSIONAL RANGES - ALLOYS 1100, 3003

This area identies available

STI = Subject to inquiry

SOFT ALLOY TUBE & PIPE

DIMENSIONAL RANGES - ALLOYS 1100, 3003

This area identies available

STI = Subject to inquiry

SOFT ALLOY TUBE & PIPE

DIMENSIONAL RANGES - ALLOY 6061

This area identies available

STI = Subject to inquiry

SOFT ALLOY TUBE & PIPE

DIMENSIONAL RANGES - ALLOY 6061

This area identies available

STI = Subject to inquiry

SOFT ALLOY TUBE & PIPE

DIMENSIONAL RANGES - ALLOY 6063

This area identies available

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SOFT ALLOY TUBE & PIPE

DIMENSIONAL RANGES - ALLOY 6063

This area identies available

STI = Subject to inquiry

TUBE & PIPE ALLOY 1100

TYPICAL MECHANICAL PROPERTIES

Tensile (.0625 Dia. Specimen)

Endurance Limit R.R. Moore Type

TUBE & PIPE ALLOY 1100

CHEMICAL COMPOSITION LIMITS

TYPICAL PHYSICAL PROPERTIES

Nominal Density (68 F / 20 C)

13.1 micro in./in. - F

23.6 micro m/m - K

1540 BTU/ft. - hr. - F

Coefcient of Thermal Expansion

Electrical Conductivity (68 F / 20 C)

TUBE & PIPE ALLOY 3003

TYPICAL MECHANICAL PROPERTIES

Tensile (.0625 Dia. Specimen)

Endurance Limit R.R. Moore Type

TUBE & PIPE ALLOY 3003

ASTM B210 ASTM 234

CHEMICAL COMPOSITION LIMITS

TYPICAL PHYSICAL PROPERTIES

Nominal Density (68 F / 20 C)

12.9 micro in./in. - F

23.2 micro m/m - K

1340 BTU/ft. - hr. - F

Coefcient of Thermal Expansion

TUBE & PIPE ALLOY 6061

TYPICAL MECHANICAL PROPERTIES

Tensile (.0625 Dia. Specimen)

Endurance Limit R.R. Moore Type

*1 - 5 x 10E8 cycles of reversed stress, *2 Average Tension and Compression

TUBE & PIPE ALLOY 6061

ASTM B210, B234, B241, B483

CHEMICAL COMPOSITION LIMITS

TYPICAL PHYSICAL PROPERTIES

Nominal Density (68 F / 20 C)

1 - 5 x 10E8 cycles of reversed stress, 2 Average Tension and Compression