DESIGN AND ANALYSIS OF AXIAL PRODUCTION PROCESSES USING EMBEDDED

SYSTEM AND ENCRYPTED KEYS

Sandeep S. Ramteke | Dr. M . Giriraj | SMEC
In current manufacturing sector, business of small scale and
medium scale industries are dependent on production rate. In
India these small scale industries use conventional machines, as
CNC and other automated machines are still out of reach. This is
because of the high cost of CNC machines and the unavailability of
skilled workers, even the conventional automated machines which
generally use PLC are quite expensive. This problem can be address
by reducing the cost of automated machines and complexity
involve in their operation.

Scope of the Project

Interface of embedded system with mechanical system leads to the
automation of conventional machines in low cost, which help the small
scale industries and the small fabrication workshop. Use of encryption key
is a new approach towards the industry 4.0. current manufacturing sector is
moving towards the smarts machines and IoT (internet of things).

Results
The result can be divided in two parts 1) development of
hardware and embedded system. 2) Design of
encryption key using RSA algorithm
Experimental results
The result has been analysed for both conditions, with
encryption key and without/wrong encryption key. In
order to check the strength of the encryption key four
different reading has been taken to calculate the plotter
alignment time and drill time.
For each observation input co-ordinates for the position
of drill and the depth of drill has been entered along with
the encrypted key and travelling time for plotter has been
calculated

Methodology

% Error
Without
% (1.2) Encruption Key
With Encryption

% Error in Drill Time (%)

100

Design of drilling machine prototype

Fabrication of the drilling machine prototype
Development of the printed circuit board in the
Proteus 7.0 software.
Development of embedded system

40

80
30
60
20
40
10
20
0

0
15

Interface of embedded system with fabricated

drilling machine prototype
Designed of encryption key based on RSA
algorithm
Synchronization of encryption key with
embedded system
Analysis of system with and without encryption
key.

The hardware developed was as shown in figure below

20

25

Input (Depth Of Drill) (cm)

S.R.
No.

Encryp
tion
Key

CoOrdinate
and depth
of drill

Distan
ce
travel
by
plotter

Plotter
alignmen
t time

Drill
Time

(10, 5), 20

11.18

29

(20, 6), 15

20.8

21

(14,9), 17

16.7

24

(17, 8), 24

18.7

32

Conclusion
The development of interfaced embedded system is easy in terms of
technical aspect as well as cost. In manufacturing sector an average skilled
worker can learn the operating procedure for embedded system easily as
compare to PLC and NC where operating procedures are bit complex. The
interfaced embedded system shows the compatibility with hardware and
designed encryption key. The encryption key ensure the security to the
operating procedure for production process. The algorithm used in this
project to designed encryption key is easy to understand.

Contact Details
sandeepramteke1988@gmail.com

References
Research papers on different topics, books, web-sites.

Time Required To Drill (Sec.)

Introduction