Mc-Ta-25004 Rev B Comp & Pvelit

PEMEX DUBA PROJECT
DIESEL ULTRA BAJO AZUFRE (DUBA)

N UNIDAD (NMERO Y DESCRIPCION):
02280
U-25000
NUMERO DE REQUISICIN PARA COMPRA (RFP):
EQUIPO (NUMERO Y DESCRIPCION):
TA-25004
0228103040
TANQUE DE CONDENSADO LIMPIO
RESPONSABILIDAD DE REVISION POR EL COMPRADOR:

La revisin y/o comentarios no eximen al vendedor del cumplimiento de todos los trminos, condiciones y requisitos recogidos en la
requisicin ni de sus responsabilidades con el pedido.
RECHAZADO
REVISADO CON COMENTARIOS
REVISADO SIN COMENTARIOS
COMENTADO
REVISADO AS BUILT
PARA INFORMACIN
FECHA:
DATOS DE IDENTIFICACION DEL VENDEDOR:
02-09-2016
TAMAO:
MEXICANA DE RECIPIENTES A PRESIN, S.A. DE C.V

TITULO:
MEMORIA DE CALCULO
No. DOCUMENTO DEL VENDEDOR:
MC-MRP-006-16-TA-25004
REV.:
No. DOCUMENTO DE TR:
REV.:
V-02281-TA-25004-0004
No. DOCUMENTO DE CLIENTE:
REV.:
MI-B-3-V-02281-TA-25004-0004
CODIGO:
CAL-0005
MEXICANA DE RECIPIENTES A PRESION

MZ.3 Lt. 13 C.P. 42970 Parque Industrial Atitalaquia, Hgo. Mxico
COMPRESS Pressure Vessel Design Calculations
Calculos:
TAG:
Customer:
Servicio:
0.T.
No. DE SERIE:
MC-MRP-006-16-TA-25004_Rev. B (July.04-2016)
TA-25004
PEMEX REFINACIN (REFINERIA "GRAL. LAZARO
TANQUE CONDENSADO LIMPIO
MRP-006-16
MRP-209
REV................................ REALIZO .................... APROBO....................FECHA

A.................................. E.S.V... ..........................F.DIAZ......................04/06/16
B.................................. J.C.M... ..........................V.M.A.P....................31/08/16
VESSEL SUPPORT REQUERIMENTS

Requerimientos de apoyo para el recipiente
ASME SECTION VIII DIVISION 1 (UG-22)

ASME Seccin VIII Divisin 1 (UG-22)
SHOP ORDER No. O.T.: MRP-006-16
PAGE 1 OF 1
Orden de Trabajo No. (O.T.): MRP-006-16
Pgina 1 de 1
ASME CODE SECTION VIII DIVISION 1
EDITION 2015
ASME CODE Seccin VIII

Divisin 1
Edicin 2015
APPLIES
YES
NO
(S)
(No)
Aplica
ITEM: TA-25004
tem :
TA-25004
INTERNAL PRESSURE.
Presin Interna
EXTERNAL PRESSURE.
WEIGHT OF THE VESSEL.
Presin Externa
Peso del Tanque
WEIGHT OF NORMAL CONTENTS UNDER OPERATING CONDITIONS (STATIC HEAD).
WEIGHT OF NORMAL CONTENTS UNDER TEST CONDITIONS (STATIC HEAD).
Peso con contenido operando bajo condiciones normales (cabeza esttica).

Peso con contenido operando bajo condiciones de prueba (cabeza esttica).
X
SUPERIMPOSED STATIC REACTIONS FROM WEIGHT OF ATTACHED EQUIPMENT.
THE ATTACHMENTS OF INTERNALS.
Reaccin del equipo esttico con peso adjunto superpuesto.

Accesorios Internos
THE ATTACHMENTS OF VESSEL SUPPORTS (SKIRT, LEGS, SADDLES, ETC.)
THE ATTACHMENTS OF LIFTING LUGS.
Soportes y accesorios del recipiente (Faldn, patas, Silletas, etc.)
Los accesorios de las orejas de Izaje

X
CYCLIC AND DYNAMIC REACTIONS DUE TO PRESSURE.
CYCLIC AND DYNAMIC REACTIONS DUE TO THERMAL VARIATIONS.
X
X
Reacciones cclicas y dinmicas debido a la presin.

Reacciones cclicas y dinmicas debido a las variaciones trmicas.
CYCLIC AND DYNAMIC REACTIONS DUE TO EQUIPMENT MOUNTED ON THE VESSEL.

Reacciones cclicas y dinmicas por el equipo montado en el recipiente.
CYCLIC AND DYNAMIC REACTIONS DUE TO MECHANICAL LOADINGS.

Reacciones cclicas y dinmicas debido a las cargas mecnicas.
WIND REACTIONS.
Reacciones por viento.

X
SNOW REACTIONS.
Reacciones por nieve.
SEISMIC REACTIONS.
Reacciones por sismo.

X
IMPACT REACTIONS SUCH AS THOSE DUE TO FLUID SHOCK.
TEMPERATURE GRADIENTS.
X
X
X
Reacciones por impacto como los ocasionados por el la descarga de fluido.

Variaciones de Temperatura.
DIFFERENTIAL THERMAL EXPANSION.

Expansin Trmica diferencial.
ABNORMAL PRESSURES SUCH AS THOSE CAUSED BY DEFLAGRATION

Presiones anormales como las causadas por la deflagracin.
TEST PRESSURE AND CONCIDENTS STATIC HEAD ACTING DURING TEST.

Prueba de presin coincidente esttica y las pruebas patrn durante la prueba.
VERIFIED AND APPROVED BY: _______________________________
DATE: ___01/09/2016____
Verificado y aprobado por:
Fecha:
Table of Contents
Deficiencies Summary............................................................................................................................................1/277
Nozzle Schedule......................................................................................................................................................2/277
Nozzle Summary.....................................................................................................................................................3/277
Pressure Summary.................................................................................................................................................4/277
Revision History......................................................................................................................................................6/277
Settings Summary...................................................................................................................................................7/277
Radiography Summary...........................................................................................................................................9/277
Thickness Summary.............................................................................................................................................11/277
Weight Summary...................................................................................................................................................12/277
Long Seam Summary...........................................................................................................................................13/277
Hydrostatic Test....................................................................................................................................................15/277
Corroded Hydrostatic Test...................................................................................................................................17/277
Vacuum Summary.................................................................................................................................................18/277
PLATAFORMAS.....................................................................................................................................................19/277
TAPA SUPERIOR...................................................................................................................................................20/277
Straight Flange on TAPA SUPERIOR..................................................................................................................24/277
PURGA DE NITROGENO (N).................................................................................................................................32/277
VENTEO (V)............................................................................................................................................................40/277
VALVULA PRESION SEGURIDAD (PSV).............................................................................................................48/277
CUERPO.................................................................................................................................................................65/277
OREJA DE IZAJE...................................................................................................................................................73/277
CONEXION UTILITY (UC)......................................................................................................................................84/277
PIERNA DE NIVEL (1B).........................................................................................................................................92/277
TRANSMISOR DE NIVEL (LIT2B).......................................................................................................................100/277
TRANSMISOR DE NIVEL (LIT2A).......................................................................................................................108/277
ENTRADA HOMBRE (MH)...................................................................................................................................116/277
Copy of PIERNA DE NIVEL (1A).........................................................................................................................133/277
Table of Contents
CONDENSATE INLET (I1)...................................................................................................................................141/277
Straight Flange on TAPA INFERIOR..................................................................................................................154/277
TAPA INFERIOR..................................................................................................................................................162/277
FALDON...............................................................................................................................................................165/277
VENTEO (W).........................................................................................................................................................171/277
VENTEO (W).........................................................................................................................................................177/277
VENTEO (W).........................................................................................................................................................183/277
VENTEO (W).........................................................................................................................................................189/277
ACCESO FALDON (AC)......................................................................................................................................195/277
MANGA BOQ "D" (MD).......................................................................................................................................201/277
MANGA BOQ "01" (M01).....................................................................................................................................208/277
OREJA DE COLEO..............................................................................................................................................215/277
SALIDA LIQUIDO (01).........................................................................................................................................227/277
Elbow (01)............................................................................................................................................................239/277
Elbow Pipe (01)....................................................................................................................................................242/277
Elbow Pipe (01)....................................................................................................................................................245/277
DRENAJE (D).......................................................................................................................................................248/277
Elbow (D)..............................................................................................................................................................256/277
Elbow Pipe (D).....................................................................................................................................................259/277
Elbow Pipe (D).....................................................................................................................................................262/277
CONDENSADO....................................................................................................................................................265/277
SILLETAS.............................................................................................................................................................266/277
ii
Deficiencies Summary
No deficiencies found.
1/277
Nozzle Schedule
Specifications
Impact
Tested
Normalized
Fine
Grain
Flange
Blind
SA-106 B Smls
Pipe
No
No
No
N/A
No
B16.9 Elbow
SA-234 WPB
No
No
No
N/A
No
NPS 2 Sch 160 DN

50
Nozzle
Piping
SA-106 B Smls
Pipe
No
No
No
NPS 2 Class
150
WN A105
No
Copy of PIERNA DE NIVEL
77.72 OD x 13.46
Nozzle
SA-105
No
No
No
NPS 2 Class
150
LWN A105
No
PIERNA DE NIVEL
NPS 2 Sch 160 DN

50
Nozzle
SA-106 B Smls
Pipe
No
No
No
NPS 2 Class
150
WN A105
No
DRENAJE
NPS 2 Sch 160 DN

50
Nozzle
SA-106 B Smls
Pipe
No
No
No
N/A
No
Elbow (D)
NPS 2 Sch 160 DN

50
B16.9 Elbow
SA-234 WPB
No
No
No
N/A
No
Elbow Pipe (D)
NPS 2 Sch 160 DN

50
Nozzle
Piping
SA-106 B Smls
Pipe
No
No
No
NPS 2 Class
150
WN A105
No
I1
CONDENSATE INLET
NPS 2 Sch 160 DN

50
Nozzle
SA-106 B Smls
Pipe
No
No
No
NPS 2 Class
150
WN A105
No
LIT2A
TRANSMISOR DE NIVEL
84.07 OD x 16.64
Nozzle
SA-105
No
No
No
NPS 2 Class
300
LWN A105
No
LIT2B
TRANSMISOR DE NIVEL
84.07 OD x 16.64
Nozzle
SA-105
No
No
No
NPS 2 Class
300
LWN A105
No
Nozzle
SA-516 70
No
No
No
MH
ENTRADA HOMBRE
609.6 OD x 12.7
Pad
SA-516 70
No
No
No
Nozzle
mark
Identifier
Size
SALIDA LIQUIDO
NPS 2 Sch 160 DN

50
Nozzle
Elbow (01)
NPS 2 Sch 160 DN

50
Elbow Pipe (01)
1A
1B
01
Materials
PURGA DE NITROGENO
77.72 OD x 13.46
Nozzle
SA-105
No
No
No
PSV
VALVULA PRESION
SEGURIDAD
NPS 3 Sch 160 DN

80
Nozzle
SA-106 B Smls
Pipe
No
No
No
Pad
SA-516 70
No
No
No
NPS 24 Class
150
WN A105
NPS 24
Class
150
A105
NPS 2 Class
150
LWN A105
No
NPS 3 Class
150
WN A105
No
UC
CONEXION UTILITY
77.72 OD x 13.46
Nozzle
SA-105
No
No
No
NPS 2 Class
150
LWN A105
No
VENTEO
77.72 OD x 13.46
Nozzle
SA-105
No
No
No
NPS 2 Class
150
LWN A105
NPS 2
Class
150
A105
2/277
Nozzle Summary
Dimensions
OD
(mm)
tn
(mm)
01
60.33
8.74
7.34
Yes
1A
77.72
13.46
7.8
1B
60.33
8.74
60.33
8.74
I1
60.33
LIT2A
Req tn
(mm)
Reinforcement
Pad
Shell
Nozzle
mark
A1?
A2?
Corr
(mm)
Aa/Ar
(%)
Width
(mm)
tpad
(mm)
N/A
N/A
N/A
Exempt
12.7
N/A
N/A
N/A
Exempt
Yes
12.7
N/A
N/A
N/A
Exempt
Yes
7.93*
N/A
N/A
N/A
Exempt
Yes
Yes
12.7
N/A
N/A
N/A
Exempt
7.8
Yes
Yes
12.7
N/A
N/A
N/A
Exempt
16.64
7.8
Yes
Yes
12.7
N/A
N/A
N/A
Exempt
12.7
6.64
Yes
Yes
12.7
12.44
85
12.7
100.0
13.46
7.8
Yes
Yes
7.93*
N/A
N/A
N/A
Exempt
Nom t
(mm)
Design t
(mm)
Yes
7.93*
Yes
Yes
7.34
Yes
7.34
Yes
8.74
7.34
84.07
16.64
LIT2B
84.07
MH
609.6
77.72
User t
(mm)
PSV
88.9
11.13
8.91
Yes
Yes
7.93*
7.93
50.8
9.52
198.7
UC
77.72
13.46
7.8
Yes
Yes
12.7
N/A
N/A
N/A
Exempt
77.72
13.46
7.8
Yes
Yes
7.93*
N/A
N/A
N/A
Exempt
*Head minimum thickness after forming
Definitions
tn
Nozzle thickness
Req tn
Nozzle thickness required per UG-45/UG-16

Increased for pipe to account for 12.5% pipe thickness tolerance
Nom t
Vessel wall thickness
Design t
User t
Required vessel wall thickness due to pressure + corrosion allowance per UG-37
Local vessel wall thickness (near opening)
Aa
Area available per UG-37, governing condition
Ar
Area required per UG-37, governing condition
Corr
Corrosion allowance on nozzle wall
3/277
Pressure Summary
Component Summary
P
Design
(kg/cm2)
Design
(C)
TAPA SUPERIOR
3.5
Straight Flange on TAPA SUPERIOR
MAWP
(kg/cm2)
MAP
(kg/cm2)
MAEP
(kg/cm2)
165
13.89
22.28
3.76
3.5
165
18.1
26.49
CUERPO
3.5
165
26.71
Straight Flange on TAPA INFERIOR
3.5
165
TAPA INFERIOR
3.5
165
SALIDA LIQUIDO (01)
3.5
Elbow (01)
Elbow Pipe (01)
MDMT
(C)
MDMT
Exemption
Impact
Tested
165
-29.6
Note 1
No
2.48
165
-42.55
Note 2
No
35.21
6.64
165
-48
Note 3
No
17.98
26.49
2.48
165
-42.15
Note 5
No
13.75
22.28
3.76
165
-29
Note 4
No
165
14.54
24.75
2.48
165
-105
Note 6
No
3.5
165
113.18
394.25
63.39
165
-105
Note 7
No
3.5
165
15.33
19.99
29
165
-105
Note 8
No
Copy of PIERNA DE NIVEL (1A)
3.5
165
15.5
19.99
6.64
165
-46.5
Note 9
No
PIERNA DE NIVEL (1B)
3.5
165
15.4
19.99
6.64
165
-46.22
Note 10
No
DRENAJE (D)
3.5
165
15.25
24.75
2.48
165
-105
Note 11
No
Elbow (D)
3.5
165
113.18
394.25
63.37
165
-105
Note 7
No
Elbow Pipe (D)
3.5
165
15.33
19.99
28.97
165
-105
Note 8
No
CONDENSATE INLET (I1)
3.5
165
15.5
19.99
6.64
165
-46.5
Note 12
No
TRANSMISOR DE NIVEL (LIT2A)
3.5
165
26.83
35.21
6.64
165
-48
Note 13
No
TRANSMISOR DE NIVEL (LIT2B)
3.5
165
26.72
35.21
6.64
165
-48
Note 14
No
ENTRADA HOMBRE (MH)
3.5
165
15.46
19.99
6.24
165
-46.39
PURGA DE NITROGENO (N)
3.5
165
15.4
19.99
2.48
165
-46.5
VALVULA PRESION SEGURIDAD (PSV)
3.5
165
15.4
19.99
2.48
165
-34.95
CONEXION UTILITY (UC)
3.5
165
15.4
19.99
6.64
165
-46.22
Note 19
No
VENTEO (V)
3.5
165
15.4
19.99
2.48
165
-46.5
Note 9
No
Identifier
external
(C)
Nozzle
Note 15
No
Pad
Note 16
No
Note 9
No
Nozzle
Note 17
No
Pad
Note 18
No
Chamber Summary
Design MDMT
2 C
Rated MDMT
-29 C @ 13.75 kg/cm 2
MAWP hot & corroded
13.75 kg/cm 2 @ 165 C
MAP cold & new

MAEP
19.99 kg/cm 2 @ 21.11 C

2.48 kg/cm 2 @ 165 C
4/277
Notes for MDMT Rating

Note #
Exemption
Details
1.
Material impact test exemption temperature from Fig UCS-66M Curve B = -29C
Fig UCS-66.1M MDMT reduction = 0.6C, (coincident ratio = 0.9897)
UCS-66 governing thickness = 7.93 mm
2.
Material impact test exemption temperature from Fig UCS-66M Curve B = -28.95C
3.
Material impact test exemption temperature from Fig UCS-66M Curve B = -22C
Rated MDMT of -52.2C is limited to -48C by UCS-66(b)(2)
4.
Material is impact test exempt per UG-20(f)
5.
Material impact test exemption temperature from Fig UCS-66M Curve B = -28.95C
6.
Nozzle is impact test exempt to -105C per UCS-66(b)(3) (coincident ratio = 0.1453).
7.
Material is impact test exempt to -105C per UCS-66(b)(3) (coincident ratio = 0.1268)
8.
Material is impact test exempt to -105C per UCS-66(b)(3) (coincident ratio = 0.211)
9.
LWN rated MDMT per UCS-66(c)(4)

Flange rated MDMT per UCS-66(b)(1)(b) = -46.5C (Coincident ratio = 0.6878)
Bolts rated MDMT per Fig UCS-66 note (c) = -48C
10.
Flange rating governs:

11.
12.

13.

Flange rated MDMT per UCS-66(b)(3) = -105C (Coincident ratio = 0.2638)
14.

15.

16.
Pad impact test exemption temperature from Fig UCS-66M Curve B = -22C
Rated MDMT of -52.4C is limited to -48C by UCS-66(b)(2)
17.
18.
Pad impact test exemption temperature from Fig UCS-66M Curve B = -28.95C
Fig UCS-66.1M MDMT reduction = 6C, (coincident ratio = 0.8925)
19.

UCS-66 governing thickness = 12.7 mm.
UCS-66 governing thickness = 9.52 mm.
5/277
Revision History
Revisions
No.
Date
Operator
Notes
6/ 5/2016 INGENIERIA New vessel created ASME Section VIII Division 1 [COMPRESS 2016 Build 7600]
-SE REUBICA BOQUILLA "D" DE 270 A 180 Y CON UNA SEPARACION DEL
CENTRO DEL RECIPIENTE DE 350mm
-SE CORRIGE LINEA DE REFERENCIA A 50mm DE LA LINEA DE SOLDADURA DE
9/ 2/2016 INGENIERIA LA TAPA INFERIOR
-SE CORRIGE RATING DE LAS BOQUILLAS "LIT2A & LIT2B" DE 150# A 300#
-SE CORRIGE DIAMETRO DE BOQUILLA "PSV" DE 2" A 3"
-SE ANEXA CALCULO SISMO Y VIENTO CFE 2008
6/277
Settings Summary
COMPRESS 2016 Build 7600
ASME Section VIII Division 1, 2015 Edition Metric
Units
MKS
Datum Line Location
-50.00 mm from bottom seam
Vessel Design Mode
Get Thickness from Pressure
Minimum thickness
1.5 mm per UG-16(b)
Design for cold shut down only
No
Design for lethal service (full radiography required)
No
Design nozzles for
Larger of MAWP or MAP
Corrosion weight loss
100% of theoretical loss
UG-23 Stress Increase
1.20
Skirt/legs stress increase
1.0
Minimum nozzle projection
50.01 mm
Juncture calculations for > 30 only
No
Preheat P-No 1 Materials > 1.25" and <= 1.50" thick
No
UG-37(a) shell tr calculation considers longitudinal stress
No
Cylindrical shells made from pipe are entered as minimum thickness
No
Nozzles made from pipe are entered as minimum thickness
No
ASME B16.9 fittings are entered as minimum thickness
Yes
Butt welds
Tapered per Figure

UCS-66.3(a)
Disallow Appendix 1-5, 1-8 calculations under 15 psi
No
Hydro/Pneumatic Test
Shop Hydrotest Pressure
1.3 times vessel MAWP
Test liquid specific gravity
1.00
Field Hydrotest Pressure
1.3 times vessel MAWP
Wind load present @ field
33% of design
Maximum stress during test
90% of yield
Required Marking - UG-116
UG-116(e) Radiography
RT1
UG-116(f) Postweld heat treatment
None
Code Cases\Interpretations
Use Code Case 2547
No
Use Code Case 2695
No
7/277
Apply interpretation VIII-1-83-66
No
No
No
No
No
No UCS-66.1 MDMT reduction
No
No UCS-68(c) MDMT reduction
No
Disallow UG-20(f) exemptions
No
UG-22 Loadings
UG-22(a) Internal or External Design Pressure
Yes
UG-22(b) Weight of the vessel and normal contents under operating or test
conditions
Yes
UG-22(c) Superimposed static reactions from weight of attached equipment

(external loads)
Yes
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs
Yes
UG-22(f) Wind reactions
No
UG-22(f) Seismic reactions
No
UG-22(j) Test pressure and coincident static head acting during the test:
Yes
Note: UG-22(b),(c) and (f) loads only considered when supports are present.
License Information
Company Name Mexicana de Recipientes a Presion
License
Commercial
License Key ID
30103
Support Expires
July 10, 2017
8/277
Radiography Summary
UG-116 Radiography
Longitudinal Seam
Component
Top Circumferential Seam
Radiography / Joint
Type
N/A
N/A
Full UW-11(a) / Type

1
RT1
Full UW-11(a) /
Type 1

1

1
RT1
Full UW-11(a) /
Type 1

1
N/A
N/A
RT1
Full UW-11(a) /
Type 1
CUERPO
TAPA INFERIOR
A
Nozzle
Mark
Radiography / Joint
Type
Radiography /
Joint Type
TAPA SUPERIOR
Bottom Circumferential Seam

Category
(Fig
UW-3)
Category
(Fig
UW-3)
Category
(Fig
UW-3)
Longitudinal Seam
Nozzle to Vessel Circumferential

Seam
Nozzle free end Circumferential

Seam
N/A
Seamless No RT
N/A / Type 7
N/A
N/A
VENTEO (V)
N/A
Seamless No RT
N/A / Type 7
N/A
N/A
N/A
Seamless No RT
N/A / Type 7
UW-11(a)(4) exempt /
Type 1
N/A
N/A
Seamless No RT
N/A / Type 7
N/A
N/A
N/A
N/A
Seamless No RT
N/A / Type 7
Type 1
N/A
Seamless No RT
N/A / Type 7
N/A
N/A
N/A
Seamless No RT
N/A / Type 7
N/A
N/A
User Defined (E =
1.00)
N/A / Type 7

1
RT1
N/A
Seamless No RT
N/A / Type 7
N/A
N/A
N/A
ENTRADA HOMBRE (MH)

N/A
Seamless No RT
N/A / Type 7
Type 1
SALIDA LIQUIDO (01)
N/A
Seamless No RT
N/A / Type 7
Type 1
N/A
Elbow (01)
N/A
Seamless No RT
Type 1
Type 1
N/A
Elbow Pipe (01)
N/A
Seamless No RT
Type 1
Type 1
N/A
DRENAJE (D)
N/A
Seamless No RT
N/A / Type 7
Type 1
N/A
Elbow (D)
N/A
Seamless No RT
Type 1
Type 1
N/A
Elbow Pipe (D)
N/A
Seamless No RT
Type 1
Type 1
N/A
Nozzle Flange
Longitudinal Seam
Flange Face
Nozzle to Flange Circumferential

Seam
ASME B16.5/16.47 flange attached to PURGA

DE NITROGENO (N)
N/A
Seamless No RT
N/A
N/A / Gasketed
N/A
N/A
ASME B16.5/16.47 flange attached to VENTEO

(V)
N/A
Seamless No RT
N/A
N/A / Gasketed
N/A
N/A
ASME B16.5/16.47 flange attached to VALVULA

PRESION SEGURIDAD (PSV)
N/A
Seamless No RT
N/A
N/A / Gasketed
Type 1
N/A
ASME B16.5/16.47 flange attached to

N/A
Seamless No RT
N/A
N/A / Gasketed
N/A
N/A
ASME B16.5/16.47 flange attached to PIERNA

DE NIVEL (1B)
N/A
Seamless No RT
N/A
N/A / Gasketed
Type 1
N/A

N/A
Seamless No RT
N/A
N/A / Gasketed
N/A
N/A

N/A
Seamless No RT
N/A
N/A / Gasketed
N/A
N/A
9/277
ASME B16.5/16.47 flange attached to ENTRADA

HOMBRE (MH)
N/A
Seamless No RT
N/A
N/A / Gasketed

1
RT1
ASME B16.5/16.47 flange attached to Copy of

PIERNA DE NIVEL (1A)
N/A
Seamless No RT
N/A
N/A / Gasketed
N/A
N/A

N/A
Seamless No RT
N/A
N/A / Gasketed
Type 1
N/A
ASME B16.5/16.47 flange attached to right end

of Elbow Pipe (01)
N/A
Seamless No RT
N/A
N/A / Gasketed
Type 1
N/A
ASME B16.5/16.47 flange attached to right end

of Elbow Pipe (D)
N/A
Seamless No RT
N/A
N/A / Gasketed
Type 1
N/A
UG-116(e) Required Marking:
RT1
10/277
Thickness Summary
Component Data
Component
Identifier
Material
Diameter
(mm)
Length
(mm)
Nominal t
(mm)
Design t
(mm)
Total Corrosion
(mm)
Joint
E
Load
TAPA SUPERIOR
SA-516 70
1,000 ID
257.93
7.93*
5.61
1.00
External
SA-516 70
1,000 ID
50
9.52
7.61
1.00
External
CUERPO
SA-516 70
1,000 ID
2,050
12.7
7.63
1.00
External
SA-516 70
1,000 ID
50
9.52
7.61
1.00
External
TAPA INFERIOR
SA-516 70
1,000 ID
257.93
7.93*
5.61
1.00
External
FALDON
SA-516 70
1,025 OD
1,157.22
9.52
1.64
1.5
0.50
Weight
*Head minimum thickness after forming
Definitions
Nominal t
Vessel wall nominal thickness
Design t
Required vessel thickness due to governing loading + corrosion
Joint E
Longitudinal seam joint efficiency

Load
Internal
Circumferential stress due to internal pressure governs
External
External pressure governs
Wind
Combined longitudinal stress of pressure + weight + wind

governs
Seismic
Combined longitudinal stress of pressure + weight + seismic

governs
11/277
Weight Summary
Weight (kg) Contributed by Vessel Elements
Component
Metal
New*
Piping
Insulation
Metal
Lining
Insulation
+ Liquid
Supports
Corroded
Operating Liquid
New
Corroded
Test Liquid
New
Corroded
Surface Area
m2
TAPA SUPERIOR
83.8
53.2
171.3
175.2
1.39
CUERPO
617.2
472.9
952.7
964.9
1,673.3
1,694.4
6.29
TAPA INFERIOR
84.4
53.6
170
174.9
172.4
177.4
1.4
FALDON
270
227.8
7.45
SILLETAS
TOTAL:
172.8
172.8
2.46
1,228.3
980.3
1,122.7
1,139.8
2,017
2,047
19
Rings &
Clips
Vertical
Loads
Surface
Area
m2
*Shells with attached nozzles have weight reduced by material cut out for opening.
Weight (kg) Contributed by Attachments

Nozzles &
Flanges
Body Flanges
Component
Packed
Beds
Ladders &
Platforms
Trays
Tray
Supports
New
Corroded
New
TAPA SUPERIOR
26.6
Corroded
24
500*
0.25
CUERPO
459.6
439.5
18.7
2.25
TAPA INFERIOR
24
13.2
0.37
FALDON
55.7
55.7
3.3
0.07
TOTAL:
566
532.4
22
500*
2.94
*** This number includes vertical loads which are not present in all conditions.
Vessel Totals
New
Corroded
Operating Weight (kg)
3,439
3,174
Empty Weight (kg)
2,316
2,035
Test Weight (kg)
3,833
3,582
Surface Area (m 2)
21.94
Capacity** (liters)
1,950
1,977
**The vessel capacity does not include

volume of nozzle, piping or other
attachments.
Vessel Lift Condition

Vessel Lift Weight, New (kg)
1,816
Center of Gravity from Datum (mm)
523.12
12/277
Long Seam Summary

Shell Long Seam
Angles
Component Seam 1
CUERPO
270 deg
FALDON
60 deg
Shell Plate Lengths

Component
Starting
Plate 1
Angle
CUERPO
270 deg
3,181.49 mm
FALDON
60 deg
3,190.22 mm
Notes
1) Plate Lengths use the circumference of the vessel based on the mid diameter of the components.
2) North is located at 0 deg
13/277
Shell Rollout
14/277
Hydrostatic Test
Horizontal shop hydrostatic test based on MAWP per UG-99(b)
Gauge pressure at 21.11C = 1.3*MAWP*LSR

= 1.3*13.75*1
= 17.87 kgf/cm2
Horizontal shop hydrostatic test
Identifier
Local test Test liquid UG-99(b) UG-99(b)

Stress
Allowable
Stress
pressure static head
stress
pressure during test test stress
excessive?
(kgf/cm2)
(kgf/cm2)
ratio
factor
(kgf/cm2)
(kgf/cm2)
TAPA SUPERIOR (1)
18.01
0.14
1.30
1,021.968
2,404.489
No
Straight Flange on TAPA

SUPERIOR
18.01
0.14
1.30
954.846
2,404.489
No
CUERPO
18.01
0.14
1.30
717.997
2,404.489
No

INFERIOR
18.01
0.14
1.30
954.846
2,404.489
No
TAPA INFERIOR
18.01
0.14
1.30
1,021.968
2,404.489
No
17.96
0.09
1.30
813.514
3,606.733
No
17.93
0.06
1.30
789.503
3,606.733
No
18.01
0.15
1.30
793.451
3,606.733
No
18
0.13
1.30
1,397.914
3,606.733
No
ENTRADA HOMBRE (MH)
17.91
0.04
1.30
1,899.07
3,606.733
No
Elbow (01)
17.96
0.09
1.30
52.512
2,211.763
No
Elbow (D)
18
0.13
1.30
52.614
2,211.763
No
Elbow Pipe (01)
17.96
0.09
1.30
58.859
2,211.763
No
Elbow Pipe (D)
18
0.13
1.30
58.973
2,211.763
No
18.01
0.14
1.30
1,024.891
3,606.733
No
17.94
0.07
1.30
1,022.48
3,606.733
No
SALIDA LIQUIDO (01)
17.96
0.09
1.30
1,214.321
3,606.733
No
18.01
0.15
1.30
718.206
3,606.733
No
18.01
0.15
1.30
718.206
3,606.733
No
VALVULA PRESION SEGURIDAD

(PSV)
17.96
0.09
1.30
768.793
3,606.733
No
VENTEO (V)
17.96
0.09
1.30
1,023.761
3,606.733
No
DRENAJE (D)
(1) TAPA SUPERIOR limits the UG-99(b) stress ratio.

(2) PL stresses at nozzle openings have been estimated using the method described in Division 2 Part 4.5.
(3) 1.5*0.9*Sy used as the basis for the maximum local primary membrane stress at the nozzle intersection PL.
(4) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.
The test temperature of 21.11 C is warmer than the minimum recommended temperature of -12 C so the brittle
fracture provision of UG-99(h) has been met.
15/277
Vertical field hydrostatic test based on MAWP per UG-99(b)

Gauge pressure at 21.11C = 1.3*MAWP*LSR
= 1.3*13.75*1
= 17.87 kgf/cm2
Vertical field hydrostatic test
Identifier

Stress
Allowable
Stress
stress
excessive?
(kgf/cm2)
(kgf/cm2)
ratio
factor
(kgf/cm2)
(kgf/cm2)
TAPA SUPERIOR (1)
17.92
0.05
1.30
1,016.865
2,404.489
No

SUPERIOR
17.92
0.05
1.30
950.078
2,404.489
No
CUERPO
18.12
0.25
1.30
722.577
2,404.489
No

INFERIOR
18.13
0.26
1.30
961.203
2,404.489
No
TAPA INFERIOR
18.15
0.28
1.30
1,030.19
2,404.489
No
17.94
0.07
1.30
812.609
3,606.733
No
18.12
0.25
1.30
797.953
3,606.733
No
17.96
0.09
1.30
791.131
3,606.733
No
DRENAJE (D)
18.17
0.3
1.30
1,411.128
3,606.733
No
ENTRADA HOMBRE (MH)
18.08
0.21
1.30
1,917.134
3,606.733
No
Elbow (01)
18.18
0.31
1.30
53.14
2,211.763
No
Elbow (D)
18.18
0.31
1.30
53.14
2,211.763
No
Elbow Pipe (01)
18.18
0.31
1.30
59.563
2,211.763
No
Elbow Pipe (D)
18.18
0.31
1.30
59.563
2,211.763
No
18.12
0.25
1.30
1,030.697
3,606.733
No
17.89
0.02
1.30
1,019.737
3,606.733
No
SALIDA LIQUIDO (01)
18.17
0.3
1.30
1,228.186
3,606.733
No
17.99
0.12
1.30
717.301
3,606.733
No
18.12
0.25
1.30
722.28
3,606.733
No

(PSV)
17.89
0.02
1.30
765.624
3,606.733
No
VENTEO (V)
17.89
0.02
1.30
1,019.775
3,606.733
No

The test temperature of 21.11 C is warmer than the minimum recommended temperature of -12 C so the brittle
fracture provision of UG-99(h) has been met.
16/277
Corroded Hydrostatic Test
Vertical field hydrostatic test based on design P per UG-99(b)
Gauge pressure at 21.11C = 1.3*Design P*LSR

= 1.3*3.5*1
= 4.55 kgf/cm2
Vertical field hydrostatic test
Identifier

Stress
Allowable
Stress
stress
excessive?
(kgf/cm2)
(kgf/cm2)
ratio
factor
(kgf/cm2)
(kgf/cm2)
TAPA SUPERIOR (1)
4.6
0.05
1.30
422.371
2,404.489
No

SUPERIOR
4.6
0.05
1.30
357.155
2,404.489
No
CUERPO
4.8
0.25
1.30
251.543
2,404.489
No

INFERIOR
4.81
0.26
1.30
373.446
2,404.489
No
TAPA INFERIOR
4.84
0.29
1.30
443.958
2,404.489
No
4.62
0.07
1.30
346.83
3,606.733
No
4.8
0.25
1.30
292.474
3,606.733
No
4.64
0.09
1.30
283.032
3,606.733
No
DRENAJE (D)
4.85
0.3
1.30
619.673
3,606.733
No
ENTRADA HOMBRE (MH)
4.76
0.21
1.30
632.841
3,606.733
No
Elbow (01)
4.86
0.31
1.30
14.2
2,211.763
No
Elbow (D)
4.86
0.31
1.30
14.2
2,211.763
No
Elbow Pipe (01)
4.86
0.31
1.30
15.916
2,211.763
No
Elbow Pipe (D)
4.86
0.31
1.30
15.916
2,211.763
No
4.8
0.25
1.30
382.67
3,606.733
No
4.57
0.02
1.30
417.612
3,606.733
No
SALIDA LIQUIDO (01)
4.85
0.3
1.30
525.638
3,606.733
No
4.67
0.12
1.30
244.63
3,606.733
No
4.8
0.25
1.30
251.169
3,606.733
No

(PSV)
4.57
0.02
1.30
261.441
3,606.733
No
VENTEO (V)
4.57
0.02
1.30
417.673
3,606.733
No

17/277
Vacuum Summary
Largest Unsupported Length Le
Elevation
Component
Line of Support
above Datum
(mm)
Length Le
(mm)
TAPA SUPERIOR
2,407.93
N/A
1/3 depth of TAPA SUPERIOR
2,234.33
N/A
Straight Flange on TAPA SUPERIOR Top
2,150
2,318.67
Straight Flange on TAPA SUPERIOR Bottom
2,100
2,318.67
CUERPO Top
2,100
2,318.67
CUERPO Bottom
50
2,318.67
Straight Flange on TAPA INFERIOR Top
50
2,318.67
Straight Flange on TAPA INFERIOR Bottom
2,318.67
1/3 depth of TAPA INFERIOR
-84.33
N/A
TAPA INFERIOR
-257.93
N/A
18/277
PLATAFORMAS
Inputs
Load Orientation
Vertical Load
Elevation Above Datum
2,800 mm
Direction Angle
0.00 deg
Distance from Center of Vessel
0 mm
Magnitude of Force
500 kg
Loading Conditions
Present When Operating
Yes
Included in Vessel Lift Weight
No
Present When Vessel is Empty
Yes
Present During Test
No
19/277
TAPA SUPERIOR
Component
Ellipsoidal Head
Material
SA-516 70 (II-D Metric p. 18, ln. 37)
Attached To
CUERPO
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
No
No
Design
Pressure (kgf/cm2)
Design
Temperature (C)
Design
MDMT (C)
Internal
3.5
165
External
1.05
165
Static Liquid Head

Condition
Ps (kgf/cm2)
Hs (mm)
SG
Test horizontal
0.14
1,400
Test vertical
0.05
450
Dimensions
Inner Diameter
1,000 mm
Head Ratio
Minimum Thickness
7.93 mm
Inner
3 mm
Outer
0 mm
Corrosion
Length Lsf
50 mm
Nominal Thickness tsf
9.52 mm
Weight and Capacity
Weight (kg)1
Capacity (liters)1
New
83.83
170.17
Corroded
53.23
173.81
Radiography
Category A joints
Full UW-11(a) Type 1
Head to shell seam
includes straight flange
20/277
Results Summary
Governing condition
external pressure
Minimum thickness per UG-16
1.5 mm + 3 mm = 4.5 mm
Design thickness due to internal pressure (t)
4.24 mm
Design thickness due to external pressure (te)
5.61 mm
Maximum allowable working pressure (MAWP)
13.89 kgf/cm2
Maximum allowable pressure (MAP)
22.28 kgf/cm2
Maximum allowable external pressure (MAEP)
3.76 kgf/cm2
Rated MDMT
-29.6C
UCS-66 Material Toughness Requirements

Governing thickness, tg =
7.93 mm
Exemption temperature from Fig UCS-66M Curve B =
-29C
tr = 13.75*1,006*0.992119 / (2*1,407.21*1 - 0.2*13.75) =
4.88 mm
Stress ratio = tr*E* / (tn - c) = 4.88*1 / (7.93 - 3) =
0.9897
Reduction in MDMT, TR from Fig UCS-66.1M =
0.6C
MDMT = max[ MDMT - TR, -48] = max[ -29 - 0.6 , -48] =
-29.6C
Material is exempt from impact testing at the Design MDMT of 2C.

