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BOILER
Number
Type
Circulation
Support
Fuel Firing
Draft
Tube Type
: 5
: IR-CFBC, Single Drum
: Natural Circulation
: Top Supported
: Solid
: Balanced Draft
: Water Tube
Pressure Parts
Economiser
Steam Drum
Down comers
Furnace Walls
Divisional Panels
Buckstays and Seismic Stoppers
RDZ zone
U Beam Hopper and Enclosure Panel
Riser Tubes
Secondary Super Heater
Wing Wall
Attemperator
Main Steam Piping
SH Enclosure Panels
Saturated Steam Supply Pipes
2
Proximate analysis
Moisture
Loss of mass when heated to 110 oC in an inert atmosphere
Volatile Matter
Loss of mass when heated from 110 oC to 900 oC (ISO standard) or 950 oC (ASTM) and held at
that temperature for 7 minutes in an inert atmosphere
Ash (related to Mineral Matter)
Mass remaining after cooling to 750 oC and changing the atmosphere to oxidizing
Fixed Carbon = 100-Moisture-VM-Ash
Fixed Carbon
Is the solid combustibles left in the furnace after volatile matter is distilled off.
Gives a rough estimate of the heating value of coal
Higher fixed carbon in a coal takes longer combustion time
.
Significance of Ash
has to be transported, handled and stored
It does not contribute to heating value of coal
Ash analysis is usually reported as oxides of
Moisture in Coal
Decreases heating value per unit mass of coal
Ultimate Analysis
Sulfur in Coal
Nitrogen in coal
NOx formation
Metallurgy
SA106MGr.C(CS2)
SA210MGrA1
SA106MGr.B(CS1)
ECONOMISER COILS
SUPPLY PIPES
FURNACE FRONT AND REAR PANEL TUBES
RHS AND LHS WALL TUBES
U BEAM HOPPER AND ENCLOSURE
SUPERHEATER ENCLOSURE PANEL
of
carbon steels.E70S-2 is a triple deoxidized wire which provides
defect free weld deposits when properly used on most carbon
steels
SA213MTP304H
SA 335 P22(AS2)
SA 516 Gr 70
STEAM DRUM
C(100-200 mm )- 0.31
Mn-1, Cr-0.8-1.25, P-0.025, S 0.025, V0.02, Mo- 0.08
TS- 485-620 MPa, YS- 335 MPa
MAINSTEAM LINE
SAFETY VALVE TO SILENCER
C-0.08,Cr-18, Ni- 10
S-
Technology Comparison
PARAMETER
CFBC
PF
Fuel type
wide range
limited range
Fuel size
< 8mm
<75 m
Furnace Temperature C
800-900
>1400
Ash in Combustor
Dry/Powder
Slag
Emission Control
In situ
External
Burner Management
Easy
Complex
Power Consumption
Normal Coal
More (10-15%)
Base
Weight%
ER
309LMo
0.03
max
Grade
Mn
Si
Cr
Ni
Mo
0.03
max
0.03
max
2-3
620
Mpa
Mn
Si
Cr
Mo
Ni
Min
16.0
2.00
10.0
Max
0.03
2.0
0.045
0.03
18.0
3.00
14.0
0.10
316L
0.75
Learnings
Loop Check
P&ID, Supports, Welding, Insulation , Fouling, Gap, Seismic supports, Valve Direction,
Whether valve can be operated, Bolts.
DP Test
Cleaner
Dye
Developer
Leak Test
Kerosene Test
Pneumatic Test
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