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Posted Jun 29 2015 by Edvard in Testing and Commissioning, Transformers with 3 Comments
12 Transformer Factory Tests Briefly Explained (on photo: 400 kV power transformer, rated
power 350 MVA produced by KOLEKTOR ETRA in new production facility which is
specialised in production of 400 kV has successfuly passed factory acceptance tests and will be
dispatched to customer in Slovakia)
Factory tests
The remainder of the twelve factory tests are briefly summarized below. The details of the test
set connections and formulas of some of the listed tests are already described in separatly
published articles, and for the rest you are directed to ANSI/IEEE Standard C57.12.90 for
these details.
This list is not complete, there are few tests missing, not mentioned here, like Turn ratio test
or Measurement of voltage ratio and check of phase displacement, but you can find them also
separatly published at EEP (use Search).
1. No-Load Losses
2. No-Load Excitation Current
3. Load Losses and Impedance Voltage
4. Dielectric Tests
5. Switching Impulse Test
6. Lightning Impulse Test
7. Partial Discharge Test
8. Insulation Power Factor
9. Insulation Resistance
10. Noise Measurement
11. Temperature Rise (Heat Run)
12. Short-Circuit Test
1. No-Load Losses
The tests measures the no-load losses at specified excitation voltage and a specified frequency.
Sine-wave voltages are used unless a different waveform is inherent in the operation of the
transformer.
The recommended method is the average-voltage voltmeter method, employing two parallelconnected voltmeters. One voltmeter is an average-responding but RMS calibrated voltmeter and
the other voltmeter is a true RMS-responding voltmeter.
The test voltage is adjusted to the specified value as read by the average-responding
voltmeters. The readings of both voltmeters are used to correct the no-load losses to a sine-wave
basis.
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The transformer must be in a specific state before the load losses and impedance voltage are
measured. The temperature of the insulating liquid must be stabilized and the difference between
the top and bottom oil temperatures shall be less than 5C.
The winding temperatures must be measured (using a resistance method) before and after the test
and the average taken as the true temperature. The difference in the winding temperature
before and after the test must not exceed 5C.
The two test methods for measuring load losses and impedance voltage are:
1. Wattmeter-voltmeter-ammeter method and
2. Impedance bridge method.
4. Dielectric Tests
These tests consist of applied-voltage tests and induced-voltage tests.
Applied-voltage tests apply a high voltage to all bushings of a winding, one winding at a time,
with the other windings grounded. A 60 Hz voltage is increased gradually over 15 s and held for
40 s and reduced to zero over 5 s.
Induced-voltage tests apply a high voltage across a winding with the other windings opencircuited in order to test the quality of the turn-to-turn insulation. In order to prevent core
saturation at the higher excitation voltage, the frequency of the induced-voltage test is increased
(typically around 120 Hz). The induced voltage is applied for 7200 cycles or 60 s, whichever is
shorter.
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Swi
tching on-off impulse test connection diagram
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This test detects radio-frequency (0.851.15 MHz) noise generated from partial discharges
within voids in the insulation. An applied voltage is gradually increased until partial discharge
starts to occur, which is the inception voltage. The voltage is then decreased until the partial
discharge stops, which is the extinction voltage.
The extinction voltage must be less than the operating voltage of the transformer; otherwise,
once partial discharge starts in the field (due to some voltage transient), it would continue
indefinitely and possibly cause damage or failure.
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9. Insulation Resistance
This test applies a high-voltage DC voltage to one winding at a time with the other windings
grounded. The leakage current is measured and the insulation resistance is calculated using
Ohms law.
A Insulation resistance test set is designed specifically to carry out this test, and its meter is
calibrated in megohms in order that the calculation may be avoided. The Megger as well as other
manufacturers has a portable instrument that can easily carried around in the field.
Read this test in details
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Naturally, the excitation voltage and the applied circulating currents are electrically 90 apart to
minimize the KW requirements for this test. Nonetheless, a large power transformer can
consume up to 1 MW of total losses and the heat run test is an expensive test to perform.
Therefore, in order to reduce the total expense, heat run tests are normally performed on only
one transformer on a purchase order for multiple transformers, unless the customer chooses to
pay for testing additional units.
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