Factor K
K = (1/6)*[2 + (D / (2*h))2]
Corroded K = (1/6)*[2 + (1,006 / (2*253))2]
New
K = (1/6)*[2 + (1,000 / (2*250))2]
0.9921
1
Design thickness for internal pressure, (Corroded at 165 C) Appendix 1-4(c)

t
=
=
=
P*D*K / (2*S*E - 0.2*P) + Corrosion

3.5*1,006*0.992119 / (2*1,407.21*1 - 0.2*3.5) + 3
4.24 mm
Maximum allowable working pressure, (Corroded at 165 C) Appendix 1-4(c)

P
=
=
=
2*S*E*t / (K*D + 0.2*t) - Ps

2*1,407.21*1*4.93 / (0.992119*1,006 +0.2*4.93) - 0
13.89 kgf/cm2
Maximum allowable pressure, (New at 21.11 C) Appendix 1-4(c)

P
=
=
=
2*S*E*t / (K*D + 0.2*t) - Ps

2*1,407.21*1*7.93 / (1*1,000 +0.2*7.93) - 0
22.28 kgf/cm2
21/277
Design thickness for external pressure, (Corroded at 165 C) UG-33(d)

Equivalent outside spherical radius (Ro)
Ro =
Ko*Do
=
0.8862*1,015.86
=
900.22 mm
A
=
=
=
0.125 / (Ro / t)
0.125 / (900.22 / 2.61)
0.000362
From Table CS-2

Metric:
Pa
=
=
=
B = 362.2324 kgf/cm2
B / (Ro / t)
362.2324 / (900.22 / 2.61)
1.05 kgf/cm2
t
=
2.61 mm + Corrosion = 2.61 mm + 3 mm = 5.61 mm
Check the external pressure per UG-33(a)(1) Appendix 1-4(c)
t
=
=
=
1.67*Pe*D*K / (2*S*E - 0.2*1.67*Pe) + Corrosion

1.67*1.05*1,006*0.992119 / (2*1,407.21*1 - 0.2*1.67*1.05) + 3
3.62 mm
The head external pressure design thickness (te) is 5.61 mm.

Maximum Allowable External Pressure, (Corroded at 165 C) UG-33(d)
Ro =
Ko*Do
=
0.8862*1,015.86
=
900.22 mm
A
=
=
=
0.125 / (Ro / t)
0.125 / (900.22 / 4.93)
0.000685
From Table CS-2

Metric:
Pa
=
=
=
B = 685.7684 kgf/cm2
B / (Ro / t)
685.7684 / (900.22 / 4.93)
3.7558 kgf/cm2
Check the Maximum External Pressure, UG-33(a)(1) Appendix 1-4(c)

P
=
=
=
2*S*E*t / ((K*D + 0.2*t)*1.67)

2*1,407.21*1*4.93 / ((0.992119*1,006 +0.2*4.93)*1.67)
8.32 kgf/cm2
The maximum allowable external pressure (MAEP) is 3.76 kgf/cm2.
22/277
% Extreme fiber elongation - UCS-79(d)

EFE =
=
=
(75*t / Rf)*(1 - Rf / Ro)

(75*9.52 / 174.76)*(1 - 174.76 / infinity)
4.0856%
The extreme fiber elongation does not exceed 5%.
23/277

Component
Cylinder
Material
SA-516 70 (II-D Metric p. 18, ln. 37)
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
No
No
Design
Pressure (kgf/cm2)
Design
Temperature (C)
Design
MDMT (C)
Internal
3.5
165
External
1.05
165
Static Liquid Head

Condition
Ps (kgf/cm2)
Hs (mm)
SG
Test horizontal
0.14
1,400
Test vertical
0.05
500
Dimensions
Inner Diameter
1,000 mm
Length
50 mm
Nominal Thickness
9.52 mm
Corrosion
Inner
3 mm
Outer
0 mm
Weight and Capacity
Weight (kg)
Capacity (liters)
New
11.83
39.27
Corroded
8.12
39.74
Radiography
Longitudinal seam
Bottom Circumferential
seam
24/277
Results Summary
Governing condition
External pressure
1.5 mm + 3 mm = 4.5 mm
4.25 mm
7.61 mm
Design thickness due to combined loadings + corrosion
3.61 mm
18.1 kg/cm2
26.49 kg/cm2
2.48 kg/cm2
Rated MDMT
-42.55 C
9.52 mm
-28.95C
tr = 13.75*503 / (1,407.21*1 - 0.6*13.75) =
4.94 mm
0.758
13.6C
MDMT = max[ MDMT - TR, -48] = max[ -28.95 - 13.6 , -48] =
-42.55C

Design thickness, (at 165 C) UG-27(c)(1)
t
= P*R / (S*E - 0.60*P) + Corrosion

= 3.5*503 / (1,407.21*1.00 - 0.60*3.5) + 3
= 4.25 mm
Maximum allowable working pressure, (at 165 C) UG-27(c)(1)

P
= S*E*t / (R + 0.60*t) - Ps
= 1,407.21*1.00*6.52 / (503 + 0.60*6.52) - 0
= 18.1 kg/cm2
Maximum allowable pressure, (at 21.11 C) UG-27(c)(1)

P
= S*E*t / (R + 0.60*t)
= 1,407.21*1.00*9.52 / (500 + 0.60*9.52)
= 26.49 kg/cm2
External Pressure, (Corroded & at 165 C) UG-28(c)

L / Do
Do / t
= 2,318.67 / 1,019.04
= 1,019.04 / 4.61
= 2.2753
= 221.0440
From table G:
A = 0.000175
From table CS-2 Metric: B = 174.0719 kg/cm2
25/277
Pa
= 4*B / (3*(Do / t))

= 4*174.07 / (3*(1,019.04 / 4.61))
= 1.05 kg/cm2
Design thickness for external pressure Pa = 1.05 kg/cm2

ta
= t + Corrosion
= 4.61 + 3 = 7.61 mm
Maximum Allowable External Pressure, (Corroded & at 165 C) UG-28(c)

L / Do
Do / t
= 2,318.67 / 1,019.04
= 1,019.04 / 6.52
= 2.2753
= 156.2882
From table G:
A = 0.000291
Pa
= 4*B / (3*(Do / t))

= 4*290.81 / (3*(1,019.04 / 6.52))
= 2.48 kg/cm2

EFE =
=
=
(50*t / Rf)*(1 - Rf / Ro)

(50*9.52 / 504.76)*(1 - 504.76 / infinity)
0.943%
26/277
Thickness Required Due to Pressure + External Loads

Condition
Pressure P (
kg/cm2)
Allowable Stress
Before UG-23
Stress Increase (
kg/cm2)
Temperature (
C)
Corrosion C
(mm)
Load
Req'd Thk Due to

Tension (mm)
Req'd Thk Due

to
Compression
(mm)
St
Sc
Operating, Hot & Corroded
3.5
1,407.2
954
165
Weight
0.61
0.61
Operating, Hot & New
3.5
1,407.2
1,046
165
Weight
0.61
0.61
1,407.2
954
165
Weight
0.02
0.02
Hot Shut Down, Corroded

Hot Shut Down, New
1,407.2
1,046
165
Weight
0.02
0.02
Empty, Corroded
1,407.2
986.5
21.11
Weight
0.02
0.02
Empty, New
1,407.2
1,084.5
21.11
Weight
0.02
0.02
-1.05
1,407.2
954
165
Weight
0.3
0.3
1,407.2
954
165
Weight
0.02
0.02
Vacuum
Hot Shut Down, Corroded, Weight
& Eccentric Moments Only
Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2

Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (509.52 / 6.52)
= 0.001600
B
= 954 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScHC
= min(B, S) = 954 kg/cm2
Allowable Compressive Stress, Hot and New- ScHN, (table CS-2 Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (509.52 / 9.52)
= 0.002336
B
= 1,046 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScHN
= min(B, S) = 1,046 kg/cm2
Allowable Compressive Stress, Cold and New- ScCN, (table CS-2 Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (509.52 / 9.52)
= 0.002336
B
= 1,084.5 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScCN
= min(B, S) = 1,084.5 kg/cm2
Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2

Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (509.52 / 6.52)
= 0.001600
B
= 986.5 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
27/277
= min(B, S) = 986.5 kg/cm2
ScCC
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table

CS-2 Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (509.52 / 6.52)
= 0.001600
B
= 954 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScVC
= min(B, S) = 954 kg/cm2
Operating, Hot & Corroded, Bottom Seam

tp
=
=
=
P*R / (2*St*Ks*Ec + 0.40*|P|)

3.5*503 / (2*1,407.21*1.00*1.00 + 0.40*|3.5|)
0.63 mm
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec) * MetricFactor
2.7 / (*506.262*1,407.21*1.00*1.00) * 105
0 mm
(bending)
tw
=
=
=
W / (2**Rm*St*Ks*Ec) * MetricFactor
577.3 / (2**506.26*1,407.21*1.00*1.00) * 102
0.01 mm
(Weight)
tt
tp + tm - tw
=
=
0.63 + 0 - (0.01)
0.61 mm
|tmc + twc - tpc|
=
=
|0 + (0.01) - (0.63)|
0.61 mm
tc
(total required,
tensile)
(total, net
tensile)
Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw))
= 2*1,407.21*1.00*1.00*(6.52 - 0 + (0.01)) / (503 - 0.40*(6.52 - 0 + (0.01)))
= 36.74 kg/cm2
Operating, Hot & New, Bottom Seam
tp
=
=
=
P*R / (2*St*Ks*Ec + 0.40*|P|)

3.5*500 / (2*1,407.21*1.00*1.00 + 0.40*|3.5|)
0.62 mm
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec) * MetricFactor
3.1 / (*504.762*1,407.21*1.00*1.00) * 105
0 mm
(bending)
tw
=
=
=
W / (2**Rm*St*Ks*Ec) * MetricFactor
610.5 / (2**504.76*1,407.21*1.00*1.00) * 102
0.01 mm
(Weight)
28/277
tt
tc
tp + tm - tw
=
=
0.62 + 0 - (0.01)
0.61 mm
|tmc + twc - tpc|
=
=
|0 + (0.01) - (0.62)|
0.61 mm
(total required,
tensile)
(total, net
tensile)

= 2*1,407.21*1.00*1.00*(9.52 - 0 + (0.01)) / (500 - 0.40*(9.52 - 0 + (0.01)))
= 54.07 kg/cm2
Hot Shut Down, Corroded, Bottom Seam
tp = 0 mm
tm = M / (*Rm2*Sc*Ks) * MetricFactor
= 2.7 / (*506.262*953.99*1.00) * 105
= 0 mm
(Pressure)
(bending)
tw = W / (2**Rm*Sc*Ks) * MetricFactor
= 577.3 / (2**506.26*953.99*1.00) * 102
= 0.02 mm
(Weight)
tt = |tp + tm - tw|
= |0 + 0 - (0.02)|
= 0.02 mm
(total, net compressive)
tc = tmc + twc - tpc

= 0 + (0.02) - (0)
= 0.02 mm
(total required, compressive)
Hot Shut Down, New, Bottom Seam

tp = 0 mm
= 3.1 / (*504.762*1,046*1.00) * 105
= 0 mm
(Pressure)
(bending)
= 610.5 / (2**504.76*1,046*1.00) * 102
= 0.02 mm
(Weight)
tt = |tp + tm - tw|
= |0 + 0 - (0.02)|
= 0.02 mm

= 0 + (0.02) - (0)
= 0.02 mm
29/277
Empty, Corroded, Bottom Seam

tp = 0 mm
= 2.7 / (*506.262*986.51*1.00) * 105
= 0 mm
(Pressure)
(bending)
= 577.3 / (2**506.26*986.51*1.00) * 102
= 0.02 mm
(Weight)
tt = |tp + tm - tw|
= |0 + 0 - (0.02)|
= 0.02 mm

= 0 + (0.02) - (0)
= 0.02 mm
Empty, New, Bottom Seam

tp = 0 mm
= 3.1 / (*504.762*1,084.51*1.00) * 105
= 0 mm
(Pressure)
(bending)
= 610.5 / (2**504.76*1,084.51*1.00) * 102
= 0.02 mm
(Weight)
tt = |tp + tm - tw|
= |0 + 0 - (0.02)|
= 0.02 mm

= 0 + (0.02) - (0)
= 0.02 mm
Vacuum, Bottom Seam

tp = P*R / (2*Sc*Ks + 0.40*|P|)
(Pressure)
= -1.05*503 / (2*953.99*1.00 + 0.40*|1.05|)
= -0.28 mm
= 2.7 / (*506.262*953.99*1.00) * 105
= 0 mm
(bending)
= 577.3 / (2**506.26*953.99*1.00) * 102
= 0.02 mm
(Weight)
tt = |tp + tm - tw|
= |-0.28 + 0 - (0.02)|
= 0.3 mm
30/277
= 0 + (0.02) - (-0.28)
= 0.3 mm
Maximum Allowable External Pressure, Longitudinal Stress
P = 2*Sc*Ks*(t - tmc - twc) / (R - 0.40*(t - tmc - twc))
= 2*953.99*1.00*(6.52 - 0 - 0.02) / (503 - 0.40*(6.52 - 0 - 0.02))
= 24.79 kg/cm2
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0 mm
= 2.7 / (*506.262*953.99*1.00) * 105
= 0 mm
(Pressure)
(bending)
= 577.3 / (2**506.26*953.99*1.00) * 102
= 0.02 mm
(Weight)
tt = |tp + tm - tw|
= |0 + 0 - (0.02)|
= 0.02 mm

= 0 + (0.02) - (0)
= 0.02 mm
31/277

Note: round inside edges per UG-76(c)

Location and Orientation
Located on
TAPA SUPERIOR
Orientation
End of nozzle to datum line
2,600 mm
Calculated as hillside
Yes
Distance to head center, R
225 mm
Passes through a Category A joint
No
Nozzle
Access opening
No
Material specification
SA-105 (II-D Metric p. 18, ln. 23)
Inside diameter, new
50.8 mm
Nominal wall thickness
13.46 mm
Corrosion allowance
3 mm
Opening chord length
58.57 mm
Projection available outside vessel, Lpr
190.96 mm
Projection available outside vessel to flange face, Lf
210.01 mm
Local vessel minimum thickness
7.93 mm
Liquid static head included
0 kgf/cm2
Longitudinal joint efficiency
1
Welds
Inner fillet, Leg41
9 mm
Nozzle to vessel groove weld
7.93 mm
32/277
ASME B16.5-2013 Flange

Description
NPS 2 Class 150 LWN A105
Bolt Material
SA-193 B7 Bolt <= 64 (II-D Metric p. 344, ln. 31)
Blind included
No
Rated MDMT
-46.5C
Liquid static head
0 kgf/cm2
MAWP rating
15.5 kgf/cm2 @ 165C
MAP rating
19.99 kgf/cm2 @ 21.11C
Hydrotest rating
30.59 kgf/cm2 @ 21.11C
PWHT performed
No
Impact Tested
No
Gasket
Description
Flexitallic Spiral Wound CG 304 S.S.

Notes


LWN rated MDMT per UCS-66(c)(4) =
-46.5C
33/277
Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.
UG-37 Area Calculation Summary

(cm2)
UG-45
Summary
(mm)
For P = 15.4 kg f/cm2 @ 165 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
This nozzle is exempt from area

calculations per UG-36(c)(3)(a)
treq
tmin
7.8
13.46
UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
Nozzle to shell fillet (Leg 41)
3.45
6.3
weld size is adequate
Calculations for internal pressure 15.4 kgf/cm2 @ 165 C

Parallel Limit of reinforcement per UG-40
LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(58.57, 29.29 + (13.46 - 3) + (7.93 - 3))
58.57 mm
Outer Normal Limit of reinforcement per UG-40

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(7.93 - 3), 2.5*(13.46 - 3) + 0)
=
12.33 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

15.3991*28.4 / (1,407.2073*1 - 0.6*15.3991)
0.31 mm
Required thickness tr from UG-37(a)(c)

tr
=
=
=
P*K1*D / (2*S*E - 0.2*P)

15.3991*0.8947*1,006 / (2*1,407.2073*1 - 0.2*15.3991)
4.93 mm
This opening does not require reinforcement per UG-36(c)(3)(a)
34/277
UW-16(c) Weld Check

Fillet weld: tmin = lesser of 19 mm or tn or t = 4.93 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 3.45 mm
tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).
UG-45 Nozzle Neck Thickness Check

ta UG-27
=
=
=
P*Rn / (Sn*E - 0.6*P) + Corrosion

15.3991*28.4 / (1,407.2073*1 - 0.6*15.3991) + 3
3.31 mm
ta
=
=
=
max[ ta UG-27 , ta UG-22 ]

max[ 3.31 , 0 ]
3.31 mm
tb1
7.93 mm
tb1
=
=
=
max[ tb1 , tb UG16 ]

max[ 7.93 , 4.5 ]
7.93 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 7.8 , 7.93 ]
7.8 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 3.31 , 7.8 ]
7.8 mm
Available nozzle wall thickness new, tn = 13.46 mm

The nozzle neck thickness is adequate.
35/277
Reinforcement Calculations for MAP

The attached ASME B16.5 flange limits the nozzle MAP.

(cm2)
UG-45
Summary
(mm)
For P = 19.99 kg f/cm2 @ 21.11 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
4.8
13.46

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
5.55
6.3
Calculations for internal pressure 19.99 kgf/cm2 @ 21.11 C

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(52.39, 26.19 + (13.46 - 0) + (7.93 - 0))
52.39 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(7.93 - 0), 2.5*(13.46 - 0) + 0)
=
19.83 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

19.9864*25.4 / (1,407.2073*1 - 0.6*19.9864)
0.36 mm

tr
=
=
=
P*K1*D / (2*S*E - 0.2*P)

19.9864*0.9*1,000 / (2*1,407.2073*1 - 0.2*19.9864)
6.4 mm
36/277
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

19.9864*25.4 / (1,407.2073*1 - 0.6*19.9864) + 0
0.36 mm
ta
=
=
=

max[ 0.36 , 0 ]
0.36 mm
tb1
6.4 mm
tb1
=
=
=

max[ 6.4 , 1.5 ]
6.4 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 4.8 , 6.4 ]
4.8 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 0.36 , 4.8 ]
4.8 mm

37/277
Reinforcement Calculations for MAEP

(cm2)
UG-45
Summary
(mm)
For Pe = 2.48 kg f/cm2 @ 165 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
4.5
13.46

Weld strength calculations are not required for external pressure
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
3.45
6.3
Calculations for external pressure 2.48 kgf/cm2 @ 165 C

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(58.57, 29.29 + (13.46 - 3) + (7.93 - 3))
58.57 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(7.93 - 3), 2.5*(13.46 - 3) + 0)
12.33 mm
Nozzle required thickness per UG-28 trn = 0.56 mm

From UG-37(d)(1) required thickness tr = 4.01 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
38/277


ta UG-28
3.56 mm
ta
=
=
=

max[ 3.56 , 0 ]
3.56 mm
tb2
3.79 mm
tb2
=
=
=

max[ 3.79 , 4.5 ]
4.5 mm
tb
=
=
=
min[ tb3 , tb2 ]

min[ 7.8 , 4.5 ]
4.5 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 3.56 , 4.5 ]
4.5 mm

L / Do
Do / t
= 229.6 / 77.72
= 77.72 / 0.56
= 2.9541
= 139.8092
From table G:
A = 0.000261
Pa
= 4*B / (3*(Do / t))

= 4*260.16 / (3*(77.72 / 0.56))
= 2.48 kg/cm2

ta
= t + Corrosion
= 0.56 + 3 = 3.56 mm
39/277
VENTEO (V)

Located on
TAPA SUPERIOR
Orientation
270
2,600 mm
Yes
250 mm
No
Nozzle
Access opening
No
50.8 mm
13.46 mm
Corrosion allowance
3 mm
59.12 mm
196.36 mm
215.41 mm
7.93 mm
0 kgf/cm2
1
Welds
Inner fillet, Leg41
9 mm
7.93 mm
40/277

Description
Bolt Material
Blind included
Yes
Rated MDMT
-46.5C
Liquid static head
0 kgf/cm2
MAWP rating
15.5 kgf/cm2 @ 165C
MAP rating
19.99 kgf/cm2 @ 21.11C
Hydrotest rating
30.59 kgf/cm2 @ 21.11C
PWHT performed
No
Impact Tested
No
Gasket
Description

Notes


-46.5C
41/277


(cm2)
UG-45
Summary
(mm)
For P = 15.4 kg f/cm2 @ 165 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
7.8
13.46

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
3.45
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(59.12, 29.56 + (13.46 - 3) + (7.93 - 3))
59.12 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(7.93 - 3), 2.5*(13.46 - 3) + 0)
=
12.33 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

15.3991*28.4 / (1,407.2073*1 - 0.6*15.3991)
0.31 mm

tr
=
=
=
P*K1*D / (2*S*E - 0.2*P)

15.3991*0.8947*1,006 / (2*1,407.2073*1 - 0.2*15.3991)
4.93 mm
42/277
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

15.3991*28.4 / (1,407.2073*1 - 0.6*15.3991) + 3
3.31 mm
ta
=
=
=

max[ 3.31 , 0 ]
3.31 mm
tb1
7.93 mm
tb1
=
=
=

max[ 7.93 , 4.5 ]
7.93 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 7.8 , 7.93 ]
7.8 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 3.31 , 7.8 ]
7.8 mm

43/277


(cm2)
UG-45
Summary
(mm)
For P = 19.99 kg f/cm2 @ 21.11 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
4.8
13.46

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
5.55
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(52.88, 26.44 + (13.46 - 0) + (7.93 - 0))
52.88 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(7.93 - 0), 2.5*(13.46 - 0) + 0)
=
19.83 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

19.9864*25.4 / (1,407.2073*1 - 0.6*19.9864)
0.36 mm

tr
=
=
=
P*K1*D / (2*S*E - 0.2*P)

19.9864*0.9*1,000 / (2*1,407.2073*1 - 0.2*19.9864)
6.4 mm
44/277
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

19.9864*25.4 / (1,407.2073*1 - 0.6*19.9864) + 0
0.36 mm
ta
=
=
=

max[ 0.36 , 0 ]
0.36 mm
tb1
6.4 mm
tb1
=
=
=

max[ 6.4 , 1.5 ]
6.4 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 4.8 , 6.4 ]
4.8 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 0.36 , 4.8 ]
4.8 mm

45/277

(cm2)
UG-45
Summary
(mm)
For Pe = 2.48 kg f/cm2 @ 165 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
4.5
13.46

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
3.45
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(59.12, 29.56 + (13.46 - 3) + (7.93 - 3))
59.12 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(7.93 - 3), 2.5*(13.46 - 3) + 0)
12.33 mm

UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
46/277


ta UG-28
3.56 mm
ta
=
=
=

max[ 3.56 , 0 ]
3.56 mm
tb2
3.79 mm
tb2
=
=
=

max[ 3.79 , 4.5 ]
4.5 mm
tb
=
=
=
min[ tb3 , tb2 ]

min[ 7.8 , 4.5 ]
4.5 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 3.56 , 4.5 ]
4.5 mm

L / Do
Do / t
= 237.84 / 77.72
= 77.72 / 0.56
= 3.0601
= 137.7525
From table G:
A = 0.000257
Pa
= 4*B / (3*(Do / t))

= 4*256.32 / (3*(77.72 / 0.56))
= 2.48 kg/cm2

ta
= t + Corrosion
= 0.56 + 3 = 3.56 mm
47/277


Located on
TAPA SUPERIOR
Orientation
2,600 mm
No
0 mm
No
Nozzle
Description
NPS 3 Sch 160 DN 80
Access opening
No
SA-106 B Smls Pipe (II-D Metric p. 14, ln. 15)
66.65 mm
Pipe nominal wall thickness
11.13 mm
Pipe minimum wall thickness1
9.73 mm
Corrosion allowance
3 mm
123.21 mm
193.06 mm
7.93 mm
0 kgf/cm2
1
Reinforcing Pad
SA-516 70 (II-D Metric p. 18, ln. 37)
48/277
Diameter, Dp
190.5 mm
Thickness, te
9.52 mm
Is split
No
Welds
Inner fillet, Leg41
9 mm
Outer fillet, Leg42
7 mm
7.93 mm
Pad groove weld
9.52 mm
Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

Description
NPS 3 Class 150 WN A105
Bolt Material
SA-193 B7 Bolt <= 64 (II-D Metric p.

344, ln. 31)
Blind included
No
Rated MDMT
-46.5C
Liquid static head
0 kgf/cm2
MAWP rating
15.5 kgf/cm2 @ 165C
MAP rating
19.99 kgf/cm2 @ 21.11C
Hydrotest rating
30.59 kgf/cm2 @ 21.11C
PWHT performed
No
Impact Tested
No
Circumferential joint radiography

Gasket
Description

Notes

UCS-66 Material Toughness Requirements Nozzle

tr = 13.75*36.32 / (1,203.26*1 - 0.6*13.75) =
0.42 mm
0.062
Stress ratio 0.35, MDMT per UCS-66(b)(3) =
-105C
49/277
UCS-66 Material Toughness Requirements Pad

9.52 mm
-28.95C
tr = 13.75*0.8947*1,006 / (2*1,407.21*1 - 0.2*13.75) =
4.4 mm
0.8925
6C
MDMT = max[ MDMT - TR, -48] = max[ -28.95 - 6 , -48] =
-34.95C
50/277

UG-45
Summary
(mm)
UG-37 Area Calculation Summary (cm2)

2
The nozzle
passes UG-45
For P = 15.4 kg /cm @ 165 C

f
The opening is adequately reinforced
A
required
A
available
A1
A2
A3
3.6978 7.3478
--
1.6142
--
A5
A
welds
5.3691 0.3645
treq
tmin
7.8
9.73
UG-41 Weld Failure Path Analysis Summary (kgf)

All failure paths are stronger than the applicable weld loads
Weld load
W
Weld load
W1-1
Path 1-1
strength
Weld load
W2-2
Path 2-2
strength
Weld load
W3-3
Path 3-3
strength
5,204
10,340
23,127
3,749
28,423
11,304
21,613

Weld description
Required weld
size (mm)
Actual weld
size (mm)
Status
Nozzle to pad fillet (Leg 41)
5.69
6.3
Pad to shell fillet (Leg 42)
2.47
4.9

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(72.65, 36.32 + (11.13 - 3) + (7.93 - 3))
72.65 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(7.93 - 3), 2.5*(11.13 - 3) + 9.52)
=
12.33 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

15.3991*36.32 / (1,203.2642*1 - 0.6*15.3991)
0.47 mm
51/277

tr
=
=
=
P*K1*D / (2*S*E - 0.2*P)

15.3991*0.8947*1,006 / (2*1,407.2073*1 - 0.2*15.3991)
4.93 mm
Opening N is too close per UG-36(c)(3)(d) to allow an exemption per UG-36(c)(3)(a). Reinforcement
calculations performed.
Area required per UG-37(c)

Allowable stresses: Sn = 1,203.264, Sv = 1,407.207, Sp = 1,407.207 kgf/cm2
fr1 = lesser of 1 or Sn / Sv = 0.8551
fr3 = lesser of fr2 or Sp / Sv = 0.8551
fr4 = lesser of 1 or Sp / Sv = 1
=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

(72.65*4.93*1 + 2*8.13*4.93*1*(1 - 0.8551)) / 100
3.6978 cm2
Area available from FIG. UG-37.1

A1 = larger of the following= 0 cm2
=
=
=
d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

(72.65*(1*4.93 - 1*4.93) - 2*8.13*(1*4.93 - 1*4.93)*(1 - 0.8551)) / 100
0 cm2
=
=
=
2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

(2*(4.93 + 8.13)*(1*4.93 - 1*4.93) - 2*8.13*(1*4.93 - 1*4.93)*(1 - 0.8551)) / 100
0 cm2
A2 = smaller of the following= 1.6142 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(8.13 - 0.47)*0.8551*4.93) / 100
1.6142 cm2
=
=
=
2*(tn - trn)*(2.5*tn + te)*fr2

(2*(8.13 - 0.47)*(2.5*8.13 + 9.52)*0.8551) / 100
3.9071 cm2
A41 =
Leg2*fr3
52/277
=
=
(6.532*0.8551) / 100
0.3645 cm2
(Part of the weld is outside of the limits)

A42 =
=
=
Leg2*fr4
(02*1) / 100
0 cm2
A5
=
=
=
(Dp - d - 2*tn)*te*fr4
((145.3 - 72.65 - 2*8.13)*9.52*1) / 100
5.3691 cm2
Area =
=
=
A1 + A2 + A41 + A42 + A5
0 + 1.6142 + 0.3645 + 0 + 5.3691
7.3478 cm2
As Area >= A the reinforcement is adequate.
UW-16(c)(2) Weld Check

Inner fillet: tmin
= lesser of 19 mm or tn or te = 8.13 mm
tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
Outer fillet: tmin
= lesser of 19 mm or te or t = 4.93 mm
tw(min) = 0.5*tmin = 2.47 mm
tw(actual) = 0.7*Leg = 0.7*7 = 4.9 mm

ta UG-27
=
=
=

15.3991*36.32 / (1,203.2642*1 - 0.6*15.3991) + 3
3.47 mm
ta
=
=
=

max[ 3.47 , 0 ]
3.47 mm
tb1
7.93 mm
tb1
=
=
=

max[ 7.93 , 4.5 ]
7.93 mm
53/277
tb
=
=
=
min[ tb3 , tb1 ]

min[ 7.8 , 7.93 ]
7.8 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 3.47 , 7.8 ]
7.8 mm
Available nozzle wall thickness new, tn = 0.875*11.13 = 9.73 mm

Allowable stresses in joints UG-45 and UW-15(c)
Groove weld in tension:
Nozzle wall in shear:
Inner fillet weld in shear:
Outer fillet weld in shear:
Upper groove weld in tension:
Strength of welded joints:
0.74*1,407.207 =
0.7*1,203.264 =
0.49*1,203.264 =
0.49*1,407.207 =
0.74*1,407.207 =
1,041.333 kgf/cm2
842.285 kgf/cm2
589.599 kgf/cm2
689.532 kgf/cm2
1,041.333 kgf/cm2
(1) Inner fillet weld in shear

( / 2)*Nozzle OD*Leg*Si = ( / 2)*88.9*9*589.599 = 7,410.06 kgf
(2) Outer fillet weld in shear
( / 2)*Pad OD*Leg*So = ( / 2)*190.5*7*689.532 = 14,443.33 kgf
(3) Nozzle wall in shear
( / 2)*Mean nozzle dia*tn*Sn = ( / 2)*80.77*8.13*842.285 = 8,683.64 kgf
(4) Groove weld in tension
( / 2)*Nozzle OD*tw*Sg = ( / 2)*88.9*4.93*1,041.333 = 7,169.38 kgf
(6) Upper groove weld in tension
Loading on welds per UG-41(b)(1)
W
=
=
=
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(369.7794 - 0 + 2*8.13*0.8551*(1*4.93 - 1*4.93))*1,407.207
5,203.59 kgf
W1-1 =
=
=
(A2 + A5 + A41 + A42)*Sv

(161.419 + 536.9105 + 36.4515 + 0)*1,407.207
10,339.9 kgf
W2-2 =
=
=
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

(161.419 + 0 + 36.4515 + 0 + 2*8.13*4.93*0.8551)*1,407.207
3,748.55 kgf
54/277
W3-3 =
=
=
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

(161.419 + 0 + 536.9105 + 36.4515 + 0 + 0 + 2*8.13*4.93*0.8551)*1,407.207
11,304 kgf
Load for path 1-1 lesser of W or W1-1 = 5,203.59 kgf

Path 1-1 through (2) & (3) = 14,443.33 + 8,683.64 = 23,126.97 kgf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Path 2-2 through (1), (4), (6) = 7,410.06 + 7,169.38 + 13,843.59 = 28,423.03 kgf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Path 3-3 through (2), (4) = 14,443.33 + 7,169.38 = 21,612.71 kgf
55/277

UG-45
Summary
(mm)

2
The nozzle
passes UG-45
For P = 19.99 kg /cm @ 21.11 C

f
A
required
A
available
A1
A2
A3
4.4721 9.4726 0.9703 3.5826
--
A
welds
A5
4.2268 0.6929
treq
tmin
4.8
9.73

Weld load
W
Weld load
W1-1
Path 1-1
strength
Weld load
W2-2
Path 2-2
strength
Weld load
W3-3
Path 3-3
strength
5,337
11,964
25,891
8,140
32,785
14,088
25,975

Weld description
Required weld
size (mm)
Actual weld
size (mm)
Status
6.3
3.97
4.9

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(66.65, 33.32 + (11.13 - 0) + (7.93 - 0))
66.65 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(7.93 - 0), 2.5*(11.13 - 0) + 9.52)
=
19.83 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

19.9864*33.32 / (1,203.2642*1 - 0.6*19.9864)
0.56 mm
56/277

tr
=
=
=
P*K1*D / (2*S*E - 0.2*P)

19.9864*0.9*1,000 / (2*1,407.2073*1 - 0.2*19.9864)
6.4 mm

=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

(66.65*6.4*1 + 2*11.13*6.4*1*(1 - 0.8551)) / 100
4.4721 cm2

A1 = larger of the following= 0.9703 cm2
=
=
=

(66.65*(1*7.93 - 1*6.4) - 2*11.13*(1*7.93 - 1*6.4)*(1 - 0.8551)) / 100
0.9703 cm2
=
=
=

(2*(7.93 + 11.13)*(1*7.93 - 1*6.4) - 2*11.13*(1*7.93 - 1*6.4)*(1 - 0.8551)) / 100
0.5335 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(11.13 - 0.56)*0.8551*7.93) / 100
3.5826 cm2
=
=
=
2*(tn - trn)*(2.5*tn + te)*fr2

(2*(11.13 - 0.56)*(2.5*11.13 + 9.52)*0.8551) / 100
6.7464 cm2
A41 =
Leg2*fr3
57/277
=
=
A42 =
=
=
(92*0.8551) / 100
0.6929 cm2
Leg2*fr4
(02*1) / 100
0 cm2
A5
=
=
=
((133.3 - 66.65 - 2*11.13)*9.52*1) / 100
4.2268 cm2
Area =
=
=
A1 + A2 + A41 + A42 + A5
0.9703 + 3.5826 + 0.6929 + 0 + 4.2268
9.4726 cm2

Inner fillet: tmin
tc(min) = lesser of 6 mm or 0.7*tmin = 6 mm
tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
Outer fillet: tmin
tw(min) = 0.5*tmin = 3.97 mm
tw(actual) = 0.7*Leg = 0.7*7 = 4.9 mm

ta UG-27
=
=
=

19.9864*33.32 / (1,203.2642*1 - 0.6*19.9864) + 0
0.56 mm
ta
=
=
=

max[ 0.56 , 0 ]
0.56 mm
tb1
6.4 mm
tb1
=
=
=

max[ 6.4 , 1.5 ]
6.4 mm
tb
min[ tb3 , tb1 ]
58/277
tUG-45
=
=
min[ 4.8 , 6.4 ]

4.8 mm
=
=
=
max[ ta , tb ]
max[ 0.56 , 4.8 ]
4.8 mm

0.74*1,407.207 =
0.7*1,203.264 =
0.49*1,203.264 =
0.49*1,407.207 =
0.74*1,407.207 =
1,041.333 kgf/cm2
842.285 kgf/cm2
589.599 kgf/cm2
689.532 kgf/cm2
1,041.333 kgf/cm2

( / 2)*Nozzle OD*Leg*Si = ( / 2)*88.9*9*589.599 = 7,410.06 kgf
( / 2)*Pad OD*Leg*So = ( / 2)*190.5*7*689.532 = 14,443.33 kgf
W
=
=
=
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(447.212 - 97.0321 + 2*11.13*0.8551*(1*7.93 - 1*6.4))*1,407.207
5,337.33 kgf
W1-1 =
=
=
(A2 + A5 + A41 + A42)*Sv

(358.2573 + 422.6804 + 69.2902 + 0)*1,407.207
11,964.48 kgf
W2-2 =
=
=
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

(358.2573 + 0 + 69.2902 + 0 + 2*11.13*7.93*0.8551)*1,407.207
8,139.66 kgf
59/277
W3-3 =
=
=
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

(358.2573 + 0 + 422.6804 + 69.2902 + 0 + 0 + 2*11.13*7.93*0.8551)*1,407.207
14,087.66 kgf

Path 1-1 through (2) & (3) = 14,443.33 + 11,447.91 = 25,891.24 kgf
Path 2-2 through (1), (4), (6) = 7,410.06 + 11,531.48 + 13,843.59 = 32,785.13 kgf
Path 3-3 through (2), (4) = 14,443.33 + 11,531.48 = 25,974.81 kgf
60/277
UG-45
Summary
(mm)

2
The nozzle
passes UG-45
For Pe = 2.48 kg /cm @ 165 C

f
A
required
A
available
A1
A2
1.5026 7.9781 0.649 1.5955
A3
--
A
welds
A5
5.3691 0.3645
treq
tmin
4.5
9.73

Weld description
Required weld
size (mm)
Actual weld
size (mm)
Status
5.69
6.3
2.47
4.9

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(72.65, 36.32 + (11.13 - 3) + (7.93 - 3))
72.65 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(7.93 - 3), 2.5*(11.13 - 3) + 9.52)
12.33 mm

Area required per UG-37(d)(1)

61/277

=
=
=
0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

(0.5*(72.65*4.01*1 + 2*8.13*4.01*1*(1 - 0.8551))) / 100
1.5026 cm2

=
=
=

(72.65*(1*4.93 - 1*4.01) - 2*8.13*(1*4.93 - 1*4.01)*(1 - 0.8551)) / 100
0.649 cm2
=
=
=

(2*(4.93 + 8.13)*(1*4.93 - 1*4.01) - 2*8.13*(1*4.93 - 1*4.01)*(1 - 0.8551)) / 100
0.2194 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(8.13 - 0.56)*0.8551*4.93) / 100
1.5955 cm2
=
=
=
2*(tn - trn)*(2.5*tn + te)*fr2

(2*(8.13 - 0.56)*(2.5*8.13 + 9.52)*0.8551) / 100
3.8619 cm2
A41 =
=
=
Leg2*fr3
(6.532*0.8551) / 100
0.3645 cm2

A42 =
=
=
Leg2*fr4
(02*1) / 100
0 cm2
A5
=
=
((145.3 - 72.65 - 2*8.13)*9.52*1) / 100
62/277
5.3691 cm2
Area =
=
=
A1 + A2 + A41 + A42 + A5
0.649 + 1.5955 + 0.3645 + 0 + 5.3691
7.9781 cm2

Inner fillet: tmin
tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
Outer fillet: tmin
tw(min) = 0.5*tmin = 2.47 mm
tw(actual) = 0.7*Leg = 0.7*7 = 4.9 mm

ta UG-28
3.56 mm
ta
=
=
=

max[ 3.56 , 0 ]
3.56 mm
tb2
3.79 mm
tb2
=
=
=

max[ 3.79 , 4.5 ]
4.5 mm
tb
=
=
=
min[ tb3 , tb2 ]

min[ 7.8 , 4.5 ]
4.5 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 3.56 , 4.5 ]
4.5 mm

