Line No

Line description

U-SM-111-CS-I-200
HP Steam header

Insulating Material

Mineral Wool

Ambient temperature (max)

Ta

15

deg C

59

Operating temperature of the medium

T1

205

deg C

401

Temperature of exterior surface of insulation

Ts

60

deg C

140

Pipe size
OD of pipe

d1

200
219.1

Radius of pipe

r1

109.55 mm

Mean Temperature

Tmean

84.775

Thermal conductivity of Insulating material

Emmissivity of Cladding Material

Wind Velocity

NB
mm

0.049034 W/m.K

0.339982

m/s

Btu/ft.hr.F
55.11744

Radius of pipe with Insulation

V
r2

166.9979 mm

6.57

Design Heat loss at cladding surface

Insulation thickness required
Heat loss after providing the Insulation

W/m2
mm
W/m2

366.7244 W/m2
57.44791 mm
100.9351 W/m2

Line No
Line description

U-SM-112-MS-I-50
HP Steam To Digestor PRV-1

Insulating Material

Mineral Wool

Ambient temperature (max)

Ta

45

deg C

113

Operating temperature of the medium

T1

205

deg C

401

Temperature of exterior surface of insulation

Ts

60

deg C

140

Pipe size
OD of pipe

d1

50
60.3

NB
mm

Radius of pipe

r1

30.15

mm

Mean Temperature
Thermal conductivity of Insulating material
Emmissivity of Cladding Material
Wind Velocity

Tmean

0.2
0.28

4.31

45.075
0.061305 W/m.K
0.2
0.28
m/s

Radius of pipe with Insulation

V
r2

Design Heat loss at cladding surface

Insulation thickness required
Heat loss after providing the Insulation

W/m2
mm
W/m2

Line No

U-SM-112-MS-I-50

84.96402 mm

100.9352 W/m2
54.81402 mm
100.9352 W/m2

116.3097
2.261729
32.01241

1.19
0.425067
Btu/ft.hr.F
55.11744
3.35

32.01244
2.158032
32.01243

Line description

MP Steam from Digestor PRV-1

Insulating Material

Mineral Wool

Ambient temperature (max)

Ta

45

deg C

113

Operating temperature of the medium

T1

191

deg C

375.8

Temperature of exterior surface of insulation

Ts

60

deg C

140

Pipe size
OD of pipe

d1

50
60.3

NB
mm

Radius of pipe

r1

30.15

mm

Mean Temperature
Thermal conductivity of Insulating material
Emmissivity of Cladding Material
Wind Velocity

Tmean

45.075
0.061305 W/m.K
0.2
0.28
m/s

1.19
0.425067
Btu/ft.hr.F
55.11744

Radius of pipe with Insulation

V
r2

Design Heat loss at cladding surface

Insulation thickness required
Heat loss after providing the Insulation

W/m2
mm
W/m2

Line No
Line description

U-SM-120-CS-I-80
HP Steam To Blackchilling PRV-3

Insulating Material

Mineral Wool

Ambient temperature (max)

Ta

45

deg C

113

Operating temperature of the medium

T1

201

deg C

393.8

Temperature of exterior surface of insulation

Ts

60

deg C

140

Pipe size
OD of pipe

d1

80
88.9

NB
mm

Radius of pipe

r1

44.45

mm

Mean Temperature
Thermal conductivity of Insulating material
Emmissivity of Cladding Material
Wind Velocity

Tmean

80.73716 mm

100.9352 W/m2
50.58716 mm
100.9353 W/m2

52.225
0.055003 W/m.K
0.2
0.28
m/s

Radius of pipe with Insulation

V
r2

Design Heat loss at cladding surface

Insulation thickness required
Heat loss after providing the Insulation

W/m2
mm
W/m2

Line No
Line description

U-SM-120-CS-I-80
MP Steam from Blackchilling PRV-3

97.619 mm

100.9352 W/m2
53.169 mm
100.9355 W/m2

3.18

32.01244
1.99162
32.01245

1.75
0.381366
Btu/ft.hr.F
55.11744
3.84

32.01244
2.093268
32.01254

Insulating Material

Mineral Wool

Ambient temperature (max)

