KBR

INSPECTION TEST PLAN FOR ELECTRIC MOTORS (500 HP and LARGER)

NO.

INSPECTION ACTIVITY
Level 1 Level 2 Level 3
Selected Level of Inspection >

PRE-INSPECTION MEETING

DOCUMENTATION REVIEW
Vendor Quality Plan
Manufacturing Schedule
Material Substitution Request
Testing Procedures
Manufacturer's Data Report

R
R
R
R
R

R
R
R
R
R

SW
W
R
W
SW
R
W

N/A
W
R
SW
SW
R
W

TESTING
Winding Resistance
No Load Run
Full Load Run
Torque Test
Locked Rotor Test
Insulation Resistance Test
Dielectric Test
Vibration Check
Noise Test
Certified Copies of Test Data

W
W
W
W
W
W
W
W
W
R

SW
SW
SW
SW
SW
SW
SW
SW
SW
R

FINAL VISUAL & DIMENSIONAL INSPECTION (100%)

PAINTING & SHIPPING

Painting & Perservation
Shipping Preparation

H
W

H
W

NAMEPLATE REVIEW

MANUFACTURING (In Process)

Visual Inspection of Rotor & Fields Before Assembly
Terminal Boxes
Space Heaters
Cooling Fans
Bearings & Shaft
Insulation System
Baseplate & Soleplates

Note:

H = Hold Point
W = Witness Point
SW = Spot Witness
R = Review
N/A = Not Applicable

KBR
INSPECTION TEST PLAN FOR ELECTRIC MOTORS (500 HP and LARGER)

NO.
8

INSPECTION ACTIVITY
Level 1 Level 2 Level 3
Selected Level of Inspection >
COMMENTS
If a discrepancy exists between this document and the applicable Engineering
data sheets, the information listed on the data sheets shall take precedent.
Unless specified otherwise by the purchase order, inspection will only be
conducted for motors of 500 HP and larger. However, inspection will be
conducted for all motors, regardless of size, that ship directly to the jobsite.

Note:

H = Hold Point
W = Witness Point
SW = Spot Witness
R = Review
N/A = Not Applicable

KBR
INSPECTION TEST PLAN FOR ELECTRIC MOTORS (500 HP and LARGER)
Level 4

N/A

R
R
R
R
R

N/A
N/A
R
N/A
N/A
N/A
W

SW/R
SW/R
SW/R
SW/R
SW/R
SW/R
SW/R
SW/R
SW/R
R
H

H
W
H

Note:

H = Hold Point
W = Witness Point
SW = Spot Witness
R = Review
N/A = Not Applicable

KBR
INSPECTION TEST PLAN FOR ELECTRIC MOTORS (500 HP and LARGER)

Level 4

Note:

H = Hold Point
W = Witness Point
SW = Spot Witness
R = Review
N/A = Not Applicable