L / Do
Do / t
= 193.06 / 88.9
= 88.9 / 0.56
= 2.1716
= 159.8811
63/277
From table G:
A = 0.000298
Pa
= 4*B / (3*(Do / t))

= 4*297.49 / (3*(88.9 / 0.56))
= 2.48 kg/cm2

ta
= t + Corrosion
= 0.56 + 3 = 3.56 mm
64/277
CUERPO
Component
Cylinder
Material
SA-516 70 (II-D Metric p. 18, ln. 37)
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
No
No
Design
Pressure (kgf/cm2)
Design
Temperature (C)
Design
MDMT (C)
Internal
3.5
165
External
1.05
165
Static Liquid Head

Condition
Ps (kgf/cm2)
Hs (mm)
SG
Operating
0.11
1,150
0.986
Test horizontal
0.14
1,400
Test vertical
0.25
2,550
Dimensions
Inner Diameter
1,000 mm
Length
2,050 mm
Nominal Thickness
12.7 mm
Corrosion
Inner
3 mm
Outer
0 mm
Weight and Capacity
Weight (kg)
Capacity (liters)
New
617.16
1,610.07
Corroded
472.85
1,629.44
Radiography
Longitudinal seam
Top Circumferential
seam
Bottom Circumferential
seam
65/277
Results Summary
Governing condition
External pressure
1.5 mm + 3 mm = 4.5 mm
4.3 mm
7.63 mm
3.62 mm
26.71 kg/cm2
35.21 kg/cm2
6.64 kg/cm2
Rated MDMT
-48 C

12.7 mm
-22C
tr = 13.86*503 / (1,407.21*1 - 0.6*13.86) =
4.98 mm
0.5137
30.2C
-48C

t

= 3.61*503 / (1,407.21*1.00 - 0.60*3.61) + 3
= 4.3 mm

P
= S*E*t / (R + 0.60*t) - Ps
= 1,407.21*1.00*9.7 / (503 + 0.60*9.7) - 0.11
= 26.71 kg/cm2

P
= S*E*t / (R + 0.60*t)
= 1,407.21*1.00*12.7 / (500 + 0.60*12.7)
= 35.21 kg/cm2

L / Do
Do / t
= 2,318.67 / 1,025.4
= 1,025.4 / 4.63
= 2.2612
= 221.6402
From table G:
A = 0.000175
66/277
Pa
= 4*B / (3*(Do / t))

= 4*174.54 / (3*(1,025.4 / 4.63))
= 1.05 kg/cm2

ta
= t + Corrosion
= 4.63 + 3 = 7.63 mm

L / Do
Do / t
= 2,318.67 / 1,025.4
= 1,025.4 / 9.7
= 2.2612
= 105.7085
From table G:
A = 0.000526
Pa
= 4*B / (3*(Do / t))

= 4*526.6 / (3*(1,025.4 / 9.7))
= 6.64 kg/cm2

EFE =
=
=
(50*t / Rf)*(1 - Rf / Ro)

(50*12.7 / 506.35)*(1 - 506.35 / infinity)
1.2541%
External Pressure + Weight Check (Bergman, ASME paper 54-A-104)

Pv = W / (2**Rm) + M / (*Rm2)
= 10*1,508.3 / (2**507.85) + 10000*353.5 / (*507.852)
= 9.0898 kg/cm
= Pv / (Pe*Do)
= 10*9.0898 / (1.05*1,025.4)
= 0.0844
n = 3
m = 1.23 / (L / Do)2
= 1.23 / (2,318.67 / 1,025.4)2
= 0.2406
Ratio Pe = (n2 - 1 + m + m*) / (n2 - 1 + m)
= (32 - 1 + 0.2406 + 0.2406*0.0844) / (32 - 1 + 0.2406)
= 1.0025
Ratio Pe * Pe MAEP
(1.0025 * 1.05 = 1.05) 6.64
Cylinder design thickness is satisfactory.
67/277

Condition
Pressure P (
kg/cm2)
Allowable Stress
Before UG-23
Stress Increase (
kg/cm2)
Temperature (
C)
Corrosion C
(mm)
Load
Req'd Thk Due to

Tension (mm)
Req'd Thk Due

to
Compression
(mm)
St
Sc
3.5
1,407.2
1,048.7
165
Weight
0.62
0.56
3.5
1,407.2
1,105.1
165
Weight
0.62
0.55
1,407.2
1,048.7
165
Weight
0.09

Hot Shut Down, New
1,407.2
1,105.1
165
Weight
0.01
0.09
Empty, Corroded
1,407.2
1,087.3
21.11
Weight
0.08
Empty, New
1,407.2
1,146.5
21.11
Weight
0.01
0.09
-1.05
1,407.2
1,048.7
165
Weight
0.26
0.34
1,407.2
1,048.7
165
Weight
0.09
Vacuum

Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (512.7 / 9.7)
= 0.002365
B
= 1,048.7 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScHC
= min(B, S) = 1,048.7 kg/cm2
A
= 0.125 / (Ro / t)
= 0.125 / (512.7 / 12.7)
= 0.003096
B
= 1,105.1 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScHN
= min(B, S) = 1,105.1 kg/cm2
A
= 0.125 / (Ro / t)
= 0.125 / (512.7 / 12.7)
= 0.003096
B
= 1,146.5 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScCN
= min(B, S) = 1,146.5 kg/cm2

Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (512.7 / 9.7)
= 0.002365
B
= 1,087.3 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
68/277
ScCC
= min(B, S) = 1,087.3 kg/cm2

CS-2 Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (512.7 / 9.7)
= 0.002365
B
= 1,048.7 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScVC
= min(B, S) = 1,048.7 kg/cm2

tp = P*R / (2*St*Ks*Ec + 0.40*|P|)
= 3.5*503 / (2*1,407.21*1.00*1.00 + 0.40*|3.5|)
= 0.63 mm
(Pressure)
tm = M / (*Rm2*St*Ks*Ec) * MetricFactor
= 353.5 / (*507.852*1,407.21*1.00*1.00) * 105
= 0.03 mm
(bending)
tw = W / (2**Rm*St*Ks*Ec) * MetricFactor
= 1,508.3 / (2**507.85*1,407.21*1.00*1.00) * 102
= 0.03 mm
(Weight)
tt = tp + tm - tw
= 0.63 + 0.03 - (0.03)
= 0.62 mm
(total required, tensile)
tc = |tmc + twc - tpc|

= |0.03 + (0.03) - (0.63)|
= 0.56 mm
(total, net tensile)

= 2*1,407.21*1.00*1.00*(9.7 - 0.03 + (0.03)) / (503 - 0.40*(9.7 - 0.03 + (0.03)))
= 54.71 kg/cm2
tp = P*R / (2*St*Ks*Ec + 0.40*|P|)
= 3.5*500 / (2*1,407.21*1.00*1.00 + 0.40*|3.5|)
= 0.62 mm
(Pressure)
= 366.6 / (*506.352*1,407.21*1.00*1.00) * 105
= 0.03 mm
(bending)
= 1,705.9 / (2**506.35*1,407.21*1.00*1.00) * 102
= 0.04 mm
(Weight)
tt = tp + tm - tw
69/277
= 0.62 + 0.03 - (0.04)

= 0.62 mm
= |0.03 + (0.04) - (0.62)|
= 0.55 mm

= 2*1,407.21*1.00*1.00*(12.7 - 0.03 + (0.04)) / (500 - 0.40*(12.7 - 0.03 + (0.04)))
= 72.25 kg/cm2
tp = 0 mm
= 353.5 / (*507.852*1,048.7*1.00) * 105
= 0.04 mm
(Pressure)
(bending)
= 1,508.3 / (2**507.85*1,048.7*1.00) * 102
= 0.05 mm
(Weight)
tt = |tp + tm - tw|
= |0 + 0.04 - (0.05)|
= 0 mm

= 0.04 + (0.05) - (0)
= 0.09 mm

tp = 0 mm
= 366.6 / (*506.352*1,105.13*1.00) * 105
= 0.04 mm
(Pressure)
(bending)
= 1,705.9 / (2**506.35*1,105.13*1.00) * 102
= 0.05 mm
(Weight)
tt = |tp + tm - tw|
= |0 + 0.04 - (0.05)|
= 0.01 mm

= 0.04 + (0.05) - (0)
= 0.09 mm

tp = 0 mm
(Pressure)
(bending)
70/277
= 353.5 / (*507.852*1,087.32*1.00) * 105

= 0.04 mm
= 1,508.3 / (2**507.85*1,087.32*1.00) * 102
= 0.04 mm
(Weight)
tt = |tp + tm - tw|
= |0 + 0.04 - (0.04)|
= 0 mm

= 0.04 + (0.04) - (0)
= 0.08 mm

tp = 0 mm
= 366.6 / (*506.352*1,146.5*1.00) * 105
= 0.04 mm
(Pressure)
(bending)
= 1,705.9 / (2**506.35*1,146.5*1.00) * 102
= 0.05 mm
(Weight)
tt = |tp + tm - tw|
= |0 + 0.04 - (0.05)|
= 0.01 mm

= 0.04 + (0.05) - (0)
= 0.09 mm
Vacuum, Bottom Seam

tp = P*R / (2*Sc*Ks + 0.40*|P|)
(Pressure)
= -1.05*503 / (2*1,048.7*1.00 + 0.40*|1.05|)
= -0.25 mm
= 353.5 / (*507.852*1,048.7*1.00) * 105
= 0.04 mm
(bending)
= 1,508.3 / (2**507.85*1,048.7*1.00) * 102
= 0.05 mm
(Weight)
tt = |tp + tm - tw|
= |-0.25 + 0.04 - (0.05)|
= 0.26 mm

= 0.04 + (0.05) - (-0.25)
= 0.34 mm
71/277

= 2*1,048.7*1.00*(9.7 - 0.04 - 0.05) / (503 - 0.40*(9.7 - 0.04 - 0.05))
= 40.4 kg/cm2
tp = 0 mm
= 353.5 / (*507.852*1,048.7*1.00) * 105
= 0.04 mm
(Pressure)
(bending)
= 1,508.3 / (2**507.85*1,048.7*1.00) * 102
= 0.05 mm
(Weight)
tt = |tp + tm - tw|
= |0 + 0.04 - (0.05)|
= 0 mm

= 0.04 + (0.05) - (0)
= 0.09 mm
72/277
OREJA DE IZAJE
Geometry Inputs
Attached To
CUERPO
Material
SA-516-70
Distance of Lift Point From Datum
2,380 mm
Angular Position
0 deg and 180

deg
Length, L
280 mm
Width, B
127 mm
Thickness, t
12.7 mm
Hole Diameter, d
38.1 mm
Pin Diameter, Dp
25 mm
Diameter at Pin, D
127 mm
Load Angle from Vertical,
0 deg
Has Brace Plate
No
Welds
Size, tw
8 mm
Reinforcement Pad
Width, Bp
227 mm
Length, Lp
150 mm
Thickness, tp
12.7 mm
Weld Size, twp
10 mm
Weld Length, L3
127 mm
73/277
Intermediate Values
Load Factor
1.5000
Vessel Weight (new, incl. Load Factor), W
2,724.4 kg
Lug Weight (new), Wlug
18.7 kg
(Qty=2)
Distance from Center of Gravity to Top Lug, l1
1,856.88
mm
Distance from Center of Gravity to Tail Lug, l2
1,627.3 mm
Distance from Vessel Center Line to Tail Lug, l3
688.5 mm
Allowable Stress, Tensile, t
1,404.7
kg/cm2
Allowable Stress, Shear, s
936.5
kg/cm2
Allowable Stress, Bearing, p
2,107.1
kg/cm2
Allowable Stress, Bending, b
1,560.9
kg/cm2
Allowable Stress, Weld Shear, allowable
936.5
kg/cm2
Allowable Stress set to 1/3 Sy per ASME B30.20
No
Summary Values
Required Lift Pin Diameter, dreqd
9.62 mm
Required Lug Thickness, treqd
2.59 mm
Lug Stress Ratio, ratio
0.35
Weld Shear Stress Ratio, ratio
0.28
Lug Design
Acceptable
Local Stresses WRC 107
Acceptable
Maximum Out of Plane Lift Angle - Weak Axis Bending
7.95 deg
COMPRESS recommends a spreader beam be used to prevent weak axis bending of the top lugs.
No consideration is given for any bracing plate from the lug to the vessel.
Lift Forces
Lift force on lugs during rotational lift (0 deg 90 deg):
2*Ftop = W*(l2*cos() + l3*sin()) / (l1*cos() + l2*cos() + l3*sin() )
Ftail = W - (2*F)
74/277
[ deg]
Ftop[kgf]
Ftail[kgf]
636.2
1,451.9
15
672.7
1,378.9
30
710.6
1,303.2
45
756
1,212.4
60
821.3
1,081.7
75
944.4
835.6
90
1,362.2
161
675.1
1,374.1
152
672.7
1,378.9
183
680
1,364.3
1Lift
angle at maximum lug

stress.
2Lift
angle at maximum weld

stress.
3Lift
angle at maximum pad

weld stress.
Shell angle at lift lug 0.00 deg
Lug Pin Diameter - Shear stress
dreqd
=
=
dreqd / Dp =
/ s
(2*Fv / (*s))0.5
(2*1,362.2 / (*936.5))0.5
9.62 mm
9.62 / 25
0.38
=
=
=
Fv / A
Fv / (2*(0.25**Dp2))
1,362.2 / (2*(0.25**252)) =
138.8 kg/cm2
138.8 / 936.5
0.15
Acceptable
Acceptable
Lug Thickness - Tensile stress

treqd
=
=
Fv / ((D - d)*t)
1,362.2 / ((127 - 38.1)*1,404.7) =
1.09 mm
1.09 / 12.7
0.09
=
=
=
Fv / A
Fv / ((D - d)*t)
1,362.2 / ((127 - 38.1)*12.7)
120.7 kg/cm2
120.7 / 1,404.7
0.09
treqd / t =
/ t
Acceptable
Acceptable
75/277
Lug Thickness - Bearing stress
treqd
=
=
treqd / t =
=
=
=
/ p =
Fv / (Dp*p)
1,362.2 / (25*2,107.1) =
2.59 mm
2.59 / 12.7
0.20
Acceptable
Fv / Abearing
Fv / (Dp*(t))
1,362.2 / (25*(12.7)) =
429 kg/cm2
429 / 2,107.1
0.2
Acceptable
Lug Thickness - Shear stress
treqd
=
=
[Fv / s] / (2*Lshear)
(1,362.2 / 936.5) / (2*46.42) =
1.57 mm
1.57 / 12.7
0.12
=
=
=
Fv / Ashear
Fv / (2*t*Lshear )
1,362.2 / (2*12.7*46.42) =
115.5 kg/cm2
115.5 / 936.5
0.12
treqd / t =
/ s
Acceptable
Acceptable
Shear stress length (per Pressure Vessel and Stacks, A. Keith Escoe)
Z1
Lshear
=
=
=
=
=
=
=
=
=
=
=
55*Dp / d
55*25 / 38.1
36.0892 deg
0.5*(D - d) + 0.5*Dp*(1 - cos())
0.5*(127 - 38.1) + 0.5*25*(1 - cos(36.0892))
46.85 mm
0.5*D - sqr(0.25*D*D - (0.5*Dp*sin())2)
0.5*127 - sqr(0.25*127*127 - (0.5*25*sin(36.0892))2)
0.43 mm
Z - Z1
46.42 mm
76/277
Lug Plate Stress
Lug stress, tensile + bending, during rotational lift:

ratio = [Ften / (Aten*t)] + [Mbend / (Zbend*b)] 1
= [(Ftop()*sin() ) / (t*B*t)] + [(6*Ftop() *L*cos() ) / (t*B2 * b)] 1
675.1*sin(16.0) / (12.7*127*1,404.7) + 6*(675.1)*280*cos(16.0) /
=
(12.7*1272*1,560.9)
= 0.35
Acceptable
Weak Axis Bending Stress
Maximum lift cable angle from vertical = 7.95 deg
b
= M/Z
= (F*sin()* L1) / Z
F*cos() = 0.5*W
=> F = 0.5*W / cos()
= arctan( (2*b*Z ) / (W* L1) )

arctan( (2*1,560.9*(127*12.72/6) ) /
7.95
=
=
(2,724.3*280*100) )
deg
Weld Stress
Weld stress, direct and torsional shear, during rotational lift:

Direct shear:
Maximum weld shear stress occurs at lift angle 15.00 deg; lift force = 672.7 kgf
Aweld = 0.707*tw*(2*L3 + B)
= 0.707*8*(2*127 + 127) = 2,154.94 mm2
t
Flug*cos() / Aweld
672.7*cos(15.0) / 2,154.94 = 30.2 kg/cm2
Flug*sin() / Aweld
77/277
s
=
672.7*sin(15.0) / 2,154.94 = 8.1 kg/cm2
Torsional shear:
Weld centroid:
Ybar = L32 / (2*L3 + B)

= 1272 / (2*127 + 127) = 42.33 mm
Second polar moment of area:
J = 0.707*tw*((8*L33 + 6*L3*B2 + B3) / 12 - L34 / (2*L3 + B))

= 0.707*8* ( (8*1273 + 6*127*1272 + 1273) / 12 - 1274 / (2*127 + 127))
= 10620183 mm4
Radial distance from centroid to weld:
r = sqr( (Xbar)2 + (L3 - Ybar)2 )

= sqr( (0.5*127)2 + (127 - 42.33)2 )
= 105.83 mm
r = arctan( (L3 - Ybar) / (Xbar) )

= arctan( 84.67 / 63.5 )
= 53.13 deg
2
= M*r/J
= [F()*cos()*(L + L3 - Ybar)] * r / J
= (672.7*cos(15.0)*364.67)*105.83 / 10620183.0607
= 236.1 kg/cm2
ratio
= sqr( (t + 2*sin(r))2 + (s + 2*cos(r))2 ) / allowable 1

= sqr ( (30.2 + 236.1*sin(53.13))2 + (8.1 + 236.1*cos(53.13) )2 ) / 936.5
= 0.28
Acceptable
Pad Weld Stress

Direct shear:
Maximum weld shear stress occurs at lift angle 18.00 deg; lift force = 680 kgf
Aweld = 0.707*twp*(2*Lp + Bp)
= 0.707*10*(2*150 + 227) = 3,725.89 mm2
t
Flug*cos() / Aweld
680*cos(18.0) / 3,725.89 = 17.4 kg/cm2
Flug*sin() / Aweld
78/277
s
680*sin(18.0) / 3,725.89 = 5.6 kg/cm2
Torsional shear:
Weld centroid:
Ybarp = Lp2 / (2*Lp + Bp)

= 1502 / (2*150 + 227) = 42.69 mm
Second polar moment of area:
Jp = 0.707*twp*((8*Lp3 + 6*Lp*Bp2 + Bp3) / 12 - Lp4 / (2*Lp + Bp))

= 0.707*10* ( (8*1503 + 6*150*2272 + 2273) / 12 - 1504 / (2*150 + 227))
= 43330657 mm4
rp = sqr( (Xbarp)2 + (Lp - Ybarp)2 )

= sqr( (0.5*227)2 + (150 - 42.69)2 )
= 156.19 mm
r = arctan( (Lp - Ybarp) / (Xbarp) )

= arctan( 107.31 / 113.5 )
= 43.39 deg
2
= M * rp / Jp
= [F()*cos()*(L + Lp - Ybarp)] * rp / Jp
= (680*cos(18.0)*387.31)*156.19 / 43330656.5161
= 90.3 kg/cm2
ratio
= sqr( (t + 2*sin(r))2 + (s + 2*cos(r))2 ) / allowable 1

= sqr ( (17.4 + 90.3*sin(43.39))2 + (5.6 + 90.3*cos(43.39) )2 ) / 936.5
= 0.11
Acceptable
WRC 107 Analysis

Maximum stress ratio occurs at lift angle = 90.00 deg with lift force = 1,362.2 kgf
Geometry
Height (radial)
12.7 mm
Width (circumferential) 127 mm

Length
127 mm
Fillet Weld Size:
8 mm
Located On
CUERPO (127 mm from top end)
Location Angle
0.00 deg and 180.00 deg

Reinforcement Pad
Thickness
12.7 mm
Width
227 mm
Length
150 mm
79/277
Weld Size
10 mm
Applied Loads
Radial load, Pr
0 kgf
Circumferential moment, Mc
0 kgf-m
Circumferential shear, Vc
0 kgf
Longitudinal moment, ML
25.9 kgf-m
Longitudinal shear, VL
1,362.18 kgf
Torsion moment, Mt
0 kgf-m
Internal pressure, P
0 kgf/cm2
Mean shell radius, Rm
506.35 mm
Design factor
Maximum stresses due to the applied loads at the lug edge

= Rm / T = 506.35 / 25.4 = 19.935
C1 = 71.5, C2 = 71.5 mm
Local circumferential pressure stress = P*Ri / T =0 kgf/cm2
Local longitudinal pressure stress = P*Ri / (2*T) =0 kgf/cm2
Maximum combined stress (PL+Pb+Q) = 37.54 kgf/cm2
Allowable combined stress (PL+Pb+Q) = 3*S = 4,221.62 kgf/cm2
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = -5.77 kgf/cm2
Allowable local primary membrane stress (PL) = 1.5*S = 2,110.81 kgf/cm2
The maximum local primary membrane stress (PL) is within allowable limits.
80/277
Stresses at the lug edge per WRC Bulletin 107

Figure value
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
2.9833
0.1412
4C*
3.4575
0.1412
1C
0.1231
0.1412
2C-1
0.0884
0.1412
3A*
0.6139
0.1412
1A
0.0974
0.1412
3B*
2.0535
0.1412
-5.765
-5.765
5.765
5.765
1B-1
0.047
0.1412
-15.889
15.889
15.889
-15.889
Pressure stress*
Total circumferential stress
-21.655
10.124
21.655
-10.124
Primary membrane
circumferential stress*
-5.765
-5.765
5.765
5.765
3C*
2.9833
0.1412
4C*
3.4575
0.1412
1C-1
0.1261
0.1412
2C
0.0884
0.1412
4A*
0.8943
0.1412
2A
0.0549
0.1412
4B*
0.5944
0.1412
-1.687
-1.687
1.687
1.687
2B-1
0.0746
0.1412
-25.17
25.17
25.17
-25.17
Pressure stress*
Total longitudinal stress
-26.857
23.483
26.857
-23.483
Primary membrane
longitudinal stress*
-1.687
-1.687
1.687
1.687
Shear from M t
Circ shear from V c
Long shear from V L
-18.772
-18.772
18.772
18.772
Total Shear stress
-18.772
-18.772
18.772
18.772
Combined stress (P L+Pb+Q)
-26.857
23.483
26.857
-23.483
37.544
37.544
37.544
37.544
* denotes primary stress.

Maximum stresses due to the applied loads at the pad edge
= Rm / T = 506.35 / 12.7 = 39.8701
C1 = 123.5, C2 = 85 mm
Maximum combined stress (PL+Pb+Q) = 63.14 kgf/cm2
Maximum local primary membrane stress (PL) = -16.03 kgf/cm2
81/277
82/277
Stresses at the pad edge per WRC Bulletin 107

Figure value
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
3.6018
0.1996
4C*
5.2795
0.2231
1C
0.0654
0.2256
2C-1
0.0306
0.2256
3A*
1.6358
0.2153
1A
0.071
0.2472
3B*
4.2131
0.1901
-16.03
-16.03
16.03
16.03
1B-1
0.0266
0.199
-25.451
25.451
25.451
-25.451
Pressure stress*
-41.481
9.421
41.481
-9.421
Primary membrane
-16.03
-16.03
16.03
16.03
3C*
3.1933
0.2231
4C*
5.564
0.1996
1C-1
0.0679
0.2085
2C
0.0384
0.2085
4A*
3.2863
0.2153
2A
0.0352
0.2292
4B*
1.6232
0.1901
-5.625
-5.625
5.625
5.625
2B-1
0.0413
0.1993
-39.512
39.512
39.512
-39.512
Pressure stress*
-45.137
33.888
45.137
-33.888
Primary membrane
-5.625
-5.625
5.625
5.625
Shear from M t
Circ shear from V c
Long shear from V L
-31.568
-31.568
31.568
31.568
Total Shear stress
-31.568
-31.568
31.568
31.568
-45.137
33.888
45.137
-33.888
63.136
63.136
63.136
63.136
83/277


Located on
CUERPO
Orientation
45
Nozzle center line offset to datum line
150 mm
End of nozzle to shell center
700 mm
No
Nozzle
Access opening
No
50.8 mm
13.46 mm
Corrosion allowance
3 mm
168.25 mm
187.3 mm
12.7 mm
0.11 kgf/cm2
1
Welds
Inner fillet, Leg41
9 mm
12.7 mm
84/277

Description
Bolt Material
Blind included
No
Rated MDMT
-46.22C
Liquid static head
0.1 kgf/cm2
MAWP rating
15.5 kgf/cm2 @ 165C
MAP rating
19.99 kgf/cm2 @ 21.11C
Hydrotest rating
30.59 kgf/cm2 @ 21.11C
PWHT performed
No
Impact Tested
No
Gasket
Description

Notes


-46.22C
85/277

The attached ASME B16.5 flange limits the nozzle MAWP.

(cm2)
UG-45
Summary
(mm)
For P = 15.5 kg f/cm2 @ 165 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
7.8
13.46

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(56.8, 28.4 + (13.46 - 3) + (12.7 - 3))
56.8 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(12.7 - 3), 2.5*(13.46 - 3) + 0)
=
24.25 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

15.5022*28.4 / (1,407.2073*1 - 0.6*15.5022)
0.32 mm
Required thickness tr from UG-37(a)

tr
=
=
=
P*R / (S*E - 0.6*P)

15.5022*503 / (1,407.2073*1 - 0.6*15.5022)
5.58 mm
86/277
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

15.5022*28.4 / (1,407.2073*1 - 0.6*15.5022) + 3
3.31 mm
ta
=
=
=

max[ 3.31 , 0 ]
3.31 mm
tb1
=
=
=
P*R / (S*E - 0.6*P) + Corrosion

15.5022*503 / (1,407.2073*1 - 0.6*15.5022) + 3
8.58 mm
tb1
=
=
=

max[ 8.58 , 4.5 ]
8.58 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 7.8 , 8.58 ]
7.8 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 3.31 , 7.8 ]
7.8 mm

87/277


(cm2)
UG-45
Summary
(mm)
For P = 19.99 kg f/cm2 @ 21.11 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
4.8
13.46

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(50.8, 25.4 + (13.46 - 0) + (12.7 - 0))
51.56 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(12.7 - 0), 2.5*(13.46 - 0) + 0)
=
31.75 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

19.9864*25.4 / (1,407.2073*1 - 0.6*19.9864)
0.36 mm

tr
=
=
=
P*R / (S*E - 0.6*P)

19.9864*500 / (1,407.2073*1 - 0.6*19.9864)
7.16 mm
88/277
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

19.9864*25.4 / (1,407.2073*1 - 0.6*19.9864) + 0
0.36 mm
ta
=
=
=

max[ 0.36 , 0 ]
0.36 mm
tb1
=
=
=

19.9864*500 / (1,407.2073*1 - 0.6*19.9864) + 0
7.16 mm
tb1
=
=
=

max[ 7.16 , 1.5 ]
7.16 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 4.8 , 7.16 ]
4.8 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 0.36 , 4.8 ]
4.8 mm

89/277

(cm2)
UG-45
Summary
(mm)
For Pe = 6.64 kg f/cm2 @ 165 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
5.38
13.46

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(56.8, 28.4 + (13.46 - 3) + (12.7 - 3))
56.8 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(12.7 - 3), 2.5*(13.46 - 3) + 0)
24.25 mm

UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
90/277


ta UG-28
3.76 mm
ta
=
=
=

max[ 3.76 , 0 ]
3.76 mm
tb2
=
=
=

6.6417*503 / (1,407.2073*1 - 0.6*6.6417) + 3
5.38 mm
tb2
=
=
=

max[ 5.38 , 4.5 ]
5.38 mm
tb
=
=
=
min[ tb3 , tb2 ]

min[ 7.8 , 5.38 ]
5.38 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 3.76 , 5.38 ]
5.38 mm

L / Do
Do / t
= 188.77 / 77.72
= 77.72 / 0.76
= 2.4288
= 102.1379
From table G:
A = 0.000508
Pa
= 4*B / (3*(Do / t))

= 4*508.78 / (3*(77.72 / 0.76))
= 6.64 kg/cm2

ta
= t + Corrosion
= 0.76 + 3 = 3.76 mm
91/277


Located on
CUERPO
Orientation
140
150 mm
700 mm
No
Nozzle
Description
NPS 2 Sch 160 DN 50
Access opening
No
42.85 mm
8.74 mm
7.65 mm
Corrosion allowance
3 mm
123.8 mm
187.3 mm
12.7 mm
0.11 kgf/cm2
1
Welds
Inner fillet, Leg41
8.57 mm
12.7 mm
92/277

Description
Bolt Material

344, ln. 31)
Blind included
No
Rated MDMT
-46.22C
Liquid static head
0.1 kgf/cm2
MAWP rating
15.5 kgf/cm2 @ 165C
MAP rating
19.99 kgf/cm2 @ 21.11C
Hydrotest rating
30.59 kgf/cm2 @ 21.11C
PWHT performed
No
Impact Tested
No

Gasket
Description

Notes


tr = 13.85*24.42 / (1,203.26*1 - 0.6*13.85) =
0.28 mm
0.0609
-105C
93/277


(cm2)
UG-45
Summary
(mm)
For P = 15.5 kg f/cm2 @ 165 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
6.42
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
4.02

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(48.85, 24.42 + (8.74 - 3) + (12.7 - 3))
48.85 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(12.7 - 3), 2.5*(8.74 - 3) + 0)
=
14.34 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

15.5018*24.42 / (1,203.2642*1 - 0.6*15.5018)
0.32 mm

tr
=
=
=
P*R / (S*E - 0.6*P)

15.5018*503 / (1,407.2073*1 - 0.6*15.5018)
5.58 mm
94/277
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*8.57 = 6 mm

ta UG-27
=
=
=

15.5018*24.42 / (1,203.2642*1 - 0.6*15.5018) + 3
3.32 mm
ta
=
=
=

max[ 3.32 , 0 ]
3.32 mm
tb1
=
=
=

15.5018*503 / (1,407.2073*1 - 0.6*15.5018) + 3
8.58 mm
tb1
=
=
=

max[ 8.58 , 4.5 ]
8.58 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 6.42 , 8.58 ]
6.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 3.32 , 6.42 ]
6.42 mm

95/277


(cm2)
UG-45
Summary
(mm)
For P = 19.99 kg f/cm2 @ 21.11 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
3.42
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(42.85, 21.42 + (8.74 - 0) + (12.7 - 0))
42.86 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(12.7 - 0), 2.5*(8.74 - 0) + 0)
=
21.84 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

19.9864*21.42 / (1,203.2642*1 - 0.6*19.9864)
0.36 mm

tr
=
=
=
P*R / (S*E - 0.6*P)

19.9864*500 / (1,407.2073*1 - 0.6*19.9864)
7.16 mm
96/277
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*8.57 = 6 mm

ta UG-27
=
=
=

19.9864*21.42 / (1,203.2642*1 - 0.6*19.9864) + 0
0.36 mm
ta
=
=
=

max[ 0.36 , 0 ]
0.36 mm
tb1
=
=
=

19.9864*500 / (1,407.2073*1 - 0.6*19.9864) + 0
7.16 mm
tb1
=
=
=

max[ 7.16 , 1.5 ]
7.16 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 3.42 , 7.16 ]
3.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 0.36 , 3.42 ]
3.42 mm

97/277

(cm2)
UG-45
Summary
(mm)
For Pe = 6.64 kg f/cm2 @ 165 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
5.38
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
4.02

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(48.85, 24.42 + (8.74 - 3) + (12.7 - 3))
48.85 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(12.7 - 3), 2.5*(8.74 - 3) + 0)
14.34 mm

UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*8.57 = 6 mm
98/277


ta UG-28
3.65 mm
ta
=
=
=

max[ 3.65 , 0 ]
3.65 mm
tb2
=
=
=

6.6417*503 / (1,407.2073*1 - 0.6*6.6417) + 3
5.38 mm
tb2
=
=
=

max[ 5.38 , 4.5 ]
5.38 mm
tb
=
=
=
min[ tb3 , tb2 ]

min[ 6.42 , 5.38 ]
5.38 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 3.65 , 5.38 ]
5.38 mm

L / Do
Do / t
= 188.19 / 60.33
= 60.33 / 0.65
= 3.1196
= 92.2157
From table G:
A = 0.000459
Pa
= 4*B / (3*(Do / t))

= 4*459.35 / (3*(60.33 / 0.65))
= 6.64 kg/cm2

ta
= t + Corrosion
= 0.65 + 3 = 3.65 mm
99/277


Located on
CUERPO
Orientation
220
150 mm
700 mm
No
Nozzle
Access opening
No
50.8 mm
16.64 mm
Corrosion allowance
3 mm
164.95 mm
187.3 mm
12.7 mm
0.11 kgf/cm2
1
Welds
Inner fillet, Leg41
9.5 mm
9.58 mm
100/277

Description
Bolt Material
Blind included
No
Rated MDMT
-48C
Liquid static head
0.1 kgf/cm2
MAWP rating
45.59 kgf/cm2 @ 165C
MAP rating
52.11 kgf/cm2 @ 21.11C
Hydrotest rating
78.52 kgf/cm2 @ 21.11C
PWHT performed
No
Impact Tested
No
Gasket
Description

Notes


-48C
101/277


(cm2)
UG-45
Summary
(mm)
For P = 26.83 kg f/cm2 @ 165 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
7.8
16.64

Weld description
Required weld
size (mm)
Actual weld
size (mm)
Status
6.65
Nozzle to shell groove (Lower)
6.58

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(56.8, 28.4 + (16.64 - 3) + (12.7 - 3))
56.8 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(12.7 - 3), 2.5*(16.64 - 3) + 0)
=
24.25 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

26.8266*28.4 / (1,407.2073*1 - 0.6*26.8266)
0.55 mm

tr
=
=
=
P*R / (S*E - 0.6*P)

26.8266*503 / (1,407.2073*1 - 0.6*26.8266)
9.7 mm
102/277
UW-16(d) Weld Check

tmin = lesser of 19 mm or tn or t = 9.7 mm
t1(min) or t2(min) = lesser of 6 mm or 0.7*tmin = 6 mm
t1(actual) = 0.7*Leg = 0.7*9.5 = 6.65 mm
The weld size t1 is satisfactory.
t2(actual) = 6.58 mm
t1 + t2 = 13.23 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.

ta UG-27
=
=
=

26.8266*28.4 / (1,407.2073*1 - 0.6*26.8266) + 3
3.55 mm
ta
=
=
=

max[ 3.55 , 0 ]
3.55 mm
tb1
=
=
=

26.8266*503 / (1,407.2073*1 - 0.6*26.8266) + 3
12.7 mm
tb1
=
=
=

max[ 12.7 , 4.5 ]
12.7 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 7.8 , 12.7 ]
7.8 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 3.55 , 7.8 ]
7.8 mm

103/277

The vessel wall thickness governs the MAP of this nozzle.