Ta

45

deg C

113

Operating temperature of the medium

T1

192

deg C

377.6

Temperature of exterior surface of insulation

Ts

60

deg C

140

Pipe size
OD of pipe

d1

40
88.9

NB
mm

Radius of pipe

r1

44.45

mm

Mean Temperature
Thermal conductivity of Insulating material
Emmissivity of Cladding Material
Wind Velocity

Tmean

52.225
0.055003 W/m.K
0.2
0.28
m/s

1.75
0.381366
Btu/ft.hr.F
55.11744

Radius of pipe with Insulation

V
r2

Design Heat loss at cladding surface

Insulation thickness required
Heat loss after providing the Insulation

W/m2
mm
W/m2

Line No
Line description

U-SM-116-CS-I-100
HP Steam to ARC PRV-4

Insulating Material

Mineral Wool

Ambient temperature (max)

Ta

45

deg C

113

Operating temperature of the medium

T1

205

deg C

401

Temperature of exterior surface of insulation

Ts

60

deg C

140

Pipe size
OD of pipe

d1

100
114.3

NB
mm

Radius of pipe

r1

57.15

mm

Mean Temperature
Thermal conductivity of Insulating material
Emmissivity of Cladding Material
Wind Velocity

Tmean

94.8534 mm

100.9352 W/m2
50.4034 mm
100.9352 W/m2

58.575
0.051439 W/m.K
0.2
0.28
m/s

Radius of pipe with Insulation

V
r2

Design Heat loss at cladding surface

Insulation thickness required
Heat loss after providing the Insulation

W/m2
mm
W/m2

Line No
Line description

U-SM-117-CS-I-200
LP Steam from ARC PRV-4

Insulating Material

Mineral Wool

111.1033 mm

100.9352 W/m2
53.95334 mm
100.9354 W/m2

3.73

32.01244
1.984386
32.01244

2.25
0.356657
Btu/ft.hr.F
55.11744
4.37

32.01244
2.124147
32.0125

Ambient temperature (max)

Ta

45

deg C

113

Operating temperature of the medium

T1

178

deg C

352.4

Temperature of exterior surface of insulation

Ts

60

deg C

140

Pipe size
OD of pipe

d1

200
219.1

Radius of pipe

r1

109.55 mm

Mean Temperature
Thermal conductivity of Insulating material
Emmissivity of Cladding Material
Wind Velocity

Tmean

NB
mm

84.775
0.049034 W/m.K
0.2
0.28
m/s

4.31
0.339982
Btu/ft.hr.F
55.11744

Radius of pipe with Insulation

V
r2

Design Heat loss at cladding surface

Insulation thickness required
Heat loss after providing the Insulation

W/m2
mm
W/m2

Line No
Line description

U-SM-118-CS-I-80
LP Steam from ARC PRV-4

Insulating Material

Mineral Wool

Ambient temperature (max)

Ta

45

deg C

113

Operating temperature of the medium

T1

178

deg C

352.4

Temperature of exterior surface of insulation

Ts

60

deg C

140

Pipe size
OD of pipe

d1

80
88.9

NB
mm

Radius of pipe

r1

44.45

mm

Mean Temperature
Thermal conductivity of Insulating material
Emmissivity of Cladding Material
Wind Velocity

Tmean

157.5856 mm

100.9352 W/m2
48.03559 mm
100.9352 W/m2

52.225
0.055003 W/m.K
0.2
0.28

Radius of pipe with Insulation

V
r2

Design Heat loss at cladding surface

Insulation thickness required
Heat loss after providing the Insulation

W/m2
mm
W/m2

Line No
Line description

U-SM-119-CS-I-150
HP Steam to PRV-2

Insulating Material

Mineral Wool

90.45693 mm

100.9352 W/m2
46.00693 mm
100.9353 W/m2

6.20

32.01244
1.891165
32.01243

1.75
0.381366
Btu/ft.hr.F
55.11744
3.56

32.01244
1.811296
32.01247

Ambient temperature (max)

Ta

45

deg C

113

Operating temperature of the medium

T1

201

deg C

393.8

Temperature of exterior surface of insulation

Ts

60

deg C

140

Pipe size
OD of pipe

d1

150
168.3

NB
mm

Radius of pipe

r1

84.15

mm

Mean Temperature
Thermal conductivity of Insulating material
Emmissivity of Cladding Material
Wind Velocity

