Recommendations:

Buy a STD Flex US ultrasonic leak detector costing around 0.1 million PKR.

Motors <40HP and >15 years old (or prev. rewound) have significantly lower
efficiencies, hence it is best to replace them.
If the rewind cost exceeds 50% to 65% of a new high efficiency motor price, buy a new
high efficiency motor. Increased reliability and efficiency should quickly recover price
premium.
In facility all 36-watts tube lights should replaced with 18-watts LED lights.
Due to corrosion and erosion, fan blades become weaken and an imbalance is created in
the impeller. In these cases either the impeller should be replaced or fans can be replaced
with FRP (Fiber Reinforced Plastic) fans that can save 20-25% energy
Those systems in which oversized fans are installed, following corrective measures
should be take:
o Decrease fan speed using different motors.
o Install an adjustable speed drive (ASD) or multiple speed motor.
Fans that operate in high moisture airstreams should be cleaned regularly.
Industry should have detailed data about energy consumption.
Detailed data about energy consumption should be arranged department wise.
Industry should manage detailed energy data graphically in order to help future energy
audit processes.
By using our provided tool kit, industry will be able to manage data graphical about
compressor leakages, motor loadings, fan losses, energy consumption and energy sources
comparison.