(cm2)
UG-45
Summary
(mm)
For P = 35.21 kg f/cm2 @ 21.11 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
4.8
16.64

Weld description
Required weld
size (mm)
Actual weld
size (mm)
Status
6.3
6.65
9.23
9.58

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(50.8, 25.4 + (16.64 - 0) + (12.7 - 0))
54.74 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(12.7 - 0), 2.5*(16.64 - 0) + 0)
=
31.75 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

35.206*25.4 / (1,407.2073*1 - 0.6*35.206)
0.65 mm

tr
=
=
=
P*R / (S*E - 0.6*P)

35.206*500 / (1,407.2073*1 - 0.6*35.206)
12.7 mm
104/277
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*9.5 = 6.65 mm
t1 + t2 = 16.23 >= 1.25*tmin

ta UG-27
=
=
=

35.206*25.4 / (1,407.2073*1 - 0.6*35.206) + 0
0.65 mm
ta
=
=
=

max[ 0.65 , 0 ]
0.65 mm
tb1
=
=
=

35.206*500 / (1,407.2073*1 - 0.6*35.206) + 0
12.7 mm
tb1
=
=
=

max[ 12.7 , 1.5 ]
12.7 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 4.8 , 12.7 ]
4.8 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 0.65 , 4.8 ]
4.8 mm

105/277

(cm2)
UG-45
Summary
(mm)
For Pe = 6.64 kg f/cm2 @ 165 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
5.38
16.64

Weld description
Required weld
size (mm)
Actual weld
size (mm)
Status
6.65
6.58

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(56.8, 28.4 + (16.64 - 3) + (12.7 - 3))
56.8 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(12.7 - 3), 2.5*(16.64 - 3) + 0)
24.25 mm

UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*9.5 = 6.65 mm
106/277

t1 + t2 = 13.23 >= 1.25*tmin

ta UG-28
3.79 mm
ta
=
=
=

max[ 3.79 , 0 ]
3.79 mm
tb2
=
=
=

6.6417*503 / (1,407.2073*1 - 0.6*6.6417) + 3
5.38 mm
tb2
=
=
=

max[ 5.38 , 4.5 ]
5.38 mm
tb
=
=
=
min[ tb3 , tb2 ]

min[ 7.8 , 5.38 ]
5.38 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 3.79 , 5.38 ]
5.38 mm

L / Do
Do / t
= 189.03 / 84.07
= 84.07 / 0.79
= 2.2483
= 105.9953
From table G:
A = 0.000527
Pa
= 4*B / (3*(Do / t))

= 4*528 / (3*(84.07 / 0.79))
= 6.64 kg/cm2

ta
= t + Corrosion
= 0.79 + 3 = 3.79 mm
107/277


Located on
CUERPO
Orientation
220
1,400 mm
700 mm
No
Nozzle
Access opening
No
50.8 mm
16.64 mm
Corrosion allowance
3 mm
164.95 mm
187.3 mm
12.7 mm
0 kgf/cm2
1
Welds
Inner fillet, Leg41
9.5 mm
12.7 mm
108/277

Description
Bolt Material
Blind included
No
Rated MDMT
-48C
Liquid static head
0 kgf/cm2
MAWP rating
45.59 kgf/cm2 @ 165C
MAP rating
52.11 kgf/cm2 @ 21.11C
Hydrotest rating
78.52 kgf/cm2 @ 21.11C
PWHT performed
No
Impact Tested
No
Gasket
Description

Notes


-48C
109/277


(cm2)
UG-45
Summary
(mm)
For P = 26.83 kg f/cm2 @ 165 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
7.8
16.64

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.65

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(56.8, 28.4 + (16.64 - 3) + (12.7 - 3))
56.8 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(12.7 - 3), 2.5*(16.64 - 3) + 0)
=
24.25 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

26.8265*28.4 / (1,407.2073*1 - 0.6*26.8265)
0.55 mm

tr
=
=
=
P*R / (S*E - 0.6*P)

26.8265*503 / (1,407.2073*1 - 0.6*26.8265)
9.7 mm
110/277
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9.5 = 6.65 mm

ta UG-27
=
=
=

26.8265*28.4 / (1,407.2073*1 - 0.6*26.8265) + 3
3.55 mm
ta
=
=
=

max[ 3.55 , 0 ]
3.55 mm
tb1
=
=
=

26.8265*503 / (1,407.2073*1 - 0.6*26.8265) + 3
12.7 mm
tb1
=
=
=

max[ 12.7 , 4.5 ]
12.7 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 7.8 , 12.7 ]
7.8 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 3.55 , 7.8 ]
7.8 mm

111/277


(cm2)
UG-45
Summary
(mm)
For P = 35.21 kg f/cm2 @ 21.11 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
4.8
16.64

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.65

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(50.8, 25.4 + (16.64 - 0) + (12.7 - 0))
54.74 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(12.7 - 0), 2.5*(16.64 - 0) + 0)
=
31.75 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

35.206*25.4 / (1,407.2073*1 - 0.6*35.206)
0.65 mm

tr
=
=
=
P*R / (S*E - 0.6*P)

35.206*500 / (1,407.2073*1 - 0.6*35.206)
12.7 mm
112/277
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9.5 = 6.65 mm

ta UG-27
=
=
=

35.206*25.4 / (1,407.2073*1 - 0.6*35.206) + 0
0.65 mm
ta
=
=
=

max[ 0.65 , 0 ]
0.65 mm
tb1
=
=
=

35.206*500 / (1,407.2073*1 - 0.6*35.206) + 0
12.7 mm
tb1
=
=
=

max[ 12.7 , 1.5 ]
12.7 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 4.8 , 12.7 ]
4.8 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 0.65 , 4.8 ]
4.8 mm

113/277

(cm2)
UG-45
Summary
(mm)
For Pe = 6.64 kg f/cm2 @ 165 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
5.38
16.64

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.65

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(56.8, 28.4 + (16.64 - 3) + (12.7 - 3))
56.8 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(12.7 - 3), 2.5*(16.64 - 3) + 0)
24.25 mm

UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9.5 = 6.65 mm
114/277


ta UG-28
3.79 mm
ta
=
=
=

max[ 3.79 , 0 ]
3.79 mm
tb2
=
=
=

6.6417*503 / (1,407.2073*1 - 0.6*6.6417) + 3
5.38 mm
tb2
=
=
=

max[ 5.38 , 4.5 ]
5.38 mm
tb
=
=
=
min[ tb3 , tb2 ]

min[ 7.8 , 5.38 ]
5.38 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 3.79 , 5.38 ]
5.38 mm

L / Do
Do / t
= 189.03 / 84.07
= 84.07 / 0.79
= 2.2483
= 105.9953
From table G:
A = 0.000527
Pa
= 4*B / (3*(Do / t))

= 4*528 / (3*(84.07 / 0.79))
= 6.64 kg/cm2

ta
= t + Corrosion
= 0.79 + 3 = 3.79 mm
115/277
ENTRADA HOMBRE (MH)


Located on
CUERPO
Orientation
800 mm
900 mm
No
Nozzle
Access opening
Yes
SA-516 70 (II-D Metric p. 18, ln. 37)
584.2 mm
12.7 mm
Corrosion allowance
3 mm
234.9 mm
387.3 mm
12.7 mm
0.07 kgf/cm2
1
Reinforcing Pad
SA-516 70 (II-D Metric p. 18, ln. 37)
Diameter, Dp
779.6 mm
Thickness, te
12.7 mm
Is split
No
116/277
Welds
Inner fillet, Leg41
9.5 mm
Outer fillet, Leg42
9.5 mm
12.7 mm
Pad groove weld
12.7 mm
Description
Bolt Material
Blind included
Yes
Rated MDMT
-46.39C
Liquid static head
0.04 kgf/cm2
MAWP rating
15.5 kgf/cm2 @ 165C
MAP rating
19.99 kgf/cm2 @ 21.11C
Hydrotest rating
30.59 kgf/cm2 @ 21.11C
PWHT performed
No
Impact Tested
No
Bore diameter, B (specified by purchaser)
584.2 mm
Gasket
Description

Notes


tr = 13.81*295.1 / (1,407.21*1 - 0.6*13.81) =
2.91 mm
0.3004
-105C
117/277
UCS-66 Material Toughness Requirements Pad

12.7 mm
-22C
tr = 13.81*503 / (1,407.21*1 - 0.6*13.81) =
4.97 mm
0.5121
30.4C
-48C
118/277

UG-45
Summary
(mm)

2
The nozzle
passes UG-45
For P = 15.53 kg /cm @ 165 C

f
A
required
A
available
A1
A2
A3
32.9773 50.7828 24.2735 3.1142
--
A
welds
A5
21.59 1.8052
treq
tmin
6.28
12.7

Weld load
W
Weld load
W1-1
Path 1-1
strength
Weld load
W2-2
Path 2-2
strength
Weld load
W3-3
Path 3-3
strength
13,371
37,304
170,258
8,301
286,087
39,952
176,943

Weld description
Required weld
size (mm)
Actual weld
size (mm)
Status
6.65
4.85
6.65

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(590.2, 295.1 + (12.7 - 3) + (12.7 - 3))
590.2 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(12.7 - 3), 2.5*(12.7 - 3) + 12.7)
=
24.25 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

15.5285*295.1 / (1,407.2073*1 - 0.6*15.5285)
3.28 mm
119/277

tr
=
=
=
P*R / (S*E - 0.6*P)

15.5285*503 / (1,407.2073*1 - 0.6*15.5285)
5.59 mm

fr1 = lesser of 1 or Sn / Sv = 1
fr3 = lesser of fr2 or Sp / Sv = 1
=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

(590.2*5.59*1 + 2*9.7*5.59*1*(1 - 1)) / 100
32.9773 cm2

=
=
=

(590.2*(1*9.7 - 1*5.59) - 2*9.7*(1*9.7 - 1*5.59)*(1 - 1)) / 100
24.2735 cm2
=
=
=

(2*(9.7 + 9.7)*(1*9.7 - 1*5.59) - 2*9.7*(1*9.7 - 1*5.59)*(1 - 1)) / 100
1.5955 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(9.7 - 3.28)*1*9.7) / 100
3.1142 cm2
=
=
=
2*(tn - trn)*(2.5*tn + te)*fr2

(2*(9.7 - 3.28)*(2.5*9.7 + 12.7)*1) / 100
4.7452 cm2
A41 =
=
=
Leg2*fr3
(9.52*1) / 100
0.9026 cm2
120/277
A42 =
=
=
Leg2*fr4
(9.52*1) / 100
0.9026 cm2
A5
((779.6 - 590.2 - 2*9.7)*12.7*1) / 100
21.59 cm2
=
=
=
Area =
=
=
A1 + A2 + A41 + A42 + A5
24.2735 + 3.1142 + 0.9026 + 0.9026 + 21.59
50.7828 cm2

Inner fillet: tmin
tc(actual) = 0.7*Leg = 0.7*9.5 = 6.65 mm
Outer fillet: tmin
tw(min) = 0.5*tmin = 4.85 mm
tw(actual) = 0.7*Leg = 0.7*9.5 = 6.65 mm
UG-45 Nozzle Neck Thickness Check (Access Opening)

ta UG-27
=
=
=

15.5285*295.1 / (1,407.2073*1 - 0.6*15.5285) + 3
6.28 mm
ta
=
=
=

max[ 6.28 , 0 ]
6.28 mm

0.74*1,407.207 =
0.7*1,407.207 =
0.49*1,407.207 =
0.49*1,407.207 =
0.74*1,407.207 =
1,041.333 kgf/cm2
985.045 kgf/cm2
689.532 kgf/cm2
689.532 kgf/cm2
1,041.333 kgf/cm2
121/277

( / 2)*Nozzle OD*Leg*Si = ( / 2)*609.6*9.5*689.532 = 62,725.33 kgf
( / 2)*Pad OD*Leg*So = ( / 2)*779.6*9.5*689.532 = 80,217.63 kgf
W
=
=
=
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(3,297.7349 - 2,427.35 + 2*9.7*1*(1*9.7 - 1*5.59))*1,407.207
13,370.94 kgf
W1-1 =
=
=
(A2 + A5 + A41 + A42)*Sv

(311.4187 + 2,159 + 90.2579 + 90.2579)*1,407.207
37,304.18 kgf
W2-2 =
=
=
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

(311.4187 + 0 + 90.2579 + 0 + 2*9.7*9.7*1)*1,407.207
8,300.65 kgf
W3-3 =
=
=
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

(311.4187 + 0 + 2,159 + 90.2579 + 90.2579 + 0 + 2*9.7*9.7*1)*1,407.207
39,952.4 kgf

Path 1-1 through (2) & (3) = 80,217.63 + 90,040.61 = 170,258.24 kgf
Path 2-2 through (1), (4), (6) = 62,725.33 + 96,724.92 + 126,636.45 = 286,086.71 kgf
Path 3-3 through (2), (4) = 80,217.63 + 96,724.92 = 176,942.56 kgf
122/277
Check Large Opening per Appendix 1-7(a)

Area required within 75 percent of the limits of reinforcement
= 2 / 3*A = (2 / 3)*32.9773 = 21.9849 cm2
LR
=
=
=
MAX(0.75*d, Rn + (tn - Cn) + (t - C))

MAX(0.75*590.2, 295.1 + (12.7 - 3) + (12.7 - 3))
442.65 mm
A1
=
=
=
(2*LR - d)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

(2*442.65 - 590.2)*(1*9.7 - 1*5.59) - 2*9.7*(1*9.7 - 1*5.59)*(1 - 1)
12.1368 cm2
A5
=
=
=
(779.6 - 590.2 - 2*9.7)*12.7*1
21.5903 cm2
Area =
=
=
A1 + A2 + A3 + A41 + A42 + A43 + A5

12.1368 + 3.1142 + 0 + 0.9026 + 0.9026 + 0 + 21.5903
38.6464 cm2
The area replacement requirements of Appendix 1-7(a) are satisfied.

Check Large Opening per Appendix 1-7(b)
1-7(b)(1)(a) Di = 1,006 mm > 1,520 mm
False
1-7(b)(1)(b) d = 590.2 mm > 1,020 mm
False
1-7(b)(1)(b) d = 590.2 mm > 3.4*(503*9.7)0.5 = 237.5 mm
True
1-7(b)(1)(c) Rn / R = 295.1 / 503 = 0.5867 0.7
True
The opening is not within the size range defined by 1-7(b)(1)(a) and (b) so it is exempt from the requirements of
1-7(b)(2),(3) and (4).
Rn / R = 0.5867 does not exceed 0.7 so a U-2(g) analysis is not required per 1-7(b)(1)(c).
EFE =
=
=
(50*t / Rf)*(1 - Rf / Ro)

(50*12.7 / 298.45)*(1 - 298.45 / infinity)
2.1277%
123/277

UG-45
Summary
(mm)

2
The nozzle
passes UG-45
For P = 19.99 kg /cm @ 21.11 C

f
A
required
A
available
A1
A2
A3
41.8436 61.1525 32.3496 5.4077
--
A
welds
A5
21.59 1.8052
treq
tmin
4.18
12.7

Weld load
W
Weld load
W1-1
Path 1-1
strength
Weld load
W2-2
Path 2-2
strength
Weld load
W3-3
Path 3-3
strength
15,339
40,532
197,513
13,419
315,998
45,071
206,854

Weld description
Required weld
size (mm)
Actual weld
size (mm)
Status
6.65
6.35
6.65

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(584.2, 292.1 + (12.7 - 0) + (12.7 - 0))
584.2 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(12.7 - 0), 2.5*(12.7 - 0) + 12.7)
=
31.75 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

19.9864*292.1 / (1,407.2073*1 - 0.6*19.9864)
4.18 mm
124/277

tr
=
=
=
P*R / (S*E - 0.6*P)

19.9864*500 / (1,407.2073*1 - 0.6*19.9864)
7.16 mm

=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

(584.2*7.16*1 + 2*12.7*7.16*1*(1 - 1)) / 100
41.8436 cm2

=
=
=

(584.2*(1*12.7 - 1*7.16) - 2*12.7*(1*12.7 - 1*7.16)*(1 - 1)) / 100
32.3496 cm2
=
=
=

(2*(12.7 + 12.7)*(1*12.7 - 1*7.16) - 2*12.7*(1*12.7 - 1*7.16)*(1 - 1)) / 100
2.8129 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(12.7 - 4.18)*1*12.7) / 100
5.4077 cm2
=
=
=
2*(tn - trn)*(2.5*tn + te)*fr2

(2*(12.7 - 4.18)*(2.5*12.7 + 12.7)*1) / 100
7.571 cm2
A41 =
=
=
Leg2*fr3
(9.52*1) / 100
0.9026 cm2
125/277
A42 =
=
=
Leg2*fr4
(9.52*1) / 100
0.9026 cm2
A5
((779.6 - 584.2 - 2*12.7)*12.7*1) / 100
21.59 cm2
=
=
=
Area =
=
=
A1 + A2 + A41 + A42 + A5
32.3496 + 5.4077 + 0.9026 + 0.9026 + 21.59
61.1525 cm2

Inner fillet: tmin
tc(actual) = 0.7*Leg = 0.7*9.5 = 6.65 mm
Outer fillet: tmin
tw(min) = 0.5*tmin = 6.35 mm
tw(actual) = 0.7*Leg = 0.7*9.5 = 6.65 mm

ta UG-27
=
=
=

19.9864*292.1 / (1,407.2073*1 - 0.6*19.9864) + 0
4.18 mm
ta
=
=
=

max[ 4.18 , 0 ]
4.18 mm

0.74*1,407.207 =
0.7*1,407.207 =
0.49*1,407.207 =
0.49*1,407.207 =
0.74*1,407.207 =
1,041.333 kgf/cm2
985.045 kgf/cm2
689.532 kgf/cm2
689.532 kgf/cm2
1,041.333 kgf/cm2
126/277

( / 2)*Nozzle OD*Leg*Si = ( / 2)*609.6*9.5*689.532 = 62,725.33 kgf
( / 2)*Pad OD*Leg*So = ( / 2)*779.6*9.5*689.532 = 80,217.63 kgf
W
=
=
=
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(4,184.3594 - 3,234.9613 + 2*12.7*1*(1*12.7 - 1*7.16))*1,407.207
15,339.27 kgf
W1-1 =
=
=
(A2 + A5 + A41 + A42)*Sv

(540.7731 + 2,159 + 90.2579 + 90.2579)*1,407.207
40,531.67 kgf
W2-2 =
=
=
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

(540.7731 + 0 + 90.2579 + 0 + 2*12.7*12.7*1)*1,407.207
13,419.3 kgf
W3-3 =
=
=
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

(540.7731 + 0 + 2,159 + 90.2579 + 90.2579 + 0 + 2*12.7*12.7*1)*1,407.207
45,071.04 kgf

Path 1-1 through (2) & (3) = 80,217.63 + 117,295.59 = 197,513.22 kgf
Path 2-2 through (1), (4), (6) = 62,725.33 + 126,636.45 + 126,636.45 = 315,998.24 kgf
Path 3-3 through (2), (4) = 80,217.63 + 126,636.45 = 206,854.09 kgf
127/277

= 2 / 3*A = (2 / 3)*41.8436 = 27.8957 cm2
LR
=
=
=
MAX(0.75*d, Rn + (tn - Cn) + (t - C))

MAX(0.75*584.2, 292.1 + (12.7 - 0) + (12.7 - 0))
438.15 mm
A1
=
=
=

(2*438.15 - 584.2)*(1*12.7 - 1*7.16) - 2*12.7*(1*12.7 - 1*7.16)*(1 - 1)
16.1748 cm2
A5
=
=
=
(779.6 - 584.2 - 2*12.7)*12.7*1
21.5903 cm2
Area =
=
=
A1 + A2 + A3 + A41 + A42 + A43 + A5

16.1748 + 5.4077 + 0 + 0.9026 + 0.9026 + 0 + 21.5903
44.978 cm2

1-7(b)(1)(a) Di = 1,000 mm > 1,520 mm
False
1-7(b)(1)(b) d = 584.2 mm > 1,020 mm
False
1-7(b)(1)(b) d = 584.2 mm > 3.4*(500*12.7)0.5 = 270.94 mm
True
1-7(b)(1)(c) Rn / R = 292.1 / 500 = 0.5842 0.7
True
1-7(b)(2),(3) and (4).
128/277
UG-45
Summary
(mm)

2
The nozzle
passes UG-45
For Pe = 6.24 kg /cm @ 165 C

f
A
required
A
available
A1
A2
A3
27.8609 27.8616 1.529 2.9374
--
A
welds
A5
21.59 1.8052
treq
tmin
6.64
12.7

Weld description
Required weld
size (mm)
Actual weld
size (mm)
Status
6.65
4.85
6.65

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(590.2, 295.1 + (12.7 - 3) + (12.7 - 3))
590.2 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(12.7 - 3), 2.5*(12.7 - 3) + 12.7)
24.25 mm

Area required per UG-37(d)(1)

129/277

=
=
=
0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

(0.5*(590.2*9.44*1 + 2*9.7*9.44*1*(1 - 1))) / 100
27.8609 cm2

=
=
=

(590.2*(1*9.7 - 1*9.44) - 2*9.7*(1*9.7 - 1*9.44)*(1 - 1)) / 100
1.529 cm2
=
=
=

(2*(9.7 + 9.7)*(1*9.7 - 1*9.44) - 2*9.7*(1*9.7 - 1*9.44)*(1 - 1)) / 100
0.1006 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(9.7 - 3.64)*1*9.7) / 100
2.9374 cm2
=
=
=
2*(tn - trn)*(2.5*tn + te)*fr2

(2*(9.7 - 3.64)*(2.5*9.7 + 12.7)*1) / 100
4.4755 cm2
A41 =
=
=
Leg2*fr3
(9.52*1) / 100
0.9026 cm2
A42 =
=
=
Leg2*fr4
(9.52*1) / 100
0.9026 cm2
A5
((779.6 - 590.2 - 2*9.7)*12.7*1) / 100
21.59 cm2
=
=
=
Area =
=
=
A1 + A2 + A41 + A42 + A5
1.529 + 2.9374 + 0.9026 + 0.9026 + 21.59
27.8616 cm2
130/277

Inner fillet: tmin
tc(actual) = 0.7*Leg = 0.7*9.5 = 6.65 mm
Outer fillet: tmin
tw(min) = 0.5*tmin = 4.85 mm
tw(actual) = 0.7*Leg = 0.7*9.5 = 6.65 mm

ta UG-28
6.64 mm
ta
=
=
=

max[ 6.64 , 0 ]
6.64 mm

= 2 / 3*A = (2 / 3)*27.8609 = 18.5739 cm2
LR
=
=
=
MAX(0.75*d, Rn + (tn - Cn) + (t - C))

MAX(0.75*590.2, 295.1 + (12.7 - 3) + (12.7 - 3))
442.65 mm
A1
=
=
=

(2*442.65 - 590.2)*(1*9.7 - 1*9.44) - 2*9.7*(1*9.7 - 1*9.44)*(1 - 1)
0.7645 cm2
A5
=
=
=
(779.6 - 590.2 - 2*9.7)*12.7*1
21.5903 cm2
Area =
=
=
A1 + A2 + A3 + A41 + A42 + A43 + A5

0.7645 + 2.9374 + 0 + 0.9026 + 0.9026 + 0 + 21.5903
27.0974 cm2
131/277

1-7(b)(1)(a) Di = 1,006 mm > 1,520 mm
False
1-7(b)(1)(b) d = 590.2 mm > 1,020 mm
False
1-7(b)(1)(b) d = 590.2 mm > 3.4*(503*9.7)0.5 = 237.5 mm
True
1-7(b)(1)(c) Rn / R = 295.1 / 503 = 0.5867 0.7
True
1-7(b)(2),(3) and (4).
L / Do
Do / t
= 487.74 / 609.6
= 609.6 / 3.64
= 0.8001
= 167.2660
From table G:
A = 0.000807
Pa
= 4*B / (3*(Do / t))

= 4*782.4 / (3*(609.6 / 3.64))
= 6.24 kg/cm2

ta
= t + Corrosion
= 3.64 + 3 = 6.64 mm
132/277


Located on
CUERPO
Orientation
140
1,700 mm
700 mm
No
Nozzle
Access opening
No
50.8 mm
13.46 mm
Corrosion allowance
3 mm
168.25 mm
187.3 mm
12.7 mm
0 kgf/cm2
1
Welds
Inner fillet, Leg41
9 mm
12.7 mm
133/277

Description
Bolt Material
Blind included
No
Rated MDMT
-46.5C
Liquid static head
0 kgf/cm2
MAWP rating
15.5 kgf/cm2 @ 165C
MAP rating
19.99 kgf/cm2 @ 21.11C
Hydrotest rating
30.59 kgf/cm2 @ 21.11C
PWHT performed
No
Impact Tested
No
Gasket
Description

Notes


-46.5C
134/277


(cm2)
UG-45
Summary
(mm)
For P = 15.5 kg f/cm2 @ 165 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
7.8
13.46

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(56.8, 28.4 + (13.46 - 3) + (12.7 - 3))
56.8 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(12.7 - 3), 2.5*(13.46 - 3) + 0)
=
24.25 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

15.4997*28.4 / (1,407.2073*1 - 0.6*15.4997)
0.32 mm

tr
=
=
=
P*R / (S*E - 0.6*P)

15.4997*503 / (1,407.2073*1 - 0.6*15.4997)
5.58 mm
135/277
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

15.4997*28.4 / (1,407.2073*1 - 0.6*15.4997) + 3
3.31 mm
ta
=
=
=

max[ 3.31 , 0 ]
3.31 mm
tb1
=
=
=

15.4997*503 / (1,407.2073*1 - 0.6*15.4997) + 3
8.58 mm
tb1
=
=
=

max[ 8.58 , 4.5 ]
8.58 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 7.8 , 8.58 ]
7.8 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 3.31 , 7.8 ]
7.8 mm

136/277


(cm2)
UG-45
Summary
(mm)
For P = 19.99 kg f/cm2 @ 21.11 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
4.8
13.46

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(50.8, 25.4 + (13.46 - 0) + (12.7 - 0))
51.56 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(12.7 - 0), 2.5*(13.46 - 0) + 0)
=
31.75 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

19.9864*25.4 / (1,407.2073*1 - 0.6*19.9864)
0.36 mm

tr
=
=
=
P*R / (S*E - 0.6*P)

19.9864*500 / (1,407.2073*1 - 0.6*19.9864)
7.16 mm
137/277
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

19.9864*25.4 / (1,407.2073*1 - 0.6*19.9864) + 0
0.36 mm
ta
=
=
=

max[ 0.36 , 0 ]
0.36 mm
tb1
=
=
=

19.9864*500 / (1,407.2073*1 - 0.6*19.9864) + 0
7.16 mm
tb1
=
=
=

max[ 7.16 , 1.5 ]
7.16 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 4.8 , 7.16 ]
4.8 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 0.36 , 4.8 ]
4.8 mm

138/277

(cm2)
UG-45
Summary
(mm)
For Pe = 6.64 kg f/cm2 @ 165 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
5.38
13.46

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(56.8, 28.4 + (13.46 - 3) + (12.7 - 3))
56.8 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(12.7 - 3), 2.5*(13.46 - 3) + 0)
24.25 mm

UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
139/277


ta UG-28
3.76 mm
ta
=
=
=

max[ 3.76 , 0 ]
3.76 mm
tb2
=
=
=

6.6417*503 / (1,407.2073*1 - 0.6*6.6417) + 3
5.38 mm
tb2
=
=
=

max[ 5.38 , 4.5 ]
5.38 mm
tb
=
=
=
min[ tb3 , tb2 ]

min[ 7.8 , 5.38 ]
5.38 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 3.76 , 5.38 ]
5.38 mm

L / Do
Do / t
= 188.77 / 77.72
= 77.72 / 0.76
= 2.4288
= 102.1379
From table G:
A = 0.000508
Pa
= 4*B / (3*(Do / t))

= 4*508.78 / (3*(77.72 / 0.76))
= 6.64 kg/cm2

ta
= t + Corrosion
= 0.76 + 3 = 3.76 mm
140/277


Located on
CUERPO
Orientation
90
1,900 mm
700 mm
No
Nozzle
Description
NPS 2 Sch 160 DN 50
Access opening
No
42.85 mm
8.74 mm
7.65 mm
Corrosion allowance
3 mm
123.8 mm
Internal projection, hnew
74 mm
187.3 mm
12.7 mm
0 kgf/cm2
1
Welds
Inner fillet, Leg41
9 mm
141/277
Lower fillet, Leg43
0 mm
12.7 mm

Description
Bolt Material
Blind included
No
Rated MDMT
-46.5C
Liquid static head
0 kgf/cm2
Consider External Loads on Flange MAWP Rating
No
MAWP rating
15.5 kgf/cm2 @ 165C
MAP rating
19.99 kgf/cm2 @ 21.11C
Hydrotest rating
30.59 kgf/cm2 @ 21.11C
PWHT performed
No
Impact Tested
No

Gasket
Description

Notes


External nozzle loadings per UG-22 govern the coincident ratio used.
0.17
-105C
142/277


(cm2)
UG-45
Summary
(mm)
For P = 15.5 kg f/cm2 @ 165 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A
welds
A5

treq
tmin
6.42
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
4.02
6.3
WRC 107
Load Case
P
(kgf/cm2)
Pr
(kgf)
Mc
(kgf-m)
Vc
(kgf)
ML
(kgf-m)
VL
(kgf)
Mt
(kgf-m)
Max
Comb
Stress
(kgf/cm2)
Allow
Comb
Stress
(kgf/cm2)
Max
Local
Primary
Stress
(kgf/cm2)
Allow
Local
Primary
Stress
(kgf/cm2)
Over
stressed
Load case 1
15.5
245
21
184
31
245
41
1,695.17
4,221.622
1,197.397
2,110.811
No
Load case 1 (Hot Shut

Down)
245
21
184
31
245
41
-1,101.287
4,221.622
-132.107
2,110.811
No

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(48.85, 24.42 + (8.74 - 3) + (12.7 - 3))
48.85 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(12.7 - 3), 2.5*(8.74 - 3) + 0)
14.34 mm
Inner Normal Limit of reinforcement per UG-40

LI
=
=
MIN(h, 2.5*(t - C), 2.5*(ti - Cn - C))

MIN(71, 2.5*(12.7 - 3), 2.5*(8.74 - 3 - 3))
143/277
=
6.85 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

15.4997*24.42 / (1,203.2642*1 - 0.6*15.4997)
0.32 mm

tr
=
=
=
P*R / (S*E - 0.6*P)

15.4997*503 / (1,407.2073*1 - 0.6*15.4997)
5.58 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

15.4997*24.42 / (1,203.2642*1 - 0.6*15.4997) + 3
3.32 mm
ta UG-22
3.82 mm
ta
=
=
=

max[ 3.32 , 3.82 ]
3.82 mm
tb1
=
=
=

15.4997*503 / (1,407.2073*1 - 0.6*15.4997) + 3
8.58 mm
tb1
=
=
=

max[ 8.58 , 4.5 ]
8.58 mm
tb
=
=
min[ tb3 , tb1 ]

min[ 6.42 , 8.58 ]
144/277
tUG-45
6.42 mm
=
=
=
max[ ta , tb ]
max[ 3.82 , 6.42 ]
6.42 mm

145/277
WRC 107 Load case 1

Applied Loads
Radial load, Pr
245 kgf
21 kgf-m
184 kgf
31 kgf-m
245 kgf
Torsion moment, Mt
41 kgf-m
15.5 kgf/cm2
507.85 mm
Local shell thickness, T
9.7 mm
Design factor
Maximum stresses due to the applied loads at the nozzle OD (includes pressure)
= Rm / T = 507.85 / 9.7 = 52.3543
= 0.875*ro / Rm = 0.875*30.16 / 507.85 = 0.052
Pressure stress intensity factor, I = 1.447 (derived from Division 2 Part 4.5)
Local circumferential pressure stress = I*P*Ri / T =1,163.017 kgf/cm2
Local longitudinal pressure stress = I*P*Ri / (2*T) =581.508 kgf/cm2
Maximum combined stress (PL+Pb+Q) = 1,695.17 kgf/cm2
Maximum local primary membrane stress (PL) = 1,197.4 kgf/cm2
146/277
Stresses at the nozzle OD per WRC Bulletin 107

Figure
value
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
N / (P / Rm)
9.531
-47.387
-47.387
-47.387
-47.387
4C*
N / (P / Rm)
9.8237
-48.863
-48.863
-48.863
-48.863
1C
M / P
0.1752
-273.705
273.705
-273.705
273.705
2C-1
M / P
0.1356
-211.835
211.835
-211.835
211.835
3A*
N / [Mc / (Rm2*)]
0.8778
-14.202
-14.202
14.202
14.202
1A
M / [Mc / (Rm*)]
0.1043
-529.2
529.2
529.2
-529.2
3B*
N / [ML / (Rm2*)]
3.4906
-83.243
-83.243
83.243
83.243
1B-1
M / [ML / (Rm*)]
0.0571
-427.677
427.677
427.677
-427.677
Pressure stress*
1,163.017
1,163.017
1,163.017
1,163.017
803.748
803.748
803.748
803.748
391.399
1,670.422
1,413.239
981.555
-60.745
1,545.064
1,026.059
515.068
Primary membrane circumferential

stress*
1,030.91
1,030.91
1,197.397
1,197.397
742.16
742.16
770.564
770.564
3C*
Nx / (P / Rm)
9.531
-47.387
-47.387
-47.387
-47.387
4C*
Nx / (P / Rm)
9.8237
-48.863
-48.863
-48.863
-48.863
1C-1
Mx / P
0.1751
-273.564
273.564
-273.564
273.564
2C
Mx / P
0.1353
-211.343
211.343
-211.343
211.343
4A*
Nx / [Mc / (Rm2*)]
1.2054
-19.475
-19.475
19.475
19.475
2A
Mx / [Mc / (Rm*)]
0.0606
-307.452
307.452
307.452
-307.452
4B*
Nx / [ML / (Rm2*)]
0.9147
-21.795
-21.795
21.795
21.795
2B-1
Mx / [ML / (Rm*)]
0.0977
-731.754
731.754
731.754
-731.754
Pressure stress*
401.874
401.874
401.874
401.874
581.508
581.508
581.508
581.508
-672.626
1,338.011
834.473
-81.908
-5.625
1,031.965
648.23
456.011
Primary membrane longitudinal stress*
332.692
332.692
376.283
376.283
513.17
513.17
552.12
552.12
Shear from M t
73.963
73.963
73.963
73.963
73.963
73.963
73.963
73.963
Circ shear from V c
20.037
20.037
-20.037
-20.037
Long shear from V L
-26.646
-26.646
26.646
26.646
Total Shear stress
94
94
53.925
53.925
47.317
47.317
100.609
100.609
1,080.476
1,695.17
1,418.231
1,068.946
109.538
1,549.423
1,051.158
590.367

Longitudinal stress in the nozzle wall due to internal pressure + external loads
n (Pm) = P*Ri / (2*tn) - Pr / (*(Ro2 - Ri2)) + M*Ro / I
= 15.5*24.42 / (2*4.65) - 245 / (*(30.162 - 24.422))*100 + 37,443.1*30.16 / 370,555.3*100
= 320.627 kgf/cm2
The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to internal pressure + external
loads is acceptable ( S = 1,203.264 kgf/cm2)
Longitudinal stress in the nozzle wall due to external pressure + external loads
n (Pm) = ABS(P*Ri / (2*tn) - Pr / (*(Ro2 - Ri2)) - M*Ro / I)
= ABS(-1.05*24.42 / (2*4.65) - 245 / (*(30.162 - 24.422)) - 37,443.1*30.16 / 370,555.3)
= 332.44 kgf/cm2
The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to external pressure + external
147/277
Shear stress in the nozzle wall due to external loads

shear = (VL2 + Vc2)0.5 / (*Ri*tn)*100
= (2452 + 1842)0.5 / (*24.42*5.74)*100
= 69.592 kgf/cm2
torsion = Mt / (2**Ri2*tn)*100000
= 41 / (2**24.422*5.74)*100000
= 190.633 kgf/cm2
total = shear + torsion
= 69.592 + 190.633
= 260.225 kgf/cm2
UG-45: The total combined shear stress (260.225 kgf/cm2) allowable (0.7*Sn = 0.7*1,203.264 = 842.285 kgf/cm2)
148/277


(cm2)
UG-45
Summary
(mm)
For P = 19.99 kg f/cm2 @ 21.11 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
3.42
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(42.85, 21.42 + (8.74 - 0) + (12.7 - 0))
42.86 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(12.7 - 0), 2.5*(8.74 - 0) + 0)
21.84 mm

LI
=
MIN(h, 2.5*(t - C), 2.5*(ti - Cn - C))
=
MIN(74, 2.5*(12.7 - 0), 2.5*(8.74 - 0 - 0))
=
21.84 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

19.9864*21.42 / (1,203.2642*1 - 0.6*19.9864)
0.36 mm
149/277

tr
=
=
=
P*R / (S*E - 0.6*P)

19.9864*500 / (1,407.2073*1 - 0.6*19.9864)
7.16 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

19.9864*21.42 / (1,203.2642*1 - 0.6*19.9864) + 0
0.36 mm
ta UG-22
1.16 mm
ta
=
=
=

max[ 0.36 , 1.16 ]
1.16 mm
tb1
=
=
=

19.9864*500 / (1,407.2073*1 - 0.6*19.9864) + 0
7.16 mm
tb1
=
=
=

max[ 7.16 , 1.5 ]
7.16 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 3.42 , 7.16 ]
3.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 1.16 , 3.42 ]
3.42 mm

150/277

(cm2)
UG-45
Summary
(mm)
For Pe = 6.64 kg f/cm2 @ 165 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
5.38
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
4.02
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(48.85, 24.42 + (8.74 - 3) + (12.7 - 3))
48.85 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(12.7 - 3), 2.5*(8.74 - 3) + 0)
14.34 mm

LI
=
=
=
MIN(h, 2.5*(t - C), 2.5*(ti - Cn - C))

MIN(71, 2.5*(12.7 - 3), 2.5*(8.74 - 3 - 3))
6.85 mm

151/277
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-28
3.65 mm
ta UG-22
3.86 mm
ta
=
=
=

max[ 3.65 , 3.86 ]
3.86 mm
tb2
=
=
=

6.6417*503 / (1,407.2073*1 - 0.6*6.6417) + 3
5.38 mm
tb2
=
=
=

max[ 5.38 , 4.5 ]
5.38 mm
tb
=
=
=
min[ tb3 , tb2 ]

min[ 6.42 , 5.38 ]
5.38 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 3.86 , 5.38 ]
5.38 mm

L / Do
Do / t
= 188.19 / 60.33
= 60.33 / 0.65
= 3.1196
= 92.2157
From table G:
A = 0.000459
Pa
= 4*B / (3*(Do / t))

= 4*459.35 / (3*(60.33 / 0.65))
= 6.64 kg/cm2
152/277

ta
= t + Corrosion
= 0.65 + 3 = 3.65 mm
153/277

Component
Cylinder
Material
SA-516 70 (II-D Metric p. 18, ln. 37)
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
No
No
Design
Pressure (kgf/cm2)
Design
Temperature (C)
Design
MDMT (C)
Internal
3.5
165
External
1.05
165
Static Liquid Head

Condition
Ps (kgf/cm2)
Hs (mm)
SG
Operating
0.12
1,200
0.986
Test horizontal
0.14
1,400
Test vertical
0.26
2,600
Dimensions
Inner Diameter
1,000 mm
Length
50 mm
Nominal Thickness
9.52 mm
Corrosion
Inner
3 mm
Outer
0 mm
Weight and Capacity
Weight (kg)
Capacity (liters)
New
11.83
39.27
Corroded
8.12
39.74
Radiography
Longitudinal seam
Top Circumferential
seam
154/277
Results Summary
Governing condition
External pressure
1.5 mm + 3 mm = 4.5 mm
4.3 mm
7.61 mm
3.62 mm
17.98 kg/cm2
26.49 kg/cm2
2.48 kg/cm2
Rated MDMT
-42.15 C
9.52 mm
-28.95C
tr = 13.86*503 / (1,407.21*1 - 0.6*13.86) =
4.99 mm
0.7646
13.2C
MDMT = max[ MDMT - TR, -48] = max[ -28.95 - 13.2 , -48] =
-42.15C

t

= 3.62*503 / (1,407.21*1.00 - 0.60*3.62) + 3
= 4.3 mm

P
= S*E*t / (R + 0.60*t) - Ps
= 1,407.21*1.00*6.52 / (503 + 0.60*6.52) - 0.12
= 17.98 kg/cm2

P
= S*E*t / (R + 0.60*t)
= 1,407.21*1.00*9.52 / (500 + 0.60*9.52)
= 26.49 kg/cm2

L / Do
Do / t
= 2,318.67 / 1,019.04
= 1,019.04 / 4.61
= 2.2753
= 221.0440
From table G:
A = 0.000175
155/277
Pa
= 4*B / (3*(Do / t))

= 4*174.07 / (3*(1,019.04 / 4.61))
= 1.05 kg/cm2

ta
= t + Corrosion
= 4.61 + 3 = 7.61 mm

L / Do
Do / t
= 2,318.67 / 1,019.04
= 1,019.04 / 6.52
= 2.2753
= 156.2882
From table G:
A = 0.000291
Pa
= 4*B / (3*(Do / t))

= 4*290.81 / (3*(1,019.04 / 6.52))
= 2.48 kg/cm2

EFE =
=
=
(50*t / Rf)*(1 - Rf / Ro)

(50*9.52 / 504.76)*(1 - 504.76 / infinity)
0.943%
156/277

Condition
Pressure P (
kg/cm2)
Allowable Stress
Before UG-23
Stress Increase (
kg/cm2)
Temperature (
C)
Corrosion C
(mm)
Load
Req'd Thk Due to

Tension (mm)
Req'd Thk Due

to
Compression
(mm)
St
Sc
3.5
1,407.2
954
165
Weight
0.62
0.56
3.5
1,407.2
1,046
165
Weight
0.62
0.55
1,407.2
954
165
Weight
0.1

Hot Shut Down, New
1,407.2
1,046
165
Weight
0.01
0.1
Empty, Corroded
1,407.2
986.5
21.11
Weight
0.09
Empty, New
1,407.2
1,084.5
21.11
Weight
0.01
0.09
-1.05
1,407.2
954
165
Weight
0.28
0.37
1,407.2
954
165
Weight
0.1
Vacuum

Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (509.52 / 6.52)
= 0.001600
B
= 954 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScHC
= min(B, S) = 954 kg/cm2
A
= 0.125 / (Ro / t)
= 0.125 / (509.52 / 9.52)
= 0.002336
B
= 1,046 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScHN
= min(B, S) = 1,046 kg/cm2
A
= 0.125 / (Ro / t)
= 0.125 / (509.52 / 9.52)
= 0.002336
B
= 1,084.5 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScCN
= min(B, S) = 1,084.5 kg/cm2

Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (509.52 / 6.52)
= 0.001600
B
= 986.5 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
157/277
ScCC
= min(B, S) = 986.5 kg/cm2