Tmean

72.075
0.048392 W/m.K
0.2
0.28

3.31
0.335534
Btu/ft.hr.F
55.11744

Radius of pipe with Insulation

V
r2

Design Heat loss at cladding surface

Insulation thickness required
Heat loss after providing the Insulation

W/m2
mm
W/m2

Line No
Line description

U-SM-121-CS-I-200
LP Steam from PRV-2

Insulating Material

Mineral Wool

Ambient temperature (max)

Ta

45

deg C

113

Operating temperature of the medium

T1

185

deg C

365

Temperature of exterior surface of insulation

Ts

60

deg C

140

Pipe size
OD of pipe

d1

200
219.1

Radius of pipe

r1

109.55 mm

Mean Temperature
Thermal conductivity of Insulating material
Emmissivity of Cladding Material
Wind Velocity

Tmean

137.5352 mm

100.9352 W/m2
53.3852 mm
100.9355 W/m2

5.41

32.01244
2.10178
32.01253

NB
mm

84.775
0.049034 W/m.K
0.2
0.28

4.31
0.339982
Btu/ft.hr.F
55.11744

Radius of pipe with Insulation

V
r2

Design Heat loss at cladding surface

Insulation thickness required
Heat loss after providing the Insulation

W/m2
mm
W/m2

Line No
Line description

U-SM-120-CS-I-80
HP Steam to PRV-3

Insulating Material

Mineral Wool

Ambient temperature (max)

Ta

45

deg C

113

Operating temperature of the medium

T1

201

deg C

393.8

160.064 mm

100.9352 W/m2
50.51399 mm
100.9352 W/m2

6.30

32.01244
1.98874
32.01244

Temperature of exterior surface of insulation

Ts

60

Pipe size
OD of pipe

d1

80
88.9

NB
mm

Radius of pipe

r1

44.45

mm

Mean Temperature
Thermal conductivity of Insulating material
Emmissivity of Cladding Material
Wind Velocity

Tmean

deg C

52.225
0.055003 W/m.K
0.2
0.28

140

1.75
0.381366
Btu/ft.hr.F
55.11744

Radius of pipe with Insulation

V
r2

Design Heat loss at cladding surface

Insulation thickness required
Heat loss after providing the Insulation

W/m2
mm
W/m2

Line No
Line description

U-SM-101-CS-I-150
HP Steam to Rutile coating

Insulating Material

Mineral Wool

Ambient temperature (max)

Ta

45

deg C

113

Operating temperature of the medium

T1

355

deg C

671

Temperature of exterior surface of insulation

Ts

60

deg C

140

Pipe size
OD of pipe

d1

150
168.3

NB
mm

Radius of pipe

r1

84.15

mm

Mean Temperature
Thermal conductivity of Insulating material
Emmissivity of Cladding Material
Wind Velocity

Tmean

97.619 mm

100.9352 W/m2
53.169 mm
100.9355 W/m2

72.075
0.048392 W/m.K
0.2
0.28

3.84

32.01244
2.093268
32.01254

3.31
0.335534
Btu/ft.hr.F
55.11744

Radius of pipe with Insulation

V
r2

Design Heat loss at cladding surface

Insulation thickness required
Heat loss after providing the Insulation

W/m2
mm
W/m2

Line No
Line description

U-SM-122-CS-I-100
MP Steam to VC

Insulating Material

Mineral Wool

Ambient temperature (max)

Ta

45

deg C

113

Operating temperature of the medium

T1

185

deg C

365

Temperature of exterior surface of insulation

Ts

60

deg C

140

182.5473 mm

100.9352 W/m2
98.39734 mm
100.9353 W/m2

7.19

32.01244
3.873911
32.01248

Pipe size
OD of pipe

d1

100
114.3

NB
mm

Radius of pipe

r1

57.15

mm

Mean Temperature
Thermal conductivity of Insulating material
Emmissivity of Cladding Material
Wind Velocity

Tmean

58.575
0.051439 W/m.K
0.2
0.28

2.25
0.356657
Btu/ft.hr.F
55.11744

Radius of pipe with Insulation

V
r2

Design Heat loss at cladding surface

Insulation thickness required
Heat loss after providing the Insulation

W/m2
mm
W/m2

Line No
Line description

U-SM-122-CS-I-100
MP Steam to VC

Insulating Material

Mineral Wool

Ambient temperature (max)

