TEST 2

JJ512 PNEUMATIC AND HYDRAULIC

ANSWERS ALL QUESTION IN PART A AND PART B

PART A
1. (1) Relief valves are used in pneumatic systems as damage-preventing units.
(2) Check valves are used in both hydraulic and pneumatic systems.
Regarding the above statements,
a. both No. 1 and No. 2 are true.
b. neither No. 1 nor No. 2 is true.
c. only No. 1 is true.
2. The component in the hydraulic system that is used to direct the flow of fluid is
the
a. check valve.
b. orifice check valve.
c. selector valve.
3. The purpose of the pressure regulator in a hydraulic system is to
a. maintain system operating pressure within a predetermined range
and to unload the pump.
b. regulate the amount of fluid flow to the actuating cylinders within
the system.
c. prevent failure of components or rupture of hydraulic lines under
excessive pressure.
4. Which is a characteristic of petroleum base hydraulic fluid?
a. Flammable under normal conditions.
b. Compatible to natural rubber seals and pickings.
c. Nonflammable under all conditions.
5. Which statement about fluids is correct?
a. Any fluid will completely fill its container.
b. All fluids are considered to be highly compressible.
c. All fluids readily transmit pressure.
6. Excluding lines, which components are required to make up a simple hydraulic
system?
a. Actuator, pressure reservoir, accumulator, and selector valve.

b. Pump, reservoir, selector valve, and actuator.

c. Pump, reservoir, relief valve, and shuttle valve.

7 . The main purpose for hydraulic fluids is:

a. to fill the tank.
b. to leak from every opening.
c. transmit energy, lubricate and seal.
8. Hydraulic fluid should be stored:
a. in a damp moist atmosphere.
b. in a closed and sealed container.
c. C. in an open container.
9. Comparing first cost of hydraulic systems to pneumatic systems
generally they are:
a. more expensive to purchase.
b. less expensive to purchase.
c. cost about the same.
10. Comparing operating cost of hydraulic systems to pneumatic
systems generally they are.
a. more expensive to operate..
b. less expensive to operate.
c. cost about the same to operate.

.PART B

CLO 1
C2

CLO 1
C2

QUESTION 1
SOALAN 1
a)
list and explain the components of the basic hydraulic circuit.
a)

Lakarkan dan terangkan komponen-komponen litar asas hidraulik

b)

Identify components A to O below:

b)

Kenal pasti komponen-komponen A hingga O di bawah:

QUESTION 2
SOALAN 2
CLO 1
C2

a)

Give FOUR (4) main functions fluid hydraulic

(2 marks)

a)

Berikan empat (4) fungsi utama cecair hidraulik

(2 markah)

b)

Explain how is the viscosity of an oil affected by:

(4 markah)

CLO 1
C1

i.

Low temperature

ii.

Heat

b) Bagaimana kelikatan minyak hydraulic memberi kesan terhadap

c)
CLO 1
C4

i.

Suhu rendah

ii.

Heat

A pump designed to work at 150bars and has a life span and has a life span of
4800 hours with the maximum speed of 2000 rpm .
i.

If the pump is to work at 300 bars, calculate the new life span. (4marks)

ii.

If the speed of the pump is twice than the maximum speed, calculate new
life span.

c)

(4marks)

(6marks)

Sebuah pam direka bentuk untuk bekerja pada tekanan 150 bar dan mempunyai
jangka hayat galas 4800 jam demgam halaju maksimum 2000rpm
i.

Jika pam tersebut bekerja pada 300 bar, kirakan jangka hayat yang baru
(4 markah)

ii.

Jika halajunya pam tersebut adalah dua kali daripada halaju

maksimumnya, kirakan jangka hayat yang baru.

(6markah)

CLO 1
C2

CLO 1
C3

d)

Explain how can a pump be protected from overloading?

(4 marks)

d)

Bagaimanakah sesebuah pam dilindungi dari beban berlebihan?

(4markah)

e)

List THREE ( 3 ) accumulator function and sketch the hydraulic circuit that uses
an accumulator
(5marks)

e)

senaraikan TIGA (3) fungsi penumpuk dan lakarkan litar hidraulik yang
menggunakan penumpuk
(5markah)

SOALAN TAMAT
FINISH