CS-2 Metric)
A
= 0.125 / (Ro / t)
= 0.125 / (509.52 / 6.52)
= 0.001600
B
= 954 kg/cm2
S
= 1,407.2 / 1.00 = 1,407.2 kg/cm2
ScVC
= min(B, S) = 954 kg/cm2

tp = P*R / (2*St*Ks*Ec + 0.40*|P|)
= 3.5*503 / (2*1,407.21*1.00*1.00 + 0.40*|3.5|)
= 0.63 mm
(Pressure)
= 353.5 / (*506.262*1,407.21*1.00*1.00) * 105
= 0.03 mm
(bending)
= 1,516.4 / (2**506.26*1,407.21*1.00*1.00) * 102
= 0.03 mm
(Weight)
tt = tp + tm - tw
= 0.63 + 0.03 - (0.03)
= 0.62 mm

= |0.03 + (0.03) - (0.63)|
= 0.56 mm

= 2*1,407.21*1.00*1.00*(6.52 - 0.03 + (0.03)) / (503 - 0.40*(6.52 - 0.03 + (0.03)))
= 36.69 kg/cm2
tp = P*R / (2*St*Ks*Ec + 0.40*|P|)
= 3.5*500 / (2*1,407.21*1.00*1.00 + 0.40*|3.5|)
= 0.62 mm
(Pressure)
= 366.6 / (*504.762*1,407.21*1.00*1.00) * 105
= 0.03 mm
(bending)
= 1,717.8 / (2**504.76*1,407.21*1.00*1.00) * 102
= 0.04 mm
(Weight)
tt = tp + tm - tw
158/277
= 0.62 + 0.03 - (0.04)

= 0.62 mm
= |0.03 + (0.04) - (0.62)|
= 0.55 mm

= 2*1,407.21*1.00*1.00*(9.52 - 0.03 + (0.04)) / (500 - 0.40*(9.52 - 0.03 + (0.04)))
= 54.03 kg/cm2
tp = 0 mm
= 353.5 / (*506.262*953.99*1.00) * 105
= 0.05 mm
(Pressure)
(bending)
= 1,516.4 / (2**506.26*953.99*1.00) * 102
= 0.05 mm
(Weight)
tt = |tp + tm - tw|
= |0 + 0.05 - (0.05)|
= 0 mm

= 0.05 + (0.05) - (0)
= 0.1 mm

tp = 0 mm
= 366.6 / (*504.762*1,046*1.00) * 105
= 0.04 mm
(Pressure)
(bending)
= 1,717.8 / (2**504.76*1,046*1.00) * 102
= 0.05 mm
(Weight)
tt = |tp + tm - tw|
= |0 + 0.04 - (0.05)|
= 0.01 mm

= 0.04 + (0.05) - (0)
= 0.1 mm

tp = 0 mm
(Pressure)
(bending)
159/277
= 353.5 / (*506.262*986.51*1.00) * 105

= 0.04 mm
= 1,516.4 / (2**506.26*986.51*1.00) * 102
= 0.05 mm
(Weight)
tt = |tp + tm - tw|
= |0 + 0.04 - (0.05)|
= 0 mm

= 0.04 + (0.05) - (0)
= 0.09 mm

tp = 0 mm
= 366.6 / (*504.762*1,084.51*1.00) * 105
= 0.04 mm
(Pressure)
(bending)
= 1,717.8 / (2**504.76*1,084.51*1.00) * 102
= 0.05 mm
(Weight)
tt = |tp + tm - tw|
= |0 + 0.04 - (0.05)|
= 0.01 mm

= 0.04 + (0.05) - (0)
= 0.09 mm
Vacuum, Bottom Seam

tp = P*R / (2*Sc*Ks + 0.40*|P|)
(Pressure)
= -1.05*503 / (2*953.99*1.00 + 0.40*|1.05|)
= -0.28 mm
= 353.5 / (*506.262*953.99*1.00) * 105
= 0.05 mm
(bending)
= 1,516.4 / (2**506.26*953.99*1.00) * 102
= 0.05 mm
(Weight)
tt = |tp + tm - tw|
= |-0.28 + 0.05 - (0.05)|
= 0.28 mm

= 0.05 + (0.05) - (-0.28)
= 0.37 mm
160/277

= 2*953.99*1.00*(6.52 - 0.05 - 0.05) / (503 - 0.40*(6.52 - 0.05 - 0.05))
= 24.49 kg/cm2
tp = 0 mm
= 353.5 / (*506.262*953.99*1.00) * 105
= 0.05 mm
(Pressure)
(bending)
= 1,516.4 / (2**506.26*953.99*1.00) * 102
= 0.05 mm
(Weight)
tt = |tp + tm - tw|
= |0 + 0.05 - (0.05)|
= 0 mm

= 0.05 + (0.05) - (0)
= 0.1 mm
161/277
TAPA INFERIOR
Component
Ellipsoidal Head
Material
SA-516 70 (II-D Metric p. 18, ln. 37)
Attached To
CUERPO
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
No
No
Design
Pressure (kgf/cm2)
Design
Temperature (C)
Design
MDMT (C)
Internal
3.5
165
External
1.05
165
Static Liquid Head

Condition
Ps (kgf/cm2)
Hs (mm)
SG
Operating
0.14
1,453
0.986
Test horizontal
0.14
1,400
Test vertical
0.28
2,850
Dimensions
Inner Diameter
1,000 mm
Head Ratio
Minimum Thickness
7.93 mm
Inner
3 mm
Outer
0 mm
Corrosion
Length Lsf
50 mm
Nominal Thickness tsf
9.52 mm
Weight and Capacity
Weight (kg)1
Capacity (liters)1
New
84.45
170.17
Corroded
53.61
173.81
Radiography
Category A joints
Head to shell seam
includes straight flange
162/277
Results Summary
Governing condition
external pressure
1.5 mm + 3 mm = 4.5 mm
4.29 mm
5.61 mm
13.75 kgf/cm2
22.28 kgf/cm2
3.76 kgf/cm2
Rated MDMT
-29C

7.93 mm
MDMT =
-29C
Material is exempt from impact testing per UG-20(f) at the Design MDMT of 2C.
Factor K
K = (1/6)*[2 + (D / (2*h))2]
Corroded K = (1/6)*[2 + (1,006 / (2*253))2]
New
K = (1/6)*[2 + (1,000 / (2*250))2]
0.9921
1
Design thickness for internal pressure, (Corroded at 165 C) Appendix 1-4(c)

t
=
=
=
P*D*K / (2*S*E - 0.2*P) + Corrosion

3.64*1,006*0.992119 / (2*1,407.21*1 - 0.2*3.64) + 3
4.29 mm
Maximum allowable working pressure, (Corroded at 165 C) Appendix 1-4(c)

P
=
=
=
2*S*E*t / (K*D + 0.2*t) - Ps

2*1,407.21*1*4.93 / (0.992119*1,006 +0.2*4.93) - 0.14
13.75 kgf/cm2
Maximum allowable pressure, (New at 21.11 C) Appendix 1-4(c)

P
=
2*S*E*t / (K*D + 0.2*t) - Ps
=
2*1,407.21*1*7.93 / (1*1,000 +0.2*7.93) - 0
=
22.28 kgf/cm2
Design thickness for external pressure, (Corroded at 165 C) UG-33(d)
Ro =
Ko*Do
=
0.8862*1,015.86
=
900.22 mm
A
0.125 / (Ro / t)
163/277
=
=
0.125 / (900.22 / 2.61)

0.000362
From Table CS-2

Metric:
Pa
=
=
=
B = 362.2324 kgf/cm2
B / (Ro / t)
362.2324 / (900.22 / 2.61)
1.05 kgf/cm2
t
=
2.61 mm + Corrosion = 2.61 mm + 3 mm = 5.61 mm
Check the external pressure per UG-33(a)(1) Appendix 1-4(c)
t
=
=
=
1.67*Pe*D*K / (2*S*E - 0.2*1.67*Pe) + Corrosion

1.67*1.05*1,006*0.992119 / (2*1,407.21*1 - 0.2*1.67*1.05) + 3
3.62 mm
The head external pressure design thickness (te) is 5.61 mm.

Maximum Allowable External Pressure, (Corroded at 165 C) UG-33(d)
Ro =
Ko*Do
=
0.8862*1,015.86
=
900.22 mm
A
=
=
=
0.125 / (Ro / t)
0.125 / (900.22 / 4.93)
0.000685
From Table CS-2

Metric:
Pa
=
=
=
B = 685.7684 kgf/cm2
B / (Ro / t)
685.7684 / (900.22 / 4.93)
3.7558 kgf/cm2
Check the Maximum External Pressure, UG-33(a)(1) Appendix 1-4(c)

P
=
=
=
2*S*E*t / ((K*D + 0.2*t)*1.67)

2*1,407.21*1*4.93 / ((0.992119*1,006 +0.2*4.93)*1.67)
8.32 kgf/cm2
The maximum allowable external pressure (MAEP) is 3.76 kgf/cm2.

EFE =
=
=
(75*t / Rf)*(1 - Rf / Ro)

(75*9.52 / 174.76)*(1 - 174.76 / infinity)
4.0856%
164/277
FALDON
Component
Support Skirt
Material
SA-516 70 (II-D Metric p. 18, ln. 37)
Skirt is Attached To
TAPA INFERIOR
Skirt Attachment Offset
86.18 mm down from the top seam
Design Temperature
Internal
165C
External
165C
Dimensions
Top
1,005.96 mm
Botttom
1,005.96 mm
Inner Diameter
Length (includes base ring thickness)
1,157.22 mm
Nominal Thickness
9.52 mm
Corrosion
Inner
1.5 mm
Outer
0 mm
Weight
New
270.01 kg
Corroded
227.8 kg
Joint Efficiency
Top
0.55
Bottom
0.5
Skirt design thickness, largest of the following + corrosion = 1.64 mm

The governing condition is due to weight, compressive stress at the base, test & corroded.
The skirt thickness of 9.52 mm is adequate.
165/277
Results Summary
Loading
Condition
operating, corroded
Tensile or
Compressive
Side
Governing
Skirt
Location
Temperature
(C)
Allowable
Stress
(kgf/cm2)
bottom
165
1,007.13
Tensile
Weight
empty, corroded
-6.24
0.05
0.14
-5.93
0.05
Compressive
15.55
0.14
Tensile
-1.79
0.01
12.72
0.1
-2.24
0.02
Tensile
bottom
bottom
165
21.11
1,044.75
1,043.79
Compressive
empty, new
test, corroded
Tensile
bottom
21.11
1,083.2
Compressive
11.86
0.1
Tensile
-7.84
0.06
18.77
0.14
bottom
21.11
1,043.79
Compressive
test, new
Tensile
bottom
21.11
1,083.2
Compressive
vacuum, corroded
Required
thickness
(mm)
17.17
Compressive
operating, new
Calculated
Stress/E
(kgf/cm2)
Tensile
bottom
165
Compressive
1,007.13
-7.24
0.06
16.86
0.15
-6.24
0.05
17.17
0.14
Loading due to weight, operating & corroded

Windward side (tensile)
Required thickness, tensile stress at base:
t
= -W / (*D*St*E) + 4*M / (*D2*St*E)

= -2,998.35 / (*1,016.98*1,007.132/100*1) + 4*1e3*355.9 / (*1,016.982*1,007.132/100*1)
= 0.0497 mm
Required thickness, tensile stress at the top:

t
= -Wt / (*Dt*St*E) + 4*Mt / (*Dt2*St*E)

= -2,714.88 / (*1,016.98*1,007.132/100*1) + 4*1e3*355.9 / (*1,016.982*1,007.132/100*1)
= 0.0409 mm
Leeward side (compressive)

Required thickness, compressive stress at base:
t
= W / (*D*Sc*Ec) + 4*M / (*D2*Sc*Ec)

= 2,998.35 / (*1,016.98*1,007.132/100*1) + 4*1e3*355.9 / (*1,016.982*1,007.132/100*1)
= 0.14 mm
Required thickness, compressive stress at the top:

t
= Wt / (*Dt*Sc*Ec) + 4*Mt / (*Dt2*Sc*Ec)

= 2,714.88 / (*1,016.98*1,007.132/100*1) + 4*1e3*355.9 / (*1,016.982*1,007.132/100*1)
= 0.13 mm
166/277
Loading due to weight, operating & new

t
= -W / (*D*St*E) + 4*M / (*D2*St*E)

= -3,262.77 / (*1,015.48*1,044.747/100*1) + 4*1e3*370.9 / (*1,015.482*1,044.747/100*1)
= 0.0541 mm

t
= -Wt / (*Dt*St*E) + 4*Mt / (*Dt2*St*E)

= -2,937.08 / (*1,015.48*1,044.747/100*1) + 4*1e3*370.9 / (*1,015.482*1,044.747/100*1)
= 0.0443 mm

t
= W / (*D*Sc*Ec) + 4*M / (*D2*Sc*Ec)

= 3,262.77 / (*1,015.48*1,044.747/100*1) + 4*1e3*370.9 / (*1,015.482*1,044.747/100*1)
= 0.14 mm

t

= 2,937.08 / (*1,015.48*1,044.747/100*1) + 4*1e3*370.9 / (*1,015.482*1,044.747/100*1)
= 0.13 mm
Loading due to weight, empty & corroded

t
= -W / (*D*St*E) + 4*M / (*D2*St*E)

= -1,858.55 / (*1,016.98*1,043.788/100*1) + 4*1e3*355.9 / (*1,016.982*1,043.788/100*1)
= 0.0138 mm

t
= -Wt / (*Dt*St*E) + 4*Mt / (*Dt2*St*E)

= -1,575.07 / (*1,016.98*1,043.788/100*1) + 4*1e3*355.9 / (*1,016.982*1,043.788/100*1)
= 0.0053 mm
167/277

t
= W / (*D*Sc*Ec) + 4*M / (*D2*Sc*Ec)

= 1,858.55 / (*1,016.98*1,043.788/100*1) + 4*1e3*355.9 / (*1,016.982*1,043.788/100*1)
= 0.0977 mm

t

= 1,575.07 / (*1,016.98*1,043.788/100*1) + 4*1e3*355.9 / (*1,016.982*1,043.788/100*1)
= 0.0892 mm
Loading due to weight, empty & new

t
= -W / (*D*St*E) + 4*M / (*D2*St*E)

= -2,140.1 / (*1,015.48*1,083.2/100*1) + 4*1e3*370.9 / (*1,015.482*1,083.2/100*1)
= 0.0196 mm

t
= -Wt / (*Dt*St*E) + 4*Mt / (*Dt2*St*E)

= -1,814.41 / (*1,015.48*1,083.2/100*1) + 4*1e3*370.9 / (*1,015.482*1,083.2/100*1)
= 0.0102 mm

t
= W / (*D*Sc*Ec) + 4*M / (*D2*Sc*Ec)

= 2,140.1 / (*1,015.48*1,083.2/100*1) + 4*1e3*370.9 / (*1,015.482*1,083.2/100*1)
= 0.1 mm

t

= 1,814.41 / (*1,015.48*1,083.2/100*1) + 4*1e3*370.9 / (*1,015.482*1,083.2/100*1)
= 0.0948 mm
Loading due to weight, test & corroded
168/277

t
= -W / (*D*St*E) + 4*M / (*D2*St*E)

= -3,409.31 / (*1,016.98*1,043.788/100*1) + 4*1e3*355.9 / (*1,016.982*1,043.788/100*1)
= 0.0603 mm

t
= -Wt / (*Dt*St*E) + 4*Mt / (*Dt2*St*E)

= -3,125.83 / (*1,016.98*1,043.788/100*1) + 4*1e3*355.9 / (*1,016.982*1,043.788/100*1)
= 0.0518 mm

t
= W / (*D*Sc*Ec) + 4*M / (*D2*Sc*Ec)

= 3,409.31 / (*1,016.98*1,043.788/100*1) + 4*1e3*355.9 / (*1,016.982*1,043.788/100*1)
= 0.14 mm

t

= 3,125.83 / (*1,016.98*1,043.788/100*1) + 4*1e3*355.9 / (*1,016.982*1,043.788/100*1)
= 0.14 mm
Loading due to weight, test & new

t
= -W / (*D*St*E) + 4*M / (*D2*St*E)

= -3,659.47 / (*1,015.48*1,083.2/100*1) + 4*1e3*370.9 / (*1,015.482*1,083.2/100*1)
= 0.0636 mm

t
= -Wt / (*Dt*St*E) + 4*Mt / (*Dt2*St*E)

= -3,333.79 / (*1,015.48*1,083.2/100*1) + 4*1e3*370.9 / (*1,015.482*1,083.2/100*1)
= 0.0542 mm
169/277

t
= W / (*D*Sc*Ec) + 4*M / (*D2*Sc*Ec)

= 3,659.47 / (*1,015.48*1,083.2/100*1) + 4*1e3*370.9 / (*1,015.482*1,083.2/100*1)
= 0.15 mm

t

= 3,333.79 / (*1,015.48*1,083.2/100*1) + 4*1e3*370.9 / (*1,015.482*1,083.2/100*1)
= 0.14 mm
Loading due to weight, vacuum & corroded

t
= -W / (*D*St*E) + 4*M / (*D2*St*E)

= -2,998.35 / (*1,016.98*1,007.132/100*1) + 4*1e3*355.9 / (*1,016.982*1,007.132/100*1)
= 0.0497 mm

t
= -Wt / (*Dt*St*E) + 4*Mt / (*Dt2*St*E)

= -2,714.88 / (*1,016.98*1,007.132/100*1) + 4*1e3*355.9 / (*1,016.982*1,007.132/100*1)
= 0.0409 mm

t
= W / (*D*Sc*Ec) + 4*M / (*D2*Sc*Ec)

= 2,998.35 / (*1,016.98*1,007.132/100*1) + 4*1e3*355.9 / (*1,016.982*1,007.132/100*1)
= 0.14 mm

t

= 2,714.88 / (*1,016.98*1,007.132/100*1) + 4*1e3*355.9 / (*1,016.982*1,007.132/100*1)
= 0.13 mm
170/277
VENTEO (W)
Component
Skirt Opening
Description
VENTEO
Drawing Mark
Sleeve Material

Attached to
FALDON
Orientation
radial
Offset, L
1,020 mm
Angle,
45
Distance, r
560.5 mm
Through a
Category B Joint
No
Dimensions
Pipe NPS and

Schedule
NPS 4 Sch 40 (Std) DN 100
Inside Diameter
102.26 mm
Nominal Wall
Thickness
6.02 mm
Skirt Thickness
9.52 mm
Leg41
6.35 mm
Leg43
0 mm
External
Projection
Available, Lpr1
48 mm
Internal
Projection, Lpr2
50 mm
Corrosion Inner
0 mm
Outer
0 mm
171/277
Skirt Opening Reinforcement Summary

Required
Thickness
tr
(mm)
Operating Hot & Corroded
Weight
Tensile
Compressive 0.13
Operating Hot & New
Weight
Tensile
Compressive 0.13
Empty Cold & Corroded
Weight
Tensile
Compressive 0.0916
Empty Cold & New
Weight
Tensile
Compressive 0.0972
Field Test Corr
Weight
Tensile
Compressive 0.14
Field Test New
Weight
Tensile
Compressive 0.14
External Pressure Hot & Corroded
Weight
Tensile
Compressive 0.13
AT
(cm2)
Ar
(cm2)
Ratio
Status
N/A
OK
9.3475
9.2254
0.1333 69.2215
11.8663 0
N/A
OK
OK
11.7291 0.1375 85.3098
OK
9.3475
OK
9.2617
0.0936 98.9054
11.8663 0
N/A
N/A
OK
OK
11.7672 0.0994 118.399
OK
9.3475
OK
9.2182
0.1412 65.2868
11.8663 0
N/A
N/A
OK
OK
11.7223 0.1443 81.2091
OK
9.3475
OK
9.2254
0.1333 69.2215
N/A
OK
Note: Skirt required thickness of zero on tensile side indicates load is compressive.
172/277
Division 2 4.5.17.3 Openings Subject to Axial Compression

n = d / {2*(R*t)0.5}
(4.5.212)
n > {(R / t) / 291 + 0.22}2

tn,eff = min[ tn , t]
ti,eff = min[ ti , t]
LR = 0.75*(R*t)0.5
LH = min[0.5*{(d / 2)*tn}0.5 , 2.5*tn , Lpr1 ]
LI = min[0.5*{(d / 2)*ti}0.5 , 2.5*ti , Lpr2 ]
fr1 = min[ Sn / S , 1 ]
fr2 = min[ Sn / S , 1 ]
A1 = 2*LR*(t - tr) - 2*tn,eff*(t - tr)*(1 - fr1)
A2 = 2*LH*tn,eff*fr2
A3 = 2*LI*ti,eff*fr2
A41 = L412*fr2
A43 = L432*fr2
AT = A1 + A2 + A3 + A41 + A43
Ar = d*tr
(4.5.211)
New
n = 102.26 / {2*(502.98*9.52)0.5} =
0.7389
n > {(502.98 / 9.52) / 291 + 0.22}2 =
0.1613
Area required factor for compressive side =
LR = 0.75*(502.98*9.52)0.5 =
51.9 mm
LH = min[0.5*{(102.26 / 2)*6.02}0.5 , 2.5*6.02 , 48 ] =
8.77 mm
LI = min[0.5*{(102.26 / 2)*6.02}0.5 , 2.5*6.02 , 50 ] =
8.77 mm
tn,eff = min[ 6.02 , 9.52] =
6.02 mm
ti,eff = min[ 6.02 , 9.52] =
6.02 mm
Corroded
n = 102.26 / {2*(504.48*8.02)0.5} =
0.8038
n > {(504.48 / 8.02) / 291 + 0.22}2 =
0.1902
LR = 0.75*(504.48*8.02)0.5 =
47.71 mm
LH = min[0.5*{(102.26 / 2)*6.02}0.5 , 2.5*6.02 , 48 ] =
8.77 mm
LI = min[0.5*{(102.26 / 2)*4.52}0.5 , 2.5*4.52 , 48.5 ] =
7.6 mm
tn,eff = min[ 6.02 , 8.02] =
6.02 mm
ti,eff = min[ 4.52 , 8.02] =
4.52 mm
173/277
Operating Hot & Corroded Weight Compressive

fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
A1 = {2*47.71*(8.02 - 0.13) - 2*6.02*(8.02 - 0.13)*(1 - 0.8551)} / 100 =
7.39 cm2
A2 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A3 = 2*7.6*4.52*0.8551 / 100 =
0.5876 cm2
A41 = 6.352*0.8551 / 100 =
0.3448 cm2
A43 = 02*0.8551 / 100 =
0 cm2
AT = 7.39 + 0.9031 + 0.5876 + 0.3448 + 0 =
9.2254 cm2
Ar = (102.26*0.13) / 100 =
0.1333 cm2
AT = 9.2254 cm2 Ar = 0.1333 cm2
Operating Hot & New Weight Compressive

fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
A1 = {2*51.9*(9.52 - 0.13) - 2*6.02*(9.52 - 0.13)*(1 - 0.8551)} / 100 =
9.5782 cm2
A2 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A3 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A41 = 6.352*0.8551 / 100 =
0.3448 cm2
A43 = 02*0.8551 / 100 =
0 cm2
AT = 9.5782 + 0.9031 + 0.9031 + 0.3448 + 0 =
11.7291 cm2
Ar = (102.26*0.13) / 100 =
0.1375 cm2
AT = 11.7291 cm2 Ar = 0.1375 cm2
Empty Cold & Corroded Weight Compressive

fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
A1 = {2*47.71*(8.02 - 0.0916) - 2*6.02*(8.02 - 0.0916)*(1 - 0.8551)} / 100 =
7.4263 cm2
A2 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A3 = 2*7.6*4.52*0.8551 / 100 =
0.5876 cm2
A41 = 6.352*0.8551 / 100 =
0.3448 cm2
A43 = 02*0.8551 / 100 =
0 cm2
AT = 7.4263 + 0.9031 + 0.5876 + 0.3448 + 0 =
9.2617 cm2
Ar = (102.26*0.0916) / 100 =
0.0936 cm2
AT = 9.2617 cm2 Ar = 0.0936 cm2
Empty Cold & New Weight Compressive

fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
174/277
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
A1 = {2*51.9*(9.52 - 0.0972) - 2*6.02*(9.52 - 0.0972)*(1 - 0.8551)} / 100 =
9.6162 cm2
A2 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A3 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A41 = 6.352*0.8551 / 100 =
0.3448 cm2
A43 = 02*0.8551 / 100 =
0 cm2
AT = 9.6162 + 0.9031 + 0.9031 + 0.3448 + 0 =
11.7672 cm2
Ar = (102.26*0.0972) / 100 =
0.0994 cm2
AT = 11.7672 cm2 Ar = 0.0994 cm2

Field Test Corr Weight Compressive
fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
A1 = {2*47.71*(8.02 - 0.14) - 2*6.02*(8.02 - 0.14)*(1 - 0.8551)} / 100 =
7.3827 cm2
A2 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A3 = 2*7.6*4.52*0.8551 / 100 =
0.5876 cm2
A41 = 6.352*0.8551 / 100 =
0.3448 cm2
A43 = 02*0.8551 / 100 =
0 cm2
AT = 7.3827 + 0.9031 + 0.5876 + 0.3448 + 0 =
9.2182 cm2
Ar = (102.26*0.14) / 100 =
0.1412 cm2
AT = 9.2182 cm2 Ar = 0.1412 cm2
Field Test New Weight Compressive
fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
A1 = {2*51.9*(9.52 - 0.14) - 2*6.02*(9.52 - 0.14)*(1 - 0.8551)} / 100 =
9.5713 cm2
A2 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A3 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A41 = 6.352*0.8551 / 100 =
0.3448 cm2
A43 = 02*0.8551 / 100 =
0 cm2
AT = 9.5713 + 0.9031 + 0.9031 + 0.3448 + 0 =
11.7223 cm2
Ar = (102.26*0.14) / 100 =
0.1443 cm2
AT = 11.7223 cm2 Ar = 0.1443 cm2
External Pressure Hot & Corroded Weight Compressive

fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
A1 = {2*47.71*(8.02 - 0.13) - 2*6.02*(8.02 - 0.13)*(1 - 0.8551)} / 100 =
7.39 cm2
175/277
A2 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A3 = 2*7.6*4.52*0.8551 / 100 =
0.5876 cm2
A41 = 6.352*0.8551 / 100 =
0.3448 cm2
A43 = 02*0.8551 / 100 =
0 cm2
AT = 7.39 + 0.9031 + 0.5876 + 0.3448 + 0 =
9.2254 cm2
Ar = (102.26*0.13) / 100 =
0.1333 cm2
AT = 9.2254 cm2 Ar = 0.1333 cm2
176/277
VENTEO (W)
Component
Skirt Opening
Description
VENTEO
Drawing Mark
Sleeve Material

Attached to
FALDON
Orientation
radial
Offset, L
1,020 mm
Angle,
135
Distance, r
560.5 mm
Through a
Category B Joint
No
Dimensions
Pipe NPS and

Schedule
Inside Diameter
102.26 mm
Nominal Wall
Thickness
6.02 mm
Skirt Thickness
9.52 mm
Leg41
6.35 mm
Leg43
0 mm
External
Projection
Available, Lpr1
48 mm
Internal
Projection, Lpr2
50 mm
Corrosion Inner
0 mm
Outer
0 mm
177/277

Required
Thickness
tr
(mm)
Weight
Tensile
Compressive 0.13
Operating Hot & New
Weight
Tensile
Compressive 0.13
Weight
Tensile
Compressive 0.0916
Empty Cold & New
Weight
Tensile
Compressive 0.0972
Field Test Corr
Weight
Tensile
Compressive 0.14
Field Test New
Weight
Tensile
Compressive 0.14
Weight
Tensile
Compressive 0.13
AT
(cm2)
Ar
(cm2)
Ratio
Status
N/A
OK
8.5686
8.4592
0.1333 63.4725
10.1435 0
OK
N/A
OK
10.0306 0.1375 72.956
OK
8.5686
N/A
OK
8.4918
0.0936 90.683
OK
10.1435 0
N/A
OK
10.0619 0.0994 101.2411
OK
8.5686
OK
8.4527
0.1412 59.8656
10.1435 0
N/A
N/A
OK
OK
10.025
0.1443 69.4506
OK
8.5686
OK
8.4592
0.1333 63.4725
N/A
OK
178/277

n = d / {2*(R*t)0.5}
(4.5.212)
n > {(R / t) / 291 + 0.22}2

LR = min[ 0.75*(R*t)0.5 , user limit ]
LH = min[0.5*{(d / 2)*tn}0.5 , 2.5*tn , Lpr1 ]
LI = min[0.5*{(d / 2)*ti}0.5 , 2.5*ti , Lpr2 ]
fr1 = min[ Sn / S , 1 ]
fr2 = min[ Sn / S , 1 ]
A41 = L412*fr2
A43 = L432*fr2
AT = A1 + A2 + A3 + A41 + A43
Ar = d*tr
(4.5.211)
New
n = 102.26 / {2*(502.98*9.52)0.5} =
0.7389
n > {(502.98 / 9.52) / 291 + 0.22}2 =
0.1613
LR = min[ 0.75*(502.98*9.52)0.5 , 42.85 ] =
42.85 mm
LH = min[0.5*{(102.26 / 2)*6.02}0.5 , 2.5*6.02 , 48 ] =
8.77 mm
LI = min[0.5*{(102.26 / 2)*6.02}0.5 , 2.5*6.02 , 50 ] =
8.77 mm
tn,eff = min[ 6.02 , 9.52] =
6.02 mm
ti,eff = min[ 6.02 , 9.52] =
6.02 mm
Corroded
n = 102.26 / {2*(504.48*8.02)0.5} =
0.8038
n > {(504.48 / 8.02) / 291 + 0.22}2 =
0.1902
LR = min[ 0.75*(504.48*8.02)0.5 , 42.85 ] =
42.85 mm
LH = min[0.5*{(102.26 / 2)*6.02}0.5 , 2.5*6.02 , 48 ] =
8.77 mm
LI = min[0.5*{(102.26 / 2)*4.52}0.5 , 2.5*4.52 , 48.5 ] =
7.6 mm
tn,eff = min[ 6.02 , 8.02] =
6.02 mm
ti,eff = min[ 4.52 , 8.02] =
4.52 mm
179/277

fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
A1 = {2*42.85*(8.02 - 0.13) - 2*6.02*(8.02 - 0.13)*(1 - 0.8551)} / 100 =
6.6238 cm2
A2 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A3 = 2*7.6*4.52*0.8551 / 100 =
0.5876 cm2
A41 = 6.352*0.8551 / 100 =
0.3448 cm2
A43 = 02*0.8551 / 100 =
0 cm2
AT = 6.6238 + 0.9031 + 0.5876 + 0.3448 + 0 =
8.4592 cm2
Ar = (102.26*0.13) / 100 =
0.1333 cm2
AT = 8.4592 cm2 Ar = 0.1333 cm2

fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
A1 = {2*42.85*(9.52 - 0.13) - 2*6.02*(9.52 - 0.13)*(1 - 0.8551)} / 100 =
7.8796 cm2
A2 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A3 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A41 = 6.352*0.8551 / 100 =
0.3448 cm2
A43 = 02*0.8551 / 100 =
0 cm2
AT = 7.8796 + 0.9031 + 0.9031 + 0.3448 + 0 =
10.0306 cm2
Ar = (102.26*0.13) / 100 =
0.1375 cm2
AT = 10.0306 cm2 Ar = 0.1375 cm2

fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
A1 = {2*42.85*(8.02 - 0.0916) - 2*6.02*(8.02 - 0.0916)*(1 - 0.8551)} / 100 =
6.6563 cm2
A2 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A3 = 2*7.6*4.52*0.8551 / 100 =
0.5876 cm2
A41 = 6.352*0.8551 / 100 =
0.3448 cm2
A43 = 02*0.8551 / 100 =
0 cm2
AT = 6.6563 + 0.9031 + 0.5876 + 0.3448 + 0 =
8.4918 cm2
Ar = (102.26*0.0916) / 100 =
0.0936 cm2
AT = 8.4918 cm2 Ar = 0.0936 cm2

fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
180/277
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
A1 = {2*42.85*(9.52 - 0.0972) - 2*6.02*(9.52 - 0.0972)*(1 - 0.8551)} / 100 =
7.9109 cm2
A2 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A3 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A41 = 6.352*0.8551 / 100 =
0.3448 cm2
A43 = 02*0.8551 / 100 =
0 cm2
AT = 7.9109 + 0.9031 + 0.9031 + 0.3448 + 0 =
10.0619 cm2
Ar = (102.26*0.0972) / 100 =
0.0994 cm2
AT = 10.0619 cm2 Ar = 0.0994 cm2

fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
A1 = {2*42.85*(8.02 - 0.14) - 2*6.02*(8.02 - 0.14)*(1 - 0.8551)} / 100 =
6.6173 cm2
A2 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A3 = 2*7.6*4.52*0.8551 / 100 =
0.5876 cm2
A41 = 6.352*0.8551 / 100 =
0.3448 cm2
A43 = 02*0.8551 / 100 =
0 cm2
AT = 6.6173 + 0.9031 + 0.5876 + 0.3448 + 0 =
8.4527 cm2
Ar = (102.26*0.14) / 100 =
0.1412 cm2
AT = 8.4527 cm2 Ar = 0.1412 cm2
fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
A1 = {2*42.85*(9.52 - 0.14) - 2*6.02*(9.52 - 0.14)*(1 - 0.8551)} / 100 =
7.874 cm2
A2 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A3 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A41 = 6.352*0.8551 / 100 =
0.3448 cm2
A43 = 02*0.8551 / 100 =
0 cm2
AT = 7.874 + 0.9031 + 0.9031 + 0.3448 + 0 =
10.025 cm2
Ar = (102.26*0.14) / 100 =
0.1443 cm2
AT = 10.025 cm2 Ar = 0.1443 cm2

fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
A1 = {2*42.85*(8.02 - 0.13) - 2*6.02*(8.02 - 0.13)*(1 - 0.8551)} / 100 =
6.6238 cm2
181/277
A2 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A3 = 2*7.6*4.52*0.8551 / 100 =
0.5876 cm2
A41 = 6.352*0.8551 / 100 =
0.3448 cm2
A43 = 02*0.8551 / 100 =
0 cm2
AT = 6.6238 + 0.9031 + 0.5876 + 0.3448 + 0 =
8.4592 cm2
Ar = (102.26*0.13) / 100 =
0.1333 cm2
AT = 8.4592 cm2 Ar = 0.1333 cm2
182/277
VENTEO (W)
Component
Skirt Opening
Description
VENTEO
Drawing Mark
Sleeve Material

Attached to
FALDON
Orientation
radial
Offset, L
1,020 mm
Angle,
225
Distance, r
560.5 mm
Through a
Category B Joint
No
Dimensions
Pipe NPS and

Schedule
Inside Diameter
102.26 mm
Nominal Wall
Thickness
6.02 mm
Skirt Thickness
9.52 mm
Leg41
6.35 mm
Leg43
0 mm
External
Projection
Available, Lpr1
48 mm
Internal
Projection, Lpr2
50 mm
Corrosion Inner
0 mm
Outer
0 mm
183/277

Required
Thickness
tr
(mm)
Weight
Tensile
Compressive 0.13
Operating Hot & New
Weight
Tensile
Compressive 0.13
Weight
Tensile
Compressive 0.0916
Empty Cold & New
Weight
Tensile
Compressive 0.0972
Field Test Corr
Weight
Tensile
Compressive 0.14
Field Test New
Weight
Tensile
Compressive 0.14
Weight
Tensile
Compressive 0.13
AT
(cm2)
Ar
(cm2)
Ratio
Status
N/A
OK
9.3475
9.2254
0.1333 69.2215
11.8663 0
N/A
OK
OK
11.7291 0.1375 85.3098
OK
9.3475
OK
9.2617
0.0936 98.9054
11.8663 0
N/A
N/A
OK
OK
11.7672 0.0994 118.399
OK
9.3475
OK
9.2182
0.1412 65.2868
11.8663 0
N/A
N/A
OK
OK
11.7223 0.1443 81.2091
OK
9.3475
OK
9.2254
0.1333 69.2215
N/A
OK
184/277

n = d / {2*(R*t)0.5}
(4.5.212)
n > {(R / t) / 291 + 0.22}2

LR = 0.75*(R*t)0.5
LH = min[0.5*{(d / 2)*tn}0.5 , 2.5*tn , Lpr1 ]
LI = min[0.5*{(d / 2)*ti}0.5 , 2.5*ti , Lpr2 ]
fr1 = min[ Sn / S , 1 ]
fr2 = min[ Sn / S , 1 ]
A41 = L412*fr2
A43 = L432*fr2
AT = A1 + A2 + A3 + A41 + A43
Ar = d*tr
(4.5.211)
New
n = 102.26 / {2*(502.98*9.52)0.5} =
0.7389
n > {(502.98 / 9.52) / 291 + 0.22}2 =
0.1613
LR = 0.75*(502.98*9.52)0.5 =
51.9 mm
LH = min[0.5*{(102.26 / 2)*6.02}0.5 , 2.5*6.02 , 48 ] =
8.77 mm
LI = min[0.5*{(102.26 / 2)*6.02}0.5 , 2.5*6.02 , 50 ] =
8.77 mm
tn,eff = min[ 6.02 , 9.52] =
6.02 mm
ti,eff = min[ 6.02 , 9.52] =
6.02 mm
Corroded
n = 102.26 / {2*(504.48*8.02)0.5} =
0.8038
n > {(504.48 / 8.02) / 291 + 0.22}2 =
0.1902
LR = 0.75*(504.48*8.02)0.5 =
47.71 mm
LH = min[0.5*{(102.26 / 2)*6.02}0.5 , 2.5*6.02 , 48 ] =
8.77 mm
LI = min[0.5*{(102.26 / 2)*4.52}0.5 , 2.5*4.52 , 48.5 ] =
7.6 mm
tn,eff = min[ 6.02 , 8.02] =
6.02 mm
ti,eff = min[ 4.52 , 8.02] =
4.52 mm
185/277

fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
A1 = {2*47.71*(8.02 - 0.13) - 2*6.02*(8.02 - 0.13)*(1 - 0.8551)} / 100 =
7.39 cm2
A2 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A3 = 2*7.6*4.52*0.8551 / 100 =
0.5876 cm2
A41 = 6.352*0.8551 / 100 =
0.3448 cm2
A43 = 02*0.8551 / 100 =
0 cm2
AT = 7.39 + 0.9031 + 0.5876 + 0.3448 + 0 =
9.2254 cm2
Ar = (102.26*0.13) / 100 =
0.1333 cm2
AT = 9.2254 cm2 Ar = 0.1333 cm2

fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
A1 = {2*51.9*(9.52 - 0.13) - 2*6.02*(9.52 - 0.13)*(1 - 0.8551)} / 100 =
9.5782 cm2
A2 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A3 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A41 = 6.352*0.8551 / 100 =
0.3448 cm2
A43 = 02*0.8551 / 100 =
0 cm2
AT = 9.5782 + 0.9031 + 0.9031 + 0.3448 + 0 =
11.7291 cm2
Ar = (102.26*0.13) / 100 =
0.1375 cm2
AT = 11.7291 cm2 Ar = 0.1375 cm2

fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
A1 = {2*47.71*(8.02 - 0.0916) - 2*6.02*(8.02 - 0.0916)*(1 - 0.8551)} / 100 =
7.4263 cm2
A2 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A3 = 2*7.6*4.52*0.8551 / 100 =
0.5876 cm2
A41 = 6.352*0.8551 / 100 =
0.3448 cm2
A43 = 02*0.8551 / 100 =
0 cm2
AT = 7.4263 + 0.9031 + 0.5876 + 0.3448 + 0 =
9.2617 cm2
Ar = (102.26*0.0916) / 100 =
0.0936 cm2
AT = 9.2617 cm2 Ar = 0.0936 cm2

fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
186/277
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
A1 = {2*51.9*(9.52 - 0.0972) - 2*6.02*(9.52 - 0.0972)*(1 - 0.8551)} / 100 =
9.6162 cm2
A2 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A3 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A41 = 6.352*0.8551 / 100 =
0.3448 cm2
A43 = 02*0.8551 / 100 =
0 cm2
AT = 9.6162 + 0.9031 + 0.9031 + 0.3448 + 0 =
11.7672 cm2
Ar = (102.26*0.0972) / 100 =
0.0994 cm2
AT = 11.7672 cm2 Ar = 0.0994 cm2

fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
A1 = {2*47.71*(8.02 - 0.14) - 2*6.02*(8.02 - 0.14)*(1 - 0.8551)} / 100 =
7.3827 cm2
A2 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A3 = 2*7.6*4.52*0.8551 / 100 =
0.5876 cm2
A41 = 6.352*0.8551 / 100 =
0.3448 cm2
A43 = 02*0.8551 / 100 =
0 cm2
AT = 7.3827 + 0.9031 + 0.5876 + 0.3448 + 0 =
9.2182 cm2
Ar = (102.26*0.14) / 100 =
0.1412 cm2
AT = 9.2182 cm2 Ar = 0.1412 cm2
fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
A1 = {2*51.9*(9.52 - 0.14) - 2*6.02*(9.52 - 0.14)*(1 - 0.8551)} / 100 =
9.5713 cm2
A2 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A3 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A41 = 6.352*0.8551 / 100 =
0.3448 cm2
A43 = 02*0.8551 / 100 =
0 cm2
AT = 9.5713 + 0.9031 + 0.9031 + 0.3448 + 0 =
11.7223 cm2
Ar = (102.26*0.14) / 100 =
0.1443 cm2
AT = 11.7223 cm2 Ar = 0.1443 cm2

fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
A1 = {2*47.71*(8.02 - 0.13) - 2*6.02*(8.02 - 0.13)*(1 - 0.8551)} / 100 =
7.39 cm2
187/277
A2 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A3 = 2*7.6*4.52*0.8551 / 100 =
0.5876 cm2
A41 = 6.352*0.8551 / 100 =
0.3448 cm2
A43 = 02*0.8551 / 100 =
0 cm2
AT = 7.39 + 0.9031 + 0.5876 + 0.3448 + 0 =
9.2254 cm2
Ar = (102.26*0.13) / 100 =
0.1333 cm2
AT = 9.2254 cm2 Ar = 0.1333 cm2
188/277
VENTEO (W)
Component
Skirt Opening
Description
VENTEO
Drawing Mark
Sleeve Material