Ta

45

deg C

113

Operating temperature of the medium

T1

185

deg C

365

Temperature of exterior surface of insulation

Ts

60

deg C

140

Pipe size
OD of pipe

d1

100
114.3

NB
mm

Radius of pipe

r1

57.15

mm

Mean Temperature
Thermal conductivity of Insulating material
Emmissivity of Cladding Material
Wind Velocity

Tmean

58.575
0
W/m.K
0.2
0.28

104.8772 mm

100.9352 W/m2
47.72719 mm
100.9352 W/m2

Radius of pipe with Insulation

V
r2

104.8772 mm

Design Heat loss at cladding surface

Insulation thickness required
Heat loss after providing the Insulation

W/m2
mm
W/m2

100.9352 W/m2
47.72719 mm
#DIV/0! W/m2

4.13

32.01244
1.879023
32.01243

2.25
0
Btu/ft.hr.F
55.11744
4.13

32.01244
1.879023
#DIV/0!

F
F
F

Adjust to get equal value of heat loss

inch

inch

From chart

F
F
F

inch

inch

From chart

Adjust to get equal value of heat loss

F
F
F

Adjust to get equal value of heat loss

inch

inch

From chart

F
F
F

inch

inch

From chart

Adjust to get equal value of heat loss

F
F
F

inch

inch

From chart

F
F
F

inch

inch

From chart

Adjust to get equal value of heat loss

F
F
F

inch

inch

From chart

F
F
F

inch

inch

From chart

F
F
F

inch

inch

From chart

F
F
F

inch

inch

From chart

F
F

inch

inch

From chart

F
F
F

inch

inch

From chart

F
F
F

inch

inch

From chart

F
F
F

inch

inch

From chart

5.20817407E-015
-6.4030901E-012
3.13568130E-009
-7.7788838E-007
0.0001025229
-0.0066030974
0.210082105

Attachment - C I

Insulation Thickness Table

Material: Mineral Wool ( Density
Pipe size

(NB)
15
20
25
40
50
80
100
150
200
250
300
350
400
450
500
550
600
650
700
750
900

61
to
100
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25

101
to
125
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25

126
to
150
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25

151
to
175
25
25
25
25
25
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40

176
to
200
25
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
50
50

201
to
225
40
40
40
40
40
40
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50

Personnel Protection ( 'P' ) & Hea

Insulation thickness in mm for various te
226
251
276
to
to
to
250
275
300
40
40
50
40
40
50
40
50
50
40
50
50
50
50
65
50
65
65
50
65
65
50
65
65
65
65
75
65
65
75
65
65
75
65
65
75
65
65
75
65
65
75
65
65
75
65
65
75
65
65
75
65
75
75
65
75
75
65
75
75
65
75
90

Attachment - C I

sulation Thickness Table

l: Mineral Wool ( Density 120-161 kg/cm 3)

el Protection ( 'P' ) & Heat Conservation *

ess in mm for various temperature ( C ) ranges.
301
326
351
376
to
to
to
to
325
350
375
400
50
50
65
65
50
65
65
65
50
65
65
75
65
65
75
75
65
65
75
90
65
75
75
90
65
75
90
90
75
90
90
100
75
90
90
100
75
90
100
115
90
90
100
115
90
90
100
115
90
90
100
115
90
90
100
115
90
90
115
115
90
100
115
115
90
100
115
115
90
100
115
115
90
100
115
125
90
100
115
125
90
100
115
125

401
to
425
65
75
75
90
90
90
100
115
115
115
115
125
125
125
125
125
140
140
140
140
140

426
to
450
75
75
90
90
90
100
115
115
125
125
125
140
140
140
140
140
140
140
140
150
150

451
to
475
90
90
90
100
100
115
115
125
140
140
140
140
140
150
150
150
150
150
165
165
165

476
to
500
90
90
90
100
115
115
125
140
140
150
150
150
165
165
165
165
165
165
165
165
175

501
to
525
90
100
100
115
115
125
140
140
150
165
165
165
165
165
175
175
175
175
190
190
190

525
to
550
100
100
115
115
125
140
140
150
165
165
165
175
175
175
190
190
190
190
190
190
200