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Motor Recommendations:

Motors <40HP and >15 years old (or prev. rewound) have
significantly lower efficiencies, hence it is best to replace them.
If the rewind cost exceeds 50% to 65% of a new high efficiency
motor price, buy a new high efficiency motor. Increased
reliability and efficiency should quickly recover price premium.
Air resistance and bearing friction are essentially independent of
motor load. Can be reduced by improving bearing and seal
selection, air flow and fan design. Energy efficient motors
produce less heat and use a smaller fan.
Heating in the rotor winding can be reduce by increasing the
size of the conductive bars and end rings to produce lower
resistance.
Energy required to overcome opposition to changing magnetic
fields in the core material. Can be decreased by using better
quality steel and by lengthening the core to reduce magnetic
flux density.

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