Attached to
FALDON
Orientation
radial
Offset, L
1,020 mm
Angle,
315
Distance, r
560.5 mm
Through a
Category B Joint
No
Dimensions
Pipe NPS and

Schedule
Inside Diameter
102.26 mm
Nominal Wall
Thickness
6.02 mm
Skirt Thickness
9.52 mm
Leg41
6.35 mm
Leg43
0 mm
External
Projection
Available, Lpr1
48 mm
Internal
Projection, Lpr2
50 mm
Corrosion Inner
0 mm
Outer
0 mm
189/277

Required
Thickness
tr
(mm)
Weight
Tensile
Compressive 0.13
Operating Hot & New
Weight
Tensile
Compressive 0.13
Weight
Tensile
Compressive 0.0916
Empty Cold & New
Weight
Tensile
Compressive 0.0972
Field Test Corr
Weight
Tensile
Compressive 0.14
Field Test New
Weight
Tensile
Compressive 0.14
Weight
Tensile
Compressive 0.13
AT
(cm2)
Ar
(cm2)
Ratio
Status
N/A
OK
9.3475
9.2254
0.1333 69.2215
11.8663 0
N/A
OK
OK
11.7291 0.1375 85.3098
OK
9.3475
OK
9.2617
0.0936 98.9054
11.8663 0
N/A
N/A
OK
OK
11.7672 0.0994 118.399
OK
9.3475
OK
9.2182
0.1412 65.2868
11.8663 0
N/A
N/A
OK
OK
11.7223 0.1443 81.2091
OK
9.3475
OK
9.2254
0.1333 69.2215
N/A
OK
190/277

n = d / {2*(R*t)0.5}
(4.5.212)
n > {(R / t) / 291 + 0.22}2

LR = 0.75*(R*t)0.5
LH = min[0.5*{(d / 2)*tn}0.5 , 2.5*tn , Lpr1 ]
LI = min[0.5*{(d / 2)*ti}0.5 , 2.5*ti , Lpr2 ]
fr1 = min[ Sn / S , 1 ]
fr2 = min[ Sn / S , 1 ]
A41 = L412*fr2
A43 = L432*fr2
AT = A1 + A2 + A3 + A41 + A43
Ar = d*tr
(4.5.211)
New
n = 102.26 / {2*(502.98*9.52)0.5} =
0.7389
n > {(502.98 / 9.52) / 291 + 0.22}2 =
0.1613
LR = 0.75*(502.98*9.52)0.5 =
51.9 mm
LH = min[0.5*{(102.26 / 2)*6.02}0.5 , 2.5*6.02 , 48 ] =
8.77 mm
LI = min[0.5*{(102.26 / 2)*6.02}0.5 , 2.5*6.02 , 50 ] =
8.77 mm
tn,eff = min[ 6.02 , 9.52] =
6.02 mm
ti,eff = min[ 6.02 , 9.52] =
6.02 mm
Corroded
n = 102.26 / {2*(504.48*8.02)0.5} =
0.8038
n > {(504.48 / 8.02) / 291 + 0.22}2 =
0.1902
LR = 0.75*(504.48*8.02)0.5 =
47.71 mm
LH = min[0.5*{(102.26 / 2)*6.02}0.5 , 2.5*6.02 , 48 ] =
8.77 mm
LI = min[0.5*{(102.26 / 2)*4.52}0.5 , 2.5*4.52 , 48.5 ] =
7.6 mm
tn,eff = min[ 6.02 , 8.02] =
6.02 mm
ti,eff = min[ 4.52 , 8.02] =
4.52 mm
191/277

fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
A1 = {2*47.71*(8.02 - 0.13) - 2*6.02*(8.02 - 0.13)*(1 - 0.8551)} / 100 =
7.39 cm2
A2 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A3 = 2*7.6*4.52*0.8551 / 100 =
0.5876 cm2
A41 = 6.352*0.8551 / 100 =
0.3448 cm2
A43 = 02*0.8551 / 100 =
0 cm2
AT = 7.39 + 0.9031 + 0.5876 + 0.3448 + 0 =
9.2254 cm2
Ar = (102.26*0.13) / 100 =
0.1333 cm2
AT = 9.2254 cm2 Ar = 0.1333 cm2

fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
A1 = {2*51.9*(9.52 - 0.13) - 2*6.02*(9.52 - 0.13)*(1 - 0.8551)} / 100 =
9.5782 cm2
A2 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A3 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A41 = 6.352*0.8551 / 100 =
0.3448 cm2
A43 = 02*0.8551 / 100 =
0 cm2
AT = 9.5782 + 0.9031 + 0.9031 + 0.3448 + 0 =
11.7291 cm2
Ar = (102.26*0.13) / 100 =
0.1375 cm2
AT = 11.7291 cm2 Ar = 0.1375 cm2

fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
A1 = {2*47.71*(8.02 - 0.0916) - 2*6.02*(8.02 - 0.0916)*(1 - 0.8551)} / 100 =
7.4263 cm2
A2 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A3 = 2*7.6*4.52*0.8551 / 100 =
0.5876 cm2
A41 = 6.352*0.8551 / 100 =
0.3448 cm2
A43 = 02*0.8551 / 100 =
0 cm2
AT = 7.4263 + 0.9031 + 0.5876 + 0.3448 + 0 =
9.2617 cm2
Ar = (102.26*0.0916) / 100 =
0.0936 cm2
AT = 9.2617 cm2 Ar = 0.0936 cm2

fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
192/277
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
A1 = {2*51.9*(9.52 - 0.0972) - 2*6.02*(9.52 - 0.0972)*(1 - 0.8551)} / 100 =
9.6162 cm2
A2 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A3 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A41 = 6.352*0.8551 / 100 =
0.3448 cm2
A43 = 02*0.8551 / 100 =
0 cm2
AT = 9.6162 + 0.9031 + 0.9031 + 0.3448 + 0 =
11.7672 cm2
Ar = (102.26*0.0972) / 100 =
0.0994 cm2
AT = 11.7672 cm2 Ar = 0.0994 cm2

fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
A1 = {2*47.71*(8.02 - 0.14) - 2*6.02*(8.02 - 0.14)*(1 - 0.8551)} / 100 =
7.3827 cm2
A2 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A3 = 2*7.6*4.52*0.8551 / 100 =
0.5876 cm2
A41 = 6.352*0.8551 / 100 =
0.3448 cm2
A43 = 02*0.8551 / 100 =
0 cm2
AT = 7.3827 + 0.9031 + 0.5876 + 0.3448 + 0 =
9.2182 cm2
Ar = (102.26*0.14) / 100 =
0.1412 cm2
AT = 9.2182 cm2 Ar = 0.1412 cm2
fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
A1 = {2*51.9*(9.52 - 0.14) - 2*6.02*(9.52 - 0.14)*(1 - 0.8551)} / 100 =
9.5713 cm2
A2 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A3 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A41 = 6.352*0.8551 / 100 =
0.3448 cm2
A43 = 02*0.8551 / 100 =
0 cm2
AT = 9.5713 + 0.9031 + 0.9031 + 0.3448 + 0 =
11.7223 cm2
Ar = (102.26*0.14) / 100 =
0.1443 cm2
AT = 11.7223 cm2 Ar = 0.1443 cm2

fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
A1 = {2*47.71*(8.02 - 0.13) - 2*6.02*(8.02 - 0.13)*(1 - 0.8551)} / 100 =
7.39 cm2
193/277
A2 = 2*8.77*6.02*0.8551 / 100 =
0.9031 cm2
A3 = 2*7.6*4.52*0.8551 / 100 =
0.5876 cm2
A41 = 6.352*0.8551 / 100 =
0.3448 cm2
A43 = 02*0.8551 / 100 =
0 cm2
AT = 7.39 + 0.9031 + 0.5876 + 0.3448 + 0 =
9.2254 cm2
Ar = (102.26*0.13) / 100 =
0.1333 cm2
AT = 9.2254 cm2 Ar = 0.1333 cm2
194/277
ACCESO FALDON (AC)

Component
Skirt Opening
Description
ACCESO FALDON
Drawing Mark
AC
Sleeve Material
SA-516 70 (II-D Metric p. 18, ln. 37)
Pad Material
SA-516 70 (II-D Metric p. 18, ln. 37)

Attached to
FALDON
Orientation
radial
Offset, L
650 mm
Angle,
Distance, r
560.5 mm
Through a
Category B Joint
No
Dimensions
Inside Diameter
482.6 mm
Nominal Wall
Thickness
12.7 mm
Skirt Thickness
9.52 mm
Leg41
6.35 mm
Leg42
9.52 mm
Leg43
0 mm
Pad Width, W
50 mm
Pad Thickness, te
9.52 mm
External
Projection
Available, Lpr1
48 mm
Internal
Projection, Lpr2
50 mm
Corrosion Inner
0 mm
Outer
0 mm
195/277

Required
Thickness
tr
(mm)
Weight
Tensile
Compressive 0.13
Operating Hot & New
Weight
Tensile
Compressive 0.14
Weight
Tensile
Compressive 0.0938
Empty Cold & New
Weight
Tensile
Compressive 0.0997
Field Test Corr
Weight
Tensile
Compressive 0.14
Field Test New
Weight
Tensile
Compressive 0.14
Weight
Tensile
Compressive 0.13
AT
(cm2)
Ar
(cm2)
51.1304 0
Ratio
Status
N/A
OK
50.8452 0.6401 79.4329
OK
56.9478 0
OK
N/A
56.6421 0.6616 85.6137
OK
51.1304 0
OK
N/A
50.9287 0.4527 112.5057
OK
56.9478 0
OK
N/A
56.7254 0.4813 117.852
OK
51.1304 0
OK
N/A
50.8287 0.6771 75.0689
OK
56.9478 0
OK
N/A
56.6274 0.6935 81.6526
OK
51.1304 0
OK
N/A
50.8452 0.6401 79.4329
OK
196/277
Skirt Opening Reinforcement Calculations

fr1 = min[ 1,407.21 / 1,407.21 , 1 ] =
fr2 = min[ 1,407.21 / 1,407.21 , 1 ] =
fr3 = min[ min[ 1,407.21 , 1,407.21 ] / 1,407.21 , 1 ] =
fr4 = min[ 1,407.21 / 1,407.21 , 1 ] =
A1 = {2*94.81*(1*8.02 - 0.13)} / 100 =
14.9563 cm2
A2 = 2*(56.02 - 0.13)*12.7*1 / 100 =
14.1954 cm2
A3 = 2*48.5*11.2*1 / 100 =
10.864 cm2
A41 = 6.352*1 / 100 =
0.4032 cm2
A42 = 9.522*1 / 100 =
0.9063 cm2
A43 = 02*1 / 100 =
0 cm2
A5 = 2*min[ 50 , 94.81 - 12.7 ]*min[ 9.52 , 56.02 ]*1 / 100 =
9.52 cm2
AT = 14.9563 + 14.1954 + 10.864 + 0.4032 + 0.9063 + 0 + 9.52 =
50.8452 cm2
Ar = (482.6*0.13 + 2*12.7*0.13*(1 - 1)) / 100 =
0.6401 cm2
AT = 50.8452 cm2 Ar = 0.6401 cm2

fr1 = min[ 1,407.21 / 1,407.21 , 1 ] =
fr2 = min[ 1,407.21 / 1,407.21 , 1 ] =
fr3 = min[ min[ 1,407.21 , 1,407.21 ] / 1,407.21 , 1 ] =
fr4 = min[ 1,407.21 / 1,407.21 , 1 ] =
A1 = {2*98.78*(1*9.52 - 0.14)} / 100 =
18.5374 cm2
A2 = 2*(57.52 - 0.14)*12.7*1 / 100 =
14.5753 cm2
A3 = 2*50*12.7*1 / 100 =
12.7 cm2
A41 = 6.352*1 / 100 =
0.4032 cm2
A42 = 9.522*1 / 100 =
0.9063 cm2
A43 = 02*1 / 100 =
0 cm2
A5 = 2*min[ 50 , 98.78 - 12.7 ]*min[ 9.52 , 57.52 ]*1 / 100 =
9.52 cm2
AT = 18.5374 + 14.5753 + 12.7 + 0.4032 + 0.9063 + 0 + 9.52 =
56.6421 cm2
Ar = (482.6*0.14 + 2*12.7*0.14*(1 - 1)) / 100 =
0.6616 cm2
AT = 56.6421 cm2 Ar = 0.6616 cm2

fr1 = min[ 1,407.21 / 1,407.21 , 1 ] =
fr2 = min[ 1,407.21 / 1,407.21 , 1 ] =
fr3 = min[ min[ 1,407.21 , 1,407.21 ] / 1,407.21 , 1 ] =
197/277
fr4 = min[ 1,407.21 / 1,407.21 , 1 ] =
A1 = {2*94.81*(1*8.02 - 0.0938)} / 100 =
15.0299 cm2
A2 = 2*(56.02 - 0.0938)*12.7*1 / 100 =
14.2053 cm2
A3 = 2*48.5*11.2*1 / 100 =
10.864 cm2
A41 = 6.352*1 / 100 =
0.4032 cm2
A42 = 9.522*1 / 100 =
0.9063 cm2
A43 = 02*1 / 100 =
0 cm2
A5 = 2*min[ 50 , 94.81 - 12.7 ]*min[ 9.52 , 56.02 ]*1 / 100 =
9.52 cm2
AT = 15.0299 + 14.2053 + 10.864 + 0.4032 + 0.9063 + 0 + 9.52 =
50.9287 cm2
Ar = (482.6*0.0938 + 2*12.7*0.0938*(1 - 1)) / 100 =
0.4527 cm2
AT = 50.9287 cm2 Ar = 0.4527 cm2

fr1 = min[ 1,407.21 / 1,407.21 , 1 ] =
fr2 = min[ 1,407.21 / 1,407.21 , 1 ] =
fr3 = min[ min[ 1,407.21 , 1,407.21 ] / 1,407.21 , 1 ] =
fr4 = min[ 1,407.21 / 1,407.21 , 1 ] =
A1 = {2*98.78*(1*9.52 - 0.0997)} / 100 =
18.6112 cm2
A2 = 2*(57.52 - 0.0997)*12.7*1 / 100 =
14.5847 cm2
A3 = 2*50*12.7*1 / 100 =
12.7 cm2
A41 = 6.352*1 / 100 =
0.4032 cm2
A42 = 9.522*1 / 100 =
0.9063 cm2
A43 = 02*1 / 100 =
0 cm2
A5 = 2*min[ 50 , 98.78 - 12.7 ]*min[ 9.52 , 57.52 ]*1 / 100 =
9.52 cm2
AT = 18.6112 + 14.5847 + 12.7 + 0.4032 + 0.9063 + 0 + 9.52 =
56.7254 cm2
Ar = (482.6*0.0997 + 2*12.7*0.0997*(1 - 1)) / 100 =
0.4813 cm2
AT = 56.7254 cm2 Ar = 0.4813 cm2

fr1 = min[ 1,407.21 / 1,407.21 , 1 ] =
fr2 = min[ 1,407.21 / 1,407.21 , 1 ] =
fr3 = min[ min[ 1,407.21 , 1,407.21 ] / 1,407.21 , 1 ] =
fr4 = min[ 1,407.21 / 1,407.21 , 1 ] =
A1 = {2*94.81*(1*8.02 - 0.14)} / 100 =
14.9417 cm2
A2 = 2*(56.02 - 0.14)*12.7*1 / 100 =
14.1934 cm2
A3 = 2*48.5*11.2*1 / 100 =
10.864 cm2
A41 = 6.352*1 / 100 =
0.4032 cm2
198/277
A42 = 9.522*1 / 100 =
0.9063 cm2
A43 = 02*1 / 100 =
0 cm2
A5 = 2*min[ 50 , 94.81 - 12.7 ]*min[ 9.52 , 56.02 ]*1 / 100 =
9.52 cm2
AT = 14.9417 + 14.1934 + 10.864 + 0.4032 + 0.9063 + 0 + 9.52 =
50.8287 cm2
Ar = (482.6*0.14 + 2*12.7*0.14*(1 - 1)) / 100 =
0.6771 cm2
AT = 50.8287 cm2 Ar = 0.6771 cm2

fr1 = min[ 1,407.21 / 1,407.21 , 1 ] =
fr2 = min[ 1,407.21 / 1,407.21 , 1 ] =
fr3 = min[ min[ 1,407.21 , 1,407.21 ] / 1,407.21 , 1 ] =
fr4 = min[ 1,407.21 / 1,407.21 , 1 ] =
A1 = {2*98.78*(1*9.52 - 0.14)} / 100 =
18.5243 cm2
A2 = 2*(57.52 - 0.14)*12.7*1 / 100 =
14.5736 cm2
A3 = 2*50*12.7*1 / 100 =
12.7 cm2
A41 = 6.352*1 / 100 =
0.4032 cm2
A42 = 9.522*1 / 100 =
0.9063 cm2
A43 = 02*1 / 100 =
0 cm2
A5 = 2*min[ 50 , 98.78 - 12.7 ]*min[ 9.52 , 57.52 ]*1 / 100 =
9.52 cm2
AT = 18.5243 + 14.5736 + 12.7 + 0.4032 + 0.9063 + 0 + 9.52 =
56.6274 cm2
Ar = (482.6*0.14 + 2*12.7*0.14*(1 - 1)) / 100 =
0.6935 cm2
AT = 56.6274 cm2 Ar = 0.6935 cm2

fr1 = min[ 1,407.21 / 1,407.21 , 1 ] =
fr2 = min[ 1,407.21 / 1,407.21 , 1 ] =
fr3 = min[ min[ 1,407.21 , 1,407.21 ] / 1,407.21 , 1 ] =
fr4 = min[ 1,407.21 / 1,407.21 , 1 ] =
A1 = {2*94.81*(1*8.02 - 0.13)} / 100 =
14.9563 cm2
A2 = 2*(56.02 - 0.13)*12.7*1 / 100 =
14.1954 cm2
A3 = 2*48.5*11.2*1 / 100 =
10.864 cm2
A41 = 6.352*1 / 100 =
0.4032 cm2
A42 = 9.522*1 / 100 =
0.9063 cm2
A43 = 02*1 / 100 =
0 cm2
A5 = 2*min[ 50 , 94.81 - 12.7 ]*min[ 9.52 , 56.02 ]*1 / 100 =
9.52 cm2
AT = 14.9563 + 14.1954 + 10.864 + 0.4032 + 0.9063 + 0 + 9.52 =
50.8452 cm2
Ar = (482.6*0.13 + 2*12.7*0.13*(1 - 1)) / 100 =
0.6401 cm2
199/277
AT = 50.8452 cm2 Ar = 0.6401 cm2
200/277
MANGA BOQ "D" (MD)

Component
Skirt Opening
Description
MANGA BOQ "D"
Drawing Mark
MD
Sleeve Material
Pad Material
SA-516 70 (II-D Metric p. 18, ln. 37)

Attached to
FALDON
Orientation
radial
Offset, L
750 mm
Angle,
135
Distance, r
560.5 mm
Through a
Category B Joint
No
Dimensions
Pipe NPS and

Schedule
Inside Diameter
202.71 mm
Nominal Wall
Thickness
8.18 mm
Skirt Thickness
9.52 mm
Leg41
6.35 mm
Leg42
9.52 mm
Leg43
0 mm
Pad Width, W
38 mm
Pad Thickness, te
9.52 mm
External
Projection
Available, Lpr1
48 mm
Internal
Projection, Lpr2
50 mm
201/277
Corrosion Inner
0 mm
Outer
0 mm

Required
Thickness
tr
(mm)
Weight
Tensile
Compressive 0.13
Operating Hot & New
Weight
Tensile
Compressive 0.14
Weight
Tensile
Compressive 0.0932
Empty Cold & New
Weight
Tensile
Compressive 0.099
Field Test Corr
Weight
Tensile
Compressive 0.14
Field Test New
Weight
Tensile
Compressive 0.14
Weight
Tensile
Compressive 0.13
AT
(cm2)
18.755
Ar
(cm2)
0
Ratio
Status
N/A
OK
18.6322 0.2676 69.6262
OK
22.0069 0
N/A
OK
21.8686 0.2765 79.105
OK
18.755
OK
N/A
18.6683 0.1889 98.8153
OK
22.0069 0
OK
N/A
21.9065 0.2008 109.1069
OK
18.755
OK
18.625
0.2832 65.7698
22.0069 0
N/A
N/A
OK
OK
21.8619 0.2899 75.41
OK
18.755
OK
N/A
18.6322 0.2676 69.6262
OK
202/277

n = d / {2*(R*t)0.5}
(4.5.212)
n > {(R / t) / 291 + 0.22}2

LR = 0.75*(R*t)0.5
LH = min[0.5*{(d / 2)*tn}0.5 , 2.5*tn , Lpr1 ]
LI = min[0.5*{(d / 2)*ti}0.5 , 2.5*ti , Lpr2 ]
fr1 = min[ Sn / S , 1 ]
fr2 = min[ Sn / S , 1 ]
fr3 = min[ min[ Sn , Sp ] / S , 1 ]
fr4 = min[ Sp / S , 1 ]
A41 = L412*fr3
A42 = L422*fr4
A43 = L432*fr2
A5 = 2*min[ W , LR - tn ]*min[ te , LH ]*fr4
AT = A1 + A2 + A3 + A41 + A42 + A43 + A5
Ar = d*tr
(4.5.211)
New
n = 202.71 / {2*(502.98*9.52)0.5} =
1.4647
n > {(502.98 / 9.52) / 291 + 0.22}2 =
0.1613
LR = 0.75*(502.98*9.52)0.5 =
51.9 mm
LH = min[0.5*{(202.71 / 2)*8.18}0.5 , 2.5*8.18 , 48 ] =
14.4 mm
LI = min[0.5*{(202.71 / 2)*8.18}0.5 , 2.5*8.18 , 50 ] =
14.4 mm
tn,eff = min[ 8.18 , 9.52] =
8.18 mm
ti,eff = min[ 8.18 , 9.52] =
8.18 mm
Corroded
n = 202.71 / {2*(504.48*8.02)0.5} =
1.5934
n > {(504.48 / 8.02) / 291 + 0.22}2 =
0.1902
LR = 0.75*(504.48*8.02)0.5 =
47.71 mm
203/277
LH = min[0.5*{(202.71 / 2)*8.18}0.5 , 2.5*8.18 , 48 ] =
14.4 mm
LI = min[0.5*{(202.71 / 2)*6.68}0.5 , 2.5*6.68 , 48.5 ] =
13.01 mm
tn,eff = min[ 8.18 , 8.02] =
8.02 mm
ti,eff = min[ 6.68 , 8.02] =
6.68 mm

fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr3 = min[ min[ 1,203.26 , 1,407.21 ] / 1,407.21 , 1 ] =
0.8551
fr4 = min[ 1,407.21 / 1,407.21 , 1 ] =
A1 = {2*47.71*(8.02 - 0.13) - 2*8.02*(8.02 - 0.13)*(1 - 0.8551)} / 100 =
7.3427 cm2
A2 = 2*14.4*8.02*0.8551 / 100 =
1.9746 cm2
A3 = 2*13.01*6.68*0.8551 / 100 =
1.4862 cm2
A41 (Reduced area calculated as part of weld is outside of limits) =
0.3262 cm2
0.2672 cm2
A43 = 02*0.8551 / 100 =
0 cm2
A5 = 2*min[ 38 , 47.71 - 8.18 ]*min[ 9.52 , 14.4 ]*1 / 100 =
7.2352 cm2
AT = 7.3427 + 1.9746 + 1.4862 + 0.3262 + 0.2672 + 0 + 7.2352 =
18.6322 cm2
Ar = (202.71*0.13) / 100 =
0.2676 cm2
AT = 18.6322 cm2 Ar = 0.2676 cm2

fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr3 = min[ min[ 1,203.26 , 1,407.21 ] / 1,407.21 , 1 ] =
0.8551
fr4 = min[ 1,407.21 / 1,407.21 , 1 ] =
A1 = {2*51.9*(9.52 - 0.14) - 2*8.18*(9.52 - 0.14)*(1 - 0.8551)} / 100 =
9.5174 cm2
A2 = 2*14.4*8.18*0.8551 / 100 =
2.014 cm2
A3 = 2*14.4*8.18*0.8551 / 100 =
2.014 cm2
0.3262 cm2
0.7618 cm2
A43 = 02*0.8551 / 100 =
0 cm2
A5 = 2*min[ 38 , 51.9 - 8.18 ]*min[ 9.52 , 14.4 ]*1 / 100 =
7.2352 cm2
AT = 9.5174 + 2.014 + 2.014 + 0.3262 + 0.7618 + 0 + 7.2352 =
21.8686 cm2
Ar = (202.71*0.14) / 100 =
0.2765 cm2
AT = 21.8686 cm2 Ar = 0.2765 cm2
204/277
fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr3 = min[ min[ 1,203.26 , 1,407.21 ] / 1,407.21 , 1 ] =
0.8551
fr4 = min[ 1,407.21 / 1,407.21 , 1 ] =
A1 = {2*47.71*(8.02 - 0.0932) - 2*8.02*(8.02 - 0.0932)*(1 - 0.8551)} / 100 =
7.3788 cm2
A2 = 2*14.4*8.02*0.8551 / 100 =
1.9746 cm2
A3 = 2*13.01*6.68*0.8551 / 100 =
1.4862 cm2
0.3262 cm2
0.2672 cm2
A43 = 02*0.8551 / 100 =
0 cm2
A5 = 2*min[ 38 , 47.71 - 8.18 ]*min[ 9.52 , 14.4 ]*1 / 100 =
7.2352 cm2
AT = 7.3788 + 1.9746 + 1.4862 + 0.3262 + 0.2672 + 0 + 7.2352 =
18.6683 cm2
Ar = (202.71*0.0932) / 100 =
0.1889 cm2
AT = 18.6683 cm2 Ar = 0.1889 cm2

fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr3 = min[ min[ 1,203.26 , 1,407.21 ] / 1,407.21 , 1 ] =
0.8551
fr4 = min[ 1,407.21 / 1,407.21 , 1 ] =
A1 = {2*51.9*(9.52 - 0.099) - 2*8.18*(9.52 - 0.099)*(1 - 0.8551)} / 100 =
9.5553 cm2
A2 = 2*14.4*8.18*0.8551 / 100 =
2.014 cm2
A3 = 2*14.4*8.18*0.8551 / 100 =
2.014 cm2
0.3262 cm2
0.7618 cm2
A43 = 02*0.8551 / 100 =
0 cm2
A5 = 2*min[ 38 , 51.9 - 8.18 ]*min[ 9.52 , 14.4 ]*1 / 100 =
7.2352 cm2
AT = 9.5553 + 2.014 + 2.014 + 0.3262 + 0.7618 + 0 + 7.2352 =
21.9065 cm2
Ar = (202.71*0.099) / 100 =
0.2008 cm2
AT = 21.9065 cm2 Ar = 0.2008 cm2

fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr3 = min[ min[ 1,203.26 , 1,407.21 ] / 1,407.21 , 1 ] =
0.8551
fr4 = min[ 1,407.21 / 1,407.21 , 1 ] =
A1 = {2*47.71*(8.02 - 0.14) - 2*8.02*(8.02 - 0.14)*(1 - 0.8551)} / 100 =
7.3355 cm2
205/277
A2 = 2*14.4*8.02*0.8551 / 100 =
1.9746 cm2
A3 = 2*13.01*6.68*0.8551 / 100 =
1.4862 cm2
0.3262 cm2
0.2672 cm2
A43 = 02*0.8551 / 100 =
0 cm2
A5 = 2*min[ 38 , 47.71 - 8.18 ]*min[ 9.52 , 14.4 ]*1 / 100 =
7.2352 cm2
AT = 7.3355 + 1.9746 + 1.4862 + 0.3262 + 0.2672 + 0 + 7.2352 =
18.625 cm2
Ar = (202.71*0.14) / 100 =
0.2832 cm2
AT = 18.625 cm2 Ar = 0.2832 cm2
fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr3 = min[ min[ 1,203.26 , 1,407.21 ] / 1,407.21 , 1 ] =
0.8551
fr4 = min[ 1,407.21 / 1,407.21 , 1 ] =
A1 = {2*51.9*(9.52 - 0.14) - 2*8.18*(9.52 - 0.14)*(1 - 0.8551)} / 100 =
9.5107 cm2
A2 = 2*14.4*8.18*0.8551 / 100 =
2.014 cm2
A3 = 2*14.4*8.18*0.8551 / 100 =
2.014 cm2
0.3262 cm2
0.7618 cm2
A43 = 02*0.8551 / 100 =
0 cm2
A5 = 2*min[ 38 , 51.9 - 8.18 ]*min[ 9.52 , 14.4 ]*1 / 100 =
7.2352 cm2
AT = 9.5107 + 2.014 + 2.014 + 0.3262 + 0.7618 + 0 + 7.2352 =
21.8619 cm2
Ar = (202.71*0.14) / 100 =
0.2899 cm2
AT = 21.8619 cm2 Ar = 0.2899 cm2

fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr3 = min[ min[ 1,203.26 , 1,407.21 ] / 1,407.21 , 1 ] =
0.8551
fr4 = min[ 1,407.21 / 1,407.21 , 1 ] =
A1 = {2*47.71*(8.02 - 0.13) - 2*8.02*(8.02 - 0.13)*(1 - 0.8551)} / 100 =
7.3427 cm2
A2 = 2*14.4*8.02*0.8551 / 100 =
1.9746 cm2
A3 = 2*13.01*6.68*0.8551 / 100 =
1.4862 cm2
0.3262 cm2
0.2672 cm2
A43 = 02*0.8551 / 100 =
0 cm2
206/277
A5 = 2*min[ 38 , 47.71 - 8.18 ]*min[ 9.52 , 14.4 ]*1 / 100 =
7.2352 cm2
AT = 7.3427 + 1.9746 + 1.4862 + 0.3262 + 0.2672 + 0 + 7.2352 =
18.6322 cm2
Ar = (202.71*0.13) / 100 =
0.2676 cm2
AT = 18.6322 cm2 Ar = 0.2676 cm2
207/277
MANGA BOQ "01" (M01)

Component
Skirt Opening
Description
MANGA BOQ "01"
Drawing Mark
M01
Sleeve Material
Pad Material
SA-516 70 (II-D Metric p. 18, ln. 37)

Attached to
FALDON
Orientation
radial
Offset, L
750 mm
Angle,
90
Distance, r
560.5 mm
Through a
Category B Joint
No
Dimensions
Pipe NPS and

Schedule
Inside Diameter
202.71 mm
Nominal Wall
Thickness
8.18 mm
Skirt Thickness
9.52 mm
Leg41
6.35 mm
Leg42
9.52 mm
Leg43
0 mm
Pad Width, W
38 mm
Pad Thickness, te
9.52 mm
External
Projection
Available, Lpr1
48 mm
Internal
Projection, Lpr2
50 mm
208/277
Corrosion Inner
0 mm
Outer
0 mm

Required
Thickness
tr
(mm)
Weight
Tensile
Compressive 0.13
Operating Hot & New
Weight
Tensile
Compressive 0.14
Weight
Tensile
Compressive 0.0932
Empty Cold & New
Weight
Tensile
Compressive 0.099
Field Test Corr
Weight
Tensile
Compressive 0.14
Field Test New
Weight
Tensile
Compressive 0.14
Weight
Tensile
Compressive 0.13
AT
(cm2)
18.755
Ar
(cm2)
0
Ratio
Status
N/A
OK
18.6322 0.2676 69.6262
OK
22.0069 0
N/A
OK
21.8686 0.2765 79.105
OK
18.755
OK
N/A
18.6683 0.1889 98.8153
OK
22.0069 0
OK
N/A
21.9065 0.2008 109.1069
OK
18.755
OK
18.625
0.2832 65.7698
22.0069 0
N/A
N/A
OK
OK
21.8619 0.2899 75.41
OK
18.755
OK
N/A
18.6322 0.2676 69.6262
OK
209/277

n = d / {2*(R*t)0.5}
(4.5.212)
n > {(R / t) / 291 + 0.22}2

LR = 0.75*(R*t)0.5
LH = min[0.5*{(d / 2)*tn}0.5 , 2.5*tn , Lpr1 ]
LI = min[0.5*{(d / 2)*ti}0.5 , 2.5*ti , Lpr2 ]
fr1 = min[ Sn / S , 1 ]
fr2 = min[ Sn / S , 1 ]
fr3 = min[ min[ Sn , Sp ] / S , 1 ]
fr4 = min[ Sp / S , 1 ]
A41 = L412*fr3
A42 = L422*fr4
A43 = L432*fr2
A5 = 2*min[ W , LR - tn ]*min[ te , LH ]*fr4
AT = A1 + A2 + A3 + A41 + A42 + A43 + A5
Ar = d*tr
(4.5.211)
New
n = 202.71 / {2*(502.98*9.52)0.5} =
1.4647
n > {(502.98 / 9.52) / 291 + 0.22}2 =
0.1613
LR = 0.75*(502.98*9.52)0.5 =
51.9 mm
LH = min[0.5*{(202.71 / 2)*8.18}0.5 , 2.5*8.18 , 48 ] =
14.4 mm
LI = min[0.5*{(202.71 / 2)*8.18}0.5 , 2.5*8.18 , 50 ] =
14.4 mm
tn,eff = min[ 8.18 , 9.52] =
8.18 mm
ti,eff = min[ 8.18 , 9.52] =
8.18 mm
Corroded
n = 202.71 / {2*(504.48*8.02)0.5} =
1.5934
n > {(504.48 / 8.02) / 291 + 0.22}2 =
0.1902
LR = 0.75*(504.48*8.02)0.5 =
47.71 mm
210/277
LH = min[0.5*{(202.71 / 2)*8.18}0.5 , 2.5*8.18 , 48 ] =
14.4 mm
LI = min[0.5*{(202.71 / 2)*6.68}0.5 , 2.5*6.68 , 48.5 ] =
13.01 mm
tn,eff = min[ 8.18 , 8.02] =
8.02 mm
ti,eff = min[ 6.68 , 8.02] =
6.68 mm

fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr3 = min[ min[ 1,203.26 , 1,407.21 ] / 1,407.21 , 1 ] =
0.8551
fr4 = min[ 1,407.21 / 1,407.21 , 1 ] =
A1 = {2*47.71*(8.02 - 0.13) - 2*8.02*(8.02 - 0.13)*(1 - 0.8551)} / 100 =
7.3427 cm2
A2 = 2*14.4*8.02*0.8551 / 100 =
1.9746 cm2
A3 = 2*13.01*6.68*0.8551 / 100 =
1.4862 cm2
0.3262 cm2
0.2672 cm2
A43 = 02*0.8551 / 100 =
0 cm2
A5 = 2*min[ 38 , 47.71 - 8.18 ]*min[ 9.52 , 14.4 ]*1 / 100 =
7.2352 cm2
AT = 7.3427 + 1.9746 + 1.4862 + 0.3262 + 0.2672 + 0 + 7.2352 =
18.6322 cm2
Ar = (202.71*0.13) / 100 =
0.2676 cm2
AT = 18.6322 cm2 Ar = 0.2676 cm2

fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr3 = min[ min[ 1,203.26 , 1,407.21 ] / 1,407.21 , 1 ] =
0.8551
fr4 = min[ 1,407.21 / 1,407.21 , 1 ] =
A1 = {2*51.9*(9.52 - 0.14) - 2*8.18*(9.52 - 0.14)*(1 - 0.8551)} / 100 =
9.5174 cm2
A2 = 2*14.4*8.18*0.8551 / 100 =
2.014 cm2
A3 = 2*14.4*8.18*0.8551 / 100 =
2.014 cm2
0.3262 cm2
0.7618 cm2
A43 = 02*0.8551 / 100 =
0 cm2
A5 = 2*min[ 38 , 51.9 - 8.18 ]*min[ 9.52 , 14.4 ]*1 / 100 =
7.2352 cm2
AT = 9.5174 + 2.014 + 2.014 + 0.3262 + 0.7618 + 0 + 7.2352 =
21.8686 cm2
Ar = (202.71*0.14) / 100 =
0.2765 cm2
AT = 21.8686 cm2 Ar = 0.2765 cm2
211/277
fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr3 = min[ min[ 1,203.26 , 1,407.21 ] / 1,407.21 , 1 ] =
0.8551
fr4 = min[ 1,407.21 / 1,407.21 , 1 ] =
A1 = {2*47.71*(8.02 - 0.0932) - 2*8.02*(8.02 - 0.0932)*(1 - 0.8551)} / 100 =
7.3788 cm2
A2 = 2*14.4*8.02*0.8551 / 100 =
1.9746 cm2
A3 = 2*13.01*6.68*0.8551 / 100 =
1.4862 cm2
0.3262 cm2
0.2672 cm2
A43 = 02*0.8551 / 100 =
0 cm2
A5 = 2*min[ 38 , 47.71 - 8.18 ]*min[ 9.52 , 14.4 ]*1 / 100 =
7.2352 cm2
AT = 7.3788 + 1.9746 + 1.4862 + 0.3262 + 0.2672 + 0 + 7.2352 =
18.6683 cm2
Ar = (202.71*0.0932) / 100 =
0.1889 cm2
AT = 18.6683 cm2 Ar = 0.1889 cm2

fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr3 = min[ min[ 1,203.26 , 1,407.21 ] / 1,407.21 , 1 ] =
0.8551
fr4 = min[ 1,407.21 / 1,407.21 , 1 ] =
A1 = {2*51.9*(9.52 - 0.099) - 2*8.18*(9.52 - 0.099)*(1 - 0.8551)} / 100 =
9.5553 cm2
A2 = 2*14.4*8.18*0.8551 / 100 =
2.014 cm2
A3 = 2*14.4*8.18*0.8551 / 100 =
2.014 cm2
0.3262 cm2
0.7618 cm2
A43 = 02*0.8551 / 100 =
0 cm2
A5 = 2*min[ 38 , 51.9 - 8.18 ]*min[ 9.52 , 14.4 ]*1 / 100 =
7.2352 cm2
AT = 9.5553 + 2.014 + 2.014 + 0.3262 + 0.7618 + 0 + 7.2352 =
21.9065 cm2
Ar = (202.71*0.099) / 100 =
0.2008 cm2
AT = 21.9065 cm2 Ar = 0.2008 cm2

fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr3 = min[ min[ 1,203.26 , 1,407.21 ] / 1,407.21 , 1 ] =
0.8551
fr4 = min[ 1,407.21 / 1,407.21 , 1 ] =
A1 = {2*47.71*(8.02 - 0.14) - 2*8.02*(8.02 - 0.14)*(1 - 0.8551)} / 100 =
7.3355 cm2
212/277
A2 = 2*14.4*8.02*0.8551 / 100 =
1.9746 cm2
A3 = 2*13.01*6.68*0.8551 / 100 =
1.4862 cm2
0.3262 cm2
0.2672 cm2
A43 = 02*0.8551 / 100 =
0 cm2
A5 = 2*min[ 38 , 47.71 - 8.18 ]*min[ 9.52 , 14.4 ]*1 / 100 =
7.2352 cm2
AT = 7.3355 + 1.9746 + 1.4862 + 0.3262 + 0.2672 + 0 + 7.2352 =
18.625 cm2
Ar = (202.71*0.14) / 100 =
0.2832 cm2
AT = 18.625 cm2 Ar = 0.2832 cm2
fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr3 = min[ min[ 1,203.26 , 1,407.21 ] / 1,407.21 , 1 ] =
0.8551
fr4 = min[ 1,407.21 / 1,407.21 , 1 ] =
A1 = {2*51.9*(9.52 - 0.14) - 2*8.18*(9.52 - 0.14)*(1 - 0.8551)} / 100 =
9.5107 cm2
A2 = 2*14.4*8.18*0.8551 / 100 =
2.014 cm2
A3 = 2*14.4*8.18*0.8551 / 100 =
2.014 cm2
0.3262 cm2
0.7618 cm2
A43 = 02*0.8551 / 100 =
0 cm2
A5 = 2*min[ 38 , 51.9 - 8.18 ]*min[ 9.52 , 14.4 ]*1 / 100 =
7.2352 cm2
AT = 9.5107 + 2.014 + 2.014 + 0.3262 + 0.7618 + 0 + 7.2352 =
21.8619 cm2
Ar = (202.71*0.14) / 100 =
0.2899 cm2
AT = 21.8619 cm2 Ar = 0.2899 cm2

fr1 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr2 = min[ 1,203.26 / 1,407.21 , 1 ] =
0.8551
fr3 = min[ min[ 1,203.26 , 1,407.21 ] / 1,407.21 , 1 ] =
0.8551
fr4 = min[ 1,407.21 / 1,407.21 , 1 ] =
A1 = {2*47.71*(8.02 - 0.13) - 2*8.02*(8.02 - 0.13)*(1 - 0.8551)} / 100 =
7.3427 cm2
A2 = 2*14.4*8.02*0.8551 / 100 =
1.9746 cm2
A3 = 2*13.01*6.68*0.8551 / 100 =
1.4862 cm2
0.3262 cm2
0.2672 cm2
A43 = 02*0.8551 / 100 =
0 cm2
213/277
A5 = 2*min[ 38 , 47.71 - 8.18 ]*min[ 9.52 , 14.4 ]*1 / 100 =
7.2352 cm2
AT = 7.3427 + 1.9746 + 1.4862 + 0.3262 + 0.2672 + 0 + 7.2352 =
18.6322 cm2
Ar = (202.71*0.13) / 100 =
0.2676 cm2
AT = 18.6322 cm2 Ar = 0.2676 cm2
214/277
OREJA DE COLEO
Geometry Inputs
Attached To
FALDON
Material
SA-516-70
Orientation
Longitudinal
Distance of Lift Point From Datum
-1,104.18 mm
Angular Position
90 deg
Length, L
134 mm
Height, H
254 mm
Thickness, t
12.7 mm
Hole Diameter, d
38.1 mm
Pin Diameter, Dp
22.23 mm
Load Eccentricity, a1
0 mm
Distance from Load to Shell or Pad, a2
176 mm
Load Angle Normal to Vessel,
0 deg
Load Angle from Vertical,
0 deg
Welds
Size, tw
6.35 mm
215/277
Intermediate Values
Load Factor
1.5000
Vessel Weight (new, incl. Load Factor), W
2,724.4 kg
Lug Weight (new), Wlug
3.3 kg
Distance from Center of Gravity to Top Lug, l1
1,856.88 mm
Distance from Center of Gravity to Tail Lug, l2
1,627.3 mm
Distance from Vessel Center Line to Tail Lug, l3
688.5 mm
Allowable Stress, Tensile, t
1,404.7 kg/cm2
Allowable Stress, Shear, s
936.5 kg/cm2
Allowable Stress, Bearing, p
2,107.1 kg/cm2
Allowable Stress, Bending, b
1,560.9 kg/cm2
Allowable Stress, Weld Shear, allowable
936.5 kg/cm2
Allowable Stress set to 1/3 Sy per ASME B30.20
No
Summary Values
Required Lift Pin Diameter, dreqd
9.93 mm
Required Lug Thickness, treqd
3.1 mm
Lug Stress Ratio, ratio
0.15
Weld Shear Stress Ratio, ratio
0.11
Lug Design
Acceptable
Local Stresses WRC 107
Acceptable
Base ring loading
Acceptable
Lift Forces
Lift force on lugs during rotational lift (0 deg 90 deg):
2*Ftop = W*(l2*cos() + l3*sin()) / (l1*cos() + l2*cos() + l3*sin() )
Ftail = W - (2*F)
216/277
[ deg]
Ftop[kgf]
Ftail[kgf]
636.2
1,451.9
15
672.7
1,378.9
30
710.6
1,303.2
45
756
1,212.4
60
821.3
1,081.7
75
944.4
835.6
90
1,362.2
511
778.6
1,167.1
502
774.6
1,175.2
1Lift
angle at maximum lug

stress.
2Lift
angle at maximum weld

stress.
Lug loading at = 0 deg
Total lift force
F = Ftop / cos()
F = 1,451.9 / cos(0.0) =
1,451.9
kgf
Tensile force (parallel to lug normal)

Ft = F*cos()
Ft = 1,451.9*cos(0.0) =
1,451.9
kgf
Shear force (parallel to lug weld)

Fs = F*sin()
Fs = 1,451.9*sin(0.0) =
0 kgf
Lug Pin Diameter - Shear stress
dreqd
=
=
dreqd / Dp =
/ s
(2*F / (*s))0.5
(2*1,451.9 / (*936.5))0.5
9.93 mm
9.93 / 22.23
0.45
=
=
=
F/A
F / (2*(0.25**Dp2))
1,451.9 / (2*(0.25**22.232)) =
187.1 kg/cm2
187.1 / 936.5
0.2
Acceptable
Acceptable
Lug Thickness - Tensile stress

treqd
=
=
Fr / ((L - d)*t)
1,451.9 / ((134 - 38.1)*1,404.7) =
1.08 mm
217/277
treqd / t =
/ t
1.08 / 12.7
0.08
Acceptable
=
=
=
Fr / A
Fr / ((L - d)*t)
1,451.9 / ((134 - 38.1)*12.7)
119.2 kg/cm2
119.2 / 1,404.7
0.08
Acceptable
Lug Thickness - Bearing stress
treqd
=
=
treqd / t =
=
=
=
/ p =
F / (Dp*p)
1,451.9 / (22.23*2,107.1) =
3.1 mm
3.1 / 12.7
0.24
Acceptable
F / Abearing
F / (Dp*(t))
1,451.9 / (22.23*(12.7)) =
514.4 kg/cm2
514.4 / 2,107.1
0.24
Acceptable
Lug Thickness - Shear stress
treqd
=
=
[Fv / s] / (2*Lshear)
(1,451.9 / 936.5) / (2*60.65) =
1.28 mm
1.28 / 12.7
0.10
=
=
=
Fv / Ashear
Fv / (2*t*Lshear )
1,451.9 / (2*12.7*60.65) =
94.3 kg/cm2
94.3 / 936.5
0.1
treqd / t =
/ s
Acceptable
Acceptable
Shear stress length (per Pressure Vessel and Stacks, A. Keith Escoe)
Lshear
=
=
=
=
=
55*Dp / d
55*22.23 / 38.1
32.0833 deg
(H - a2 - 0.5*d) + 0.5*Dp*(1 - cos())
(254 - 176 - 0.5*38.1) + 0.5*22.23*(1 - cos(32.0833))
218/277
60.65 mm
Lug Plate Stress
Lug stress tensile + bending during lift:

ratio = [Ften / (Aten*t)] + [Mbend / (Zbend*b)] 1
= [(Ftail()*cos() ) / (t*L*t)] + [(6*abs(Ftail()*sin()*Hght - Ftail()*cos()*a1) ) / (t*L2*b)] 1
1,167.1*cos(51.0) / (12.7*134*1,404.7) + 6*abs(1,167.1*sin(51.0)*78.5 - 1,167.1*cos(51.0)*0) /
=
(12.7*1342*1,560.9)
= 0.15
Acceptable
Weld Stress
Weld stress, tensile, bending and shear during lift:

Direct shear:
Maximum shear stress occurs at lift angle 50.00 deg; lift force = 1,175.2 kgf
Flug
Aweld
Ftop / cos()
1,175.2 / cos(0.0) = 1,175.2 kgf

=
=
2*(0.707)*tw*(d1 + b1 + d2 + b2 + d3 + b3 + t)
2*(0.707)*6.35*(99.5 + 133.78 + 97.5 + 19.05 + 97.5 + -18.83 + 12.7)
Ftail*cos() / Aweld
1,175.2*cos(50.0) / 3,961.49 = 19.1 kg/cm2
Ftail*sin() / Aweld
1,175.2*sin(50.0) / 3,961.49 = 22.7 kg/cm2
= 3,961.49 mm2
Torsional shear:
Weld areas
Ai
0.707*tw*Li
A1
0.707*6.35*99.5
A2
0.707*6.35*133.78
= 446.7
mm2
= 600.6
mm2
219/277
A3
0.707*6.35*97.5
A4
0.707*6.35*19.05
A5
0.707*6.35*97.5
Aweld torsion
Ai
= 437.72
mm2
= 85.52
mm2
= 437.72
mm2
= 1,923.73
mm2
Weld centroid locations
x1 = 0 mm
y1 = 49.75 mm
x2 = 66.89 mm
y2 = 0 mm
x3 = 133.78 mm
y3 = 48.75 mm
x4 = 143.31 mm
y4 = 97.5 mm
x5 = 152.83 mm
y5 = 48.75 mm
Xbar = (Ai*xi) / Ai
Ybar = (Ai*yi) / Ai
Xbar = (446.7*0 + 600.6*66.89 + 437.72*133.78 + 85.52*143.31 + 437.72*152.83 ) / 1,923.73
Ybar = (446.7*49.75 + 600.6*0 + 437.72*48.75 + 85.52*97.5 + 437.72*48.75 ) / 1,923.73
= 86.17 mm
= 38.07 mm
Radius to centroid locations
ri
r1
r2
r3
r4
r5
=
=
=
=
=
=
sqr((Xbar - xi)2 + (Ybar - yi)2 )

sqr( (86.17 - 0)2 + (38.07 - 49.75)2 )
sqr( (86.17 - 66.89)2 + (38.07 - 0)2 )
sqr( (86.17 - 133.78)2 + (38.07 - 48.75)2 )
sqr( (86.17 - 143.31)2 + (38.07 - 97.5)2 )
sqr( (86.17 - 152.83)2 + (38.07 - 48.75)2 )
=
=
=
=
=
86.95 mm
42.67 mm
48.8 mm
82.44 mm
67.51 mm
r = sqr( X2 + Y2 )
= sqr( 86.172 + 61.432 )
= 105.82 mm
r = arctan( Y / X )
= arctan( 61.43 / 86.17 ) = 35.49 deg
Polar Moment of Area
Ji = 0.707*tw*(Li3) / 12
0.707*6.35*(99.53) /
J1 =
12
0.707*6.35*(133.783)
J2 =
/ 12
0.707*6.35*(97.53) /
J3 =
12
0.707*6.35*(19.053) /
J4 =
12
J5 =
368537.0331 mm4
895747.2177 mm4
346757.5727 mm4
2586.4068 mm4
346757.5727 mm4
220/277
0.707*6.35*(97.53) /
12
Parallel axis theorem (weld on both sides of
lug)
2*[368537.0331 + 446.7*(86.95)2 + (895747.2177 + 600.6*(42.67)2) + (346757.5727 +
J =
437.72*(48.8)2) + (2586.4068 + 85.52*(82.44)2) + (346757.5727 + 437.72*(67.51)2) ]
2* (Ji + Ai*ri2)
= 20095578 mm4
Secondary shear
=
=
=
=
M*r/J
[F()*cos()*(X - Xbar) - F()*sin()*(Y - Ybar)] * r / J
(1,175.2*cos(50.0)*(67 - 86.17) - 1,175.2*sin(50.0)*(176 - 38.07) )*105.82 / 20095578.3361
-73 kg/cm2
ratio
= sqr( (t + 2*cos(r))2 + (s + 2*sin(r))2 ) / allowable 1

= sqr ( (19.1 + 73*cos(35.49))2 + (22.7 + 73*sin(35.49) )2 ) / 936.5
= 0.11
Acceptable
WRC 107 Analysis

Maximum stress ratio occurs at lift angle = 47.00 deg with lift force = 1,198 kgf
Geometry
Height (radial)
254 mm
Width (circumferential) 12.7 mm

Length
134 mm
Fillet Weld Size:
6.35 mm
Located On
FALDON (22.22 mm from bottom end)
Location Angle
90.00 deg
Applied Loads
Radial load, Pr
-817.06 kgf
0 kgf-m
0 kgf
154.2 kgf-m
876.19 kgf
Torsion moment, Mt
0 kgf-m
0 kgf/cm2
507.74 mm
Design factor
Maximum stresses due to the applied loads at the lug edge

= Rm / T = 507.74 / 9.52 = 53.334
221/277
C1 = 12.7, C2 = 50.8 mm
Note: Actual lug C1 / C2 < 1 / 4, C1 / C2 = 1 / 4 used as this is the minimum ratio covered by WRC 107.
Maximum local primary membrane stress (PL) = 430.35 kgf/cm2
222/277
Stresses at the lug edge per WRC Bulletin 107

Figure value
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
8.752
0.074
147.926
147.926
147.926
147.926
4C*
9.8162
0.06
165.924
165.924
165.924
165.924
1C
0.1944
0.044
1,051.58
-1,051.58
1,051.58
-1,051.58
2C-1
0.1528
0.044
826.528
-826.528
826.528
-826.528
3A*
0.6598
0.0397
1A
0.1045
0.049
3B*
4.3959
0.063
-264.424
-264.424
264.424
264.424
1B-1
0.0564
0.054
-2,100.208
2,100.208
2,100.208
-2,100.208
Pressure stress*
-1,372.18
1,175.18
3,357.084
-2,496.387
1,199.506
-903.655
1,199.506
-903.655
Primary membrane
-98.5
-98.5
430.349
430.349
147.926
147.926
147.926
147.926
3C*
9.3421
0.06
157.909
157.909
157.909
157.909
4C*
9.5471
0.074
161.354
161.354
161.354
161.354
1C-1
0.1573
0.0625
850.854
-850.854
850.854
-850.854
2C
0.1169
0.0625
632.34
-632.34
632.34
-632.34
4A*
0.873
0.0397
2A
0.0586
0.0639
4B*
1.1725
0.063
-131.333
-131.333
131.333
131.333
2B-1
0.0802
0.0747
-2,158.422
2,158.422
2,158.422
-2,158.422
Pressure stress*
-1,280.992
1,334.144
3,298.519
-2,720.033
793.695
-470.986
793.695
-470.986
Primary membrane
26.576
26.576
289.243
289.243
161.354
161.354
161.354
161.354
Shear from M t
Circ shear from V c
Long shear from V L
-45.278
-45.278
45.278
45.278
Total Shear stress
-45.278
-45.278
45.278
45.278
-1,372.18
1,334.144
3,357.084
-2,720.033
1,204.498
-908.365
1,204.498
-908.365
223/277
Base Ring Sectional Properties

Base Ring Geometry
t1
9.52 mm
L1
181.74 mm
t2
22.22 mm
L2a
99.5 mm
L2b
100.5 mm
t3
19.05 mm
L3
97.5 mm
Effective skirt length:

Rm = (Di + t1)*0.5
= (1,005.96 + 9.52)*0.5
= 507.74 mm
L1 = t3 + (3)*Min(0.78*sqr(Rm*t1), 16*t1)
= 19.05 + (3)*0.78*sqr(507.74*9.52) = 181.74 mm
Section Area:
A1 = t1*L1
= 9.52*181.74
= 1,730.14 mm2
A2 = t2*L2
= 22.22*(99.5 + 100.5)
= 4,444 mm2
A3 = t3*L3
= 19.05*97.5
= 1,857.38 mm2
Atotal = A1 + A2 + A3 = 1,730.14 + 4,444 + 1,857.38 = 8,031.52 mm2
Centroid, C:
h1 = L2a + 0.5*t1
= 99.5 + 0.5*9.52
= 104.26 mm
h2 = 0.5*(L2a + L2b)
= 0.5*(99.5 + 100.5)
= 100 mm
h3 = 0.5*L3 - (L3 - L2a) = 0.5*97.5 - (97.5 - 99.5) = 50.75 mm
C = ( (A1*h1) + (A2*h2) + (A3*h3) ) / Atotal
((1,730.14*104.26) + (4,444*100) +
=
= 89.53 mm
(1,857.38*50.75) ) / 8,031.52
Moment of Inertia, I:
I1 = (L1*t13) / 12 + A1*(h1 - C)2
(181.74*9.523) / 12 + 1,730.14*(104.26 =
= 388558.4mm4
89.53)2
I2 = t2*(L2a + L2b)3 / 12 + A2*(h2 - C)2
22.22*(99.5 + 100.5)3 / 12 + 4,444*(100 15300665.9
=
=
89.53)2
mm4
3
2
I3 = (t3*L3 ) / 12 + A3*(h3 - C)
(19.05*97.53) / 12 + 1,857.38*(50.75 =
= 4264399.5 mm4
89.53)2
Iring = I1 + I2 + I3
224/277
388558.4413 + 15300665.9223 +
4264399.5216
= 19953623.9mm4
Section Modulus, Z:
Z = Iring / Cmax = 19953623.8853 / 110.47 = 180621.705 mm3
Base Ring Loads without stiffener beam
Base Ring Load
Wr
= W = Ftail = 1,451.9 kgf
Base Ring Loading
Reference: Roark's Formulas for Stress & Strain - 6th Edition. Table 17, Case 20
For thin ring sections k1 = k2 = 1
Change in vertical diameter, DV = (-W)*R3*(*k1 / 8 - k22 / ) / (E * I)
Internal Moment,
MA = W*R*(k2 - 0.5) / (2*)
Internal Force,
NA = 0.75*W /
Internal Shear Force,
VA = 0
Ring loading, Wr = 1,451.9 kgf
DVr
= -1,451.9*522.473*(*1 / 8 - 12 / ) / (2,038,903*19953623.8853)
MAr
= 1,451.9*522.47*(1 - 0.5) / (2*)
NAr
= 0.75*1,451.9 /
Load Equations
LTM
LTN
LTV
M
N
V
=
=
=
=
=
=
= -0.04 mm
= 60.3669 kg-m
= 346.6 kgf
W*R*(1 - cos(x) - 0.5*x*sin(x)) /

-W*(x*sin(x)) / (2*)
W*(sin(x) - x*cos(x)) / (2*)
MA - NA*R*(1 - cos(x)) + VA*R*sin(x) + LTM
NA*cos(x) + VA*sin(x) + LTN
-NA*sin(x) + VA*cos(x) + LTV
Load Table for Load Wr
x [ deg] LTM [kgf-m] LTN [kgf] LTV [kgf] M [kgf-m] N [kgf] V [kgf]
180
0.00
-0.00
0.00
60.37
346.62
0.00
150
0.74
-60.50
10.76
36.85
239.69
-162.55
120
11.24
-209.57
79.13
-18.94
-36.26
-221.06
90
51.82
-362.98
231.08
-68.91
-362.98 -115.54
60
143.21
-419.14
442.11
-68.07
-592.45 141.93
30
292.54
-302.49
639.46
14.97
-602.67 466.15
482.94
-0.00
725.96
181.10
-346.62 725.96
(0 deg at lug)
225/277
Maximum Stress in Base Ring Section

Allowable Base Ring Stresses
Fa = 0.6*Fy = 1,518.6 kg/cm2
Fb = 0.66*Fy = 1,670.5 kg/cm2
Fs = 0.4*Fy = 1,012.4 kg/cm2
Base Ring Stresses
Maximum combined stress occurs at 0.00 degrees
fa
= N/A =
-346.6 / 8,031.52
= -4.3 kg/cm2
fb
= M/Z =
181.1 / 180621.7051 = 100.3 kg/cm2
fa / Fa + fb / Fb = 0.06
Acceptable
Maximum shear stress occurs at 0.00 degrees
fs
= V/A =
726 / 8,031.52
= 9 kg/cm2
fs / Fs
=
0.01
Acceptable
226/277
SALIDA LIQUIDO (01)


Located on
TAPA INFERIOR
Orientation
-374 mm
No
0 mm
No
Nozzle
Description
NPS 2 Sch 160 DN 50
Access opening
No
42.85 mm
8.74 mm
7.65 mm
Corrosion allowance
3 mm
116.53 mm
7.93 mm
0.15 kgf/cm2
1
Welds
Inner fillet, Leg41
9 mm
7.93 mm
227/277

External nozzle loadings per UG-22 govern the coincident ratio used.
0.1453
-105C
228/277

Local stresses at the nozzle OD per WRC 107 govern the MAWP of this nozzle.

(cm2)
UG-45
Summary
(mm)
For P = 14.7 kg f/cm2 @ 165 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A
welds
A5

treq
tmin
6.42
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
3.45
6.3
WRC 107
Load Case
P
(kgf/cm2)
Pr
(kgf)
M1
(kgf-m)
V2
(kgf)
M2
(kgf-m)
V1
(kgf)
Mt
(kgf-m)
Max
Comb
Stress
(kgf/cm2)
Allow
Comb
Stress
(kgf/cm2)
Max
Local
Primary
Stress
(kgf/cm2)
Allow
Local
Primary
Stress
(kgf/cm2)
Over
stressed
Load case 1
14.7
245
20
184
26
245
41
4,221.578
4,221.622
1,447.549
2,110.811
No
Load case 1 (Hot Shut

Down)
245
20
184
26
245
41
-3,639.999
4,221.622
-387.321
2,110.811
No

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(48.85, 24.42 + (8.74 - 3) + (7.93 - 3))
48.85 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(7.93 - 3), 2.5*(8.74 - 3) + 0)
=
12.33 mm
trn
=
=
P*Rn / (Sn*E - 0.6*P)

14.6968*24.42 / (1,203.2642*1 - 0.6*14.6968)
229/277
0.3 mm

tr
=
=
=
P*K1*D / (2*S*E - 0.2*P)

14.6968*0.8947*1,006 / (2*1,407.2073*1 - 0.2*14.6968)
4.71 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

14.6976*24.42 / (1,203.2642*1 - 0.6*14.6976) + 3
3.3 mm
ta UG-22
3.69 mm
ta
=
=
=

max[ 3.3 , 3.69 ]
3.69 mm
tb1
7.7 mm
tb1
=
=
=

max[ 7.7 , 4.5 ]
7.7 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 6.42 , 7.7 ]
6.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 3.69 , 6.42 ]
6.42 mm
230/277
231/277
WRC 107 Load case 1

Applied Loads
Radial load, Pr
245 kgf
Circumferential moment, M1
20 kgf-m
Circumferential shear, V2
184 kgf
Longitudinal moment, M2
26 kgf-m
Longitudinal shear, V1
245 kgf
Torsion moment, Mt
41 kgf-m
14.7 kgf/cm2
Mean dish radius, Rm
909.96 mm
Local head thickness, T
4.93 mm
Design factor
Maximum stresses due to the applied loads at the nozzle OD (includes pressure)
U = ro / Sqr(Rm*T) = 30.16 / Sqr(909.96*4.93) = 0.45
Pressure stress intensity factor, I = 1 (derived from Division 2 Part 4.5)
Local pressure stress = I*P*Ri / (2*T) =1,352.564 kgf/cm2
Maximum local primary membrane stress (PL) = 1,447.55 kgf/cm2
232/277
Stresses at the nozzle OD per WRC Bulletin 107

Figure
value
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
SR-2*
Nx*T / P
0.145
-146.168
-146.168
-146.168
-146.168
-146.168
-146.168
-146.168
-146.168
SR-2
Mx / P
0.092
-556.339
556.339
-556.339
556.339
-556.339
556.339
-556.339
556.339
SR-3*
Nx*T*(Rm*T)0.5 / M1
0.151
-185.47
-185.47
185.47
185.47
SR-3
Mx*(Rm*T)0.5 / M1
0.28
-2,063.718
2,063.718
2,063.718
-2,063.718
SR-3*
Nx*T*(Rm*T)0.5 / M2
0.151
-241.153
-241.153
241.153
241.153
SR-3
Mx*(Rm*T)0.5 / M2
0.28
-2,682.841
2,682.841
2,682.841
-2,682.841
Pressure stress*
1,352.564
1,352.564
1,352.564
1,352.564
1,352.564
1,352.564
1,352.564
1,352.564
Total Ox stress
-2,273.936
4,204.423
3,574.051
-678.954
-1,599.13
3,640.983
2,899.246
-115.514
Membrane O x stress*
965.243
965.243
1,447.549
1,447.549
1,020.926
1,020.926
1,391.866
1,391.866
SR-2*
Ny*T / P
0.0435
-43.872
-43.872
-43.872
-43.872
-43.872
-43.872
-43.872
-43.872
SR-2
My / P
0.028
-169.299
169.299
-169.299
169.299
-169.299
169.299
-169.299
169.299
SR-3*
Ny*T*(Rm*T)0.5 / M1
0.046
-56.527
-56.527
56.527
56.527
SR-3
My*(Rm*T)0.5 / M1
0.086
-633.887
633.887
633.887
-633.887
SR-3*
Ny*T*(Rm*T)0.5 / M2
0.046
-73.471
-73.471
73.471
73.471
SR-3
My*(Rm*T)0.5 / M2
0.086
-823.997
823.997
823.997
-823.997
1,352.564
1,352.564
1,352.564
1,352.564
1,352.564
1,352.564
1,352.564
1,352.564
Pressure stress*
Total Oy stress
241.926
2,228.518
2,036.861
727.465
448.98
2,055.352
1,829.807
900.631
Membrane O y stress*
1,235.222
1,235.222
1,382.163
1,382.163
1,252.166
1,252.166
1,365.219
1,365.219
Shear from M t
145.465
145.465
145.465
145.465
145.465
145.465
145.465
145.465
Shear from V 1
-52.449
-52.449
52.449
52.449
Shear from V 2
39.372
39.372
-39.372
-39.372
Total Shear stress
184.837
184.837
106.093
106.093
93.016
93.016
197.914
197.914
Combined stress
(PL+Pb+Q)
2,542.86
4,221.578
3,581.363
1,422.309
2,056.547
3,646.397
2,934.68
1,090.53
(1) * denotes primary stress.

(2) The nozzle is assumed to be a rigid (solid) attachment.
Longitudinal stress in the nozzle wall due to internal pressure + external loads
n (Pm) = P*Ri / (2*tn) - Pr / (*(Ro2 - Ri2)) + M*Ro / I
= 14.7*24.42 / (2*4.65) - 245 / (*(30.162 - 24.422))*100 + 32,802.3*30.16 / 370,555.3*100
= 280.741 kgf/cm2
The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to internal pressure + external
Longitudinal stress in the nozzle wall due to external pressure + external loads
n (Pm) = ABS(P*Ri / (2*tn) - Pr / (*(Ro2 - Ri2)) - M*Ro / I)
= ABS(-1.05*24.42 / (2*4.65) - 245 / (*(30.162 - 24.422)) - 32,802.3*30.16 / 370,555.3)
= 294.664 kgf/cm2
The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to external pressure + external
Shear stress in the nozzle wall due to external loads
shear = (V12 + V22)0.5 / (*Ri*tn)*100
= (2452 + 1842)0.5 / (*24.42*5.74)*100
233/277
= 69.592 kgf/cm2
torsion = Mt / (2**Ri2*tn)*100000
= 41 / (2**24.422*5.74)*100000
= 190.633 kgf/cm2
total = shear + torsion
= 69.592 + 190.633
= 260.225 kgf/cm2
UG-45: The total combined shear stress (260.225 kgf/cm2) allowable (0.7*Sn = 0.7*1,203.264 = 842.285 kgf/cm2)
234/277


(cm2)
UG-45
Summary
(mm)
For P = 24.75 kg f/cm2 @ 21.11 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
3.42
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
5.55
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(42.85, 21.42 + (8.74 - 0) + (7.93 - 0))
42.85 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(7.93 - 0), 2.5*(8.74 - 0) + 0)
=
19.83 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

24.7543*21.42 / (1,203.2642*1 - 0.6*24.7543)
0.45 mm

tr
=
=
=
P*K1*D / (2*S*E - 0.2*P)

24.7543*0.9*1,000 / (2*1,407.2073*1 - 0.2*24.7543)
7.93 mm
235/277
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

24.7543*21.42 / (1,203.2642*1 - 0.6*24.7543) + 0
0.45 mm
ta UG-22
1.09 mm
ta
=
=
=

max[ 0.45 , 1.09 ]
1.09 mm
tb1
7.93 mm
tb1
=
=
=

max[ 7.93 , 1.5 ]
7.93 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 3.42 , 7.93 ]
3.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 1.09 , 3.42 ]
3.42 mm

236/277

(cm2)
UG-45
Summary
(mm)
For Pe = 2.48 kg f/cm2 @ 165 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
4.5
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
3.45
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(48.85, 24.42 + (8.74 - 3) + (7.93 - 3))
48.85 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(7.93 - 3), 2.5*(8.74 - 3) + 0)
12.33 mm

UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
237/277


ta UG-28
3.71 mm
ta UG-22
3.65 mm
ta
=
=
=

max[ 3.71 , 3.65 ]
3.71 mm
tb2
3.79 mm
tb2
=
=
=

max[ 3.79 , 4.5 ]
4.5 mm
tb
=
=
=
min[ tb3 , tb2 ]

min[ 6.42 , 4.5 ]
4.5 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 3.71 , 4.5 ]
4.5 mm

L / Do
Do / t
= 849.72 / 60.33
= 60.33 / 0.71
= 14.0857
= 85.3097
From table G:
A = 0.000160
Pa
= 4*B / (3*(Do / t))

= 4*158.74 / (3*(60.33 / 0.71))
= 2.48 kg/cm2

ta
= t + Corrosion
= 0.71 + 3 = 3.71 mm
238/277
Elbow (01)
Component
ASME B16.9 Elbow
Type
Long Radius 90-deg
Material
SA-234 WPB (II-D Metric p. 14, ln. 17)
Pipe NPS and

Schedule
NPS 2 Sch 160 DN 50
Attached To
SALIDA LIQUIDO (01)
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
No
No
Design
Pressure (kgf/cm2)
Design
Temperature (C)
Design
MDMT (C)
Internal
3.5
165
External
1.05
165
Static Liquid Head

Condition
Ps (kgf/cm2)
Hs (mm)
SG
Operating
0.17
1,727.62
0.986
Test horizontal
0.09
921.42
Test vertical
0.31
3,071.63
Dimensions
Outer Diameter
60.33 mm
Minimum Thickness
8.74 mm
Center-to-End, A
76 mm
Inner
6 mm
Outer
0 mm
Corrosion
Weight and Capacity

Weight (kg)
Capacity (liters)
New
1.33
0.17
Corroded
0.46
0.28
Radiography
Longitudinal seam
Seamless No RT
Left Circumferential
seam
Right Circumferential
seam
239/277
Results Summary
Governing condition
UG-16
1.5 mm + 6 mm = 7.5 mm
6.09 mm
6.55 mm
113.18 kg/cm2
394.25 kg/cm2
63.39 kg/cm2
Rated MDMT
-105 C

tr = 13.92*30.16 / (1,203.27*1 + 0.4*13.92) =
0.35 mm
0.1268
-105C

Design thickness, (at 165 C) Appendix 1-1
t
= P*Ro / (S*E + 0.40*P) + Corrosion

= 3.67*30.16 / (1,203.27*1.00 + 0.40*3.67) + 6
= 6.09 mm
Maximum allowable working pressure, (at 165 C) Appendix 1-1

P
= S*E*t / (Ro - 0.40*t) - Ps

= 1,203.27*1.00*2.74 / (30.16 - 0.40*2.74) - 0.17
= 113.18 kg/cm2
Maximum allowable pressure, (at 21.11 C) Appendix 1-1

P
= S*E*t / (Ro - 0.40*t)

= 1,203.27*1.00*8.74 / (30.16 - 0.40*8.74)
= 394.25 kg/cm2

L / Do
Do / t
= 849.72 / 60.33
= 60.33 / 0.56
= 14.0857
= 108.6500
From table G:
A = 0.000100
Pa
= 4*B / (3*(Do / t))

= 4*99.38 / (3*(60.33 / 0.56))
= 1.22 kg/cm2
240/277

ta
= t + Corrosion
= 0.56 + 6 = 6.55 mm

L / Do
Do / t
= 849.72 / 60.33
= 60.33 / 2.74
= 14.0857
= 22.0315
From table G:
A = 0.002381
From table CS-2 Metric: B = 1,050.1743 kg/cm2
Pa
= 4*B / (3*(Do / t)) - Pse

= 4*1,050.17 / (3*(60.33 / 2.74)) - 0.17
= 63.39 kg/cm2
241/277
Elbow Pipe (01)

Component
Nozzle Pipe
Material
Pipe NPS and

Schedule
NPS 2 Sch 160 DN 50
Attached To
Elbow (01)
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
No
No
Design
Pressure (kgf/cm2)
Design
Temperature (C)
Design
MDMT (C)
Internal
3.5
165
External
1.05
165
Static Liquid Head

Condition
Ps (kgf/cm2)
Hs (mm)
SG
Operating
0.17
1,727.62
0.986
Test horizontal
0.09
921.42
Test vertical
0.31
3,071.63
Dimensions
Outer Diameter
60.33 mm
Length
550 mm
Pipe Nominal
Thickness
8.74 mm
Pipe Minimum
Thickness1
7.65 mm
Corrosion
Inner
6 mm
Outer
0 mm
Weight and Capacity
Weight (kg)
Capacity (liters)
New
6.1
0.79
Corroded
2.13
1.3
Radiography
Longitudinal seam
seam

242/277
seam
1

Description
Bolt Material

344, ln. 31)
Blind included
No
Rated MDMT
-46C
Liquid static head
0.17 kgf/cm2
MAWP rating
15.5 kgf/cm2 @ 165C
MAP rating
19.99 kgf/cm2 @ 21.11C
Hydrotest rating
30.59 kgf/cm2 @ 21.11C
PWHT performed
No
Impact Tested
No

Gasket
Description

Notes
Flange rated MDMT per UCS-66(b)(1)(b) = -46C (Coincident ratio = 0.696)

Results Summary
Governing condition
UG-16
1.5 mm + 6 mm = 7.5 mm
6.09 mm
6.55 mm
66.96 kg/cm2
339.41 kg/cm2
29 kg/cm2
Rated MDMT
-105 C
243/277

tr = 13.92*30.16 / (1,203.27*1 + 0.4*13.92) =
0.35 mm
0.211
-105C

t

= 3.67*30.16 / (1,203.27*1.00 + 0.40*3.67) + 6
= 6.09 mm

P
= S*E*t / (Ro - 0.40*t) - Ps

= 1,203.27*1.00*(8.74*0.875 - 6) / (30.16 - 0.40*(8.74*0.875 - 6)) - 0.17
= 66.96 kg/cm2

P
= S*E*t / (Ro - 0.40*t)

= 1,203.27*1.00*(8.74*0.875) / (30.16 - 0.40*(8.74*0.875))
= 339.41 kg/cm2

L / Do
Do / t
= 849.72 / 60.33
= 60.33 / 0.56
= 14.0857
= 108.6500
From table G:
A = 0.000100
Pa
= 4*B / (3*(Do / t))

= 4*99.38 / (3*(60.33 / 0.56))
= 1.22 kg/cm2

ta
= t + Corrosion
= 0.56 + 6 = 6.55 mm

L / Do
Do / t
= 849.72 / 60.33
= 60.33 / (8.74*0.875 - 6)
= 14.0857
= 36.6512
From table G:
A = 0.000879
Pa
= 4*B / (3*(Do / t)) - Pse

= 4*801.87 / (3*(60.33 / (8.74*0.875 - 6))) - 0.17
= 29 kg/cm2
244/277
Elbow Pipe (01)

Component
Nozzle Pipe
Material
Pipe NPS and

Schedule
NPS 2 Sch 160 DN 50
Attached To
Elbow (01)
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
No
No
Design
Pressure (kgf/cm2)
Design
Temperature (C)
Design
MDMT (C)
Internal
3.5
165
External
1.05
165
Static Liquid Head

Condition
Ps (kgf/cm2)
Hs (mm)
SG
Operating
0.17
1,727.62
0.986
Test horizontal
0.09
921.42
Test vertical
0.31
3,071.63
Dimensions
Outer Diameter
60.33 mm
Length
550 mm
Pipe Nominal
Thickness
8.74 mm
Pipe Minimum
Thickness1
7.65 mm
Corrosion
Inner
6 mm
Outer
0 mm
Weight and Capacity
Weight (kg)
Capacity (liters)
New
6.1
0.79
Corroded
2.13
1.3
Radiography
Longitudinal seam
seam

245/277
seam
1

Description
Bolt Material

344, ln. 31)
Blind included
No
Rated MDMT
-46C
Liquid static head
0.17 kgf/cm2
MAWP rating
15.5 kgf/cm2 @ 165C
MAP rating
19.99 kgf/cm2 @ 21.11C
Hydrotest rating
30.59 kgf/cm2 @ 21.11C
PWHT performed
No
Impact Tested
No

Gasket
Description

Notes

Results Summary
Governing condition
UG-16
1.5 mm + 6 mm = 7.5 mm
6.09 mm
6.55 mm
66.96 kg/cm2
339.41 kg/cm2
29 kg/cm2
Rated MDMT
-105 C
246/277

tr = 13.92*30.16 / (1,203.27*1 + 0.4*13.92) =
0.35 mm
0.211
-105C

t

= 3.67*30.16 / (1,203.27*1.00 + 0.40*3.67) + 6
= 6.09 mm

P
= S*E*t / (Ro - 0.40*t) - Ps

= 1,203.27*1.00*(8.74*0.875 - 6) / (30.16 - 0.40*(8.74*0.875 - 6)) - 0.17
= 66.96 kg/cm2

P
= S*E*t / (Ro - 0.40*t)

= 1,203.27*1.00*(8.74*0.875) / (30.16 - 0.40*(8.74*0.875))
= 339.41 kg/cm2

L / Do
Do / t
= 849.72 / 60.33
= 60.33 / 0.56
= 14.0857
= 108.6500
From table G:
A = 0.000100
Pa
= 4*B / (3*(Do / t))

= 4*99.38 / (3*(60.33 / 0.56))
= 1.22 kg/cm2

ta
= t + Corrosion
= 0.56 + 6 = 6.55 mm

L / Do
Do / t
= 849.72 / 60.33
= 60.33 / (8.74*0.875 - 6)
= 14.0857
= 36.6512
From table G:
A = 0.000879
Pa
= 4*B / (3*(Do / t)) - Pse

= 4*801.87 / (3*(60.33 / (8.74*0.875 - 6))) - 0.17
= 29 kg/cm2
247/277
DRENAJE (D)

Located on
TAPA INFERIOR
Orientation
180
-374 mm
Yes
350 mm
No
Nozzle
Description
NPS 2 Sch 160 DN 50
Access opening
No
42.85 mm
8.74 mm
7.65 mm
Corrosion allowance
3 mm
54.34 mm
173.63 mm
7.93 mm
0.15 kgf/cm2
1
Welds
Inner fillet, Leg41
8 mm
248/277
7.93 mm

tr = 13.9*24.42 / (1,203.26*1 - 0.6*13.9) =
0.28 mm
0.0612
-105C
249/277


(cm2)
UG-45
Summary
(mm)
For P = 15.4 kg f/cm2 @ 165 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
6.42
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
3.45
5.6

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(54.34, 27.17 + (8.74 - 3) + (7.93 - 3))
54.34 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(7.93 - 3), 2.5*(8.74 - 3) + 0)
=
12.33 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

15.3995*24.42 / (1,203.2642*1 - 0.6*15.3995)
0.32 mm

tr
=
=
=
P*K1*D / (2*S*E - 0.2*P)

15.3995*0.8947*1,006 / (2*1,407.2073*1 - 0.2*15.3995)
4.93 mm
250/277
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*8 = 5.6 mm

ta UG-27
=
=
=

15.4003*24.42 / (1,203.2642*1 - 0.6*15.4003) + 3
3.31 mm
ta
=
=
=

max[ 3.31 , 0 ]
3.31 mm
tb1
7.93 mm
tb1
=
=
=

max[ 7.93 , 4.5 ]
7.93 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 6.42 , 7.93 ]
6.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 3.31 , 6.42 ]
6.42 mm

251/277


(cm2)
UG-45
Summary
(mm)
For P = 24.75 kg f/cm2 @ 21.11 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
3.42
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
5.55
5.6

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(47.69, 23.85 + (8.74 - 0) + (7.93 - 0))
47.69 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(7.93 - 0), 2.5*(8.74 - 0) + 0)
=
19.83 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

24.7543*21.42 / (1,203.2642*1 - 0.6*24.7543)
0.45 mm

tr
=
=
=
P*K1*D / (2*S*E - 0.2*P)

24.7543*0.9*1,000 / (2*1,407.2073*1 - 0.2*24.7543)
7.93 mm
252/277
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*8 = 5.6 mm

ta UG-27
=
=
=

24.7543*21.42 / (1,203.2642*1 - 0.6*24.7543) + 0
0.45 mm
ta
=
=
=

max[ 0.45 , 0 ]
0.45 mm
tb1
7.93 mm
tb1
=
=
=

max[ 7.93 , 1.5 ]
7.93 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 3.42 , 7.93 ]
3.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 0.45 , 3.42 ]
3.42 mm

253/277

(cm2)
UG-45
Summary
(mm)
For Pe = 2.48 kg f/cm2 @ 165 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
4.5
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
3.45
5.6

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(54.35, 27.17 + (8.74 - 3) + (7.93 - 3))
54.35 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(7.93 - 3), 2.5*(8.74 - 3) + 0)
12.33 mm

UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*8 = 5.6 mm
254/277


ta UG-28
3.71 mm
ta
=
=
=

max[ 3.71 , 0 ]
3.71 mm
tb2
3.79 mm
tb2
=
=
=

max[ 3.79 , 4.5 ]
4.5 mm
tb
=
=
=
min[ tb3 , tb2 ]

min[ 6.42 , 4.5 ]
4.5 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 3.71 , 4.5 ]
4.5 mm

L / Do
Do / t
= 936.14 / 60.33
= 60.33 / 0.71
= 15.5183
= 85.1972
From table G:
A = 0.000159
Pa
= 4*B / (3*(Do / t))

= 4*158.54 / (3*(60.33 / 0.71))
= 2.48 kg/cm2

ta
= t + Corrosion
= 0.71 + 3 = 3.71 mm
255/277
Elbow (D)
Component
ASME B16.9 Elbow
Type
Long Radius 90-deg
Material
SA-234 WPB (II-D Metric p. 14, ln. 17)
Pipe NPS and

Schedule
NPS 2 Sch 160 DN 50
Attached To
DRENAJE (D)
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
No
No
Design
Pressure (kgf/cm2)
Design
Temperature (C)
Design
MDMT (C)
Internal
3.5
165
External
1.05
165
Static Liquid Head

Condition
Ps (kgf/cm2)
Hs (mm)
SG
Operating
0.17
1,727.62
0.986
Test horizontal
0.13
1,271.42
Test vertical
0.31
3,071.63
Dimensions
Outer Diameter
60.33 mm
Minimum Thickness
8.74 mm
Center-to-End, A
76 mm
Inner
6 mm
Outer
0 mm
Corrosion
Weight and Capacity

Weight (kg)
Capacity (liters)
New
1.33
0.17
Corroded
0.46
0.28
Radiography
Longitudinal seam
Seamless No RT
seam
seam
256/277
Results Summary
Governing condition
UG-16
1.5 mm + 6 mm = 7.5 mm
6.09 mm
6.56 mm
113.18 kg/cm2
394.25 kg/cm2
63.37 kg/cm2
Rated MDMT
-105 C

tr = 13.92*30.16 / (1,203.27*1 + 0.4*13.92) =
0.35 mm
0.1268
-105C

t

= 3.67*30.16 / (1,203.27*1.00 + 0.40*3.67) + 6
= 6.09 mm

P
= S*E*t / (Ro - 0.40*t) - Ps

= 1,203.27*1.00*2.74 / (30.16 - 0.40*2.74) - 0.17
= 113.18 kg/cm2

P
= S*E*t / (Ro - 0.40*t)

= 1,203.27*1.00*8.74 / (30.16 - 0.40*8.74)
= 394.25 kg/cm2

L / Do
Do / t
= 936.14 / 60.33
= 60.33 / 0.56
= 15.5183
= 108.3726
From table G:
A = 0.000100
Pa
= 4*B / (3*(Do / t))

= 4*99.13 / (3*(60.33 / 0.56))
= 1.22 kg/cm2
257/277

ta
= t + Corrosion
= 0.56 + 6 = 6.56 mm

L / Do
Do / t
= 936.14 / 60.33
= 60.33 / 2.74
= 15.5183
= 22.0315
From table G:
A = 0.002378
From table CS-2 Metric: B = 1,049.855 kg/cm2
Pa
= 4*B / (3*(Do / t)) - Pse

= 4*1,049.85 / (3*(60.33 / 2.74)) - 0.17
= 63.37 kg/cm2
258/277
Elbow Pipe (D)

Component
Nozzle Pipe
Material
Pipe NPS and

Schedule
NPS 2 Sch 160 DN 50
Attached To
Elbow (D)
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
No
No
Design
Pressure (kgf/cm2)
Design
Temperature (C)
Design
MDMT (C)
Internal
3.5
165
External
1.05
165
Static Liquid Head

Condition
Ps (kgf/cm2)
Hs (mm)
SG
Operating
0.17
1,727.62
0.986
Test horizontal
0.13
1,271.42
Test vertical
0.31
3,071.63
Dimensions
Outer Diameter
60.33 mm
Length
550 mm
Pipe Nominal
Thickness
8.74 mm
Pipe Minimum
Thickness1
7.65 mm
Corrosion
Inner
6 mm
Outer
0 mm
Weight and Capacity
Weight (kg)
Capacity (liters)
New
6.1
0.79
Corroded
2.13
1.3
Radiography
Longitudinal seam
seam

259/277
seam
1

Description
Bolt Material

344, ln. 31)
Blind included
No
Rated MDMT
-46C
Liquid static head
0.17 kgf/cm2
MAWP rating
15.5 kgf/cm2 @ 165C
MAP rating
19.99 kgf/cm2 @ 21.11C
Hydrotest rating
30.59 kgf/cm2 @ 21.11C
PWHT performed
No
Impact Tested
No

Gasket
Description

Notes

Results Summary
Governing condition
UG-16
1.5 mm + 6 mm = 7.5 mm
6.09 mm
6.56 mm
66.96 kg/cm2
339.41 kg/cm2
28.97 kg/cm2
Rated MDMT
-105 C
260/277

tr = 13.92*30.16 / (1,203.27*1 + 0.4*13.92) =
0.35 mm
0.211
-105C

t

= 3.67*30.16 / (1,203.27*1.00 + 0.40*3.67) + 6
= 6.09 mm

P
= S*E*t / (Ro - 0.40*t) - Ps

= 1,203.27*1.00*(8.74*0.875 - 6) / (30.16 - 0.40*(8.74*0.875 - 6)) - 0.17
= 66.96 kg/cm2

P
= S*E*t / (Ro - 0.40*t)

= 1,203.27*1.00*(8.74*0.875) / (30.16 - 0.40*(8.74*0.875))
= 339.41 kg/cm2

L / Do
Do / t
= 936.14 / 60.33
= 60.33 / 0.56
= 15.5183
= 108.3726
From table G:
A = 0.000100
Pa
= 4*B / (3*(Do / t))

= 4*99.13 / (3*(60.33 / 0.56))
= 1.22 kg/cm2

ta
= t + Corrosion
= 0.56 + 6 = 6.56 mm

L / Do
Do / t
= 936.14 / 60.33
= 60.33 / (8.74*0.875 - 6)
= 15.5183
= 36.6512
From table G:
A = 0.000875
Pa
= 4*B / (3*(Do / t)) - Pse

= 4*801.06 / (3*(60.33 / (8.74*0.875 - 6))) - 0.17
= 28.97 kg/cm2
261/277
Elbow Pipe (D)

Component
Nozzle Pipe
Material
Pipe NPS and

Schedule
NPS 2 Sch 160 DN 50
Attached To
Elbow (D)
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
No
No
Design
Pressure (kgf/cm2)
Design
Temperature (C)
Design
MDMT (C)
Internal
3.5
165
External
1.05
165
Static Liquid Head

Condition
Ps (kgf/cm2)
Hs (mm)
SG
Operating
0.17
1,727.62
0.986
Test horizontal
0.13
1,271.42
Test vertical
0.31
3,071.63
Dimensions
Outer Diameter
60.33 mm
Length
550 mm
Pipe Nominal
Thickness
8.74 mm
Pipe Minimum
Thickness1
7.65 mm
Corrosion
Inner
6 mm
Outer
0 mm
Weight and Capacity
Weight (kg)
Capacity (liters)
New
6.1
0.79
Corroded
2.13
1.3
Radiography
Longitudinal seam
seam

262/277
seam
1

Description
Bolt Material

344, ln. 31)
Blind included
No
Rated MDMT
-46C
Liquid static head
0.17 kgf/cm2
MAWP rating
15.5 kgf/cm2 @ 165C
MAP rating
19.99 kgf/cm2 @ 21.11C
Hydrotest rating
30.59 kgf/cm2 @ 21.11C
PWHT performed
No
Impact Tested
No

Gasket
Description

Notes

Results Summary
Governing condition
UG-16
1.5 mm + 6 mm = 7.5 mm
6.09 mm
6.56 mm
66.96 kg/cm2
339.41 kg/cm2
28.97 kg/cm2
Rated MDMT
-105 C
263/277

tr = 13.92*30.16 / (1,203.27*1 + 0.4*13.92) =
0.35 mm
0.211
-105C

t

= 3.67*30.16 / (1,203.27*1.00 + 0.40*3.67) + 6
= 6.09 mm

P
= S*E*t / (Ro - 0.40*t) - Ps

= 1,203.27*1.00*(8.74*0.875 - 6) / (30.16 - 0.40*(8.74*0.875 - 6)) - 0.17
= 66.96 kg/cm2

P
= S*E*t / (Ro - 0.40*t)

= 1,203.27*1.00*(8.74*0.875) / (30.16 - 0.40*(8.74*0.875))
= 339.41 kg/cm2

L / Do
Do / t
= 936.14 / 60.33
= 60.33 / 0.56
= 15.5183
= 108.3726
From table G:
A = 0.000100
Pa
= 4*B / (3*(Do / t))

= 4*99.13 / (3*(60.33 / 0.56))
= 1.22 kg/cm2

ta
= t + Corrosion
= 0.56 + 6 = 6.56 mm

L / Do
Do / t
= 936.14 / 60.33
= 60.33 / (8.74*0.875 - 6)
= 15.5183
= 36.6512
From table G:
A = 0.000875
Pa
= 4*B / (3*(Do / t)) - Pse

= 4*801.06 / (3*(60.33 / (8.74*0.875 - 6))) - 0.17
= 28.97 kg/cm2
264/277
CONDENSADO
Location from Datum (mm)
1,200
Operating Liquid Specific Gravity
0.986
265/277
SILLETAS
Inputs
Base configuration
double base plate
Base plate material
SA-516-70
Base plate allowable stress, Sp
1,406.138 kgf/cm2
Foundation compressive strength
116.569 kgf/cm2
Concrete ultimate 28-day strength
210.921 kgf/cm2
Bolt circle, BC
1,124 mm
Base plate inner diameter, Di
824 mm
Base plate outer diameter, Do
1,224 mm
Base plate thickness, tb
22.22 mm
Gusset separation, w
100 mm
Gusset height, h
133.78 mm
Gusset thickness, tg
12.7 mm
Compression ring width
97.5 mm
Compression ring thickness, tc
19.05 mm
Anchor Bolts
Material
Allowable stress, Sb
SA-516-70
1,406.138 kgf/cm2
Bolt size and type
1" series 8 threaded
Number of bolts, N
Corrosion allowance (applied to root radius)
1.5 mm
Anchor bolt clearance
9.53 mm
Bolt root area (corroded), Ab
2.62 cm2
Diameter of anchor bolt holes, db
34.93 mm
Initial bolt preload

Bolt at 0
0% (0 kgf/cm2)
No
266/277
Results Summary
Base
(mm)
Foundation
bearing
stress
(kgf/cm2)
tr comp
tr
gusset
(mm)
0 351.1 3,174.5
0 3.84
0.7418
operating, new
0 362.2 3,438.9
0 3.97
0.7909
Weight
empty, corroded
0 351.1 2,034.7
0 3.35
0.5636
Weight
empty, new
0 362.2 2,316.2
3.5
0.6153
Weight
test, corroded
0 351.1 3,585.4
0 4.01
0.806
Weight
test, new
0 362.2 3,835.6
0 4.12
0.8529
Weight
vacuum, corroded
0 351.1 3,174.5
0 3.84
0.7418
Load
Vessel
condition
Weight
operating, corroded
Weight
Base V
(kgf)
Base M
(kgf-m)
W
(kg)
Required
bolt area
(cm2)
tr
ring
(mm)
Anchor bolt load (operating, corroded + Weight)

P = -W / N + 4 * M / (N*BC)
= -3,174.49 / 4 + 4 * 351.1 / (4*1.124)
= -481.26 kgf
The anchor bolts are satisfactory (no net uplift on anchor bolt)
Foundation bearing stress (operating, corroded + Weight)
Ac = *(Do2 - Di2) / 4 - N**db2 / 4
= *(122.42 - 82.42) / 4 - 4**3.49252 / 4
= 6,395.662 cm2
Ic = *(Do4 - Di4) / 64
= *(122.44 - 82.44) / 64
= 8,754,847 cm4
fc = N*Ab*Preload / Ac + W / Ac + M / 2*Do / Ic
= 4*3.5548*0 / 6,395.662 + 3,174.49 / 6,395.662 + 10*351.1 / 2*1,224 / 8,754,847
= 0.742 kgf/cm2
As fc <= 116.569 kgf/cm2 the base plate width is satisfactory.
Base plate required thickness (operating, corroded + Weight)
From Brownell & Young, Table 10.3:, l / b = 0.1314
Mx = 0.01*0.0031*0.742*757.392 = 13.1 kgf
My = 0.01*-0.4716*0.742*99.52 = -34.6 kgf
tr = (6*Mmax / Sp)0.5
= (100*6*34.63 / 1,406.138)0.5
= 3.84 mm
The base plate thickness is satisfactory.
Check the compression ring for bolt load (Jawad & Farr equation 12.13)
267/277
tcr = (3.91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0.5

= (100*3.91*0 / (2,531.048*(2*97.5 / 100+100 / (2*49.5)-34.93*(2 / 100+1 / (2*49.5)))))0.5
= 0 mm
The compression ring thickness is satisfactory.
Check gusset plate thickness (Bednar chapter 4.3)
Radius of gyration of gusset
r = 0.289*tg
= 0.289*12.7
= 3.67 mm
Cross sectional area of one gusset
Ag = tg*(b - 0.25*25.41)
= 0.01*12.7*(99.5 - 0.25*25.41)
= 11.8301 cm2
Gusset allowable stress
Sa = 0.07031*(17000 - 0.485*(h / r)2)
= 1,195.27 - 0.0341*(133.78 / 3.67)2
= 1,149.915 kgf/cm2
Gusset axial stress due to bolt load
Sg = F / (2 * Ag)
= 0 / (2 * 11.8301)
= 0 kgf/cm2
The gusset plate thickness is satisfactory.
Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)
t = 1.76*(F*l / (Mb*hc*Ss))2 / 3*(ODs / 2)1 / 3
= 1.76*(100*0*49.5 / (805.03*175.05*2,110.811))2 / 3*(1,025 / 2)1 / 3
= 0 mm
The skirt thickness is satisfactory.
Note: No local skirt reaction is present because the foundation resists the initial bolt preload.
Anchor bolt load (operating, new + Weight)
P = -W / N + 4 * M / (N*BC)
= -3,438.91 / 4 + 4 * 362.2 / (4*1.124)
= -537.5 kgf
Foundation bearing stress (operating, new + Weight)
Ac = *(Do2 - Di2) / 4 - N**db2 / 4
= *(122.42 - 82.42) / 4 - 4**3.49252 / 4
= 6,395.662 cm2
268/277
Ic = *(Do4 - Di4) / 64
= *(122.44 - 82.44) / 64
= 8,754,847 cm4
= 4*3.5548*0 / 6,395.662 + 3,438.91 / 6,395.662 + 10*362.2 / 2*1,224 / 8,754,847
= 0.791 kgf/cm2
Base plate required thickness (operating, new + Weight)
Mx = 0.01*0.0031*0.791*757.392 = 13.9 kgf
My = 0.01*-0.4716*0.791*99.52 = -36.9 kgf
tr = (6*Mmax / Sp)0.5
= (100*6*36.93 / 1,406.138)0.5
= 3.97 mm
tcr = (3.91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0.5
= (100*3.91*0 / (2,531.048*(2*97.5 / 100+100 / (2*49.5)-34.93*(2 / 100+1 / (2*49.5)))))0.5
= 0 mm
r = 0.289*tg
= 0.289*12.7
= 3.67 mm
Ag = tg*(b - 0.25*25.41)
= 0.01*12.7*(99.5 - 0.25*25.41)
= 11.8301 cm2
Sa = 0.07031*(17000 - 0.485*(h / r)2)
= 1,195.27 - 0.0341*(133.78 / 3.67)2
= 1,149.915 kgf/cm2
Sg = F / (2 * Ag)
= 0 / (2 * 11.8301)
269/277
= 0 kgf/cm2
t = 1.76*(F*l / (Mb*hc*Ss))2 / 3*(ODs / 2)1 / 3
= 1.76*(100*0*49.5 / (805.03*175.05*2,110.811))2 / 3*(1,025 / 2)1 / 3
= 0 mm
Anchor bolt load (empty, corroded + Weight)
P = -W / N + 4 * M / (N*BC)
= -2,034.68 / 4 + 4 * 351.1 / (4*1.124)
= -196.31 kgf
Foundation bearing stress (empty, corroded + Weight)
Ac = *(Do2 - Di2) / 4 - N**db2 / 4
= *(122.42 - 82.42) / 4 - 4**3.49252 / 4
= 6,395.662 cm2
Ic = *(Do4 - Di4) / 64
= *(122.44 - 82.44) / 64
= 8,754,847 cm4
= 4*3.5548*0 / 6,395.662 + 2,034.68 / 6,395.662 + 10*351.1 / 2*1,224 / 8,754,847
= 0.564 kgf/cm2
Base plate required thickness (empty, corroded + Weight)
Mx = 0.01*0.0031*0.564*757.392 = 9.9 kgf
My = 0.01*-0.4716*0.564*99.52 = -26.3 kgf
tr = (6*Mmax / Sp)0.5
= (100*6*26.31 / 1,406.138)0.5
= 3.35 mm
tcr = (3.91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0.5
= (100*3.91*0 / (2,531.048*(2*97.5 / 100+100 / (2*49.5)-34.93*(2 / 100+1 / (2*49.5)))))0.5
= 0 mm
270/277

r = 0.289*tg
= 0.289*12.7
= 3.67 mm
Ag = tg*(b - 0.25*25.41)
= 0.01*12.7*(99.5 - 0.25*25.41)
= 11.8301 cm2
Sa = 0.07031*(17000 - 0.485*(h / r)2)
= 1,195.27 - 0.0341*(133.78 / 3.67)2
= 1,149.915 kgf/cm2
Sg = F / (2 * Ag)
= 0 / (2 * 11.8301)
= 0 kgf/cm2
t = 1.76*(F*l / (Mb*hc*Ss))2 / 3*(ODs / 2)1 / 3
= 1.76*(100*0*49.5 / (805.03*175.05*2,110.811))2 / 3*(1,025 / 2)1 / 3
= 0 mm
Anchor bolt load (empty, new + Weight)
P = -W / N + 4 * M / (N*BC)
= -2,316.23 / 4 + 4 * 362.2 / (4*1.124)
= -256.83 kgf
Foundation bearing stress (empty, new + Weight)
Ac = *(Do2 - Di2) / 4 - N**db2 / 4
= *(122.42 - 82.42) / 4 - 4**3.49252 / 4
= 6,395.662 cm2
Ic = *(Do4 - Di4) / 64
= *(122.44 - 82.44) / 64
271/277
= 8,754,847 cm4
= 4*3.5548*0 / 6,395.662 + 2,316.23 / 6,395.662 + 10*362.2 / 2*1,224 / 8,754,847
= 0.615 kgf/cm2
Base plate required thickness (empty, new + Weight)
Mx = 0.01*0.0031*0.615*757.392 = 10.8 kgf
My = 0.01*-0.4716*0.615*99.52 = -28.7 kgf
tr = (6*Mmax / Sp)0.5
= (100*6*28.73 / 1,406.138)0.5
= 3.5 mm
tcr = (3.91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0.5
= (100*3.91*0 / (2,531.048*(2*97.5 / 100+100 / (2*49.5)-34.93*(2 / 100+1 / (2*49.5)))))0.5
= 0 mm
r = 0.289*tg
= 0.289*12.7
= 3.67 mm
Ag = tg*(b - 0.25*25.41)
= 0.01*12.7*(99.5 - 0.25*25.41)
= 11.8301 cm2
Sa = 0.07031*(17000 - 0.485*(h / r)2)
= 1,195.27 - 0.0341*(133.78 / 3.67)2
= 1,149.915 kgf/cm2
Sg = F / (2 * Ag)
= 0 / (2 * 11.8301)
= 0 kgf/cm2
272/277
t = 1.76*(F*l / (Mb*hc*Ss))2 / 3*(ODs / 2)1 / 3
= 1.76*(100*0*49.5 / (805.03*175.05*2,110.811))2 / 3*(1,025 / 2)1 / 3
= 0 mm
Anchor bolt load (test, corroded + Weight)
P = -W / N + 4 * M / (N*BC)
= -3,585.44 / 4 + 4 * 351.1 / (4*1.124)
= -584 kgf
Foundation bearing stress (test, corroded + Weight)
Ac = *(Do2 - Di2) / 4 - N**db2 / 4
= *(122.42 - 82.42) / 4 - 4**3.49252 / 4
= 6,395.662 cm2
Ic = *(Do4 - Di4) / 64
= *(122.44 - 82.44) / 64
= 8,754,847 cm4
= 4*3.5548*0 / 6,395.662 + 3,585.44 / 6,395.662 + 10*351.1 / 2*1,224 / 8,754,847
= 0.806 kgf/cm2
Base plate required thickness (test, corroded + Weight)
Mx = 0.01*0.0031*0.806*757.392 = 14.2 kgf
My = 0.01*-0.4716*0.806*99.52 = -37.6 kgf
tr = (6*Mmax / Sp)0.5
= (100*6*37.64 / 1,406.138)0.5
= 4.01 mm
tcr = (3.91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0.5
= (100*3.91*0 / (2,531.048*(2*97.5 / 100+100 / (2*49.5)-34.93*(2 / 100+1 / (2*49.5)))))0.5
= 0 mm
273/277

r = 0.289*tg
= 0.289*12.7
= 3.67 mm
Ag = tg*(b - 0.25*25.41)
= 0.01*12.7*(99.5 - 0.25*25.41)
= 11.8301 cm2
Sa = 0.07031*(17000 - 0.485*(h / r)2)
= 1,195.27 - 0.0341*(133.78 / 3.67)2
= 1,149.915 kgf/cm2
Sg = F / (2 * Ag)
= 0 / (2 * 11.8301)
= 0 kgf/cm2
t = 1.76*(F*l / (Mb*hc*Ss))2 / 3*(ODs / 2)1 / 3
= 1.76*(100*0*49.5 / (805.03*175.05*2,110.811))2 / 3*(1,025 / 2)1 / 3
= 0 mm
Anchor bolt load (test, new + Weight)
P = -W / N + 4 * M / (N*BC)
= -3,835.61 / 4 + 4 * 362.2 / (4*1.124)
= -636.68 kgf
Foundation bearing stress (test, new + Weight)
Ac = *(Do2 - Di2) / 4 - N**db2 / 4
= *(122.42 - 82.42) / 4 - 4**3.49252 / 4
= 6,395.662 cm2
Ic = *(Do4 - Di4) / 64
= *(122.44 - 82.44) / 64
= 8,754,847 cm4
274/277
= 4*3.5548*0 / 6,395.662 + 3,835.61 / 6,395.662 + 10*362.2 / 2*1,224 / 8,754,847

= 0.853 kgf/cm2
Base plate required thickness (test, new + Weight)
Mx = 0.01*0.0031*0.853*757.392 = 15 kgf
My = 0.01*-0.4716*0.853*99.52 = -39.8 kgf
tr = (6*Mmax / Sp)0.5
= (100*6*39.82 / 1,406.138)0.5
= 4.12 mm
tcr = (3.91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0.5
= (100*3.91*0 / (2,531.048*(2*97.5 / 100+100 / (2*49.5)-34.93*(2 / 100+1 / (2*49.5)))))0.5
= 0 mm
r = 0.289*tg
= 0.289*12.7
= 3.67 mm
Ag = tg*(b - 0.25*25.41)
= 0.01*12.7*(99.5 - 0.25*25.41)
= 11.8301 cm2
Sa = 0.07031*(17000 - 0.485*(h / r)2)
= 1,195.27 - 0.0341*(133.78 / 3.67)2
= 1,149.915 kgf/cm2
Sg = F / (2 * Ag)
= 0 / (2 * 11.8301)
= 0 kgf/cm2
275/277
t = 1.76*(F*l / (Mb*hc*Ss))2 / 3*(ODs / 2)1 / 3

= 1.76*(100*0*49.5 / (805.03*175.05*2,110.811))2 / 3*(1,025 / 2)1 / 3
= 0 mm
Anchor bolt load (vacuum, corroded + Weight)
P = -W / N + 4 * M / (N*BC)
= -3,174.49 / 4 + 4 * 351.1 / (4*1.124)
= -481.26 kgf
Foundation bearing stress (vacuum, corroded + Weight)
Ac = *(Do2 - Di2) / 4 - N**db2 / 4
= *(122.42 - 82.42) / 4 - 4**3.49252 / 4
= 6,395.662 cm2
Ic = *(Do4 - Di4) / 64
= *(122.44 - 82.44) / 64
= 8,754,847 cm4
= 4*3.5548*0 / 6,395.662 + 3,174.49 / 6,395.662 + 10*351.1 / 2*1,224 / 8,754,847
= 0.742 kgf/cm2
Base plate required thickness (vacuum, corroded + Weight)
Mx = 0.01*0.0031*0.742*757.392 = 13.1 kgf
My = 0.01*-0.4716*0.742*99.52 = -34.6 kgf
tr = (6*Mmax / Sp)0.5
= (100*6*34.63 / 1,406.138)0.5
= 3.84 mm
tcr = (3.91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0.5
= (100*3.91*0 / (2,531.048*(2*97.5 / 100+100 / (2*49.5)-34.93*(2 / 100+1 / (2*49.5)))))0.5
= 0 mm
276/277
r = 0.289*tg
= 0.289*12.7
= 3.67 mm
Ag = tg*(b - 0.25*25.41)
= 0.01*12.7*(99.5 - 0.25*25.41)
= 11.8301 cm2
Sa = 0.07031*(17000 - 0.485*(h / r)2)
= 1,195.27 - 0.0341*(133.78 / 3.67)2
= 1,149.915 kgf/cm2
Sg = F / (2 * Ag)
= 0 / (2 * 11.8301)
= 0 kgf/cm2
t = 1.76*(F*l / (Mb*hc*Ss))2 / 3*(ODs / 2)1 / 3
= 1.76*(100*0*49.5 / (805.03*175.05*2,110.811))2 / 3*(1,025 / 2)1 / 3
= 0 mm
277/277
PV Elite 2016 SP1

Licensee: SPLM Licensed User
FileName : TA-25004 REV. B
Wind Load Calculation :
Step:
7 10:43am
Mexican Wind Code: Manual de Diseno de Obras Civiles de C.F.E.:
Please Note: The following equations employ the following units

--------------- Lengths (m), Barometric Pressure (mm Hg) Force (kg)
Input Data:
Computed Values:
Static Analysis performed:
Note: Wind pressures are taken at section centroid from Grade.
Sample Calculation for the First (bottom) Element:
Table parameters based on the Terrain Category:
1
Sep 2,2016
PV Elite 2016 SP1

Step:
7 10:43am
Pressure Factor based on distance from Grade (site level) [Frz]:
Corrected Wind Speed [VD]:
Barometric Pressure Correction Factor [G]:
Basic Wind Pressure for this element [qz]:
Adjusted Wind Pressure for this element [pz]:
Dynamic Amplification Factor [Fad]:
2
Sep 2,2016
PV Elite 2016 SP1

Step:
7 10:43am
Wind force on the first element:
Wind Vibration Calculations
This evaluation is based on work by Kanti Mahajan and Ed Zorilla
Nomenclature
3
Sep 2,2016
PV Elite 2016 SP1

Step:
7 10:43am
4
Sep 2,2016
Check other Conditions and Basic Assumptions:
Compute the vibration possibility. If Vp > 0.400E-03 no chance. [Vp]:
Since Vp is > 0.400E-03 no further vibration analysis is required !
Wind Loads on Masses/Equipment/Piping
PV Elite 2016 SP1

Step:
7 10:43am
The Natural Frequency for the Vessel (Ope...) is 28.1121 Hz.
Wind Load Calculation
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016
5
Sep 2,2016
Seismic Calculations per Manual de Diseno por Sismo 2008
User Input Values:
Compute the Ductility Factor [Q`]:
Determine the Spectral Acceleration Ordinate [a(B)]:
Sample Calculation for the first Element:
Compute the Summation of the Earthquake Weight times Height [WnHn]:
Determine the Weight Height Factor [Whf]:
Determine the Seismic Base Shear [V]:
Determine the Lateral Shear on the first Element [P1]:
Determine the Additional Shear Force at the top of the Vessel [Ps]:
Rotational Force considered:
Compute the spectrum acceleration by rotation [Theta_Te]:
Compute the structure effective height [He]:
Compute the basal force by rotation [VTheta]:
Determine the additional lateral force on the first Element [PTheta1]:
Combine the shear and rotation force on the first Element [V1]:
Determine the Lateral Shear at base on the first Element [Vn1]:
Determine the total Factor [Fst]:
Note: Orthogonal Factor [FO] = SQRT(2)
Determine the total Shear at base [Vnf1]:
Determine the Moment at CG on the first Element [Mi1]:
Determine the Moment Reduction Factor [Fr2]:
Determine the reduced moment at CG on the first Element [Mr1]:
Determine the distance between GC and base of sections [hnb1]:
Determine delta moment on the first Element [DeltaMb1]:
Determine the moment at sections base on the first Element [MLS1]:
Determine the reduced moment at sections base on the first Element [Mnr1]:
Earthquake Load Calculation Summary
10
The Natural Frequency for the Vessel (Ope...) is 28.1121 Hz.
Earthquake Load Calculation
11
ASME Code, Section VIII, Division 1, 2015
Element Pressures and MAWP: kgf/cm
12
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
Wind/Earthquake Shear, Bending
Basering Data : Continuous Top Ring W/Gussets
13
Basering Sketch
Basering Cross Section View
Support Loads for Foundation Design:
14
Note: Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.
Weights:

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PEMEX DUBA PROJECT

DIESEL ULTRA BAJO AZUFRE (DUBA)

NUMERO DE REQUISICIN PARA COMPRA (RFP):

EQUIPO (NUMERO Y DESCRIPCION):

TANQUE DE CONDENSADO LIMPIO

RESPONSABILIDAD DE REVISION POR EL COMPRADOR:

REVISADO CON COMENTARIOS

REVISADO SIN COMENTARIOS

DATOS DE IDENTIFICACION DEL VENDEDOR:

MEXICANA DE RECIPIENTES A PRESIN, S.A. DE C.V

No. DOCUMENTO DE TR:

No. DOCUMENTO DE CLIENTE:

MEXICANA DE RECIPIENTES A PRESION

COMPRESS Pressure Vessel Design Calculations

REV................................ REALIZO .................... APROBO....................FECHA

VESSEL SUPPORT REQUERIMENTS

ASME SECTION VIII DIVISION 1 (UG-22)

SHOP ORDER No. O.T.: MRP-006-16

Orden de Trabajo No. (O.T.): MRP-006-16

ASME CODE SECTION VIII DIVISION 1

ASME CODE Seccin VIII

WEIGHT OF THE VESSEL.

WEIGHT OF NORMAL CONTENTS UNDER OPERATING CONDITIONS (STATIC HEAD).

WEIGHT OF NORMAL CONTENTS UNDER TEST CONDITIONS (STATIC HEAD).

Peso con contenido operando bajo condiciones normales (cabeza esttica).

SUPERIMPOSED STATIC REACTIONS FROM WEIGHT OF ATTACHED EQUIPMENT.

THE ATTACHMENTS OF INTERNALS.

Reaccin del equipo esttico con peso adjunto superpuesto.

THE ATTACHMENTS OF VESSEL SUPPORTS (SKIRT, LEGS, SADDLES, ETC.)

THE ATTACHMENTS OF LIFTING LUGS.

Soportes y accesorios del recipiente (Faldn, patas, Silletas, etc.)

Los accesorios de las orejas de Izaje

CYCLIC AND DYNAMIC REACTIONS DUE TO PRESSURE.

CYCLIC AND DYNAMIC REACTIONS DUE TO THERMAL VARIATIONS.

Reacciones cclicas y dinmicas debido a la presin.

CYCLIC AND DYNAMIC REACTIONS DUE TO EQUIPMENT MOUNTED ON THE VESSEL.

CYCLIC AND DYNAMIC REACTIONS DUE TO MECHANICAL LOADINGS.

Reacciones por viento.

Reacciones por sismo.

IMPACT REACTIONS SUCH AS THOSE DUE TO FLUID SHOCK.

Reacciones por impacto como los ocasionados por el la descarga de fluido.

DIFFERENTIAL THERMAL EXPANSION.

ABNORMAL PRESSURES SUCH AS THOSE CAUSED BY DEFLAGRATION

TEST PRESSURE AND CONCIDENTS STATIC HEAD ACTING DURING TEST.

VERIFIED AND APPROVED BY: _______________________________

Verificado y aprobado por:

NPS 2 Sch 160 DN

Copy of PIERNA DE NIVEL

NPS 2 Sch 160 DN

NPS 2 Sch 160 DN

NPS 2 Sch 160 DN

Elbow Pipe (D)

NPS 2 Sch 160 DN

NPS 2 Sch 160 DN

NPS 2 Sch 160 DN

NPS 2 Sch 160 DN

Elbow Pipe (01)

NPS 3 Sch 160 DN

*Head minimum thickness after forming

Nozzle thickness required per UG-45/UG-16

Vessel wall thickness

Area available per UG-37, governing condition

Area required per UG-37, governing condition